[0001] The present invention relates to a gripping device for gripping containers for freight
transport. In particular, the present invention relates to a gripping device for gripping
containers for freight transport, comprising a coupling unit for coupling these containers.
In more detail, the present invention relates to a gripping device for gripping containers
for freight transport, comprising a coupling unit for coupling these containers, which
can be installed on lift trucks or on transport means with similar function or of
similar type.
BACKGROUND TO THE INVENTION
[0002] In the field of the long-distance freight transport the use of substantially parallelepipedal
containers is well known; these containers are also internationally known as containers,
and since a long time they have become standards, upon which the design of the so
called cargo ships and of all the other road and rail transport means is based. It
should be noted that the common characteristics of these containers are the metallic
material with which they are produced, the elongated parallelepipedal shape and the
cross section, the presence of at least an aperture in one of the respective transverse
faces, which is usually closed by means of an hermetically sealed two - leaf door.
Usually, the length of these containers is 20 feet, 40 feet or 45 feet, their height
is comprised between 2.5 and 2.9 meters, their tare weight is comprised between 2.5
and 4.5 tons, their rating is comprised between 20 and 26 tons. These containers are
handled by means of Cartesian cranes equipped with lifts provided with plates which
can be magnetisable selectively or by means of mechanical devices provided with couplings
which can be selectively actuated in order to interact with interfaces of the containers
which are designed for gripping and are usually arranged at the vertices of the bottom
face and of the upper face.
[0003] These mechanical devices are usually part of the equipment of lift trucks used in
harbour warehouses. In particular, each above mentioned interface, more properly called
"corner fitting" according to the industry terminology, is standardised according
to the standard UNI 7012:1972 dated February 28, 1972, and therefore comprises a mechanical
member obtained through welding along the edges of three portions of rectangular metal
sheet on respective two adjacent sides so as to originate a substantially parallelepipedal
body open on the three opposite faces so as to couple in a conjugated manner to the
delimiting faces of each container at a respective vertex. For each portion of sheet,
each corner fitting presents a slot which can be access transversely to the respective
portion of sheet, so as to receive a suitably shaped coupling member. In particular,
the horizontally oriented slot is shaped so as to receive the head of a pivot pin
of a device internationally called, in the freight transport sector, with the specific
English term twist-lock; each vertex furthermore presents a front seat provided with
an aperture shaped so as to house at the front a hook; and a retaining member usually
comprising a pivot pin which prevents the relative motion between the hook and the
seat, thus preventing the corresponding vertex of the container from being released.
With particular reference to the mechanical element for the vertical coupling with
the twist-lock, the aperture of the sheet presents elongated shape, for example, but
without limitation, rectangular shape; the head of the pivot pin presents cross section
of shape substantially conjugated to the shape of the aperture of the sheet, and longitudinal
section which often presents isosceles trapezoidal shape. This combination of shapes
allows initially to facilitate the axial insertion of the head and, subsequently,
it allows the sheet to be coupled by means of a simple axial rotation of the pivot
pin, and therefore it allows the coupling of the container. Actually, this operation
allows to arrange in a transverse manner the axes of greater length of the pivot pin
relative to that of the aperture of the housing, and therefore it allows to perform
surely the coupling to the element which presents the corresponding housing.
[0004] The containers, due to their significant dimensions and rating, must be transported
one at a time, using the above mentioned lift trucks, but it should be specified that,
by using the gantry crane of the harbour warehouses it is possible to transport two
containers longitudinally flanking each other. In view of the above description, ssignificant
problems can result from the swinging difficulties linked with the containers, which
present extremely high moments of inertia even if they are empty. Therefore, it is
obviously not recommended to produce lift trucks for transporting containers positioned
side by side, analogously to what can be performed with the harbour cranes. The description
above also applies to the transport of more empty containers, due to the numerous
problems in controlling the inertial effects linked with the handling and due to the
usually limited width of the apertures to be crossed.
[0005] In view of the above description, the problem of providing lifting devices for lift
trucks which are able to transport more than one empty container at a time is currently
unsolved, and represents an interesting challenge for the applicant. Furthermore,
it should be specified that it would be desirable to have available an operating method,
which allows to use gripping members of simple structure, if possible already known
and tested, so as to minimise the costs for designing and testing the functionality
of the device in its entirety. Furthermore, it should be noted that the purpose of
this choice is to saturate the load capacity of each lift truck even when empty containers
must be transported, whose rating is generally lower than the rating of a single fully
loaded container, which, when transported singularly, does not allow to exploit the
load capacity of each lift truck in an economically advantageous manner, and therefore
to maximise the return on the investment made with its purchase and the management
of the corresponding maintenance costs.
[0006] In view of the above description, it would be desirable to have available a gripping
device for lift trucks which, in addition to enabling to limit and possibly to overcome
the typical drawbacks of the prior art illustrated above, could define a new standard
for these types of equipment in the container logistics and, more generally, in the
transport of substantially rectangular bodies.
SUMMARY OF THE PRESENT INVENTION
[0007] The present invention relates to a gripping device for gripping containers for freight
transport. In particular, the present invention relates to a gripping device for gripping
containers for freight transport, comprising a coupling unit for coupling these containers.
In more detail, the present invention relates to a gripping device for gripping containers
for freight transport, comprising a coupling unit for coupling these containers, which
can be installed on lift trucks or on transport means with similar function or of
similar type.
[0008] The object of the present invention is to provide a gripping device for gripping
containers for freight transport, which allows the disadvantages described above to
be solved, and which is suitable to satisfy in an economically advantageous manner
a plurality of requirements that to date have still not been addressed, and therefore
suitable to represent a new and original source of economic interest, capable of modifying
the current market of the logistics of the industrial environments and of the lift
trucks.
[0009] According to the present invention, a gripping device is provided, whose main characteristics
will be described in at least one of the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Further characteristics and advantages of the gripping device according to the present
invention will be more apparent from the description below, set forth with reference
to the accompanying drawings, which illustrate at least one non-limiting example of
embodiment, in which identical or corresponding parts of the device are identified
by the same reference numbers. In particular:
- figure 1 is a side elevation view of a first preferred embodiment of the gripping
device according to the present invention, installed on a lift truck;
- figure 2 is a view in enlarged scale and with some parts removed for the sake of clarity
of figure 1;
- figure 3 is a front view of figure 1 in reduced scale and with some parts removed
for the sake of clarity; and
- figure 4 is a side elevation view of a second preferred embodiment of figure 1.
DETAILED DESCRIPTION OF THE PRESENT INVENTION
[0011] In figure 1, number 1 indicates, in its entirety, a gripping device for gripping
containers C; these containers are also internationally known as containers, are substantially
parallelepipedal, and are well known as they are particularly suitable for freight
transport by means of cargo ships and all the other road and rail transport means.
In particular, always with reference to figure 1, this device 1 is designed so as
to be installed on a lift truck M for freight transport, even if it should be specified
that, as it will be described more clearly below, the particular simplicity of the
means used for allowing this installation makes the gripping device 1 suitable to
be installed on any other transport means, suitable dimensioned to support a load
of containers C.
[0012] It should be noted that each container C presents, at each vertex V, a first gripping
interface I1, substantially equivalent to a corner fitting according to the above
mentioned standard UNI 7012:1972, which presents a plurality of slots which can be
access on three mutually orthogonal directions parallel to the sides of the container
C and therefore accessible also from the top according to the vertical. Each interface
I1 therefore presents a slot which can be access vertically in figure 1, designed
so as to couple to a first gripping member 22 of the known type and therefore only
partially illustrated, which is internationally named, in the freight transport sector,
with the specific English term twist-lock. In particular, this first coupling member
22 presents a pivot pin 24, which is longitudinally delimited by a head 26 illustrated
in a simplified manner and presenting elongated cross section at the axis of the pivot
pin 24. The rotation of each pivot pin 24 can be controlled by means of the use of
a rotary actuator, known and therefore not illustrated, which engages a box , visible
in the attached figures 1 - 4, from which the pivot pin 24 projects. For the sake
of simplicity of the description, this detail is not illustrated, and it is intended
to be widely comprised in the known art.
[0013] In particular, the gripping device 1 comprises at least a first support member 20
provided, at the top in figure 1, with a respective twist-lock coupling member 22,
and in particular, but without limiting the scope of protection of the present invention,
from figure 3 it is clearly apparent that the gripping device 1 comprises two first
support members 20, and therefore the twist-locks 22 are two, horizontally aligned
in figure 3, as it will be better described hereunder. The gripping device 1 further
comprises a second coupling member 32 of the twist-lock type, is supported by the
first support member 20 and is designed so as to couple selectively to an interface
I1 of a further container C' arranged below the first container C. In view of the
above description it is easy to understand that the gripping device 1 allows to transport
simultaneously a pair of containers C and C' mutually superimposed without any reciprocal
contact and using gripping members of simple conformation and with load capacity limited
to only a single container, therefore of limited cost and respecting the maximum safety
requirements. In particular, with reference to figure 1 again, the gripping device
1 comprises a second support member 30 actuated by means of a lever 30 pivoted to
the first support member 20 around an axis 80, arranged at the opposite side to the
coupling member 22. To this support member 30 a second coupling member 32 is coupled,
which is substantially identical to the first coupling member 22, and which therefore
comprises a so called twist-lock.
[0014] Furthermore, it should be noted that the gripping device 1 comprises an articulated
group 40 designed to align selectively the first coupling member 22 and the second
coupling member 32, in such a manner so as to allow the transport of at least two
containers C and C' mutually superimposed with corresponding faces substantially parallel.
In particular, the articulated group 40 comprises, for each first support member 20,
a linear actuator 44 which connects the first support member 20 and the lever 30 in
a position intermediate between the coupling means 22 and the axis 80, in order to
cause alternate rotations of the lever 30 about the axis 80 measuring an angle of
maximum width substantially approximating 105°. As shown in figure 1 and 2, this allows
to tilt each second support member 30 backwards and in a position above the axis 80.
[0015] According to figure 1-3, the gripping device comprises a frame 10 which supports
the first support member 20; this frame 10 presents an assembling group 50 designed
for coupling with the lift truck M in a selectively swinging manner. This group 50
comprises at least an upright 60. Each upright 60 is coupled to the lift truck M by
means of a rocker arm 67 and a hinge coupling 68. The rocker arm 67 presents adjustable
length so as to adjust at will the inclination of the frame 10, and therefore the
inclination of the containers C, which, in particular configurations of the frame
10, must follow the orientation of the uprights 60. In particular, each rocker arm
67 can be actuated by means of a linear actuator 67.
[0016] A slide 62 is associated with each upright 60, and is coupled to the upright 60 in
a longitudinally movable manner.
[0017] Each slide 62 and the respective first support member are mutually coupled in a rigid
manner. To at least an upright 60 an actuating group 70 is associated, which is connected
to the slide 62 in such a manner that the first support member 20 can be longitudinally
positioned at will along the upright 60. The actuating group 70 comprises a mover
72 of the rotatable type and an elongated actuating member 74, arranged parallel to
the upright 60 and coupled in a worm manner to the slide 62.
[0018] With particular reference to figure 3, the frame 10 rigidly supports the first and
second support members 20/30 by means of two uprights 60 flanking each other and connected
at a given distance by means of at least a crossbeam 64 arranged between the uprights
60, and in particular a pair of crossbeams 64 connected to each other in a longitudinally
adjustable manner, so as to allow to position the first support member 20 and the
lever 30, and therefore the corresponding first and second coupling members 22 and
32, at a transverse distance which can be defined at will so as to adapt to the longitudinal
dimensions of the containers C and to provide the adequate distances between the heads
26 of the twist-locks 22 and 32, so as to couple the interfaces I1 of 20', 40' and
/ or 45' containers.
[0019] The use of the gripping device 1 is clearly apparent from the description above and
requires no further explanations. However, it would be appropriate to specify that,
in order to pick up a first container C, the actuating device 70 is actuated so as
to configure the gripping device 1 with the slide 62 in lowered position; this allows
to couple a first container C with the twist-locks 22, used by rotating axially the
pivot pin 24 by 90°. As the slide 62 has been lifted from the floor by a sufficient
height, in a known manner, the linear actuator 44 of the articulated group 40 can
be actuated and therefore the lever 30 can be rotated so as to align the axes of the
pivot pins 24 of each pairs of twist-locks 22 / 32 and align them parallel to the
uprights 60. As the height of the slide 62 allows it, it will be possible to actuate
the twist-locks 32 of the lever 30, so as to couple a second container C' in a manner
substantially identical to that described above with reference to the first container
C. At this point, the gripping device 1 picks up a pair of containers C and C' mutually
superimposed but without contact.
[0020] Obviously, the use in combination of the two rocker arms 67 allows to incline at
will the frame 10 relative to the fulcrum axis of the hinge couplings 68, and therefore
to facilitate the gripping operations by means of the first and second coupling members,
i.e. of the twist-locks 22 and 32.
[0021] Lastly, it is apparent that modifications and variants can be made to the gripping
device 1 described and illustrated with reference to figures 1-3, without however
departing from the protective scope of the present invention.
[0022] In particular, as the load capacity of each lift truck M exceeds at least three times
the weight of a load formed by two containers C, it is possible to modify the gripping
device 1 so as to exploit in a more efficient manner its load capacity and therefore
to support and handle empty containers 3.
[0023] According to what is illustrated in figure 4, each interface I1 is shaped so that
it can be access at the rear, or also at the front, by a hook 220 of a first coupling
member 22 adequately modified, and presents a retaining member generally formed by
a pivot pin, known and therefore not shown, which is suitable to avoid the relative
motion between the hook 220 and a container C, so as to prevent the corresponding
vertex of this container C from being released.
[0024] Furthermore, to each support member 20 a shoulder 222 is associated at the opposite
side from the axis 80, so as to define a rear abutment in figure 4 for a coupled container
C.
[0025] In view of the above description, it is easy to understand that the problem of having
available lifting devices for lift trucks which are able to transport more than one
empty container at a time is originally solved by means of the present invention.
[0026] Furthermore, it should be noted the particular economic convenience of the second
version of the gripping device 1, which, with a simplified equipment relative to that
described with reference to the first version, allows to lift three containers C,
C' and C", as shown in figure 4. In particular, two containers C and C' will be mutually
superimposed, and the container C" will hang from a pair of twist-locks, and therefore
with lower maintenance costs relative to the costs necessary for arranging a gripping
device by applying by extension the same configuration of the first version, with
reference to figures 1-3, and therefore by using three pairs of twist-locks.
[0027] In view of the above description it is clearly apparent that the gripping device
1 described above in the respective versions, corresponding respectively to the figures
1 - 3 and to figure 4, allows to transport more than one container at a time by using
gripping members of simple conformation, already known and tested, and therefore at
significantly low costs. This technical solution is particularly interesting in the
cases in which these containers are empty; actually, in these cases it is clearly
understood the desire to move two or more empty containers contemporaneously, so as
to tend to saturate the load capacity of lift trucks usually suitable to load and
transport masses much more significant than that of a single empty container.
1. A gripping device (1) for gripping substantially parallelepipedal containers (C) for
lift trucks (M); each said container (C) presenting at the top respective first gripping
interfaces (I1); said gripping device (1) comprising at least a first support member
(20) provided with respective first coupling means (22) arranged selectively to couple
to a said interface (I1) of a first said container (C); characterised by comprising second coupling means (32) supported by said first support member and
arranged selectively to couple to a said interface (I1) of a further said container
(C).
2. A gripping device according to claim 1, characterised by comprising a second support member (30) carried movable by said first support member
(20), with which said second coupling means (32) are associated; articulated means
(40) being provided for selectively aligning said first coupling means (22) and said
second coupling means (32), in such a way so as to allow the transport of at least
two containers (C) mutually superimposed with substantially parallel corresponding
faces.
3. A gripping device according to claim 2, characterised in that said articulated means (40) comprise, for each said first support member (20), a
lever (30) pivoted to said first support member (20) around a given axis (80) at the
opposite side to said first coupling means (22); said articulated means (40) further
comprising a linear actuator (44) arranged between said first support member (20)
in an intermediate position between said coupling means (22) and said axis (80) and
said lever (30), in order to cause alternate rotations thereof around said axis (80).
4. A gripping device according to claim 3, characterised in that said second support member (30) comprises said lever (30); each said rotation measuring
an angle of width substantially approximating 105°.
5. A gripping device according to claim 3 or 4, characterised by comprising a frame (10) which supports said first support member (20); said frame
(10) presenting an assembling group (50) designed for coupling with said lift truck
(M) in a selectively swinging manner.
6. A device according to claim 5, characterised in that said group (50) comprises at least an upright (60) to which a slide (62) is coupled
in a longitudinally movable manner; said slide (62) and said first support member
(20) being mutually coupled in a rigid manner.
7. A gripping device according to claim 6, characterised by comprising actuating means (70) connected to said slide (62) in such a way so that
said first support member (20) can be longitudinally positioned at will along said
upright (60).
8. A gripping device according to claim 7, characterised in that said actuating means (70) comprise a mover (72) of the rotatable type and an elongated
actuating member (74), arranged parallel to said upright (60) and coupled in a worm
manner to said slide (62).
9. A gripping device according to any one of claims 4-8, characterised in that said frame (10) rigidly supports said first and second support members (20) (30)
by means of two uprights (60) flanking each other and connected at a given distance
by at least a crossbeam (64) arranged between said uprights (60).
10. A gripping device according to any one of the previous claims, characterised in that said second coupling means (22) comprise a twist-lock unit (22) for each said second
support member (20).
11. A gripping device according to claim 10, characterised in that said first coupling means (22) comprise a twist-lock unit (22) for each said first
support member (20).
12. A gripping device according to claim 10, characterised in that each said interface (I1) is horizontally accessible; said first coupling means (22)
comprising a hook (220) designed so as to couple to a said container (C), in a corresponding
interface (I1); each said first support member (22) presenting at the opposite side
to said axis (80) at least a shoulder (222) suitable to define a lateral abutment
for a said coupled container (C).
13. A gripping device according to any one of claims 10-12, characterised by comprising two uprights (60) flanking each other and connected at a given distance
by a pair of crossbeams (64) which can be connected to each other in a longitudinally
adjustable manner in order to allow to position said first / second members (20)(30)
at a transverse distance which can be defined at will based upon the longitudinal
dimensions of said containers (C).