BACKGROUND OF THE INVENTION
[0001] Many different types of material are comminuted for reducing the size of the particulates
forms of the material. For example, coal excavated from a mine is frequently comminuted
to make the particulate size smaller and more uniform to facilitate the coal's transportion
and/or to provide consistent combustion in a furnace. In another example, food stuffs,
such as wheat, are frequently comminuted to produce flour. Rock containing a desirable
ore is frequently comminuted to provide easier access to the ore and the metal included
in the ore.
[0002] A common way of comminuting material is to collide a particle of the material with
an impact surface. The collision generates a force on and inside the particle that
causes the particle to fracture into two or more smaller pieces. The amount of force
generated in the collision is directly proportional to the impact speed of the particle.
The impact speed of the particle is relative to the impact surface at the moment of
collision. The generated force increases as the impact speed increases. As the force
applied to the particle increases, the size of the pieces that result from the collision
of the particle with the impact surface decreases.
[0003] There are many different comminuting devices that collide a particle of material
with an impact surface. For example, hammer mills comminute particles of material
with a rotating set of hammers having impact surfaces. In operation, the material
is dropped into the mill and fed by gravity to the hammers. The hammers smash the
particles of the material into smaller pieces and also throw some of the particles
and pieces against a side of the mill. In a hammer mill the impact speed of the particles
largely depends on the rotational speed of the hammers.
[0004] Another type of comminuting device is a pin mill. The pin mill comminutes particles
of material with multiple rings of pins spinning in opposite directions. In operation,
the material is dropped into the center of the mill and moves outwardly through the
paths of the pins in each ring. As the particles of material move, the pins knock
the particles. In a pin mill, the impact speed of the particles largely depends on
the speed of the pins moving along the paths.
[0005] Another type of comminuting device is a jet mill. Jet mills comminute particles by
accelerating the particles with a jet of air and directing the accelerated particles
against an impact surface, which may or may not be stationary, or against an opposing
jet of particles. In operation, a jet of air is generated and the particle is then
fed into the jet to accelerate it. Once accelerated to a desired speed, the particle
is directed toward and collides with the impact surface or another particle of an
opposing jet. In a jet mill, when the impact surface is stationary, the impact speed
of a particle largely depends on the speed of the particle, and when the impact surface
moves, or an opposing jet of particles is used, the impact speed of a particle largely
depends on the combined speed of the particle and the impact surface or particle of
the opposing jet.
[0006] The aforementioned comminuting devices are energy intensive which can be related
to a given particulate size. Hammer mills and pin mills typically generate a maximum
impact speed of about 350 ft/sec and about 550 ft/sec respectively. A significant
reduction in a material's particulate size typically requires the material to be run
through these mills more than once. Thus, the amount of energy consumed during the
comminuting process includes the amount of energy required to operate these mills
during multiple runs. Furthermore, to generate impact speeds greater than about 550
ft/sec, the hammers and pins would have to rotate/move faster than their conventional
structures will allow without sustaining substantial wear or catastrophic failure.
Although jet mills can generate higher impact speeds than hammer and pin mills, the
amount of energy jet mills consume can also be significant because they generate a
jet of air to accelerate a particle, which typically requires a substantial amount
of energy.
[0007] As shown in French patent application published as
FR 2538718A1 to Vannier, another type of device is the centrifugal throwing wheel for accelerating particles
from a central axis and through radially extending slots formed in the wheel for impacting
the accelerated particles against a spaced peripheral target. In 1933, German Patent
DE 576895 to Meffert, the target is a ribbed funnel ring counter-rotating with respect to the rotating
throwing wheel.
[0008] The known throwing wheels can suffer from inefficiencies in moving the particle to
the wheel's periphery. The harsh environment results in rapid erosion of components
and as a result, and inherent in the dynamics of comminuting apparatus, imposes great
challenges in maintaining integrity of the components and in driving and rotationally
supporting such components. Erosion of components is inevitable and ease of access
to the throwing wheel and related equipment is desirable.
[0009] GB1491374 to Gebrueder Buehler AG of Switzerland describes an apparatus for comminuting and
separating material. The claims have been characterised over this document.
SUMMARY OF THE INVENTION
[0010] In one aspect, the present invention provides a throwing wheel as set out in claim
1.
[0011] In another aspect there is provided an apparatus for fragmenting particles as set
out in claim 9, wherein the apparatus incorporates the throwing wheel of claim 1.
[0012] In another aspect there is provided a method for fragmenting particles as set out
claim 13.
[0013] In some of the described embodiments, an improved comminuting apparatus comprises
a throwing wheel having improved construction and material flow characteristics. An
improved wheel enables use of particularly wear-resistant components only where required.
Generally radially extending flow channels through the throwing wheel can be configured
to minimize energy loss for maximum acceleration of the materials. The channels can
converge towards the particle exits for minimizing eddies and the like.
[0014] Further, in other embodiments, the comminuting apparatus further comprises a housing
which is readily accessible for maintenance. The housing comprises a two-part housing
which is reversibly separable for accessing the comminuting chamber, throwing wheel
and impact rotor within.
[0015] In one broad aspect, a throwing wheel for accelerating and discharging particles
for impact against impact surfaces of a particle fragmenting device comprises: a body
having a central inlet port along an axis of the body and a periphery having a plurality
of particle exits, the port being adapted for receiving particles; and a plurality
of channels within the body extending generally radially from the central inlet port
to the plurality of particle exits, each channel having a top wall, a bottom wall,
and side walls, wherein the side walls of each channel preferably converge towards
the particle exits at the periphery. Preferably the body can comprises an assembly
of replaceable generally pie-shaped inserts for forming the channels sandwiched between
a top and a bottom plate. The inserts can be supported by bosses extending from one
of the top of bottom plates and into cavities in the inserts.
[0016] In another aspect, a fragmenting apparatus comprises the throwing wheel coupled with
an impact wheel. More preferably, the throwing wheel and impact rotor are operable
within a housing. The housing can comprise an upper housing for rotatably supporting
one of the throwing wheel or impact rotor; and a lower housing for rotatably supporting
the other of one of the impact rotor or throwing wheel, the upper and lower housings
being separable at about the throwing wheel for access to the throwing wheel and impact
rotor. Preferably the upper housing is supported and the lower housing can be actuated
between a closed position wherein the throwing wheel and impact rotor are axially
coupled for aligning the particle trajectory with the impact surface, and an open
position wherein the throwing wheel and impact rotor are axially decoupled for access
to each throwing wheel and impact rotor in dependently.
[0017] The above apparatus enables practicing a methodology for fragmenting particles comprising:
rotating a throwing body about a substantially vertical axis, the throwing body having
a central inlet at a top of the body at the axis and a plurality of channels within
the body and extending generally radially from the central inlet port for forming
a plurality of flow paths to a plurality of particle exits at a periphery of the body,
each channel having a top wall, a bottom wall, and side walls; introducing particles
to be fragmented through the central inlet for accelerating the particles through
the channels; converging the flow path as the particles flow from the central inlet
to the particle exits for favoring streamline flow of particles between the side walls;
discharging the particles from the particle exits; and impacting the discharging particles
against impact surfaces arranged about the periphery of the throwing body. Preferably,
the impacting of the discharging particles against impact surfaces further comprises
rotating an impact rotor co-axially with the throwing body, the impact rotor supporting
a plurality of impact surfaces arranged concentrically about the periphery of the
throwing body thereon and wherein the impact rotor is counter-rotated relative to
the throwing body.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
Figures 1-9 illustrate the prior art as described and claimed in Applicant's related
US Patent 7,207,513, more particularly
Figure 1 is a partial cross-sectional view of an embodiment of the prior art comminuting
device;
Figure 2A is a larger view of the cross-sectional view in Fig. 1 of a throwing wheel
and impact rotor incorporated in the prior art comminuting device;
Figure 2B is a cross-sectional view of an embodiment of the prior art comminuting
device that incorporates a throwing wheel and two impact rotors;
Figure 3 is a perspective view of the throwing wheel in Figs. 1, 2A and 2B;
Figure 4A is a perspective view of a throwing wheel, of the prior art comminuting
device; Figure 4B is a perspective view of another embodiment of a throwing wheel,
of the prior art comminuting device;
Figure 4C is a perspective view of another embodiment of a throwing wheel, of the
prior art comminuting device;
Figure 5 is a perspective view of the impact rotor in Figs. 1 and 2A;
Figure 6A is a perspective view of another embodiment of an impact rotor, of the prior
art comminuting device;
Figure 6B is a cross-sectional view of the impact rotor in Fig. 6A;
Figure 7A is a perspective view of another embodiment of an impact rotor, of the prior
art comminuting device;
Figure 7B is a side view of the impact rotor in Fig. 7A.
Figure 8 is a side view of an embodiment of the prior art comminuting device; and
Figure 9 is a top view of the comminuting device in Fig. 8;
Figure 10 is a cross-sectional view of a comminuting device or apparatus according
to an embodiment of the invention;
Figure 11 is a top view of the comminuting device according to Fig. 10;
Figure 12 is a cross-sectional view of the comminuting device of Fig. 10 illustrated
in an open state for accessing the throwing wheel and impact rotor according an embodiment
of the invention;
Figure 13 is a side cross-sectional view of an embodiment of a throwing wheel axially
coupled with an embodiment of an impact rotor;
Figures 14A and 14B are side cross-sectional and underside views of an embodiment
of the impact rotor of Fig. 13;
Figures 15A through 16 illustrate an embodiment of the throwing wheel of Fig. 13.
More particularly,
Figs. 15A and 15B are side cross-sectional and underside views respectively of a top
plate for an embodiment of the throwing wheel;
Figs. 15C and 15D are top and side cross-sectional views respectively of the structure
of a bottom plate for the throwing wheel;
Fig. 15E illustrates a top view of the plurality of elements for installation to the
bottom plate of Fig. 15F for the throwing wheel of Fig. 13;
Fig. 15F illustrates a top view of the bottom plate of Fig. 13, with ½ of the plurality
of elements of Fig. 15E for installation to the rightmost illustrated bosses;
Fig. 16 is a side cross-sectional view of the impact rotor poised axially over a partially
exploded view of the throwing wheel comprising the top plate, the leftmost one half
of the elements shown before installation to the bottom plate, and the rightmost one
half of the elements installed to the bottom plate;
Figure 17 illustrates particle velocity results of Computational Fluid Dynamics (CFD)
analysis illustrating the effect of a narrowing channel between elements of the throwing
wheel according to one embodiment of the invention;
Figure 18 illustrates particle velocity results of CFD analysis illustrating the effect
of a parallel channel between elements of the throwing wheel according to another
embodiment of the invention;
Figure 19 is a side cross-sectional view of the throwing wheel of Fig. 13; and
Figure 20 is a cross-sectional view of a comminuting device according to Fig. 10.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Applicant's prior art device
[0019] Fig. 1 is a partial cross-sectional view of a first embodiment of Applicant's prior
art comminuting device 20. This embodiment, and exemplary variations therefrom and
shown in Figs. 2 - 9, are detailed in Applicant's
US Patent 7,207,513. Applicant's prior art Figs. 1 - 9 and portions of the specification of
US Patent 7,207,513 are reproduced herein to assist the reader.
[0020] As shown in Fig. 1, Applicant's prior art comminuting device 20 includes a throwing
wheel 22 to accelerate particles of material (omitted for clarity of the apparatus)
toward an impact speed, and toward an impact rotor 24 that includes an impact surface
26 (see also Fig. 3) to fragment particles that collide with the impact surface 26
after exiting the throwing wheel 22. Applicant's prior art comminuting device 20 also
includes an impact motor 28 to rotate the impact rotor 24 about a rotor axis 30 and
a throwing motor 32 to rotate the throwing wheel 22 about a wheel axis 34 in a direction
opposite to the rotation of the impact rotor 24. In addition, Applicant's prior art
comminuting device 20 includes an inlet hopper 36 to receive particles of material,
a conduit 38 to direct the particles of material from the hopper 36 to the throwing
wheel 22, and an outlet hopper 40 to collect processed material.
[0021] By rotating the throwing wheel 22 and the impact rotor 208 in opposite directions,
the impact speed of the particles become a combination of the particles' speed and
the impact surface's speed. If, at the moment of collision, the trajectory of the
particle is aligned but opposite in direction to the trajectory of the impact surface
26, then the particle's impact speed will be the sum of the particle's speed and the
impact surface's speed. Thus, the comminuting device 20 can generate impact speeds
exceeding those generated by conventional comminuting devices. This increase in impact
speed combined with an orientation of the impact surface 26 that aligns the direction
of the impact surface 26 with the trajectory of the particles increases the force
generated on and in the particles at the moment of collision. Consequently, particles
of the material may be fragmented into smaller pieces after one run through the comminuting
device 20, which allows the comminuting device 20 to comminute material more efficiently.
[0022] As shown in Figs 1, 2A and 2B, Applicant's prior art comminuting device 20 uses tangential
and centrifugal force to accelerate particles of material toward an impact speed.
[0023] Fig. 2A is a larger view of the cross-sectional view in Fig. 1 of the throwing wheel
22 and the impact rotor 24 incorporated in the comminuting device 20.
[0024] First, material is poured in the hopper 36 and flows through the conduit 38 to a
hub 42 of the throwing wheel 22. The conduit 38 may include a valve (not shown) to
allow one to control the flow rate of the material to the throwing wheel 22. Once
particles enter the hub 42, the rotation of the throwing wheel 22 exerts a tangential
force on the particles and generates centrifugal force in each particle that propels
each particle radially away from the hub 42 toward an exit of the throwing wheel 22.
As each particle moves away from the hub 42, the tangential and centrifugal forces
accelerate the particles toward an impact speed. Upon exiting the throwing wheel 22,
each particle continues to move on a trajectory and then collides with an impact surface
26 of the impact rotor 24 that is moving toward the particles. After colliding with
the impact surface 26, the particles and/or fragments of the particles may collide
with other portions of the impact rotor 24 and/or throwing wheel 22 eventually fall
downward into the hopper 40.
[0025] The throwing wheel 22 and the impact rotor 24 are mounted in the comminuting device
20 such that the wheel axis 34 and the rotor axis 30 are aligned or substantially
aligned. The throwing wheel 22 is mounted to the throwing motor 32, and the impact
rotor 24 is mounted to the impact motor 28. The motors 32 and 28, for example electric
motors, are designed to power their respective throwing wheel 22 and impact rotor
24 at a desired rotational speed for a given material flow rate through the comminuting
device 20.
[0026] With reference to Fig. 2A, in one embodiment, the hub 42 of the throwing wheel 22
receives particles of material through a central port hole 43 in the impact rotor
24 via the conduit 38. The throwing wheel 22 comprises a plurality of channels 44
to direct the particles of material from the hub 42 toward a periphery of the wheel
22. The particles accelerate toward an impact speed and exit through wheel exits 46.
The use of centrifugal force to accelerate each particle toward an impact speed is
less than the amount of energy frequently required by conventional comminuting devices.
[0027] As shown in Figs. 1 and 5-7B, the impact rotor 24 comprises a rotor hub 48 having
hole 43 that allows the particles of material to enter the throwing wheel's hub 42
from the conduit 38. Further, impact rotor 24 includes an impact surface 26 about
a rotor periphery 50. When the impact rotor 24 rotates about the rotor axis 30, the
impact surface 26 revolves around the throwing wheel 22 in a concentric and contra-rotating
circular path. Thus, after a particle leaves the throwing wheel 22 through the exit
46, the particle and the impact surface 26 collide to fragment the particle into smaller
pieces.
[0028] The throwing wheel 22 accelerates particles of material toward an impact speed and
throws the particles from an exit 46 on a trajectory away from the wheel 22. To increase
the impact speed of the particle, the throwing wheel 22 is designed to throw the particles
on a trajectory that is aligned with or is as closely aligned as possible with the
direction of the impact surface 26 (Figs. 1 and 2) at the moment of collision.
[0029] When a particle leaves the throwing wheel 22 through an exit 46, the trajectory of
the particle includes a first directional component that is tangent to the periphery
54 and at least a second directional component that is radial to the hub 42. The magnitude
of each of these directional components depends on the velocity and acceleration of
the particle as the particle leaves the wheel 22. By modifying the direction of each
channel 44 as they extend toward the periphery 54, and the angle that each channel
44 intersects the periphery 54, one can modify the two directional components of the
particle's trajectory.
[0030] As shown in Fig. 3, in one embodiment, the throwing wheel 22 includes channels 44
that extend substantially radially from the hub 42 toward the periphery 54 in a straight
or substantially straight direction and intersect the periphery 54 at about 90 degrees
to a tangent. Alternate embodiments of the throwing wheel include angled channels
58 which are angled slightly off of a radial, either lagging (Fig. 4A) or leading
(Fig. 4B). An example of other embodiments includes arcuate channels 70 of arcuate
shape (Fig. 4C).
[0031] Figs. 6A and 6B are views of an impact rotor 88, according to another embodiment
of Applicant's prior art device. Fig. 6A is a perspective view of another impact rotor
88, and Fig. 6B is a cross-sectional view of the impact rotor 88. The impact rotor
88 is similar to the impact rotor 24 of Fig. 5 except the impact surfaces 90 are angularly
positioned such that α (Alpha) is greater than 0°, and a particle of material can
not pass between adjacent impact teeth 92. Angularly positioning each impact surface
90 greater than 0° relative to the rotor axis 30 and preventing a particle of material
from passing between adjacent impact teeth 92 may be desirable to decrease the number
of collisions a particle may have with one or more impact surfaces 90.
[0032] Other embodiments were contemplated. For example, each impact surface 90 may be angularly
positioned such that α is greater than 0° but canted opposite to the direction shown
in Figs. 6A and 6B. This may be desirable to increase the number of collisions a particle
may have with one or more impact surfaces 90.
[0033] Figs. 7A and 7B are views of an impact rotor 94 according to yet another embodiment
of Applicant's prior art device. Fig. 7A is a perspective view of the impact rotor
94, and Fig. 7B is a side view of the impact rotor 94. The impact rotor 94 is similar
to the impact rotor 24 of Fig. 5 except the impact teeth 96 extend from the body 98
in the same direction as each tooth's respective radius 100. This may be desirable
when the impact rotor 94 and throwing wheel 24 (Fig. 3) are not concentric during
operation. Each impact plate 102 is mounted on a respective one of the impact teeth
96 by inserting the curved end 104 into a groove 106 and applying adhesive to hold
the impact plate 102 to the respective impact tooth 96 in the direction along the
rotor axis 108. The impact plate 102 may be mounted such that its impact surface 110
may be facing away from the rotor axis 108 or toward the rotor axis 108, as desired.
[0034] Figs. 8 and 9 are views of another embodiment of Applicant's prior art comminuting
device 112. Fig. 8 is a side view of the prior art comminuting device 112, and Fig.
9 is a top view of the prior art comminuting device 112. Applicant's prior art comminuting
device 112 can efficiently generate impact speeds around 950 ft/sec.
[0035] Applicant's prior art comminuting device 112 includes an impact rotor 114 that is
cylindrical and has impact surfaces 116 to collide with and fracture particles of
material, and two particle accelerators 118 to accelerate the particles of material
and direct them toward the impact rotor 114. Applicant's prior art comminuting device
112 comminutes particles of material by first accelerating the particles with one
of the accelerators 118 to an approximate speed of 200-300 ft/sec. Then, the particles
are directed toward the impact rotor 114 that rotates to move the impact surfaces
116 at a speed 650 ft/sec or greater toward the particles leaving the accelerators
118. Thus, Applicant's prior art comminuting device 112 can generate impact speeds
of approximately 850 ft/sec or greater.
[0036] In one embodiment of Applicant's prior art device, the particle accelerator 118 includes
a throwing wheel 120 (shown in Fig. 9 and omitted from Fig. 8 for clarity) having
an outer diameter 122 (shown in Fig. 8 and omitted from Fig. 9 for clarity) and blades
124 (shown in Fig. 9 and omitted from Fig. 8 for clarity) that rotate about an axis
126 to accelerate particles of material toward an impact speed, and a motor 128 to
rotate the throwing wheel 120. The accelerator 118 also includes a hopper 130 to receive
particles of material and feed them to an inlet 132 that is located at the axis 126,
and an outlet 134 to direct the particles of material toward the impact rotor 114.
[0037] Because the speed of a particle exiting the accelerator 118 largely depends on the
throwing wheel's outer diameter 122 and rotational speed, the accelerator 118 may
be designed to accelerate particles to any desired exit speed. The exit speed may
be substantially determined by multiplying the rotational speed of the throwing wheel
120 times the distance of the particle from the axis 126 (half of the outer diameter
122). Thus, the exit speed may be increased by increasing the throwing wheel's outer
diameter 122 and/or rotational speed, and may be decreased by decreasing the throwing
wheel's outer diameter 122 and/or rotational speed.
[0038] In operation, the accelerator 118 receives particles of material through the hopper
130, which directs the particles toward the inlet 132. Once in the inlet 132, the
particles move away from the axis 126 and are picked up and accelerated by a blade
124 of the rotating throwing wheel 120. As the particles' speed increases, centrifugal
force moves the particles toward the outer diameter 122 and through progressive regions
of the blade 124 whose respective speed increases. Thus, as the particles continue
to move toward the outer diameter 122, the blade 124 continues to accelerate the particles
toward an impact speed. Then, the outlet 120 receives and directs the particles toward
the impact rotor 114.
[0039] The impact rotor 114 includes impact surfaces 116 to collide with and fracture the
particles of material that have been accelerated by the particle accelerator 118.
To increase the impact speed of the particles, a motor 134 (shown in Fig. 9 but omitted
in Fig. 8 for clarity) rotates the impact rotor 114 about an axis 136 (shown in Fig.
8 and omitted in Fig. 9 for clarity). A belt 138 couples the motor 134 with the impact
rotor 114 to transmit the output power of the motor 134 to the impact rotor 114.
[0040] The throwing wheel imparts the initial energy to the particles. It is advantageous
both to provide a design which maximizes the energy imparted and retains that design
as long as possible despite the erosive environment. Components will wear out and
it is advantageous to replace them in an expeditious manner.
EMBODIMENTS OF THE INVENTION
[0041] With reference to Figs. 10-20, further embodiments of the invention are presented
which improve one or more of comminution efficiency, endurance and maintainability.
[0042] As shown in Figs. 10, 11 and 12, an improved comminuting apparatus 200 includes another
embodiment of a throwing wheel 202 having improved construction and material flow
characteristics. The throwing wheel 202 enables use of particularly wear-resistant
components only where required. Flow channels 204 through the throwing wheel 202 are
provided which minimize energy loss for maximum acceleration of the materials. The
throwing wheel 202 is rotatably driven with a drive shaft and motor arrangement 206.
The arrangement 206 is secured to the throwing wheel 202 with an erosion-avoidant
arrangement. An impact rotor 208 is similarly rotatably driven with a drive shaft
and motor arrangement 210 which is secured to the impact rotor 208 with an erosion-avoidant
arrangement.
[0043] Preferably the impact rotor 208 is contra-rotating to the throwing wheel 202. Not
detailed for this embodiment, however as described above in the co-pending application,
a first motor is directly coupled to the impact rotor and operable to power the impact
rotor and a second motor directly coupled to the throwing wheel and operable to power
the throwing wheel.
[0044] Further, the comminuting apparatus further comprises an embodiment of a housing 212
which is readily accessible for maintenance, particularly the throwing wheel 202 and
impact rotor 208. The housing 212 comprises an upper housing 213 and a lower housing
214 which are reversibly and axially separable for accessing a comminuting chamber
215 and for accessing the throwing wheel 202 and impact rotor 208 operable within
the chamber 215.
[0045] The upper housing 213 is supported in space by stands 216. The lower housing 214
is suspended from the upper housing 213 by actuators 218. Actuators 218 are operated
for raising and lowering the lower housing 214 relative to the upper housing 213 between
a raised operating position (Fig. 10) and a lowered maintenance position (Fig. 12)
for enabling access to the throwing wheel 202 and impact rotor 208. The upper and
lower housings 213,214 seal at an interface 220 in the raised operating position and
position the throwing wheel 202 and impact rotor 208 in co-axial operably-spaced arrangement.
As shown in the top view of the housing 212 in Fig. 11, there can be multiple supports
216, equi-spaced circumferentially about the upper housing 213, three supports 216,216,216
being shown spaced about 120° apart with three actuators 218 circumferentially spaced
therebetween.
[0046] With reference to Fig. 13, the impact rotor 208 and throwing wheel 202 rotate about
a substantially and concentric, vertical axis A. In one embodiment, as shown, the
impact rotor 208 is arranged co-axially above the throwing wheel 202. In this arrangement,
particulate materials M or particles to be comminuted pass through the axis A of the
impact rotor 208 to access the throwing wheel 202. In a mirror arrangement (not shown)
wherein the throwing wheel 202 is above the impact rotor 208, the particles M can
fall along the axis A of the throwing wheel directly. Terms such as bottom and top
are used herein in the illustrated context of the impact rotor 208 arranged over the
throwing wheel 202.
[0047] The impact rotor 208 and throwing wheel 202 is an assembly of a body 222 and a plurality
of impact teeth 223 spaced about the periphery of the body 222 and extending axially
therefrom. The throwing wheel 202 can be an assembly of a bottom plate 212, a top
plate 213 and a plurality of inserts 226 sandwiched therebetween. The inserts 226
determine the configuration of the channels 204 formed therebetween. As discussed
later the inserts can be pie-shaped for forming channels 204 of substantially parallel
side walls. The plurality of channels 204 extend from a central inlet 227 to a plurality
of particle exits 229. An apex 228 of each insert 226 is oriented generally radially
inwardly towards the axis A.
[0048] In more detail in Figs. 14A and 14B, impact rotor 208 shown above the throwing wheel
202 comprises a plurality of teeth 223 extending downwardly therefrom and mechanically
fastened to body 222 for ease of replacement. A central hole 230 in the body 222 passes
particles M to the throwing wheel 202 co- axially arranged therebelow. One embodiment
of each tooth 223 is a triangular form, providing one or more impact surfaces 231
which can be oriented for optimal impact with particles thrown from the throwing wheel
202. Each tooth 223 can be secured with a single fastener 215 enabling rotation positioning
of the impact surfaces 231.
[0049] The throwing wheel 202 is a sandwiched assembly 225,226,224 for ease of replacing
wear components. The inserts 226 are spaced circumferentially about the wheel 202
and spaced from one another for forming energy imparting side walls of the generally
radially extending channels 204. As described in Applicant's co-pending application,
a variety of channel configurations are contemplated. A further configuration is described
herein.
[0050] As shown in Figs. 15C and 15D, the bottom plate 224 comprises a mounting means for
securing the inserts 226 in a position for forming the channels 204. In this embodiment,
the mounting means comprise a plurality of axially extending bosses 240 which form
mounting and positioning structure for the inserts 226 (see Fig. 15E). Each boss 240
corresponds to a cavity or socket 241 formed in each insert 226. The bosses 240 extend
axially from at least one of the top or bottom plates 225,224. As shown, the bosses
240 can be formed integrally with the bottom plate 224 or otherwise secured thereto.
The bosses 240 need not be designed for wear-resistance as each insert 226 encapsulates
the boss 221.
[0051] Each insert 226 has a leading side wall 250 and a lagging side wall 251. Between
the leading side wall 250 and lagging side wall 251 of adjacent inserts is formed
each channel 204. The bottom plate 224 and top plate 225 form the bottom and top of
the channel 204 respectively. As shown in Figs. 13, 15A and 15B, particles M can enter
the throwing wheel 202 through the central inlet port 227 formed in the top plate
225. The leading and lagging side walls 250,251 can be parallel or non-parallel.
[0052] As discussed above, the channels 204 guide the particles M and urge them along a
vector including a tangential component, applying significant wear on the side walls
250,251 of the channels 204. Implementation of this arrangement of replaceable inserts
226 enables selection of differing, greater wear-resistant materials for the side
walls 250,251 than those used for the top and bottom plates 225,224.
[0053] With reference to Figs. 15E and 15F, each insert 226 has cavities or sockets 241,
each of which corresponds in shape to each boss 240. A plurality of inserts 226 are
shown in Fig. 15E arranged for superpositioning their respective sockets 241 over
each insert's corresponding boss 240, a subset of the fourteen illustrated inserts
226 being shown installed over a respective subset of bosses 240 of Fig. 15F. As shown,
one form of corresponding boss 240 and socket 241 include a pie or triangular shape
which both orients each triangular insert 226 and fixes its position in the throwing
wheel 202. The apex 228 of each pie-shaped insert 226 is oriented generally radially
inwardly towards the central inlet port 227. Other boss 240 and socket 241 combinations
are contemplated within the scope of this application.
[0054] With reference to Fig. 16, an assembled impact rotor 208 is shown poised over an
exploded-view of the throwing wheel 202 and demonstrating installation of inserts
226 to bosses 240 for assembly of the throwing wheel 202. With reference also to Fig.
15E, one can see the inserts 226 right of the illustrated centerline have been fit
to the rightmost bosses 240 and the remaining inserts 226 left of the centerline are
ready for fitting to the remaining bosses 240. Means for fastening the sandwiched
assembly are contemplated, including pairs of counter-sunk base holes 243 through
the bottom plate 224 at each boss 240 for fasteners to secure to top holes 244 in
the top plate 225, the fasteners being omitted from the view.
[0055] In some more detail, the top plate 225 is secured to the bottom plate 224 using fasteners
which extend through the bosses 240 and inserts 226, securely mounting the inserts
226 against the inertial forces generated while rotating and accelerating particles.
The material properties of the insert 226 can be selected dependent upon the particles
being processed including metallic alloys, hardfaced materials and ceramics. The materials
choices for the top plate 225, bottom plate 224 and bosses 240 are less subject to
erosion and can be based more so upon mechanical assembly principles and need not
be restricted to wear-resistance.
[0056] The side walls 250,251 of the inserts 226 direct and accelerate the particles in
a curved radial path in global coordinates and thus are subjected to maximal forces
and erosion as they impart acceleration forces in redirecting the particles M. The
bottom and top of the channels 204 are not directly involved in redirecting particles
except to the extent that they constrain gravity, random movement and some circulation.
Accordingly, adaptation of the materials or surface of the top and bottom plates for
wear resistance can less critical. The impact surfaces 231 of the impact rotor 208
are also designed for, and subjected to, near instantaneous deceleration of the particles
thrown from the wheel 202 and thus are also subject to extreme erosive forces. The
teeth 223 themselves can form the impact surface 231 and accordingly be formed of
wear-resistant materials or, as described in Applicant's
US Patent 7,207,513, separate wear-resistance impact surfaces 231 can be fit to each tooth 223.
[0057] Another area of direct particulate erosion occurs when the particles from the hopper
impinge on the bottom plate 224 through the central port 227 through the top plate
225. The trajectory of the particles from the hopper are redirected from a substantially
vertically downward flow along the axis A to a radial flow through the channels 204.
This redirection results in wear. A substantially planer surface 245 on the bottom
plate 224 has been employed successfully. This is an area which could be protected
by an anti-wear treatment. In embodiments having the throwing wheel mounted to the
drive through the bottom plate 224, the planer surface 245 is not penetrated by any
mounting hardware and the planer surface 245 can be fit with ceramics or elastomeric
materials without compromising the integrity of either the wear surface or the throwing
wheel.
[0058] With reference to Fig. 19, the channels 204, the impact surface 231 and to a lesser
extent the central port 227 in the wheel 202, are not the only components subject
to wear. A circulation of comminuted particles adjacent the impact rotor at the impact
surfaces 231, and between the generally planer contra-rotating surfaces of the impact
rotor 208 and the throwing wheel 202 is also a known erosive factor. These planer
surface are not subjected to the same energy of impact and other anti-wear solutions
are available, in structure and in material choices. Accordingly, in another aspect
of the invention, an area of consideration for protection is the planer underside
261 of the impact rotor 208 which faces a top surface 262 of the top plate 225. There
is necessarily a gap 263 therebetween for enabling contra-rotation of the components.
[0059] This gap 263 is not a processing path for comminuting particles however, due to the
inherent distribution of comminuted dust throughout the housing 212, some particles
circulate into and out of the his gap 263, causing wear. As the exposed surfaces in
the gap 263 are not energy transferring surfaces, such as the hard materials of the
inserts 226 and impact surfaces 231, one can install wear-resistant, resilient, elastomeric
materials such as urethane to one or the other of the impact rotor or the throwing
wheel facing the gap 263. For example, it has been noted that wear has been more predominant
on the underside 261 of the impact rotor 208. Accordingly an anti-wear surface or
protective layer 265, such as an elastomeric material including urethane, is employed
along the rotor's underside 261.
[0060] Further, the gap 263 extends radially to a peripheral interface between the throwing
wheel 202 and the impact teeth 231, is formed an annular impact area 270. Above the
impact areas 270, the underside 261 is also subject to wear and is preferably also
coated with a protective layer 265. In addition, the life of the impact rotor 208
can be extended by mounting the impact teeth 231 on an optional annular ring 271 which
is easily replaced when worn.
[0061] Turning to the performance of the particle movement, and as shown in Figs. 17 and
18, the flow characteristics of the multiphase flow of particles or material through
air is modeled to demonstrate the effectiveness of the channel design 204.
[0062] Surprisingly, the use of parallel side walls 250,251 for the channel 204, while functional,
is not necessarily optimal. Figs. 17 and 18 illustrate particle velocity results of
Computational Fluid Dynamics (CFD) analysis. The reference for the velocity vectors
is relative to the throwing wheel. The velocity vectors are those viewed from the
throwing wheel as it rotates. As shown in Fig. 18, where side by side inserts 226,226
form a parallel; wall channel 204p therebetween, The flow mechanics can result in
eddies E, illustrating some areas of substantially stationary particles, which result
in a loss of some of the energy capable of being imparted to the particles. As shown
in Fig. 17, the side by side inserts 226,226 form a converging wall channel 204c therebetween.
The particles in the converging channel 204c achieve near or substantially streamline
flow. Modeling programs such as ANSYS® can be used to ascertain the proper convergence
for optimal flow characteristics to avoid eddies.
[0063] One example of a suitable convergence is as shown in Fig. 15F, the angle of each
insert's side wall 250,251 to a radial from the axis A of the throwing wheel 202 being
about 5° or an included angle of about 9 - 10° between the side walls 250,251 of adjacent
inserts 226,226. The modeling was based upon particles diameters 3mm, wheel rotational
speed of 3,000 RPM and channel dimensions of 25mm x 15mm. One approach to determination
of channel convergence is to reduce the cross-section area as the flow accelerates
to minimize flow separation and eddy currents. Another approach is to establish the
convergence angle based upon achieving a channel exit cross section area times the
radius of the approximately equal to the channel inlet cross section area times the
inlet radius.
[0064] In operation, the throwing wheel 202 is rotated about the substantially vertical
axis A. Particles to be fragmented through the central inlet 227 for accelerating
the particles through the channels 204. The particles accelerated generally radially
along a converging flow path in the channels 204 as the particles flow from the central
inlet 227 to the particle exits for favoring streamline flow of particles between
the side walls 250,251. The particles discharge from the particle exits 229 and impact
against impact surfaces 231 arranged about the periphery of the throwing wheel 202.
Preferably the impact rotor 208 is rotated co-axial with the throwing wheel 202 and
the impact rotor 208 is counter-rotated relative to the throwing wheel 202.
[0065] With reference to Fig. 20, another embodiment of the invention concerns product and
dust management. The housing 212 is fit with atmospheric flow controls for minimizing
re-entrainment of product and dusts into the area about the throwing wheel 202 and
impact rotor 208.
[0066] As shown, the upper housing 213 is fit with a tubular skirt 300 extending axially
downward into close proximity with the wheel/rotor assembly 301 of the comminuting
apparatus 200. Similarly, lower housing 214 is fit with a tubular skirt 302 extending
axially upward into close proximity with the wheel/rotor assembly 301. Within skirts
300 and 302 are formed exclusion chambers 303 which can be swept with a flow of clean
gas such as air. Air fittings 304 can direct air into the exclusion chambers 303,303
for flow out of the chambers adjacent the wheel/rotor assembly 301 for excluding particular
material therefrom. Dust extraction from the comminuting chamber 215 can be through
dust ports 305. Comminuted material product exits the comminuting chamber 215 via
a lower exit 306.
1. A throwing wheel (202) for accelerating and discharging particles for impact against
impact surfaces (231) of a particle fragmenting device, the throwing wheel (202) comprising:
a body (222) having a central inlet port (227) along an axis (A) of the body and a
periphery having a plurality of particle exits (229), the port (227) being adapted
for receiving particles;
a plurality of channels (204) within the body (222) extending generally radially from
the central inlet port (227) to the plurality of particle exits (229), each channel
(204) having a top wall (225), a bottom wall (224), and side walls (250, 251); and
the side walls (250, 251) of each channel (204,204c) converge towards the particle
exits (209) at the periphery;
characterized in that:
the body (222) further comprises:
a top plate (225);
a bottom plate (224) ; and
a plurality of inserts (226) sandwiched between the top plate (225) and the bottom
plate (224) for mounting the inserts (226) in a circumferentially spaced position,
each insert (226) having a leading side wall (250) and a lagging side wall (251),
the leading side wall (250) and lagging side wall (251) of adjacent inserts forming
the side walls of each channel (204c).
2. The throwing wheel of claim 1 wherein the material of the inserts (226) has a greater
wear resistance than that of the top and bottom plates (225, 224).
3. The throwing wheel of claim 1 or 2 wherein the inserts (226) are pie-shaped, each
having an apex (228) oriented generally radially inwardly towards the central port
(227).
4. The throwing wheel of claim 1, 2 or 3 further comprising:
a plurality of bosses (240) axially extending from at least one of the top plate (225)
or bottom plate (224), and wherein the inserts (226) have an axially extending cavity
(241) formed between the leading (250) and lagging side walls (251), and wherein the
cavity (241) of each insert (226) engages each axially extending boss (240) as the
top plate (225) and bottom plate (224) sandwiches the plurality of inserts (226) therebetween.
5. The throwing wheel of claim 4 wherein each boss (240) is generally pie-shaped, and
the cavity (241) in each insert (226) is generally pie-shaped.
6. The throwing wheel of claim 4 or 5 wherein at least some of the bosses (240) are axially
extending from the bottom plate (212).
7. The throwing wheel of claim 6 wherein the bosses (240) are integral with the bottom
plate (224).
8. The throwing wheel of any of claims 1 to 7 further comprising a plurality of fasteners
(215) extending between the top plate (225) and the bottom plate (224) for sandwiching
the plurality of inserts (226) therebetween.
9. An apparatus for fragmenting particles, comprising:
the throwing wheel of any of claims 1 to 8;
an impact rotor (208) having the peripheral impact surface (231) positioned concentrically
about the throwing wheel (202) for intersecting the particle trajectory;
the impact rotor (208) rotatable in a second direction opposite to the throwing wheel
(202) for increasing an impact speed of the particles and fragmenting the particles
when the particles collide with the impact surface (231);
a first motor (134) directly coupled to the impact rotor (208) and operable to power
the impact rotor (208); and
a second motor (128) directly coupled to the throwing wheel (202) and operable to
power the throwing wheel (202).
10. The apparatus of claim 9, further comprising:
an upper housing (213) for rotatably supporting one of the throwing wheel (202) or
impact rotor (208);
a lower housing (214) for rotatably supporting the other of one of the impact rotor
(208) or throwing wheel (202), the upper (213) and lower (214) housings being separable
at about the throwing wheel (202) for access to the throwing wheel (202) and impact
rotor (208);
a housing support (216) for maintaining the upper housing (213) in a substantially
fixed position; and
an actuator (218) for moving the lower housing (214) between
a closed position wherein the throwing wheel (202) and impact rotor (208) are axially
coupled for aligning the particle trajectory with the impact surface (231), and
an open position wherein the throwing wheel (202) and impact rotor (208) are axially
decoupled for access to each throwing wheel (202) and impact rotor (208) independently.
11. The apparatus of claim 10 wherein the actuator (218) further comprise two or more
actuators (218), circumferentially spaced about a periphery of the upper housing (213)
and extending axially between the upper housing (213) and the lower housing (214);
and
wherein the housing support (216) further comprises one or more supports (216) positioned
between the upper housing (213) and a surface.
12. The apparatus of any of claims 9 to 11, wherein a gap (263) is formed between the
throwing wheel (202) and the impact rotor (208) further comprising an elastomeric
anti-wear surface (265) applied to at least one of the impact rotor (208) or throwing
wheel (202) facing the gap (263).
13. A method for fragmenting particles comprising:
rotating a throwing body (222) about a substantially vertical axis (A), the throwing
body (222) having a central inlet (227) at a top of the body (222) at the axis (A)
and a plurality channels (204) within the body (222) and extending generally radially
from the central inlet port (227) for forming a plurality of flow paths to a plurality
of particle exits(229) at a periphery of the body (222), each channel (204) having
a top wall (225), a bottom wall (224), and side walls (250, 251); and
introducing particles to be fragmented through the central inlet (227) for accelerating
the particles through the channels (204) for discharging the particles from the particle
exits (229) and impacting the discharging particles against impact surfaces (231)
arranged about the periphery of the throwing body (222),
characterized by the throwing body (222) having:
a top plate (225);
a bottom plate (224) ; and
a plurality of inserts (226) sandwiched between the top plate (225) and the bottom
plate (224) for mounting the inserts (226) in a circumferentially spaced position,
each insert (226) having a leading side wall (250) and a lagging side wall (251),
the leading side wall (250) and lagging side wall (251) of adjacent inserts forming
the side walls of each channel (204c), and
as the particles flow from the central inlet (227) to the particle exits (229), converging
the flow path for favoring streamline flow of particles between the leading and lagging
side walls (250, 251).
14. The method of claim 13 wherein the impacting of the discharging particles against
impact surfaces (231) further comprises rotating an impact rotor (208) co-axially
with the throwing body (222), the impact rotor (208) supporting a plurality of impact
surfaces (231) arranged concentrically about the periphery of the throwing body (222)
thereon and wherein the impact rotor (208) is counter-rotated relative to the throwing
body (222).
1. Schleuderrad (202) zum Beschleunigen und Abführen von Teilchen für einen Aufprall
auf Prallflächen (231) einer Teilchenzerkleinerungsvorrichtung, wobei das Schleuderrad
(202) Folgendes umfasst:
einen Körper (222) mit einer mittleren Einlassöffnung (227) entlang einer Achse (A)
des Körpers und einer Peripherie mit mehreren Teilchenauslässen (229), wobei die Öffnung
(227) zum Empfang von Teilchen ausgeführt ist;
mehrere Kanäle (204) in dem Körper (222), die sich allgemein radial von der mittleren
Einlassöffnung (227) zu den mehreren Teilchenauslässen (229) erstrecken, wobei jeder
Kanal (204) eine obere Wand (225), eine untere Wand (224) und Seitenwände (250, 251)
aufweist; und
die Seitenwände (250, 251) jedes Kanals (204, 204c) konvergleren zu den Teilchenauslässen
(209) am Umfang konvergieren;
dadurch gekennzeichnet, dass
der Körper (222) ferner Folgendes umfasst:
eine obere Platte (225);
eine untere Platte (224); und
mehrere Einsätze (226), die zwischen der oberen Platte (225) und der unteren Platte
(224) zur Befestigung der Einsätze (226) in einer um den Umfang beabstandeten Position
eingeklemmt sind, wobei jeder Einsatz (226) eine voreilende Seitenwand (250) und eine
nacheilende Seitenwand (251) aufweist, wobei die voreilende Seitenwand (250) und die
nacheilende Seitenwand (251) benachbarter Einsätze die Seitenwände jedes Kanals (204c)
bilden.
2. Schleuderrad nach Anspruch 1, wobei das Material der Einsätze (226) einen größeren
Verschleißwiderstand hat als das der oberen und der unteren Platte (225, 224).
3. Schleuderrad nach Anspruch 1 oder 2, wobei die Einsätze (226) tortenstückförmig sind
und jeweils einen allgemein radial nach innen zu der mittleren Öffnung (227) ausgerichteten
Scheitel (228) haben.
4. Schleuderrad nach Anspruch 1, 2 oder 3, ferner umfassend:
mehrere Ansätze (240), die sich axial von der oberen Platte (225) und/oder der unteren
Platte (224) erstrecken, und wobei die Einsätze (226) einen sich axial erstreckenden
Hohlraum (241) aufweisen, der zwischen der voreilenden (250) und der nacheilenden
Seitenwand (251) ausgebildet ist, und wobei der Hohlraum (241) jedes Einsatzes (226)
mit jedem sich axial erstreckenden Ansatz (240) in Eingriff steht, wenn die oberen
Platte (225) und die untere Platte (224) die mehreren Einsätze (226) zwischen sich
einklemmen.
5. Schleuderrad nach Anspruch 4, wobei jeder Ansatz (240) allgemein tortenstückförmig
ist und der Hohlraum (241) in jedem Einsatz (226) allgemein tortenstückförmig ist.
6. Schleuderrad nach Anspruch 4 oder 5, wobei sich mindestens einige der Ansätze (240)
axial von der unteren Platte (212) erstrecken.
7. Schleuderrad nach Anspruch 6, wobei die Ansätze (240) integral mit der unteren Platte
(224) ausgebildet sind.
8. Schleuderrad nach einem der Ansprüche 1 bis 7, ferner umfassend mehrere Befestigungselemente
(215), die sich zwischen der oberen Platte (225) und der unteren Platte (224) zum
Einklemmen der mehreren Einsätze (226) dazwischen erstrecken.
9. Vorrichtung zum Zerkleinern von Teilchen, umfassend:
das Schleuderrad nach einem der Ansprüche 1 bis 8;
einen Schlagrotor (208) mit der Umfangsprallfläche (231), die konzentrisch um das
Schleuderrad (202) zum Kreuzen der Teilchenbahn positioniert ist;
wobei der Schlagrotor (208) in einer zweiten Richtung entgegengesetzt zu dem Schleuderrad
(202) drehbar ist, um eine Aufprallgeschwindigkeit der Teilchen zu erhöhen und die
Teilchen zu zerkleinern, wenn die Teilchen mit der Prallfläche (231) kollidieren;
einen ersten Motor (134), der direkt mit dem Schlagrotor (208) gekoppelt und zum Antrieb
des Schlagrotors (208) betreibbar ist; und
einen zweiten Motor (128), der direkt mit dem Schleuderrad (202) gekoppelt und zum
Antrieb des Schleuderrads (202) betreibbar ist.
10. Vorrichtung nach Anspruch 9, ferner umfassend:
ein oberes Gehäuse (213) zur drehbaren Abstützung des Schleuderrads (202) oder des
Schlagrotors (208);
ein unteres Gehäuse (214) zur drehbaren Abstützung des jeweils anderen von dem Schlagrotor
(208) oder dem Schleuderrad (202), wobei das obere (213) und das untere (214) Gehäuse
ungefähr am Schleuderrad (202) für Zugang zu dem Schleuderrad (202) und dem Schlagrotor
(208) trennbar sind;
eine Gehäusestütze (216) zum Halten des oberen Gehäuses (213) in einer im Wesentlichen
festgelegten Position; und
einen Aktuator (218) zum Bewegen des unteren Gehäuses (214) zwischen
einer geschlossenen Position, in der das Schleuderrad (202) und der Schlagrotor (208)
axial gekoppelt sind, um die Teilchenbahn auf die Prallfläche (231) auszurichten,
und
einer geöffneten Position, in der das Schleuderrad (202) und der Schlagrotor (208)
unabhängig für Zugang sowohl zu dem Schleuderrad (202) als auch zu dem Schlagrotor
(208) axial entkoppelt sind.
11. Vorrichtung nach Anspruch 10, wobei der Aktuator (218) ferner zwei oder mehr Aktuatoren
(218) umfasst, die um den Umfang einer Peripherie des oberen Gehäuses (213) beabstandet
sind und sich axial zwischen dem oberen Gehäuse (213) und dem unteren Gehäuse (214)
erstrecken; und
wobei die Gehäusestütze (216) ferner eine oder mehrere Stützen (216) umfasst, die
zwischen dem oberen Gehäuse (213) und einer Fläche positioniert sind.
12. Vorrichtung nach einem der Ansprüche 9 bis 11, wobei ein Spalt (263) zwischen dem
Schleuderrad (202) und dem Schlagrotor (208) ausgebildet ist, ferner umfassend eine
elastomere Verschleißschutzfläche (265), die auf dem Schlagrotor (208) und/oder dem
Schleuderrad (202) aufgebracht ist und zu dem Spalt weist.
13. Verfahren zum Zerkleinern von Teilchen, umfassend:
Drehen eines Schleuderkörpers (222) um eine im Wesentlichen vertikale Achse (A), wobei
der Schleuderkörper (222) einen mittleren Einlass (227) oben am Körper (222) an der
Achse (A) und mehrere Kanäle (204) im Körper (222) aufweist, die sich allgemein radial
von der mittleren Einlassöffnung (227) erstrecken, um so mehrere Strömungswege zu
mehreren Teilchenauslässen (229) an einem Umfang des Körpers (222) zu bilden, wobei
jeder Kanal (204) eine obere Wand (225), eine untere Wand (224) und Seitenwände (250,
251) aufweist; und
Einleiten von zu zerkleinernden Teilchen durch den mittleren Einlass (227) zum Beschleunigen
der Teilchen durch die Kanäle (204) zum Abführen der Teilchen aus den Teilchenauslässen
(229) und Prallenlassen der Abführteilchen gegen die um die Peripherie des Schleuderkörpers
(222) angeordneten Prallflächen (231),
dadurch gekennzeichnet, dass der Schleuderkörper (222) Folgendes aufweist:
eine obere Platte (225);
eine untere Platte (224); und
mehrere Einsätze (226), die zwischen der oberen Platte (225) und der unteren Platte
(224) zur Befestigung der Einsätze (226) in einer um den Umfang beabstandeten Position
eingeklemmt sind, wobei jeder Einsatz (226) eine voreilende Seitenwand (250) und eine
nacheilende Seitenwand (251) aufweist, wobei die voreilende Seitenwand (250) und die
nacheilende Seitenwand (251) benachbarter Einsätze die Seitenwände jedes Kanals (204c)
bilden, und
beim Strömen der Teilchen aus dem mittleren Einlass (227) zu den Teilchenauslässen
(229) Konvergieren des Strömungswegs zum Begünstigen einer Stromlinienströmung von
Teilchen zwischen den voreilenden und nacheilenden Seitenwänden (250, 251).
14. Verfahren nach Anspruch 13, wobei das Aufprallenlassen der Abführungsteilchen gegen
die Prallflächen (231) ferner Drehen eines Schlagrotors (208) koaxial mit dem Schleuderkörper
(222) umfasst, wobei der Schlagrotor (208) mehrere Prallflächen (231) stützt, die
konzentrisch um die Peripherie des Schleuderkörpers (222) daran angeordnet sind, und
wobei der Schlagrotor (208) bezüglich des Schleuderkörpers (222) gegenläufig gedreht
wird.
1. Roue centrifuge (202) pour accélérer et décharger des particules en vue de leur impact
contre des surfaces d'impact (231) d'un dispositif de fragmentation de particules,
la roue centrifuge (202) comprenant :
un corps (222) ayant un orifice d'entrée central (227) le long d'un axe (A) du corps
et une périphérie ayant une pluralité de sorties de particules (229), l'orifice (227)
étant prévu pour recevoir des particules ;
une pluralité de canaux (204) à l'intérieur du corps (222) s'étendant généralement
radialement depuis l'orifice d'entrée central (227) jusqu'à la pluralité de sorties
de particules (229), chaque canal (204) ayant une paroi supérieure (225), une parole
inférieure (224), et des parois latérales (250, 251) ; et
les parois latérales (250, 251) de chaque canal (204, 204c) convergent vers les sorties
de particules (209) au niveau de la périphérie ;
caractérisé en ce que :
le corps (222) comprend en outre :
une plaque supérieure (225) ;
une plaque inférieure (224) ; et
une pluralité d'inserts (226) pris en sandwich entre la plaque supérieure (225) et
la plaque inférieure (224) pour monter les inserts (226) dans une position espacée
circonférentiellement, chaque insert (226) ayant une paroi latérale avant (250) et
une paroi latérale arrière (251), la paroi latérale avant (250) et la paroi latérale
arrière (251) d'inserts adjacents formant les parois latérales de chaque canal (204c).
2. Roue centrifuge selon la revendication 1, dans laquelle le matériau des inserts (226)
présente une plus grande résistance à l'usure que celui des plaques supérieure et
inférieure (225, 224).
3. Roue centrifuge selon la revendication 1 ou 2, dans laquelle les inserts (226) sont
en forme de part de gâteau, chacun ayant un sommet (228) orienté généralement radialement
vers l'intérieur vers l'orifice central (227).
4. Roue centrifuge selon la revendication 1, 2 ou 3, comprenant en outre :
une pluralité de bossages (240) s'étendant axialement depuis au moins l'une de la
plaque supérieure (225) et de la plaque inférieure (224), et les inserts (226) ayant
une cavité (241) s'étendant axialement formée entre les parois latérales avant (250)
et arrière (251), et la cavité (241) de chaque insert (226) s'engageant avec chaque
bossage (240) s'étendant axialement alors que la plaque supérieure (225) et la plaque
inférieure (224) prennent en sandwich entre elles la pluralité d'inserts (226).
5. Roue centrifuge selon la revendication 4, dans laquelle chaque bossage (240) est généralement
en forme de part de gâteau, et la cavité (241) dans chaque insert (226) est généralement
en forme de part de gâteau.
6. Roue centrifuge selon la revendication 4 ou 5, dans laquelle au moins certains des
bossages (240) s'étendent axialement depuis la plaque inférieure (212).
7. Roue centrifuge selon la revendication 6, dans laquelle les bossages (240) sont intégrés
à la plaque inférieure (224).
8. Roue centrifuge selon l'une quelconque des revendications 1 à 7, comprenant en outre
une pluralité d'attache (215) s'étendant entre la plaque supérieure (225) et la plaque
inférieure (224) en vue de prendre en sandwich entre elles la pluralité d'inserts
(226).
9. Appareil pour fragmenter des particules, comprenant :
la roue centrifuge selon l'une quelconque des revendications 1 à 8 ;
un rotor d'impact (208) dont la surface d'impact périphérique (231) est positionnée
concentriquement autour de la roue centrifuge (202) de manière à intersecter la trajectoire
des particules ;
le rotor d'impact (208) pouvant tourner dans une deuxième direction opposée à celle
de la roue centrifuge (202) pour augmenter une vitesse d'impact des particules et
fragmenter les particules lorsque les particules entrent en contact avec la surface
d'impact (231) ;
un premier moteur (134) accouplé directement au rotor d'impact (208) et apte à alimenter
en puissance le rotor d'impact (208) ; et
un deuxième moteur (128) accouplé directement à la roue centrifuge (202) et apte à
alimenter en puissance la roue centrifuge (202).
10. Appareil selon la revendication 9, comprenant en outre :
un boîtier supérieur (213) destiné à supporter à rotation l'un de la roue centrifuge
(202) ou du rotor d'impact (208) ;
un boîtier inférieur (214) destiné à supporter à rotation l'autre du rotor d'impact
(208) ou de la roue centrifuge (202), les boîtiers supérieur (213) et inférieur (214)
pouvant être séparés approximativement au niveau de la roue centrifuge (202) de manière
à pouvoir accéder à la roue centrifuge (202) et au rotor d'impact (208) ;
un support de boîtier (216) pour maintenir le boîtier supérieur (213) dans une position
sensiblement fixe ; et
un actionneur (218) pour déplacer le boîtier inférieur (214) entre
une position fermée dans laquelle la roue centrifuge (202) et le rotor d'impact (208)
sont accouplés axialement de manière à aligner la trajectoire des particules avec
la surface d'impact (231), et
une position ouverte dans laquelle la roue centrifuge (202) et le rotor d'impact (208)
sont désaccouplés axialement pour accéder à chaque roue centrifuge (202) et à chaque
rotor d'impact (208) indépendamment.
11. Appareil selon la revendication 10, dans lequel l'actionneur (218) comprend en outre
deux ou plus de deux actionneurs (218) espacés circonférentiellement autour d'une
périphérie du boîtier supérieur (213) et s'étendant axialement entre le boîtier supérieur
(213) et le boîtier inférieur (214) ; et
dans lequel le support de boîtier (216) comprend en outre un ou plusieurs supports
(216) positionnés entre le boîtier supérieur (213) et une surface.
12. Appareil selon l'une quelconque des revendications 9 à 11, dans lequel un espace (263)
est formé entre la roue centrifuge (202) et le rotor d'impact (208), comprenant en
outre une surface élastomère anti-usure (265) appliquée sur au moins l'un du rotor
d'impact (208) et de la roue centrifuge (202) en regard de l'espace (263).
13. Procédé de fragmentation de particules, comprenant
la rotation d'un corps centrifuge (222) autour d'un axe substantiellement vertical
(A), le corps centrifuge (222) ayant une entrée centrale (227) au niveau d'une partie
supérieure du corps (222) au niveau de l'axe (A) et une pluralité canaux (204) à l'intérieur
du corps (222) et s'étendant généralement radialement depuis l'orifice d'entrée central
(227) pour former une pluralité de chemins d'écoulement vers une pluralité de sorties
de particules (229) au niveau d'une périphérie du corps (222), chaque canal (204)
ayant une paroi supérieure (225), une paroi inférieure (224), et des parois latérales
(250, 251) ; et
l'introduction de particules à fragmenter à travers l'entrée centrale (227) pour accélérer
les particules à travers les canaux (204) pour décharger les particules depuis les
sorties de particules (229) et projeter les particules se déchargeant contre des surfaces
d'impact (231) disposées autour de la périphérie du corps centrifuge (222),
caractérisé en ce que le corps centrifuge (222) présente :
une plaque supérieure (225) ;
une plaque inférieure (224) ; et
une pluralité d'inserts (226) pris en sandwich entre la plaque supérieure (225) et
la plaque inférieure (224) pour monter les inserts (226) dans une position espacée
circonférentiellement, chaque insert (226) ayant une paroi latérale avant (250) et
une paroi latérale arrière (251), la paroi latérale avant (250) et la paroi latérale
arrière (251) d'inserts adjacents formant les parois latérales de chaque canal (204c),
et
à mesure que les particules s'écoulent depuis l'entrée centrale (227) jusqu'aux sorties
de particules (229), le fait de faire converger le chemin d'écoulement pour favoriser
un écoulement aérodynamique des particules entre les parois latérales avant et arrière
(250, 251).
14. Procédé selon la revendication 13, dans lequel l'action de faire impacter les particules
se déchargeant contre des surfaces d'impact (231) comprend en outre la rotation d'un
rotor d'impact (208) coaxialement avec le corps centrifuge (222), le rotor d'impact
(208) supportant une pluralité de surfaces d'impact (231) disposées concentriquement
autour de la périphérie du corps centrifuge (222) sur celui-ci et le rotor d'impact
(208) étant tourné en sens inverse par rapport au corps centrifuge (222).