TECHNICAL FIELD
[0001] The present invention relates to a closure for closing and binding the neck of a
bag containing food, agricultural products or the like, and to a band of connected
closures that are connected directly to one another.
BACKGROUND ART
[0002] Conventional closures are disclosed for example in Patent Document 1, Patent Document
2, Patent Document 3, Patent Document 4 and Patent Document 5.
These conventional closures are generally formed from plastic resin. For example,
Patent Document 4 discloses a sheet consisting of an elastic synthetic resin material
such as polypropylene, polyethylene, polyvinyl chloride, nylon or the like (see Patent
Document 4, paragraph [0006]).
When such a closure has connection parts, fragments may break off when the closure
is detached, and may cause contamination. This can also cause burr, which has been
known to damage the hands.
[0003] The material used in the present invention is thick paper or paperboard, which is
gentler on the hands of the user (consumer), and which may also reduce environmental
load when the paper is made of plant material. Using thick paper also allows for the
use of recycled pulp. It is also possible to inhibit the occurrence of fragments when
a band of connected closures is cut apart.
[0004] Continuous closing machines are generally used for the actual closing, and the closures
used in this case are in the form of a band of connected closures connected in a line.
Such a band of connected closures connected in a line is rolled and loaded into a
compartment in the closing machine, and the closures are fed one by one from the compartment
during closing. The closures being fed from the machine are detached at roughly the
same time as they are clipped around an object to be closed.
That is, in the case of closing using an existing continuous closing machine, the
connection parts need to be strong enough that they do not break even if pull force
is applied in the feed direction of the closures, but must also be easy to detach
when closing an object to be closed.
Patent Document 1: Japanese Patent Application Laid-open No. 2001-80654
Patent Document 2: Japanese Patent Application Laid-open No. 2000-179510
Patent Document 3: Japanese Patent Application Laid-open No. 2001-2092
Patent Document 4: Japanese Patent Application Laid-open No. H10-59334
Patent Document 5: Japanese Patent Application Laid-open No. S57-96954
DISCLOSURE OF THE INVENTION
PROBLEMS THAT THE INVENTION IS TO SOLVE
[0005] It is an object of the present invention to provide a closure which is gentle on
the hands of the user (consumer), and which can be easily reused.
Another object is to provide a closure that is made moisture-resistant by lamination
of synthetic resin and/or biodegradable resin, giving it excellent storability and
machine operability in a continuous closing machine.
Another object is to provide a closure whereby occurrence of paper dust can be suppressed
by laminating a synthetic resin and/or biodegradable resin.
Still another object is to provide a closure that has a smaller environmental impact
than conventional closures.
MEANS FOR SOLVING THE PROBLEMS
[0006]
(1) The present invention is a closure having a closing function and reclosability,
which is formed of a single paper layer or a composite layer having at least a layer
formed of paper, and which has a closure hole, provided substantially in a center
part, for closing an object to be closed, and which is further formed with, at one
end, an opening smaller than the closure hole, the opening communicating with the
closure hole.
The raw material of the layer of paper that forms the principal layer of the present
invention is plant fiber, cellulose acetate or the like. Colorants, sizing agents,
clay and other fillers can also be added thereto. (2) The closure having a closing
function and reclosability according to (1) above, having, on side faces of the closure,
detachable connection parts that are connected to other closures adjacent thereto
that are in a line with the closure, when the closure and the other closures are formed
as a band of connected closures.
[0007]
(3) The closure according to (1) or (2) above, wherein the closure is formed of a
composite layer having at least a layer formed of paper, and wherein at least one
of layer or layers other than the paper layer is formed from synthetic resin and/or
biodegradable resin.
Synthetic resin here means a synthetic polymer substance such as a thermoplastic resin
or thermosetting resin. Examples include polyvinyl chloride, polystyrene, polypropylene,
polyethylene, methacrylic resin, polycarbonate, polyamide, phenol resin, unsaturated
polyester resin, alkyd resin, epoxy resin and the like.
A biodegradable resin is a resin containing mainly biodegradable materials, which
decompose by the action of microorganisms.
Examples of raw materials that are biodegradable include biodegradable resins having
plant-derived components and biodegradable resins having petroleum-derived components.
A mixture of a biodegradable resin having plant-derived components with a biodegradable
resin having petroleum-derived components may also be used.
Examples of plant-derived components include polylactic acid, polycaprolactam, polyvinyl
alcohol, casein, glycerin fatty acid esters, soft polylactic acid compounds compounded
from polylactic acid and palm oil containing glycerin fatty acid esters, polylactic
acid/diol-dicarboxylic acid copolymer, starch-polyester resin and the like.
Starch-polyester resin does not undergo blocking when molded and worked into a film,
and also has a blocking-prevention effect when blended with other resins, as well
as having good welding properties, printing properties and durability.
Examples of petroleum-derived components include PET (polyethylene terephthalate)
and a polybutylene adipate/terephthalate copolymer resin which is an aliphatic-aromatic
copolyester resin having a structure based on module units consisting of terephthalic
acid/butanediol adipic acid.
In particular, a closure with low environmental impact can be provided by means of
a composite layer that combines a paper layer with a layer mainly made of a biodegradable
resin.
(4) The closure according to (3) above, wherein the layer formed from the synthetic
resin and/or biodegradable resin includes an oriented film.
Examples of the oriented film here include uniaxially oriented films and biaxially
oriented films. This is a polyethylene or other polymer material that has been physically
stretched in order to improve the strength and heat resistance of the film. Uniaxially
oriented films have the property of being difficult to stretch in either the vertical
or horizontal direction. Biaxially oriented films are materials that are difficult
to stretch both vertically or horizontally.
[0008]
(5) The closure according to (3) or (4) above, wherein the closure is formed of a
composite layer comprising layers made of paper that are laminated on both surfaces
of the layer of synthetic resin and/or biodegradable resin.
The resin layer here may be a single layer or a composite of two or more layers.
(6) The closure according to (3) or (4) above, wherein the closure is formed of a
composite layer comprising the layers of synthetic resin and/or biodegradable resin
laminated on both sides of the layer of paper.
The layers of synthetic resin and/or biodegradable resin in this case may be each
a single layer or a composite of two or more layers.
(7) The closure according to any one of (3) to (6) above, wherein the layer of synthetic
resin and/or biodegradable resin is formed from any one of olefin resin, polyethylene
terephthalate (PET), polystyrene (PS), acrylonitrile (AN) and PVA (polyvinyl alcohol).
[0009]
(8) The closure according to any one of (1) to (7) above, wherein one or more notches
are formed in the connection parts of the closure from one or both surfaces thereof
towards an inner layer.
(9) The closure according to any one of (3) to (8) above, wherein only the layer made
of paper in the connection parts of the closure is severed.
By severing the layer of paper and forming the connection part only from those layers
consisting of synthetic resin and/or biodegradable resin, it is possible to provide
a closure with reduced detachment strength, and to inhibit the occurrence of paper
dust.
(10) The closure according to any one of (1) to (9) above, wherein the weight per
unit area of the paper (hereunder, also called the "basis weight") is 400 to 1000
g/m2.
If the weight per unit area of the paper is less than 400 g/m2, it will not be strong enough to function properly as a closure, while if the weight
exceeds 1000 g/m2 the narrow opening will be difficult to open, and may not be sufficiently reclosable.
(11) The closure according to any one of (1) to (9) above, wherein the average length
of fibers making up the paper is 1.0 mm to 4.0 mm.
If the average of the fiber lengths making up the paper is less than 1.0 mm, it will
not maintain sufficient stiffness to function as a closure, while if the fiber lengths
exceed 4.0 mm, the connection part will be difficult to sever.
[0010]
(12) The closure according to any one of (1) to (11) above, wherein ink or a coating
material is printed or coated on the surface of the closure.
(13) A band of connected closures formed by connecting the closures according to any
one of (2) to (12) above in a line by means of the adjacent connection parts of the
closures.
(14) A package product wherein the object is closed using the closure according to
any one of (1) to (12) above.
EFFECTS OF THE INVENTION
[0011] By adopting the constitution of the present invention it is possible to provide a
closure having a closing function and reclosability that is easy for users and reusable.
Moreover, the effect of providing a closure that is resistant to the influences of
humidity changes while having excellent machine operability in a continuous closing
machine is achieved by laminating a synthetic resin and/or biodegradable resin.
Furthermore, the effect of suppressing the occurrence of paper dust is also achieved
by laminating a synthetic resin and/or biodegradable resin.
Another effect is to provide a closure that has less of an environmental impact than
conventional closures.
BEST MODE FOR CARRYING OUT THE INVENTION
[0012] One example of an embodiment of the closure of the present invention is given below.
The embodiment shown below is an example of the present invention, and the present
invention is not limited to the embodiment described below.
Figure 1 is a plane view showing a closure of an embodiment according to the present
invention. Figure 1 only illustrates an embodiment of a closure of the present invention,
and the form of the present invention is not limited thereby.
The closure 1 of this embodiment is formed of a composite layer having one layer of
thick paper. As shown in Figure 1, the closure 1 of this embodiment has closure hole
2, roughly in the center of the plane view, for closing a bag or other object to be
closed. An opening 3, which communicates with and is smaller than closure hole 2,
is formed at one end of the closure. The closure also has detachable connection parts
4, 4... on the side faces, which connect the closure in a line to other adjacent closures
when the closure and the other closures are connected as a band of connected closures.
[0013] Figure 2 shows cross-sections along line II-II in Figure 1 illustrating the layered
structure of the closure 1 of this embodiment. The layered structures shown here are
illustrative, and the layered structure of the present invention is not limited thereby.
The closure 1 shown in Figure 2(a) has a three-layer structure comprising paper (11),
synthetic resin (12) and paper (13) in that order from the top. The synthetic resin
here is preferably polyethylene terephthalate or polyethylene. The closure 1 shown
in Figure 2(b) has a three-layer structure comprising synthetic resin (14), paper
(15) and synthetic resin (16) from top to bottom. The closure 1 shown in Figure 2(c)
has a five-layer structure comprising polyethylene terephthalate (17), polyethylene
(18), paper (19), polyethylene (20) and polyethylene terephthalate (21) from top to
bottom. The closure 1 shown in Figure 2(d) has a four-layer structure comprising polyethylene
terephthalate (22), polyethylene (23), paper (24) and polyethylene terephthalate (25)
from top to bottom. The closure 1 shown in Figure 2(e) has a two-layer structure comprising
polyethylene terephthalate (26) and paper (27) from top to bottom. The closure 1 shown
in Figure 2(f) has a three-layer structure comprising polyethylene terephthalate (28),
polyethylene (29) and paper (30) from top to bottom. Figure 2(g) is a cross-section
of a closure with a single-layered structure of paper (30).
In this case, the paper material and synthetic resin material can be layered together
by melting and solidifying the synthetic resin material on the surface of the paper
material, or by first preparing the paper material and synthetic resin material separately
and then sticking them together with an adhesive.
[0014] Figure 3 is a plane view showing one example of a band of connected closures of an
embodiment of the present invention.
In the band 36 of connected closures shown in Figure 3, closures formed of a composite
layer having one layer of thick paper are attached together.
Closure holes for closing a bag or other object to be closed are provided roughly
in the center of closures, 31, 31... of this embodiment in the plane view. An opening
smaller than the closure hole and communicating with the closure hole is formed at
one end of the closure. Each closure also has detachable connection parts 34, 34...
on the side faces for connecting the closure to other adjacent closures in a line
when they are connected in a band of connected closures.
A band 36 of connected closures of this embodiment is formed with the aforementioned
connection parts 34, 34 formed on the side faces of closures 31 connected to each
other in a line. Notches 35, 35... are formed extending towards the inner layer on
the surfaces of the connection parts of each closure.
[0015] An example of the band of connected closures of the present invention is given below.
However, the present invention is not limited by this example.
Example 1
[0016] For the comparative example, nine pieces of grey-colored paperboard (MARICOAT made
by Hokuetsu Paper Mills, Ltd.) were prepared as closure samples (single-layer samples).
Next, closure samples (composite layer) were prepared with the five-layer structure
shown in Figure 2(c) and they had a laminated structure of PET/PE/grey-colored paperboard
(paper)/PE/PET. The paper and PE were bonded by melting the polyethylene. The PE and
PET (biaxial orientation) were laminated using an ether adhesive.
The polyethylene terephthalate layer was 12 µm thick and the polyethylene layer was
60 µm thick.
[0017] The aforementioned closure samples were each cut into strips 2 mm wide by 100 mm
long, which were modified under the following conditions.
- (1) Samples left to dry for 12 hours or more in a thermostatic oven at 50°C (humidity
20%): storage under dry conditions
- (2) Samples left for 12 hours or more at room temperature (humidity 55 to 65%): storage
under normal humidity conditions
- (3) Samples immersed in water and left for 12 hours in a container maintained at high
humidity (humidity 85%) or more: storage under moist conditions
[0018] Sets of three samples for the respective types of samples (single-layer samples and
composite layer samples) were each kept under each of the above three types of conditions,
and removed. One sample from each set was selected, and bending stress was applied
by folding once the sample at a 90° angle to one surface of the sample (hereunder,
"single fold"). Another sample was then selected, and bending stress was applied by
first folding the sample at a 90° angle to one surface and then folding it at a 90°
angle to the other surface for a total of two folds (hereunder, "double fold"). Samples
applied with no stress are referred to as "no fold".
Both ends of each sample were held with chucks so that the longitudinal direction
of the strip-shaped sample is aligned up and down, and tensile tests were performed
by moving the movable chuck upwards. The evaluation results are shown in Table 1 below.
[Measurement conditions]
[0019]
Measurement equipment: Tensile tester (Orientec Corp. TENSILON RTC-1210A)
Sample width: 2 mm
Chuck movement speed: 300 mm/min
[0020]
[Table 1]
|
Storage conditions |
Dry |
Normal humidity |
Moist |
No fold |
Single-layer samples |
15.4 |
15.4 |
13.0 |
Composite layer samples |
30.5 |
27.1 |
23.9 |
Single fold |
Single-layer samples |
12.0 |
12.8 |
10.3 |
Composite layer samples |
25.6 |
25.9 |
22.4 |
Double fold |
Single-layer samples |
6.1 |
8.6 |
10.4 |
Composite layer samples |
23.4 |
24.2 |
21.2 |
[0021] Table 2 below shows the evaluation results of Table 1 as percentages given the results
for the "no fold" sample under each type of storage conditions as 100.
[Table 2]
|
Dry |
Normal humidity |
Moist |
No fold |
Single-layer samples |
100 |
100 |
100 |
Composite layer samples |
100 |
100 |
100 |
Single fold |
Single-layer samples |
78 |
83 |
79 |
Composite layer samples |
84 |
96 |
94 |
Double fold |
Single-layer samples |
40 |
56 |
80 |
Composite layer samples |
77 |
89 |
89 |
[0022] Ordinarily, paper has the property of becoming hard and fragile when left under dry
conditions. Under moist conditions, it becomes soft. That is, under dry conditions
it becomes strong with respect to tension but weak with respect to bending. Under
moist conditions, on the other hand, it becomes weak with respect to tension but resists
crease formation when folded, with little change in breakability.
It can be seen from the evaluation results of Table 1 and Table 2 above that the samples
left under the dry, normal humidity or moist conditions all undergo a decrease in
tensile strength when subjected to bending stress. It is also shown that the decrease
is greater with a double fold than with a single fold.
Looking at the "moist, double fold" samples for example, there was roughly 20% deterioration
in the case of the paper single-layer sample, but less deterioration (about 11%) in
the case of the composite layer sample. Looking at the "dry, double fold" samples,
there was about 60% deterioration in the case of the single-layer sample, but only
about 23% in the case of the composite layer samples, indicating good effects under
dry conditions.
From this it can be seen that a composite layer closure sample is more resistant to
bending stress than a paper single-layer sample due to the layering of a highly flexible
synthetic resin. Because the synthetic resin is also resistant to the influences of
moisture, moreover, a composite layer closure sample is also much stronger than a
single-layer closure sample.
Example 2
[0023] The same grey-colored paperboard (MARICOAT made by Hokuetsu Paper Mills, Ltd.) used
in Example 1 was prepared.
60 µm-thick polyethylene resin was then prepared.
A composite layer consisting of 12 µm polyethylene terephthalate resin bonded to 60
µm polyethylene resin was also prepared.
Using these three kinds of samples, the pulled distance and tensile strength of the
test samples were measured using the tensile tester of Example 1.
Figure 4 is a graph showing the relationship between pulled distance and tensile strength
of a single-layer sample (paper).
Figure 5 is a graph showing the relationship between pulled distance and tensile strength
of polyethylene resin.
Figure 6 is a graph showing the relationship between pulled distance and tensile strength
of a composite layer.
Figure 7 is a graph showing the relationship between pulled distance and tensile strength
of a composite layer of paper and polyethylene synthetic resin.
Figure 8 is a graph showing the relationship between pulled distance and tensile strength
of a composite layer of paper and synthetic resin.
[0024] As shown in Figure 4, the single-layer sample exhibited maximum strength when pulled
about 1 mm. It is thought that this was the point at which the sample tore.
As shown in Figures 5 and 6, a synthetic resin layer does not tear at about 1 mm in
the same way as paper. Up to about 3 mm strength increases proportionally, after which
the resin exhibits a stable strength value without tearing and then tears. The inclination
angle of the curve and the displacement before tearing differ depending on the type
of synthetic resin.
Figure 7 shows results for 60 µm polyethylene resin laminated on both sides of paper,
while Figure 8 shows results for a composite layer of 60 µm polyethylene resin and
12 µm polyethylene terephthalate resin laminated on both sides of paper. As shown
in Figure 7, the resulting graph is roughly what would result from combining the graphs
for the single-layer samples of Figures 4 and 5. The graph obtained in Figure 8 is
roughly what would result from combining the graphs of Figures 4 and 6.
[0025] Thus, it is possible to adjust the strength by changing the type of synthetic resin.
Moreover, while the connection parts of the single-layer samples break when pulled
about 1 mm, laminating a synthetic resin allows for stable transportation because
breakage does not occur even when the connection parts are pulled with strong pull
force.
The breaking strength of the connection parts can also be adjusted by adjusting the
combination and thickness of the synthetic resin layers.
Example 3
[0026] Next, the amount of paper dust occurring when the paper is broken or cut was tested
by visual observation.
350 µm-thick paper (basis weight 280 g/m
2) was prepared.
A composite layer was also prepared consisting of 60 µm-thick polyethylene resin (PE)
attached to both sides of the aforementioned paper.
Each sample was cut into 30 mm width and 100 mm long strips, and a folding line was
drawn across the width of each strip. Black sheets were prepared, and each strip was
subjected several times to bending stress along the folding line atop the black sheet.
Samples were torn along the fold line after five folds and after ten folds, and the
amount of paper dust scattered on the black sheet was examined visually.
The results of observation are shown in Table 3. In the table, O indicates no fallen
fibers (paper dust), Δ indicates that fibers (paper dust) of less than 1 mm fell,
and × indicates that fibers (paper dust) of mm or more fell.
[0027]
[Table 3]
Times folded |
Paper only |
PE laminate on both sides |
1 |
○ |
○ |
5 |
Δ |
○ |
10 |
× |
Δ |
[0028] When bending stress is applied multiple times to the same site, the fibers at the
folding site become loose. When this area is torn, paper dust is likely to occur.
As shown in Table 3 above, when the synthetic resin PE is laminated on both sides
of paper, the fibers on the surface of the paper adhere to the polyethylene resin
and are held by it even under repeated bending stress, resulting in very little paper
dust.
Thus, it is possible by laminating synthetic resin on a layer formed from paper to
prevent scattering of paper dust and suppress the problem of foreign matter contamination
of the object to be closed.
Example 4
[0029] Two sheets (basis weight 600 g/m
2) of grey-colored paperboard (MARICOAT made by Hokuetsu Paper Mills, Ltd.) were prepared
for each sample.
Closure samples were prepared with the layered structures shown in Figures 9(a) to
(e) using this grey-colored paperboard. The closure samples used in this example were
bands of connected closures comprising multiple closures connected by their connection
parts.
Sample 1: grey-colored paperboard (41)/80µm PE (42)/grey-colored paperboard (41)
In the connection parts, the surface layers formed by paper on both sides are cut,
leaving the closures attached by the synthetic resin layer (Figure 9(a)).
Sample 2: grey-colored paperboard (41)/40 µm PE (42)/12 µm PET (43)/40 µm PE (42)/
grey-colored paperboard (41)
In the connection parts, the surface layers formed by paper on both sides are cut,
leaving the closures connected by the synthetic resin layers (Figure 9(b)).
Sample 3: grey-colored paperboard (41)/40 µm PE (42)/12 µm PET (43)/40 µm PE (42)/
grey-colored paperboard (41)
Notches are formed in the connection parts through about 2/3 of thickness of the surface
of both surface layers formed from paper, leaving the closures connected by the synthetic
resin layers and by thinned layer of paper (Figure 9(c)).
Sample 4: grey-colored paperboard (41)/40 µm PE (42)/12 µm PET (43)/40 µm PE (42)/
grey-colored paperboard (41)
In the connection parts, one of the surface layers formed of paper is cut, leaving
the closures connected by a layer of synthetic resin and a single layer formed of
paper (Figure 9(d)).
Sample 5: grey-colored paperboard (41)/40 µm PE (42)/12 µm PET (43)/40 µm PE (42)/
grey-colored paperboard (41)
No notches are formed in the connection parts (Figure 9(e)).
[0030] A connection strength test was performed using the bands of connected closures described
above. Connection strength was measured in two directions, i.e., in the direction
of feed and in the direction of across-the-width.
Connection strength in the direction of feed was measured as shown in Figure 10 by
securing closures 51 and 51 connected by connection parts 52 with chucks 55 and 56
disposed above and below the closures, exerting perpendicular pull, and measuring
the strength at the time that the connection parts of the adjacent closures were detached.
Connection strength in the across-the-width direction was measured as shown in Figure
11 by securing closures 51 and 51 connected by connection parts 52 and 52 with chucks
55 and 56 disposed above and below the closures, exerting perpendicular pull, and
measuring the strength at the time when the connection parts of the adjacent closures
were detached.
The results are shown in Table 4.
[0031]
[Table 4]
Sample No. |
Tensile strength in direction of feed |
Tensile strength in across-the-width direction |
1 |
1.3 |
1.2 |
2 |
4.8 |
5.1 |
3 |
6.5 |
7.3 |
4 |
9.7 |
10.4 |
5 |
15.3 |
16.2 |
[0032] As shown in Table 4 above, Sample No. 4 having notches formed on the surface of one
side of the connection parts on the band of connected closures had less detachment
strength in both the direction of feed and the across-the-width direction than Sample
No. 5, which had no formed notches.
It can also be seen that Sample No. 3 having notches formed about 2/3 of the way towards
the inner layer on both surfaces had less detachment strength than Sample No. 4. Samples
No. 1 and No. 2 whose paper layers are severed in the connection parts had even less
detachment strength, and Sample No. 1 in particular had particularly low detachment
strength in the across-the-width direction.
When an actual package product is closed with a closure, the idea is that a band of
connected closures is reeled out along guard rail 58 in the direction of the arrow
as shown in Figure 12, and open ends 55 of package products 54 which are being transported
in the direction of the arrow by conveyor belt 52 or the like are inserted into the
openings communicating with the closure holes at the center of closures 51 as hammer
57 is moved from the side of the closure in the direction of the arrow to hit the
closure and detach it from the band.
In such a case, it is desirable that not only the tensile strength in the direction
of feed but also the tensile strength in the across-the-width direction be somewhat
low.
Example 5
[0033] One example of closures according to the present invention was manufactured and subjected
to impact-resistance testing (drop test).
The closures prepared and used in this example were single-layer paper samples 22
mm long and 21 mm wide, with a basis weight of 280 g/m
2 (Sample 6), 440 g/m
2 (Sample 7), 560 g/m
2 (Sample 8), 8'40 g/m
2 (Sample 9) and 1100 g/m
2 (Sample 10), and a commercial plastic closure (polystyrene, 800 µm thick, Sample
11) was also prepared.
The impact resistance test was performed as follows.
First, a one-loaf bread bag was inflated with air, and the opening was closed with
the closure.
Next, the closed bread bag was placed on a smooth floor. A square weight was then
dropped towards the top of the bag from the specific heights shown in Table 5 below,
in such a way that the bottom face of the weight remained level.
The degree of damage to the closure from the shock of the falling weight was observed
visually. The results are shown in Table 5.
In Table 5, O means no damage to the closure, and × means the closure tore or was
detached from the opening of the bag.
[0034]
[Table 5]
Sample |
Drop height (mm) |
30 |
50 |
100 |
300 |
600 |
900 |
6 |
× |
- |
- |
- |
- |
- |
7 |
○ |
○ |
× |
- |
- |
- |
8 |
○ |
○ |
○ |
○ |
× |
- |
9 |
○ |
○ |
○ |
○ |
○ |
× |
10 |
○ |
○ |
○ |
○ |
○ |
○ |
11 |
○ |
○ |
○ |
○ |
× |
- |
As shown above, in the case of Sample 6 with a basis weight of 280 g/m
2, the closure was too soft and the binding strength insufficient.
Example 6
[0035] A bending strength test was performed using the closures prepared in Example 5.
The bending strength test was performed by the method shown in Figure 13 using a tensile
tester (TENSILON RTC-1210A, made by Orientec Co.).
Using a closure shown in Figure 13(a), two strings 63 and 64 were tied to either side
of opening 62 of closure 61 as shown in Figure 13(b), and secured to chucks 65 and
66 located above and below the closure.
In this state chucks 65 and 66 were moved up and down, respectively as shown in Figure
13(c), and the strength was measured when the opening reached 10 mm. The results are
shown in Table 6.
[0036]
[Table 6]
Sample No. |
Strength |
6 |
0.1 |
7 |
0.7 |
8 |
0.75 |
9 |
2.0 |
10 |
2.4 |
11 |
1.25 |
It appears from looking at the results of Table 6 that Sample 6 with a basis weight
of 280 g/m
2 could detach because it would not be able to withstand the rigidity of the bag. On
the other hand, Sample 10 with a basis weight over 1000 g/m
2 was rigid itself and thus the closure was difficult to clip around the opening of
a bag by fingers.
It was confirmed from the results of Table 5 and Table 6 that paper with a basis weight
of 440 g/m
2 to 840 g/m
2 can be preferably used.
Example 7
[0037] Closures were prepared using food packaging paper with relatively long fibers (100%
virgin pulp, no recycled paper) and a basis weight of 350 g/m
2, with connection parts on the sides, to prepare a band of connected closures in which
the adjacent connection parts were connected to each other in a line (Sample 12).
A band of connected closures was also prepared using the grey-colored paperboard (MARICOAT
made by Hokuetsu Paper Mills, Ltd.) with relatively short fibers and a basis weight
of 600 g/m
2. Each closure was provided with connection parts on the side faces that were connected
in a line to adjacent connection parts to prepare a band of connected closures (Sample
13).
A connection strength test was performed using these bands of connected closures.
As shown in Figure 11, closures 51 and 51 connected by connection parts 52 and 52
were secured with chucks 55 and 56 arranged above and below the closures, perpendicular
pull was exerted, and the strength was measured at the time that the connection parts
of the closures were detached.
The results are shown in Table 7.
[0038]
[Table 7]
Sample No. |
Measurement value |
600 g/m2 conversion |
12 |
8.0 |
13.7 |
13 |
9.2 |
9.2 |
As shown in Table 7 above, Sample 13 with relatively short fibers had less connection
strength than Sample 12 with relatively long fibers.
BRIEF DESCRIPTION OF THE DRAWINGS
[0039]
Figure 1 is a plane view showing one example of a closure of an embodiment of the
present invention.
Figure 2 is a cross-section along an arrow II-II showing a closure 1 of the embodiment
shown in Figure 1.
Figure 3 is a plane view showing part of a band of connected closures of another embodiment
of the present invention.
Figure 4 is a graph showing the relationship between pulled distance and tensile strength
for a single-layer sample (paper).
Figure 5 is a graph showing the relationship between pulled distance and tensile strength
for polyethylene.
Figure 6 is a graph showing the relationship between pulled distance and tensile strength
for a composite layer.
Figure 7 is a graph showing the relationship between pulled distance and tensile strength
for a composite layer of paper and polyethylene synthetic resin.
Figure 8 is a graph showing the relationship between pulled distance and tensile strength
for a composite layer of paper and synthetic resin.
Figure 9 shows cross-sections of the closures of Example 4, which consist of layers
of paper and synthetic resin.
Figure 10 is an outline explaining a connection strength test in the direction of
feed performed using the band of connected closures of Example 4.
Figure 11 is an outline explaining a tensile strength test in the across-the-width
direction using the bands of connected closures according to Examples 4 and 7.
Figure 12 is an outline showing one example of a method for closing an object to be
closed using a closure according to an embodiment of the present invention.
Figure 13 is an outline explaining the bending strength test performed in Example
6.
EXPLANATION OF REFERENCE NUMERALS
[0040]
- 1, 31, 51, 61
- Closure
- 2
- Closure hole
- 3, 62
- Opening
- 4, 34, 52
- Connection part
- 11, 13, 15, 19, 24, 27, 30, 41
- Paper layer
- 12, 14, 16, 17, 18, 20, 21, 22,
- 23, 25, 26, 28, 29, 42, 43
- Synthetic resin layer
- 35
- Notch
- 36
- Band of connected closures
1. A closure having a closing function and reclosability, which is formed of a single
paper layer or a composite layer having at least a layer formed of paper, and which
has a closure hole, provided substantially in a center part, for closing an object
to be closed, and which is further provided with, at one end, an opening that is smaller
than the closure hole, the opening communicating with the closure hole.
2. The closure having a closing function and reclosability according to claim 1, comprising,
on side faces of the closure, detachable connection parts that are connected to other
closures adjacent thereto that are in a line with the closure, when the closure and
the other closures are formed as a band of connected closures.
3. The closure according to claim 1 or 2, wherein the closure is formed of a composite
layer having at least a layer formed of paper, and wherein at least one of layer or
layers other than the paper layer is formed from synthetic resin and/or biodegradable
resin.
4. The closure according to claim 3, wherein the layer formed from the synthetic resin
and/or biodegradable resin includes an oriented film.
5. The closure according to Claim 3 or 4, wherein the closure is formed of a composite
layer comprising layers made of paper that are laminated on both surfaces of the layer
of synthetic resin and/or biodegradable resin.
6. The closure according to claim 3 or 4, wherein the closure is formed of a composite
layer comprising the layers of synthetic resin and/or biodegradable resin laminated
on both surfaces of the layer of paper.
7. The closure according to any one of claims 3 to 6, wherein the layer of synthetic
resin is formed from any one of olefin resin, polyethylene terephthalate (PET), polystyrene
(PS), acrylonitrile (AN) and polyvinyl alcohol (PVA).
8. The closure according to any one of claims 1 to 7, wherein one or more notches are
formed in the connection parts of the closure from one or both surfaces thereof towards
an inner layer.
9. The closure according to any one of claims 3 to 8, wherein only the layer made of
paper at the connection parts of the closure is severed.
10. The closure according to any one of claims 1 to 9, wherein the weight per unit area
of the paper is 400 to 1000 g/m2.
11. The closure according to any one of claims 1 to 9, wherein the average length of fibers
making up the paper is 1.0 mm to 4.0 mm.
12. The closure according to any one of claims 1 to 11, wherein ink or a coating material
is printed or coated on the surface of the closure.
13. A band of connected closures formed by connecting the closures according to any one
of claims 2 to 12 in a line by means of the adjacent connection parts of the closures.
14. A package product wherein the object to be closed is closed using the closure according
to any one of claims 1 to 12.