[0001] The present invention relates to a grain cleaning assembly in a vehicle, and more
particularly, to a grain cleaning assembly associated with a harvesting vehicle having
a three-dimensional shake characteristic.
[0002] The grain-harvesting combine includes a header, which cuts the crop and feeds it
into a threshing rotor. The threshing rotor rotates within a perforated housing, performing
a threshing operation of the grain from the crop directed thereinto. Once the grain
is threshed it falls through perforations in the housing onto a grain pan. From the
grain pan the grain falls through a set of upper and lower sieves that are known as
the cleaning shoe. The sieves vibrate and/or oscillate causing clean grain to fall
through for the collection of the grain and the removal of the chaff or other debris.
The cleaning fan blows air through the sieves to discharge chaff toward the rear of
the combine. Crop residue such as straw from the threshing section proceeds through
a straw chopper and out the rear of the combine.
[0003] Combine harvesters that do not have a side slope compensation feature experience
increased grain loss when operating on an incline. Gravity causes the grain to shift
resulting in excessive loading on the downhill side of the cleaning shoe, which results
in increased losses and a lower overall machine capability and capacity. There are
several different types of side hill leveling systems that include various levels
of performance, complexity and cost. Systems exist that level the entire machine,
level the entire cleaning system within the combine or level the individual cleaning
elements. There are also systems that induce side motion into the dynamics of the
cleaning system to prevent the excessive loading on the downhill side of the machine.
Existing three-dimensional shake systems either have limited performance capability
or are complex.
[0004] What is needed in the art is a cost effective, economical to operate, three-dimensional
shake system.
[0005] This object is achieved with the subject matter of claim 1. The dependent claims
recite advantageous embodiments of the invention.
[0006] The present invention provides a cost effective efficient way to control and implement
a three-dimensional shake system in a cleaning shoe.
[0007] The invention is directed to a cleaning shoe for harvesting machine having a chassis.
The cleaning shoe is supported by the chassis. The cleaning shoe includes a frame
and at least one grain cleaning element. The frame is moveable in a first plane relative
to the chassis. The at least one grain cleaning element is supported by the frame.
The at least one grain cleaning element is movable in a second plane different from
the first plane.
[0008] An embodiment of the invention is shown in the drawings, in which:
Fig. 1 is an illustrative vehicle utilizing an embodiment of the grain cleaning assembly
of the present invention;
Fig. 2 is a side view of a cleaning shoe of the grain cleaning assembly and outer
frame of the cleaning shoe moves in the plane of the view shown;
Fig. 3 is a schematical view of the cleaning assembly of Figs. 1 and 2 shown in a
plane orthogonal to that shown in Fig. 2;
Fig. 4 is another embodiment of the grain cleaning assembly of Figs. 1 and 2;
Fig. 5 is another embodiment of the grain cleaning assembly of Figs. 1 and 2;
Fig. 6 is another embodiment of the grain cleaning assembly of Figs. 1 and 2;
Fig. 7 is another embodiment of the grain cleaning assembly of Figs. 1 and 2;
Fig. 8 is a schematical view of the embodiment of Fig. 7 illustrating one embodiment
of moving the inner frame of the cleaning shoe of Figs. 1-7;
Fig. 9 is a schematical view of the embodiment of Fig. 7 illustrating another embodiment
of moving the inner frame of the cleaning shoe of Figs. 1-7;
Fig. 10 is a schematical view of the embodiment of Fig. 7 illustrating another embodiment
of moving the inner frame of the cleaning shoe of Figs. 1-7;
Fig. 11 is an illustration of another embodiment of an apparatus for the moving of
the inner frame of the cleaning shoe of Figs. 1-7;
Fig. 12 is an illustration of another embodiment of an apparatus for the moving of
the inner frame of the cleaning shoe of Figs. 1-7;
Fig. 13 is an illustration of another embodiment of an apparatus for the moving of
the inner frame of the cleaning shoe of Figs. 1-7;
Fig. 14 is an illustration of another embodiment of an apparatus for the moving of
the inner frame of the cleaning shoe of Figs. 1-7;
Fig. 15 is a schematical view of another embodiment of the cleaning assembly of Figs.
1 and 2 shown in a plane orthogonal to that shown in Fig. 2; and
Fig. 16 is a schematical representation of controller utilizing one of the actuators
illustrated in the previous figure.
[0009] Referring now to the drawings, and more particularly to Fig. 1, there is shown a
harvesting machine 20 having a chassis 22 supported by wheels 24. Grain that has been
threshed encounters a sieve 26 with the grain falling into cleaning shoe assembly
28 for further processing. A fan 30 blows air into cleaning shoe assembly 28.
[0010] Now, additionally referring to Figs. 2 and 3, cleaning shoe assembly 28 includes
an outer frame 34, an inner frame 36, a grain cleaning element 38 and swing arms 40.
Swing arms 40 cause outer frame 34 to move in the plane of Fig. 2 with longitudinal
direction L lying in the plane. Swing arms 40 cause outer frame 34 to move in a quasi-linear
fashion or in a rocking motion in the plane of Fig. 2. The plane of Fig. 3 is substantially
orthogonal to that of Fig. 2 with swing arms 40 pivoting about the circles of Fig.
2, which are illustrative of where swing arms 40 interconnect with outer frame 34.
Inner frame 36 includes a grain cleaning element 38 with grain moving thereon. Attachment
points 42 on outer frame 34 and attachment points 44 on inner frame 36 are interconnected
by connecting members 46, which may be a hinging element, a resilient element and/or
a flexible element allowing inner frame 36 to move in the plane of Fig. 3 illustrated
by transverse direction T. Transverse direction T is substantially orthogonal to longitudinal
direction L. Inner frame 36 has a freedom of movement orthogonal to the movement of
frame 34. While the movement of frame 34 impacts a movement of frame 36 in the plane
of Fig. 2, frame 34 does not undergo the movement in direction T allowing inner frame
36 to impart another direction of movement on the grain as it is moving across grain
cleaning element 38.
[0011] Now, additionally referring to Fig. 4, there is additionally illustrated a support
member 48 connected to frame 36 with an interactive member 50 moving along support
member 48. Interacting member 50 allows frame 36 to slide sideways in direction T.
Interactive member 50 may be a sliding mechanism, a track mechanism and/or a telescoping
mechanism allowing side-to-side movement of interactive member 50 as well as inner
frame 36 attached thereto.
[0012] Now, additionally referring to Fig. 5, there is shown a support 52, connected to
outer frame 34, having flexible vertical supports 54 connected between support 52
and inner frame 36. Flexible vertical supports 54 allow side-to-side motion of frame
36 relative to support 52. Support 52 is connected at each end to outer frame 34.
Again flexible vertical supports 54 allow inner frame 36 to move side to side with
slight up and down movement as flexible vertical supports 54 bend side to side.
[0013] Now, additionally referring to Fig. 6, there is shown a support 56 substantially
similar to the support 52 with flexible hinging members 58 connecting frame 36 to
support 56. Frame 36 moves in a quasi-transverse direction T while hinging members
58 allow side-to-side movement relative to frame 34.
[0014] Now, additionally referring to Fig. 7, there is shown a support 60 with bearing members
62 supporting frame 36 allowing motion in transverse direction T while frame 34 moves
in longitudinal direction L. While bearing members 62 are shown in schematical form
frame members 62 can retain frame 36 to support 60.
[0015] Now, additionally referring to Figs. 8-14, there are shown various embodiments of
ways to control the movement of inner frame 36 relative to outer frame 34. While any
of the foregoing methods of allowing a movement of frame 36 relative to outer frame
34 can be utilized, for the ease of understanding bearing members 62 utilized in Fig.
7 are used to illustrate the movement of inner frame 36 relative to outer frame 34
in Figs. 8-10. In Fig. 8 there is shown controllable air sources 64 to provide controllable
amounts of air, to air chambers 66 and 68, which alternately inflate and deflate causing
inner frame 36 to move side-to-side in direction T.
[0016] In Fig. 9 there is shown an electromagnetic system for the moving of inner frame
36 where a controller 70 controls the operation of electromagnets 72 and 74 as they
alternately attract and/or repel magnetic devices 76. Magnetic devices 76 may be of
ferrous metal that is attracted to electromagnetic 74 or may be a magnet 76 may be
alternately attracted to, or repelled from, an electromagnet 72 or 74 under the control
of controller 70.
[0017] In Fig. 10 there is shown a controller 78 that interacts with electromagnetic system
80 some of which may be in the form of a linear motor causing movement of inner frame
36 in direction T relative to frame 34. Controllers 64, 70 or 78 provide for the controllability
of the movements of inner frame 36 relative to outer frame 34. For example, the movements
of inner frame 36 can be used to compensate for imprecise loading of grain upon grain
cleaning element 38. An imbalance of grain loading, which may be caused by the attitude
of combine 20, can be compensated for by the present invention by using a selected
movement profile for inner frame 36 based upon the attitude or other detected elements
such as the positioning of the grain on element 38 or a detected weight distribution
across element 38.
[0018] Additional ways of controlling the positioning and movement of inner frame 36 relative
to outer frame 34 are illustrated in Figs. 11-14. While examples are shown relative
to one corner, it is understood that these devices may exist on each side of outer
frame 34 and even at multiple locations along frame 34. Figs. 13 and 14 illustrate
further active devices including a linkage 94 going through a sidewall of outer frame
34 and connecting to inner frame 36. Actuator 96, which maybe hydraulic, electrical
or pneumatic having a piston driving a shaft interconnected with linkage 94 under
the control of a controller that again determines the position of inner frame 36 relative
to outer frame 34 as they move in orthogonal directions. In a like manner linkage
98 is connected to interacting actuator 100 which may be a gear, a cam or a crank
that is driven in a controllable manner by a motor 102 causing inner frame 36 to move
in a direction orthogonal to the movement of outer frame 34, relative to outer frame
34.
[0019] Figs. 11 and 12 illustrate passive yet adjustable methods of moving inner frame 36.
In Fig. 11 there is shown a linkage 82 that connects inner frame 36 in a stirrup arrangement
having a roller 84 that follows a track 86 to thereby cause inner frame 36 to move
in a side to side manner as frame 34 moves in a substantially orthogonal manner. Track
86 can be rotatable, as shown in Fig. 11 and under the control of a controller or
by way of a manual setting, to affect the amount of side-to-side movement of inner
frame 36. Track 86 may be under the control of an active controller causing track
86 to be rotated to cause differing movement of inner frame 36 as track 86 is adjusted.
[0020] In Fig. 12 a linkage 88 is illustrated as being attached to frame 36 providing defined
side-to-side movement of frame 36 within frame 34. Pivoting linkage 90 connects linkage
88 with adjusting linkage 92. Adjusting linkage 92 may be positioned at a selected
angle and may be adjusted in a similar fashion to track 86 of Fig. 11. Adjusting linkage
92 may be rotated to thereby cause a difference in the positioning of inner frame
36 relative to outer frame 34 as outer frame 34 travels in a substantially routine
motion normal to the movement of inner frame 36.
[0021] Now, additionally referring to Fig. 15, there is illustrated another embodiment of
the present invention, which has many similar elements to Fig. 3. Different than the
previous embodiments grain cleaning element 38 is directly connected to the double
hinge arrangement 42, 44, 46. Cables 110 and 112 are coupled to grain cleaning element
38 through openings in frame 34. While the fore/aft movement of frame 34 will cause
movement of grain cleaning element 38 if cable 110 is constrained and spring 114 allows
the movement of cable 112 through frame 34, it is also contemplated to use an actuator
108 to controllably pull cable 110. Spring 114 keeps tension on cables 110 and 112
to thereby position grain cleaning element 38 as cable 110 is pulled and relaxed.
The combination of the fore/aft movement of frame 34 and the actions of actuator 108
coact to move grain cleaning element 38 in a manner that positions and moves the grain
on grain cleaning element 38.
[0022] Now, additionally referring to Fig. 16, there is illustrated a control system in
which a sensor 104, which may be an attitude sensor to determine the attitude of the
operation of combine 20 allowing controller 106, which is a representative of any
of the controllers previously mentioned, to provide control signals to actuator 108,
which may be any of the actuators in the actuator mechanisms previously discussed
that are attached to inner frame 36. Inner frame 36 may be positioned and moved dependent
upon the information from sensor 104 to cause the grain on grain cleaning element
38 to be more evenly distributed across grain cleaning element 38 even though combine
20 may be in an unfavorable attitude for the efficient cleaning of grain.
[0023] This can be considered a side slope compensating cleaning shoe assembly 28 having
a high performance capability yet a simple drive and low side forces. The present
invention can be easily modified to a current level-land cleaning system adding the
internal secondary frame to mount the cleaning elements to. Inner frame 36 is attached
to outer frame 34 with a mechanism that allows for side-to-side motion relative to
outer frame 34 in a hinged suspension, sliding or rolling manner. External mechanisms
illustrated may be attached directly to inner frame 36 to control the amount and direction
of side motion imparted to inner frame 36, which may be related to the position and
velocity of outer frame 34. Outer frame 34 moves in the plane that includes longitudinal
direction L but the motion of grain cleaning element 38 is a side-to-side motion relative
to outer frame 34. In acting together the motion imparted to grain cleaning element
38 may be a diagonal motion or some other motion that is controllably imparted to
the grain moving across grain cleaning element 38. The present invention advantageously
avoids complex diagonal motion equipment of the mainframe only requiring the movement
of the smaller inner frame 36 and the elements that move it side-to-side. This creates
lower side forces than moving the entire shoe or shoe frame side-to-side.
[0024] For the ease of understanding inner frame 36 has been described above as supporting
grain cleaning element 38 and that movement in direction T is imparted to inner frame
36 and hence to grain cleaning element 38. However, it can also be understood that
outer frame 34 can support grain cleaning element 38 in a movable manner and that
the movement of grain cleaning element 38 may be induced by being directly coupled
to the movement inducing devices described herein, without the use of inner frame
36. Further, any of the motion inducing devices described above can be used with any
device that suspends/supports grain cleaning element 38 to implement the present invention.
1. A cleaning shoe for use in a harvester machine, the cleaning shoe comprising:
a frame movable in a first plane; and
at least one grain cleaning element supported by said frame, said at least one grain
cleaning element movable in a second plane different from said first plane.
2. The cleaning shoe of claim 1, wherein said first plane is substantially orthogonal
to said second plane.
3. The cleaning shoe of claim 1, further comprising at least one hinge mechanism coupling
said at least one grain cleaning element to said frame.
4. The cleaning shoe of claim 3, wherein said at least one hinge mechanism is configured
to suspend said at least one grain cleaning element from said frame.
5. The cleaning shoe of claim 4, wherein said at least one hinge mechanism supports said
at least one grain cleaning element above a portion of said frame.
6. The cleaning shoe of claim 1, further comprising one of at least one flexible member,
at least one roller, at least one bearing, at least one sliding mechanism and at least
one telescoping device supporting said at least one grain cleaning element from said
frame.
7. The cleaning shoe of claim 1, further comprising at least one movement inducing device
coupled to said at least one grain cleaning element, said movement inducing device
being configured to move said at least one grain cleaning element in said second plane.
8. The cleaning shoe of claim 7, wherein said at least one movement inducing device is
additionally coupled to said chassis, said at least one movement inducing device not
coupled to said frame.
9. The cleaning shoe of claim 8, wherein said at least one movement inducing device translates
movement of said frame into movement of said at least one grain cleaning element.
10. The cleaning shoe of claim 8, wherein said at least one movement inducing device includes
at least one of a hydraulic actuator, an electric actuator, a pneumatic actuator,
an electric motor, an air chamber, an air bladder and an electromagnet.
11. A harvesting machine, comprising:
a chassis;
a cleaning shoe according to one of the preceding claims supported by said chassis.
12. The harvesting machine of claim 11, further comprising an attitude sensor configured
to sense an attitude of said chassis, said at least one movement inducing device altering
movement of said at least one grain cleaning element dependent upon said attitude
sensed by said attitude sensor.