FIELD OD THE INVENTION
[0001] The present invention relates to a drum-type washing machine in which a cylindrical
rotary drum having a bottom is installed in a water tub, and the laundry accommodated
in the drum can be washed by rotating the drum.
BACKGROUND OF THE INVENTION
[0002] A conventional drum-type washing machine with a drying function (hereinafter referred
to as a drum-type washing machine with dryer) has dehydrated the laundry by spinning
the rotary drum at a high speed for using centrifugal force, which spin-dries the
laundry. Some of the laundry is thus obliged to stick to the inner wall of the drum
after the dehydration. The drying step following this dehydrating step thus ends its
process with the laundry half-dried because the laundry stuck to the drum limits the
contact area between the drying air and the laundry.
[0003] To overcome this problem, i.e. the laundry suck to the inner wall of the drum, a
peeling-off step is introduced in order to peel the laundry off the drum and loosen
the laundry. The peeling-off step rotates the drum forward and backward at a fine
angle. This driving method of the rotary drum is disclosed in, e.g. Unexamined Japanese
Patent Application Publication No.
2000 - 254385 (patent document 1).
[0004] Fig. 6 shows a vertical sectional view illustrating a structure of the conventional
drum-type washing machine with dryer disclosed in patent document 1. As shown in Fig.
6, rotary drum 26 is placed in water tub 20 supported by suspension mechanism 22,
and driven by motor 24.
[0005] Fig. 7A shows a flowchart illustrating the processes from the final rinsing step
to the final dehydrating step of the conventional drum-type washing machine with dryer.
Fig. 7B shows a flowchart illustrating the drying operation of the same drum-type
washing machine with dryer, and this drying operation follows the steps shown in Fig.
7A. In Fig. 7A, final rinsing operation 70 includes the following steps:
dehydrating step 71 for dehydrating the laundry in drum 26; then
supply-water step 72 for supplying the water into drum 26; and rinsing step 73 for
rinsing the laundry in drum 26.
[0006] Final dehydrating operation 74 includes the following steps:
final dehydrating step 75 for dehydrating the laundry in the end; and
peeling-off step 76 for peeling the laundry off the inner wall of drum 26.
[0007] In Fig. 7B, drying operation 77 following the steps shown in Fig. 7A includes the
steps of:
drying step 78 for drying the dehydrated laundry; and
cooling step 79 for cooling the dried laundry.
In the last step of the final dehydrating operation 74, i.e. peeling-off step 76,
motor 24 is driven at 50 rpm and rotated forward and backward with a fine angle. This
low rpm allows loosening the laundry.
[0008] In other words, drum 26 is spun by motor 24 at a high speed, so that the laundry
is stuck to the inner wall of drum 26 due to centrifugal force, and then drum 26 is
rotated forward and backward at a fine angle, whereby the laundry stuck to the inner
wall is peeled off and loosened. The laundry is then moved to drying operation 77.
[0009] The conventional structure discussed above; however, is obliged to take a longer
time for the peeling-off step in order to result in the better peeling-off and the
better loosening of the laundry obstinately suck to the inner wall of the drum. On
the other hand, the washing machine is required to work more conveniently to the user,
e.g. improvement in dehydration performance by spin-dry at a higher speed for shortening
the washing time, or introduction of powerful drying for shortening the drying time.
The peeling-off step has no way other than extending the time in order to result in
the better performance, which, however, is opposed to the requirement of shortening
the total washing time, and yet, a longer peeling-off time will not ensure reliable
peel-off for the laundry.
SUMMARY OF THE INVENTION
[0010] The present invention addresses the problems discussed above, and aims to provide
a drum-type washing machine having the following features:
determining whether or not the laundry is peeled off in the rotary drum; and
performing an optimum peeling-off step based on the determination within a reasonable
time for reliably peeling off the laundry;
[0011] The drum-type washing machine of the present invention comprises the following elements:
a rotary drum to which the laundry is input:
a water tub accommodating the rotary drum and supported by a resilient supporting
mechanism installed to a housing:
a motor for driving the rotary drum;
an agitating projection for agitating the laundry in the rotary drum;
a supply-water section for supplying the water into the water tub;
a vibration sensor for sensing vibrations of the water tub; and
a controller formed of a roll control section for controlling the rotation of the
motor and a sequence control section for controlling the steps of washing the laundry.
[0012] The step of washing includes the peeling-off step for peeling the laundry off the
inner wall of the rotary drum. The vibration sensor senses vibrations of the water
tub in which the drum is rotated during the peeling-off step. The controller compares
an output supplied from the vibration sensor in response to the rotary cycle of the
rotary drum during the peeling-off step with another output from the vibration sensor
in response to a rotary cycle different from that of the rotary drum, and the controller
determines whether or not the laundry is peeled off the drum based on the comparison.
[0013] The foregoing structure allows determining properly the peeled-off status of the
laundry, and a reliable peeling-off of the laundry within a reasonable time can be
expected. As a result, an improvement in the drying performance following the peeling-off
step can be expected.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
Fig. 1 shows a schematic diagram illustrating a drum-type washing machine with dryer
in accordance with an embodiment of the present invention.
Fig. 2A shows an output supplied from an acceleration sensor and varied with time
during a peeling-off step of the drum-type washing machine.
Fig. 2B shows an output supplied from an acceleration sensor and varied with time
during the peeling-off step of the drum-type washing machine.
Fig. 3A shows a frequency component of the output from the acceleration sensor during
the peeling-off step of the drum-type washing machine.
Fig. 3B shows a frequency component of the output from the acceleration sensor during
the peeling-off step of the drum-type washing machine.
Fig. 4 shows a flowchart of a first peeling-off step of the drum-type washing machine
with dryer.
Fig. 5 shows a flowchart of a second peeling-off step of the drum-type washing machine
with dryer.
Fig. 6 shows a vertical sectional view of a conventional drum-type washing machine
with dryer.
Fig. 7A shows a first flowchart of a peeling-off step of the conventional drum-type
washing machine with dryer.
Fig. 7B shows a second flowchart of the peeling-off step of the conventional drum-type
washing machine with dryer.
DESCRIPTION OF EXEMPLARY EMBODIMENT
[0015] An exemplary embodiment of the present invention is demonstrated hereinafter with
reference to the accompanying drawings. The present invention is not limited to this
embodiment. Exemplary Embodiment
[0016] Fig. 1 shows a schematic diagram illustrating a drum-type washing machine with dryer
in accordance with this embodiment of the present invention. In Fig. 1, rotary drum
53 working as a washing tub and accommodating the laundry such as clothing is placed
rotatably in water tub 52 which is placed inside housing 51, i.e. the body of the
washing machine. Water tub 52 is supported resiliently in a vibration-less manner
by a resilient supporting mechanism including spring 64 and dumper 58.
[0017] Rotary drum 53 is driven by motor 54 mounted on the right side outer wall of water
tub 52. Multiple agitating protrusions 62 formed on the inner wall of rotary drum
53 pick up and then drop the laundry, thereby performing beat-wash, and the laundry
is agitated for washing. Motor 54 is formed of a brushless motor with a variable rpm,
and repeats forward rotation and backward rotation during the step of washing. Supply-water
section 63 is placed at an upper-rear part of housing 51 for supplying the water to
drum 53 and tub 52.
[0018] Acceleration sensor 56, working as a vibration sensor for sensing the vibrations
of water tub 52, is formed of semiconductor and mounted to an upper section of tub
52, and senses multi-axial vibrations (acceleration) vibrating along a back and forth
direction, a right and left direction, and an up and down direction. The reason why
this multi-axial sensor is employed is this: Water tub 52 actually vibrates not always
in one direction, so that triaxial acceleration sensor 56 is used for sensing the
triaxial acceleration components, and these components are added for detecting the
movement of water tub 52 more accurately and effectively. This embodiment makes full
use of the data obtained with this multi-axial acceleration sensor 56.
[0019] Controller 57 is accommodated in housing 51; however, it is shown outside (right
side) of housing 51 in Fig. 1 for describing its function more explicitly. Controller
57 includes frequency-component calculator 59, roll control section 60, and sequence
control section 61. Frequency-component calculator 59 calculates a frequency component
of vibration sensed by the vibration sensor, and roll control section 60 controls
an rpm and a rotation time of motor 54, and sequence control section 61 controls the
step of washing the laundry, which step is formed of a series of steps such as washing,
rinsing, dehydrating, and drying steps, and also includes a step of peeling-off the
cloth, and an extension step of the peeling-off.
[0020] Frequency-component calculator 59 is formed of a microprocessor, and performs the
discrete Fourier transform (DFT) or fast Fourier transform (FFT) of a signal obtained
by acceleration sensor 56, thereby calculating a magnitude of a frequency component
(frequency spectrum).
[0021] Controller 57 determines a peeled-off status of the laundry in drum 53 depending
on the magnitude of the frequency component, calculated with calculator 59, of the
vibration, or depending on an output change due to a time-varying amplitude of the
signal obtained by sensor 56. In response to the peeled-off status of the laundry,
controller 57 also controls the rpm and the rotation time of motor 54, and performs
a sequence control over the steps of washing, such as an extension step of peeling-off,
moving on to the step of rinsing, and moving on to the step of drying.
[0022] The foregoing drum-type washing machine with dryer in accordance with the embodiment
operates generally in the following manner: A power-on by a user prompts supply-water
section 63 to supply the water to rotary drum 53 via water tub 52, then sequence control
section 61 and roll control section 60 of controller 57 control over the respective
steps such that washing, rinsing, dehydrating, peeling-off, an extension of the peeling-off,
and drying can be done automatically in this order. The step of peeling-off is demonstrated
hereinafter.
[0023] Detection of a peeled off status of the cloth based on a magnitude of a signal obtained
with acceleration sensor 56 is firstly demonstrated with reference to Figs. 2A and
2B, which show the output supplied from sensor 56 varied with time in the peeling-off
step. Fig. 2A shows the status of the laundry stuck to rotary drum 53, and Fig. 2B
shows the status of the laundry peeled off drum 53. In Figs. 2A and 2B, the Y-axis
represents an output from sensor 56 which senses water tub 52 vibrating, and X-axis
represents elapsed time of drum 53 spinning. In other words, the output based on the
result sensed by the vibration sensor is a magnitude of the output from acceleration
sensor 56.
[0024] The drum-type washing machine with dryer described in Figs. 2A and 2B works at a
low angular velocity such as 15 rpm, or 0.25 Hz, namely it has a cycle of 4 seconds
during the peeling-off step.
[0025] In Fig. 2A, points a1 and a2, where the laundry is stuck to drum 53, indicate an
elapsed time of the peak-to-peak outputs, at which a change occurs in the outputs
from acceleration sensor 56, and the interval between the peak-to-peak is approx.
4 seconds. In other words, when the laundry is not peeled off, sensor 56 outputs a
signal by sensing water tub 52 vibrating, and the output shows the interval at approx.
0.25Hz the same as the rpm of drum 53, so that sensor 56 senses a vibration at the
cycle of 4 seconds which is the same cycle of drum 53.
[0026] In Fig. 2B, point b1 - point b7, where the laundry is peeled off drum 53, indicate
elapsed times of peaks at which a change occurs in the outputs from sensor 56, and
every elapsed time is less than approx. 4 seconds. For instance, approx. 1 second
is needed between points b1 and b2, and approx. 2.5 seconds is needed between points
b2 and b3, approx. 1. 5 seconds is needed between points b4 and b5. To be more specific,
when the laundry is peeled off, the signal obtained with acceleration sensor 56, which
senses water tub 52 vibrating, expresses a sharp change at a shorter frequency than
0.25 Hz which is the frequency of the rpm of drum 53 and at a lower cycle than 4 seconds
which is the cycle of the rpm of drum 53. This is caused by a higher vibration frequency
of water tub 52 because agitating protrusions 62 pick up the laundry, which then falls
by itself and hits drum 53, thereby increasing the vibration frequency of water tub
52.
[0027] The difference between the output signals from sensor 56 teaches whether or not the
laundry is peeled off drum 53. In other words, during the peeling-off step, when a
magnitude of a vibration output (an output based on a sensing result sensed by the
vibration sensor) obtained with sensor 56 changes sharply at a cycle shorter than
the cycle of the rpm of rotary drum 53, the vibration output does not derive from
the vibration of drum 53 due to eccentricity of rotary center of drum 53, where the
eccentricity is caused by the laundry stuck onto the inner wall of drum 53. The vibration
output actually derives from the vibration of drum 53 due to the shock produced by
the laundry hitting on drum 53 because the laundry is picked up by agitating protrusions
62 and then falls by itself and hits the inside of drum 53. The vibration then travels
to water tub 52 to be sensed. Sensing this vibration will teach that the laundry is
peeled off drum 53, so that the peel-off can be determined properly without taking
a time, and the peel-off of the cloth can be sensed in a reliable manner, and the
drying performance thereafter can be improved.
[0028] As discussed above, during the peeling-off step, the output (a magnitude of vibration
output) based on the sensing result done by the vibration sensor (acceleration sensor
56) and corresponding to the rpm cycle of rotary drum 53 is compared with another
output (a magnitude of vibration output) based on another sensing result done by the
vibration sensor and corresponding to another cycle different from the rpm cycle of
drum 53. When the output corresponding to the cycle smaller than the rpm cycle of
drum 53 is greater than the other one, controller 57 determines that the cloth is
peeled off drum 53.
[0029] Next, sensing the peel-off status based on a magnitude of the frequency component
of the vibration caused by the rotation of rotary drum 53 is demonstrated hereinafter
with reference to Figs. 3A and 3B. These drawings show a frequency spectrum value
(a magnitude of frequency component) as a result of calculation in which frequency
component calculator 59 calculates the output from acceleration sensor 56 in the peeling-off
step. Fig. 3A shows the status of the laundry stuck to rotary drum 53, and Fig. 3B
shows the status of the laundry peeled off drum 53. In Figs. 3A and 3B, the Y-axis
represents a frequency spectrum of the vibration of water tub 52, the vibration having
undergone the Fourier transformation, and X-axis represents the frequency of the vibration
of rotary drum 53. In other words, the output based on the result sensed by the vibration
sensor is a frequency spectrum value (a magnitude of the frequency component) obtained
through a calculation in which frequency component calculator 59 calculates the output
from sensor 56.
[0030] In Figs. 3A and 3B, frequency component calculator 59 extracts a frequency component
corresponding to an rpm which is a result of multiplying the rpm of drum 53 by the
number of agitating protrusions 62, and another frequency component corresponding
to the rpm of drum 53, and then controller 57 determines whether or not the cloth
is peeled off the inner wall of drum 53 based on the magnitudes of the frequency components.
[0031] The drum-type washing machine with dryer shown in Figs. 3A and 3B spins its rotary
drum 53 at as low as 15 rpm in the peeling-off step similar to the washing machine
shown in Figs. 2A and 2B. This rpm is a frequency of 0.25 Hz and a cycle of 4 seconds.
The number of agitating protrusions 62 are 3 (three), so that 15 rpm x 3 = 45 rpm,
which means a frequency of 0.75 Hz and a cycle of 4/3 seconds.
[0032] In Fig. 3A, point A1, where the laundry sticks to drum 53, indicates a peak value
of the frequency spectrum of the rotation of drum 53, and the frequency is 0.25 Hz
and the cycle is 4 seconds, identical to those of the rpm of rotary drum 53.
[0033] In Fig. 3B, point B1, where the laundry is peeled off drum 53, indicates a peak frequency
of the frequency spectrum of the rotation of drum 53, and the peak frequency is 0.75
Hz, and the cycle is 4/3 seconds. The peak frequency corresponds to the rpm (45 rpm),
i.e. the product of multiplying the rpm of drum 53 by the number of agitating protrusions
62.
[0034] In other words, frequency component calculator 59 extracts a frequency component
corresponding to an rpm which is a result of multiplying the rpm of drum 53 by the
number of agitating protrusions 62, and another frequency component corresponding
to the rpm of drum 53, and then determines whether or not the cloth is peeled off
the inner wall of drum 53 based on the magnitudes of the frequency components (frequency
spectrum values).
[0035] As discussed above, a difference in the results of calculating the frequency components
of signals based on the output from the vibration sensor such as acceleration sensor
56 teaches whether or not the laundry is peeled off the inner wall of drum 53. To
be more specific, when the frequency component in the frequency band corresponding
to the rpm of rotary drum 53 is greater than the other one, it can be determined that
the laundry still sticks to the inner wall of drum 53. On the other hand, when the
frequency component in the frequency band corresponding to the multiplication of the
rpm of drum 53 by the number of agitating protrusions 62 is greater than the other
one, it can be determined that the laundry is peeled off the inner wall of drum 53.
A detection of the vibration component in this case will teach the user that the laundry
is peeled off the inner wall of drum 53. This mechanism allows determining rightly
the peel-off of the laundry without taking a time, and improving the drying performance
thereafter.
[0036] In this embodiment, an output (a magnitude of frequency component) based on a result
sensed with the vibration sensor (acceleration sensor 56) during the peeling-off step
and corresponding to the cycle (frequency) of the rpm of rotary drum 53 is compared
with another output (a magnitude of frequency component) based on a result sensed
with the vibration sensor (acceleration sensor 56) during the peeling-off step and
corresponding to another cycle (frequency) than the cycle (frequency) of the rpm of
drum 53. When the output based on the sensing result supplied from the vibration sensor
and corresponding to the cycle smaller than the rpm cycle of drum 53 (a greater frequency
than the frequency of the rpm of drum 53) is greater than the other one, controller
57 determines that the cloth is peeled off drum 53.
[0037] An operational control which detects whether or not the laundry is peeled off the
inner wall of drum 53 is demonstrated hereinafter with reference to the flowcharts
shown in Figs. 4 and 5. Fig. 4 shows a flowchart of a first peeling-off step of the
drum-type washing machine with dryer in accordance with this embodiment. In Fig. 4,
rinsing step (S100) ends, and then peeling-off step (S102) starts following dehydrating
step (S101). During peeling-off step (S102), firstly a peel-off sensing step (S103)
is done for determining whether or not the laundry is peeled off the inner wall of
drum 53 as described in Figs. 2A and 2B or Figs. 3A and 3B. The determination of peel-off
prompts the step to move on to drying step (S106) as indicated by the line marked
with "Y".
[0038] On the other hand, when the detection in step S103 determines that the laundry still
sticks to drum 53 as indicated by the line marked with "X", the step moves on to an
extension step (S104) of peeling-off, and drum 53 is rotated again at as low as 15
rpm for peeling off and loosening the laundry. After a given time, the step moves
on to peel-off sensing step (S105) where the detection is done whether or not the
laundry is peeled off the inner wall of drum 53 as indicated by the lines marked with
"N" (not yet peeled off) and "Y"(yes, peeled off).
[0039] In the peel-off sensing step (S105), a detection of peel-off prompts the step to
move on to drying step (S106) as indicated by the line marked with "Y", while a detection
of not peel-off prompts the step to return to rinsing step (S100) as indicated by
the line marked with "N".
[0040] Fig. 5 shows a flowchart of a second peeling-off step of the drum-type washing machine
with dryer in accordance with this embodiment. This flowchart teaches that the control
over the peeling-off step or the extension step thereof can peel off the laundry with
more ease.
[0041] In Fig. 5, rinsing step (S200) ends, and then peeling-off step (S202) starts following
dehydrating step (S201). During peeling-off step (S202), firstly a peel-off sensing
step (S203) is carried out for determining whether or not the laundry is peeled off
the inner wall of drum 53. The determination of peel-off in the peel-off sensing step
(S203) prompts the step to move on to drying step (S208) as indicated by the line
marked with "Y".
[0042] On the other hand, when the peel-off detection step (S203) determines that the laundry
still sticks to drum 53 as indicated by the line marked with "X", the step moves on
to an extension step (S205) of peeling-off, and supply-water section 63 supplies the
water into drum 53 in advance (S206). Then drum 53 is rotated at as low as approx.
15 rpm for peeling off and loosening the laundry (S205). The water can be supplied
during the peel-off and loosening operation at the same rpm, i.e. approx. 15 rpm of
drum 53.
[0043] After a given time, the step moves on to peel-off sensing step (S207) where the detection
is done whether or not the laundry is peeled off the inner wall of drum 53 as indicated
by the lines marked with "N" (not yet peeled off) and "Y"(yes, peeled off). A detection
of peel-off prompts the step to move on to dehydrating step (S201) as indicated by
the line marked with "Y", while a detection of not peel-off prompts the step to return
to rinsing step (S200) as shown by the line marked with "N".
[0044] As shown in Fig. 4, sequence control section 57 moves the step on to the extension
step depending on the peel-off status, or returns the step to rinsing step (S200)
when the detection determines that the laundry is not peeled off yet. This control
can peel off the laundry reliably and optimize the drying performance.
[0045] As shown in Fig. 5, the supply of water by supply-water section 63 in the peeling-off
step or the extension step thereof allows wetting the laundry in drum 53 so that the
laundry can begin to peel off. This mechanism ensures that the laundry in the water
tub can be peeled off in the peeling-off step, and optimizes the drying performance.
[0046] As discussed above, the drum-type washing machine with dryer of the present invention
comprises the following elements:
a rotary drum to which the laundry is input:
a water tub accommodating the rotary drum and supported by a resilient supporting
mechanism installed to a housing:
a driving section for driving the rotary drum;
agitating protrusions for agitating the laundry in the rotary drum;
a supply-water section for supplying the water into the water tub;
a vibration sensor for sensing vibrations of the water tub; and
a controller formed of a roll control section for controlling the rotation of the
driving section and a sequence control section for controlling the step of washing
the laundry.
[0047] The step of washing the laundry includes the peeling-off step. The vibration sensor
senses vibrations of the water tub in which the drum is rotated during the peeling-off
step. The controller compares an output supplied from the vibration sensor in response
to the rotary cycle of the rotary drum during the peeling-off step with another output
from the vibration sensor in response to another rotary cycle than that of the rotary
drum, and the controller determines whether or not the laundry in the drum is peeled
off based on the comparison.
[0048] The foregoing structure allows detecting the laundry peeled off the inner wall of
drum 53 when a sensing with the vibration sensor shows a sharp output change at the
cycle different from the cycle of the rpm of rotary drum 53. In other words, a sharp
change in the sensing result at the cycle different from the cycle of the rpm of drum
53 is not derived from the vibration of drum 53 due to the increment in eccentricity
of drum 53 caused by the laundry sticking to the inner wall of drum 53. The vibration
of drum 53 is rather derived from the laundry hitting to the inside of drum 53 because
the laundry is picked up by the agitating protrusions and falls by itself, and the
vibration travels to water tub 52 to be sensed. This mechanism allows determining
properly that the laundry is peeled off the inner wall of drum 53 without taking a
time, and improving the drying performance thereafter.
[0049] The vibration sensor of the drum-type washing machine of the present invention includes
at least one acceleration sensor that detects the vibration along at least one direction
of the water tub, and the controller determines a peel-off status of the laundry based
on the result of sensing the vibration of the water tub along at least one direction.
[0050] The foregoing structure allows sensing vibrations of the water tub along at least
one direction out of the up and down, right and left, and back and forth directions,
and determines the peel-off status of the laundry based on the output based on the
vibrations along the respective directions. As a result, the vibration of water tub
52 can be sensed accurately, and the peel-off status of the laundry in drum 53 can
be properly detected.
[0051] Here is another structure of the present invention; the vibration sensor of the drum-type
washing machine of the present invention includes multiple acceleration sensors which
can sense vibrations along different directions, and the controller can determine
the peel-off status of the laundry based on the sum of the results of sensing the
vibrations along different directions. The foregoing structure allows sensing the
vibrations of the water tub along multiple directions out of the up and down, right
and left, and back and forth directions, and determines the peel-off status of the
laundry based on the output based on the sum of the vibrations along the respective
directions. As a result, the vibration of the water tub can be sensed accurately,
and the peel-off status of the laundry in the rotary drum can be more properly detected.
[0052] The present invention proves that the output based on the sensing result by the vibration
sensor equals to a magnitude of the vibration sensed by the vibration sensor. The
controller compares the magnitude of the vibration corresponding to a rotary cycle
of the rotary drum with another magnitude of the vibration corresponding to a rotary
cycle shorter than the foregoing rotary cycle of the rotary drum. When the magnitude
of the vibration corresponding to the shorter rotary cycle is greater than the magnitude
of the vibration corresponding to the rotary cycle of the drum, the controller determines
that the laundry is peeled off. This structure allows determining properly the peel-off
status.
[0053] The drum-type washing machine with dryer of the present invention further includes
a frequency-component calculator for calculating a frequency component of the vibration
of the water tub sensed with the vibration sensor. The output based on the result
sensed with the vibration sensor is a magnitude of the frequency component calculated
by the frequency-component calculator. The controller compares a magnitude of a frequency
component at the frequency band corresponding to the cycle in response to the rpm
of the rotary drum with another magnitude of a frequency component at the frequency
band corresponding to a multiplied rpm that is a product of multiplying an rpm of
the rotary drum by the number of the agitating protrusions. When the latter magnitude
is greater than the former one, the controller determines that the laundry is peeled
off the inner wall of the rotary drum. This structure thus allows determining properly
that the laundry is peeled off.
[0054] The drum-type washing machine with dryer of the present invention further includes
a sequence control section in the controller, and if the controller determines that
the laundry still sticks to the inner wall of the rotary drum at the end of the peeling-off
step, then the sequence control section prompts the step to move on to an extension
step of the peeling-off step. This structure thus prevents the laundry not yet peeled
off from moving on to the drying step, so that a half-dried finish of the laundry
can be prevented.
[0055] The present invention allows the sequence control section of the controller to return
the step to the rinsing step if the controller determines that the laundry still sticks
to the inner wall of the drum at the end of the peeling-off step. This structure allows
carrying out the rinsing step again for cancelling the status where the laundry obstinately
sticks to the drum, and then carrying out the peeling-off step again for positively
peeling off the laundry.
[0056] The present invention allows the controller to prompt the supply-water section to
supply the water to the laundry for a given time after the peeling-off step, and then
allows the controller to move the step on to the extension step of peeling-off. When
the controller determines that the laundry is peeled off after the extension step,
the sequence control section of the controller prompts the step to go back to the
dehydrating step. This structure allows the laundry to absorb the water, so that the
laundry tends to leave the inner wall of the drum because of its increased weight.
The laundry can be thus expected to positively peel off the inner wall of the drum.
The step immediately returns to the dehydrating step, so that the peeling-off step
takes a shorter time.
[0057] The present invention allows the controller to prompt the supply-water section to
supply the water to the laundry at the end of the peeling-off step while the peeling-off
performance is extended, and then when the controller determines that the laundry
is peeled off after the extension, the sequence control section prompts the step to
go back to the dehydrating step. This structure allows the laundry to absorb the water,
so that the laundry tends to leave the inner wall of the drum because of its increased
weight. The laundry can be thus expected to positively peel off the inner wall of
the drum. The step immediately returns to the dehydrating step, so that the peeling-off
step takes a shorter time.
1. A drum-type washing machine comprising:
(a) a rotary drum into which a laundry is put;
(b) a water tub supported by a resilient supporting mechanism mounted to a housing
of the washing machine for accommodating the rotary drum;
(c) a driving section for driving the rotary drum;
(d) an agitating protrusion for agitating the laundry in the rotary drum;
(e) a supply-water section for supplying water into the water tub;
(f) a vibration sensor for sensing vibrations of the water tub; and
(g) a controller formed of a roll control section for controlling a rotation of the
driving section and a sequence control section for controlling a step of washing the
laundry,
wherein the step of washing the laundry includes a step of peeling the laundry off
the rotary drum, and the vibration sensor senses vibrations of the water tub in which
the rotary drum is rotating,
wherein the controller compares an output based on a sensing result supplied from
the vibration sensor and corresponding to a rotary cycle of the rotary drum with another
output based on a sensing result supplied from the vibration sensor and corresponding
to another rotary cycle of the rotary drum for determining a status whether or not
the laundry is peeled off the rotary drum.
2. The drum-type washing machine of claim 1, wherein the vibration sensor includes at
least one acceleration sensor which senses vibrations of the water tub along at least
one direction, and the controller determines the status whether or not the laundry
is peeled off the drum based on a result of sensing the vibrations along at least
the one direction.
3. The drum-type washing machine of claim 1, wherein the vibration sensor includes a
plurality of acceleration sensors for sensing vibrations of the water tub along different
directions, and the controller determines the status whether or not the laundry is
peeled off the rotary drum based on a sum of results of sensing the vibrations along
the different directions.
4. The drum-type washing machine of claim 1, wherein an output based on a sensing result
supplied from the vibration sensor is a magnitude of the vibrations sensed by the
vibration sensor, and the controller compares a magnitude of the vibrations corresponding
to a rotary cycle of the rotary drum with another magnitude of the vibrations corresponding
to a rotary cycle shorter than the foregoing rotary cycle, and when the latter magnitude
is greater than the former magnitude, the controller determines that the laundry is
peeled off the rotary drum.
5. The drum-type washing machine of claim 1 further comprising a frequency-component
calculator, wherein an output based on a sensing result supplied from the vibration
sensor is a magnitude of the frequency component calculated by the frequency-component
calculator, and the controller compares a magnitude of the frequency component in
a frequency band corresponding to a cycle in response to an rpm of the rotary drum
with another magnitude of the frequency component in a frequency band corresponding
to a cycle in response to a multiplied rpm which is a product of multiplying an rpm
of the rotary drum by a number of the agitating protrusions, and when the latter magnitude
is greater than the former magnitude, the controller determines that the laundry is
peeled off the rotary drum.
6. The drum-type washing machine of claim 1, wherein the controller prompts the sequence
control section to move a step from the peeling-off step on to an extension step of
the peeling-off step when the controller determines at an end of the peeling-off step
that the laundry is not yet peeled off the rotary drum.
7. The drum-type washing machine of claim 6, wherein the controller prompts the sequence
control section to move a step from the peeling-off step on to a rinsing step when
the controller determines at an end of the extension step that the laundry is not
yet peeled off the rotary drum.
8. The drum-type washing machine of claim 6, wherein the controller prompts the supply-water
section to supply the water to the laundry for a predetermined time at the end of
the peeling-off step, and then carry out the extension step, and when the controller
determines after the extension step that the laundry is peeled off the rotary drum,
the controller prompts the sequence control section to move a step from the extension
step to a dehydrating step.
9. The drum-type washing machine of claim 6, wherein the controller prompts the supply-water
section to supply the water to the laundry for a predetermined time when a step moves
on to the extension step while the extension step is carried out, and when the controller
determines that the laundry is peeled off after the extension step, the controller
prompts the sequence control section to move the step from the extension step to a
dehydrating step.