BACKGROUND
[0001] The present invention relates to a lighting set, especially to a light emitting diode
(LED) lighting set.
[0002] With the continuous development and progress of science and technology, electrical
components are tending to become lighter, thinner, shorter and smaller, such as light
emitting diode (LED), which has been widely used in lighting sets indoors or outdoor,
due to the advantages of good luminance, long life-span, saving power and friendly
to environment, etc.. However, the most important issue which affects usage life-span
thereof is to provide a working environment with proper temperature. Therefore, the
present invention is to solve the heat dissipating issue of the lighting sets.
[0003] Conventional LED lighting set comprises a pipe, an LED module, and two electrical
connectors; the pipe is transparent, with a number of heat dissipating holes formed
thereon; the LED module is received in the pipe, which comprising a substrate and
a plurality of LED lamps electrically connected to the substrate. When the LED module
is electrified, the LED lamp then sends out light and at the same time emits heat,
the heat produced thereby is transformed to the substrate and dissipated via the heat
dissipating holes.
[0004] However, the conventional LED lighting set has the following drawback in actual use:
since heat produced by the LED lamps is transformed to the substrate and sends out
via the heat dissipating holes, the LED lamps is cooled via convection of outer atmosphere,
therefore the cooling effect is not noticeable, thus the heat dissipating effect is
affected, and thus the usage life-span of the LED lamps is reduced.
[0005] Therefore, to improve the heat dissipating performance and solve the shortcomings
aforementioned, the inventor of the present invention studied with great concentration,
combining with theories application, finally provides a product which is reasonably
designed and could effectively improve the disadvantages above.
[0006] Other objectives, features and advantages of the present invention will be further
understood from the further technological features disclosed by the embodiments of
the present invention wherein there are shown and described preferred embodiments
of this invention, simply by way of illustration of modes best suited to carry out
the invention.
BRIEF SUMMARY
[0007] The present invention relates to an LED lighting set, with the design of aluminum
extrusion radiating base and that of pasting an LED module onto the radiating base,
the LED lighting set gains the advantages of good heat dissipating effect and furthermore
improved usage life-span.
[0008] Thus, the present invention provides an LED lighting set, which comprising an aluminum
extrusion radiating base, an LED module, a light focus plate, a diaphanous cover,
and two electrical connectors; the LED module comprising a substrate settled onto
the radiating base and a plurality of LED lamps electrically connected to the substrate,
the light focus plate fixed onto the radiating base and correspondingly formed under
the LED lamps; the diaphanous cover connecting the radiating base and correspondingly
formed under the light focus plate; the two electrical connectors separately connecting
two ends of the radiating base and also electrically connecting the substrate; wherein
the aluminum extension radiating base, the diaphanous cover and the two electrical
connectors defining a closed space together, and the LED module and the light focus
plate being received therein.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] These and other features and advantages of the various embodiments disclosed herein
will be better understood with respect to the following description and drawings,
in which like numbers refer to like parts throughout, and in which:
[0010] Figure 1 is a three-dimensional exploded schematic view of the present invention;
[0011] Figure 2 is a three-dimensional complex schematic view of the present invention;
[0012] Figure 3 is a cross-sectional schematic view of section 3-3 of Figure 2;
[0013] Figure 4 is a cross-sectional schematic view of section 4-4 of Figure 3;
[0014] Figure 5 is a schematic view illustrating a practical application of the present
invention;
[0015] Figure 6 is a schematic view of a second embodiment of the present invention;
[0016] Figure 7 is a schematic view of a third embodiment of the present invention.
DETAILED DESCRIPTION
[0017] The embodiments hereinafter will illustrate the features of the present invention
in detail, with no restriction to the scope of the invention.
[0018] Referring to Figs. 1 to 3, the LED lighting set comprises an aluminum extension radiating
base 10, an LED module 20, a light focus plate 30, a diaphanous cover 40 and two electrical
connectors 50.
[0019] The aluminum extension radiating base 10 comprises a base-plate 11, two side-plates
12 and several heat-dissipating fins 13, the side-plates 12 extending from a top surface
of the base-plate 11, and heat-dissipating fins 13 extending from a bottom surface
of the base-plate 11. The base-plate 11 comprises a plurality of screw holes 111.
Each of the two side-plates 12 comprises a block groove 121 and a corresponding catching
groove 122. Securing holes 112 are separately mounted at two ends of the base-plate
11.
[0020] The LED module 20 comprises a substrate 21 and several LED lamps 22, the LED lamps
22 are electrically connected to the substrate 21. The substrate 21 is settled onto
the base-plate 11 of the radiating base 10, therefore making the LED module 20 received
among the base-plate 11 and the two side-plates 12. The substrate 21 comprises several
through holes 23 corresponding to the screw holes 111, enabling a bolt 24 drill through
the through holes 23 and the screw holes 111, which makes the LED module 20 locked
onto the base-plate 11. A material of the substrate 21 could be copper or silver,
therefore leading to improvement of heat conducting rate. The LED lamps 22 could be
a high power LED or general LED. The amount of the LED lamp 22 electrically connected
to the substrate 21 could be single, not limited to plurality.
[0021] The light focus plate 30 is fixed onto the radiating base 10 and correspondingly
formed under the LED lamps 22. The light focus plate 30 is used to focus the lights
emitted from the LED lamps 22. Block strips 31 are formed at two sides of the light
focus plate 30, which are held in the two block grooves 121. A material of the light
focus plate 30 could be polymethyl methacrylate (PMMA) et al.
[0022] The diaphanous cover 40 connects the radiating base 10 and correspondingly formed
under the light focus plate 30. Catching strips 41 are separately formed at two sides
of the diaphanous cover 40 corresponding to the catching grooves 122 of the radiating
base 10, being settled in the two catching grooves 122 correspondingly when assembled.
A material of the diaphanous cover 40 could be a light guiding material or a plastic
material with good light-permeating performance.
[0023] The two electrical connectors 50 separately connect two ends of the radiating base
10 and also electrically connect the substrate 21. There are via holes 51 mounted
at the end of each electrical connector 50, adjacent to the radiating base 10. The
via holes 51 correspond to the securing holes 112 separately, enabling a bolt 52 to
drill through the via holes 51 and the securing holes 112, which makes the electrical
connectors 50 locked onto the radiating base 10. Each electrical connector 50 comprises
two electrical ends 53, each electrical ends 53 electrically connects to the substrate
21. The aluminum extension radiating base 10, the diaphanous cover 40 and the two
electrical connectors 50 define a closed space 54 together, and the LED module 20
and the light focus plate 30 are received in the closed space 54.
[0024] In assembly, referring to Fig. 4, first of all, locking the substrate 21 of the LED
module 20 onto the base-plate 11 of the radiating base 10; secondly, blocking the
two Block strips 31 of the light focus plate 30 into the two block grooves 121 of
the radiating base 10, so as to fix the light focus plate 30; thirdly, buckling the
two catching strips 41 of the diaphanous cover 40 into the two catching grooves 122
of the radiating base 10, so as to fix the diaphanous cover 40; finally, locking the
two electrical connectors 50 to the two ends of the radiating base 10 via several
bolts 52, therefore finishing the assembly.
[0025] In using, referring to Fig. 5, installing the assembled LED lighting set of the present
invention into a lamp holder 70, which is fixed under the ceiling 60. The lamp holder
70 comprises a cover 71 and two electrical sockets 72, the electrical sockets 72 is
placed in the cover 71 and has been electrically connected to power supply. First
of all, insert the electrically conductive ends 53 of the electrical connectors 50
into several jacks (not shown) of the two electrical sockets 72 and get fixed. After
the LED module 20 is electrified, the LED lamps 22 produce light and heat. The light
produced is then emitted out after being focused by the light focus plate 30. The
heat produced is then conducted to the radiating base 10 and the heat-dissipating
fin 13 thereon via the substrate 21, so as to dissipate the heat produced by the LED
lamps 22, therefore reaches good heat dissipating performance, and prolong the usage
life-span of the LED lamps 22.
[0026] Referring to Fig. 6, it shows a schematic view of a second embodiment of the present
invention. The difference between the second embodiment and the aforementioned embodiment
is that the second embodiment further comprises a vapor chamber 80, which is installed
between the base-plate 11 and the substrate 21. The vapor chamber 80 comprises a heat
absorbing surface 81 and a heat dissipating surface 82. The heat absorbing surface
81 is pasted onto the substrate 21, and the heat dissipating surface 82 is pasted
onto the base-plate 11. Therefore, the heat produced by the LED lamps 22 could be
conducted out rapidly, and thus gains the same effect to the first embodiment.
[0027] Fig. 7 shows a schematic view of a third embodiment of the present invention, the
difference between the third embodiment and the first embodiment is that the light
focus plate 30 comprises a number of light focus pieces 32, which is formed under
the LED lamps 22 correspondingly.
[0028] Therefore, the present invention provides good heat dissipating effect, improves
the usage life-span of the LED lamps 22, overcomes the shortcomings of prior art,
thus has high industry application value.
1. An LED lighting set, comprising:
an aluminum extension radiating base (10);
an LED module (20), comprising a substrate (21) settled onto the radiating base (10)
and a plurality of LED lamps (22) electrically connected to the substrate (21);
a light focus plate (30), fixed onto the radiating base (10) and correspondingly formed
under the LED lamps (22);
a diaphanous cover (40), connecting the radiating base (10) and correspondingly formed
under the light focus plate (30);
two electrical connectors (50), separately connecting to two ends of the radiating
base (10) and also electrically connecting the substrate (21); wherein
the aluminum extension radiating base (10), the diaphanous cover (40) and the two
electrical connectors (50) defining a closed space (54) together, and the LED module
(20) and the light focus plate (30) being received therein.
2. The LED lighting set as described in claim 1, wherein the radiating base (10) comprises
a base-plate (11) used for the substrate (21) pasting thereon and two side-plates
(12) extending from a top surface of the base-plate (11), the LED module (20) is received
among the base-plate (11) and the two side-plates (12).
3. The LED lighting set as described in claim 2, wherein the radiating base comprises
a plurality of heat-dissipating fins (13) extending from a bottom surface of the base-plate
(11).
4. The LED lighting set as described in claim 2, wherein the base-plate (11) comprises
a plurality of screw holes (111), the substrate (21) comprises a plurality of through
holes (23) corresponding to the screw holes (111), enabling a bolt (24) drilling through
the through holes (23) and screw holes (111) to lock both of the radiating base (10)
and the LED module (20) together.
5. The LED lighting set as described in claim 2, wherein the two side-plates (12) separately
comprises a block groove (121), and block strips (31) are formed at two sides of the
diaphanous cover (40) separately and locked in the block grooves (121).
6. The LED lighting set as described in claim 2, wherein the two side-plates (12) separately
comprises a catching groove (122), and catching strips (41) are separately formed
at two sides of the diaphanous cover (40) and locked in the catching grooves (122).
7. The LED lighting set as described in claim 2, wherein securing holes (112) are separately
mounted at two ends of the base-plate (11), via holes (51) corresponding to the securing
holes (112) are mounted at the end of each electrical connector (50), and bolts (52)
drilling through each corresponding pair of the securing hole (112) and the via hole
(51).
8. The LED lighting set as described in claim 2, further comprising a vapor chamber (80)
settled between the base-plate (11) and the substrate (21).
9. The LED lighting set as described in claim 8, wherein the vapor chamber comprises
a heat absorbing surface (81) and a heat dissipating surface (82), the heat absorbing
surface is pasted onto the substrate, and the heat dissipating surface is pasted onto
the base-plate (11).
10. The LED lighting set as described in claim 1, wherein a material of the substrate
(21) is copper.
11. The LED lighting set as described in claim 1, wherein the LED lamp (22) is high power
LED.
12. The LED lighting set as described in claim 1, wherein the light focus plate (30) is
made from polymethyl methacrylate (PMMA).
13. The LED lighting set as described in claim 1, wherein the light focus plate (30) comprises
a number of light focus pieces (32), which is formed under the LED lamps (22) correspondingly.
14. The LED lighting set as described in claim 1, wherein each electrical connector (50)
comprises two electrical ends, and each electrical end electrically connects to the
substrate (21).