FIELD OF THE INVENTION
[0001] The present invention relates generally to medical devices, and more particularly
to implantable or insertable medical devices having polymeric surfaces.
BACKGROUND OF THE INVENTION
[0002] Numerous polymer-based medical devices have been developed for implantation or insertion
into the body. For example, various state of the art medical devices consist of a
medical device substrate with a polymeric coating that serves as a reservoir for one
or more therapeutic agents. Specific examples include drug eluting coronary stents,
commercially available from Boston Scientific Corp. (TAXUS(R)), Johnson & Johnson
(CYPHER(R)) and others, which have become the standard of care for maintaining vessel
patency after balloon angioplasty. These products are based on metallic balloon expandable
stents with polymeric coatings that release antiproliferative drugs at a controlled
rate and total dose effective to inhibit the smooth muscle proliferation that is associated
with restenosis (vessel reclosure).
[0003] Various types of polymeric materials have been used as drug-releasing reservoirs,
including, for example, polystyrene copolymers such as poly(styrene-[delta]-isobutylene-[epsilon]-
styrene) triblock copolymers (SIBS), which are described in United States Patent No.
6,545,097 to Pinchuk et al. In addition to their utility as drug delivery reservoirs, SIBS copolymers have proven
valuable for a variety of reasons, including their excellent elasticity, strength,
and processability, which characteristics are due, at least in part, to the fact that
S[Iota]BS copolymers are thermoplastic elastomers. Thermoplastic elastomers are elastomeric
(i.e., reversibly deformable) polymers that form so-called "physical crosslinks" which
can be reversed, for example, by dissolving or melting the polymer.
[0004] From document
EP 1 994 644 A1 a layered product has become known. The product has a laminate comprising at least
a surface layer and an adjacent layer thereto, wherein the surface layer comprises
a cross-linked copolymer formed by crosslinking a copolymer prepared by using as monomers
at least one vinyl aromatic compound and at least one conjugated diene compound, and
the adjacent layer comprises a hydrogenated copolymer formed by hydrogenating a copolymer
prepared by using as monomers at least one vinyl aromatic compound and at least one
conjugated diene compound.
[0005] From document
US 2003/0235602 A1 implantable or insertable medical devices for controlled delivery of a therapeutic
agent have become known. The devices comprise release layer disposed over at least
a portion of the device and a therapeutic agent. The release layer comprises a styrene
copolymer and at least one additional polymer.
SUMMARY OF THE INVENTION
[0006] The present invention provides a medical device comprising a polymeric region that
comprises a copolymer, said copolymer comprising a high Tg vinyl aromatic monomer,
that is a vinyl aromatic monomer displaying a Tg above body temperature when in homopolymer
form, and a low Tg monomer, that is a monomer displaying a Tg below body temperature
when in homopolymer form, and said polymeric region comprising a surface sub-region
that is crosslinked and a bulk sub-region that is substantially non-crosslinked, characterized
in that the surface sub-region that is crosslinked and the bulk sub-region that is
substantially non-crosslinked are comprised of the same copolymer.
[0007] The present invention provides additionally a method comprising exposing a polymeric
region of a medical device to energetic species such that a surface sub-region within
the polymeric region becomes crosslinked and a bulk sub-region beneath the surface
sub-region, relative to a source of said energetic species, is not substantially crosslinked,
said polymeric region comprising a copolymer that comprises a high Tg vinyl aromatic
monomer, that is a vinyl aromatic monomer displaying a Tg above body temperature when
in homopolymer form, and a low Tg monomer, that is a monomer displaying a Tg below
body temperature when in homopolymer form.
[0008] This is advantageous, for example, in that medical devices having polymeric regions
may be provided, in which the chemical and/or mechanical properties of the surface
are substantially modified, whereas those of the bulk is not.
[0009] These and other aspects and embodiments of the present invention, as well as various
advantages, will become immediately apparent to those of ordinary skill in the art
upon review of the Detailed Description and Claims to follow.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Fig. 1A is a schematic perspective view of a stent in accordance with an embodiment
of the present invention.
[0011] Fig. 1B is a schematic cross-sectional view of a portion of the stent of Fig. 1A,
taken along line b--b.
DETAILED DESCRIPTION OF THE INVENTION
[0012] A more complete understanding of the present invention is available by reference
to the following detailed description of numerous aspects and embodiments of the invention.
The detailed description of the invention which follows is intended to illustrate
but not limit the invention.
[0013] As used herein, a "sub-region" is a portion of a polymeric region whose properties
(e.g., crosslinking density) differ from those of another portion of the region.
[0014] As used herein a "crosslinked" sub-region is one that is covalently crosslinked.
Whether or not a surface sub-region is crosslinked can be determined by methods such
as atomic force microscopy (AFM), spectroscopy methods, or friction measurement, among
others.
[0015] Typical depths of crosslinking may range, for example, from 1 nm to 10 nm to 100
nm to 1 micron to 10 microns to 100 microns to 1mm to 2 mm, depending on the technique
that is employed.
[0016] As used herein, a given bulk sub-region is "substantially non-crosslinked" where
crosslinking is not detectable in the sub-region or where the crosslinking density,
if detectable, is less than or equal to 5% of the crosslinking density at the surface,
for ranging from 5% to 2% to 1% or less.
[0017] This is advantageous, for example, in that medical devices having polymeric regions
may be provided, in which the chemical and/or mechanical properties of the surface
are substantially modified, whereas those of the bulk is not. This advantage may be
better understood upon review of the specific embodiment of the invention described
below in conjunction with Figs. 1A and 1B.
[0018] While the particular embodiment of Figs. 1A and 1B is directed to a vascular stent,
examples of medical devices for the practice of the present invention vary widely
and include implantable or insertable medical devices, for example, stents (including
coronary vascular stents, peripheral vascular stents, cerebral, urethral, ureteral,
biliary, tracheal, gastrointestinal and esophageal stents), stent coverings, stent
grafts, vascular grafts, abdominal aortic aneurysm (AAA) devices (e.g., AAA stents,
AAA grafts), vascular access ports, dialysis ports, catheters (
e.g., urological catheters or vascular catheters such as balloon catheters and various
central venous catheters), guide wires, balloons, filters (
e.g., vena cava filters and mesh filters for distil protection devices), embolization
devices including cerebral aneurysm filler coils (including Guglilmi detachable coils
and metal coils), septal defect closure devices, myocardial plugs, patches, pacemakers,
lead coatings including coatings for pacemaker leads, defibrillation leads, and coils,
ventricular assist devices including left ventricular assist hearts and pumps, total
artificial hearts, shunts, valves including heart valves and vascular valves, anastomosis
clips and rings, cochlear implants, tissue bulking devices, and tissue engineering
scaffolds for cartilage, bone, skin and other in vivo tissue regeneration, sutures,
suture anchors, tissue staples and ligating clips at surgical sites, cannulae, metal
wire ligatures, urethral slings, hernia "meshes", artificial ligaments, orthopedic
prosthesis such as bone grafts, bone plates, fins and fusion devices, joint prostheses,
orthopedic fixation devices such as interference screws in the ankle, knee, and hand
areas, tacks for ligament attachment and meniscal repair, rods and pins for fracture
fixation, screws and plates for craniomaxillofacial repair, dental implants, or other
devices that are implanted or inserted into the body and from which therapeutic agent
is released.
[0019] As noted above, medical devices provided in accordance with the present invention
contain at least one polymeric region, which comprises at least one surface sub-region
that is crosslinked and at least one bulk sub-region that is substantially non-crosslinked.
The bulk sub-region may be disposed, for example, beneath the surface sub-region,
or the surface sub-region may be disposed, for example, beneath the bulk subregion,
among other possible spatial relationships.
[0020] In some embodiments, the polymeric regions of the present invention correspond to
an entire medical device. In other embodiments, the polymeric regions correspond to
one or more portions of a medical device. For instance, the polymeric regions can
be in the form of discrete medical device components, in the form of one or more fibers
which are incorporated into a medical device, in the form of one or more polymeric
layers formed over all or only a portion of an underlying substrate, and so forth.
Materials for use as underlying medical device substrates include ceramic, metallic
and polymeric substrates, as well as substrates formed from hybrids of these materials.
Layers can be provided over an underlying substrate at a variety of locations and
in a variety of shapes (e.g., in the form of a series of rectangles, stripes, or any
other continuous or noncontinuous pattern). As used herein a "layer" of a given material
is a region of that material whose thickness is small compared to both its length
and width. As used herein a layer need not be planar, for example, taking on the contours
of an underlying substrate. Layers can be discontinuous (e.g., patterned).
[0021] As used herein, a "polymeric region" is a region (e.g., an entire device, a device
component, a device coating layer, etc.) that contains polymers, for example, from
50 wt% or less to 75 wt% to 90 wt% to 95 wt% to 97.5 wt% to 99 wt% or more polymers.
[0022] As used herein, "polymers" are molecules containing multiple copies (e.g., from 2
to 5 to 10 to 25 to 50 to 100 to 250 to 500 to 1000 or more copies) of one or more
constitutional units, commonly referred to as monomers. As used herein, the term "monomers"
may refer to the free monomers and those that are incorporated into polymers, with
the distinction being clear from the context in which the term is used.
[0023] Polymers may take on a number of configurations, which may be selected, for example,
from cyclic, linear and branched configurations, among others. Branched configurations
include star-shaped configurations (e.g., configurations in which three or more chains
emanate from a single branch point), comb configurations (e.g., configurations having
a main chain and a plurality of side chains, also referred to as "graft" configurations),
dendritic configurations (e.g., arborescent and hyperbranched polymers), networked
configurations (e.g., crosslinked configurations), and so forth.
[0024] As used herein, "homopolymers" are polymers that contain multiple copies of a single
constitutional unit. "Copolymers" are polymers that contain multiple copies of at
least two differing constitutional units (i.e., monomers), examples of which include
random, statistical, gradient, periodic (e.g., alternating) and block copolymers.
[0025] As used herein, "block copolymers" are copolymers that contain two or more polymer
blocks that differ in composition, for instance, because a constitutional unit (i.e.,
a monomer) is found in one polymer block that is not found in another polymer block.
As used herein, a "polymer block" or "block" is a grouping of constitutional units
(e.g., 5 to 10 to 25 to 50 to 100 to 250 to 500 to 1000 or more units). Blocks can
be unbranched or branched. Blocks can contain a single type of constitutional unit
(also referred to herein as "homopolymeric blocks") or multiple types of constitutional
units (also referred to herein as "copolymeric blocks") which may be present, for
example, in a random, statistical, gradient, or periodic (e.g., alternating) distribution.
[0026] As used herein, a "chain" is a linear polymer or a portion thereof, for example,
a linear block.
[0027] As noted above, the polymeric regions of the present invention include at least one
copolymer, which includes at least one high Tg vinyl aromatic monomer and at least
one low Tg monomer. In certain embodiments, copolymer contains (a) at least one high
Tg polymer block that contains at least one high Tg vinyl aromatic monomer and (b)
at least one low Tg polymer block that contains at least one low Tg monomer.
[0028] A "low T
g polymer block" is a polymer block that displays a glass transition temperature (T
g), as measured by any of a number of techniques such as differential scanning calorimetry
(DSC), that is below body temperature, typically from 37°C to 35°C to 30°C to 25°C
to 0°C to -25°C to -50°C or below. "Body temperature" will depend upon the subject
being treated and averages 37°C for humans. As a result of their low glass transition
temperatures, low T
g polymer blocks are typically soft and elastomeric at body temperature. A "low T
g monomer" is a monomer that, when in homopolymer form, displays a glass transition
temperature (T
g) that is below body temperature, more typically from 37°C to 35°C to 30°C to 25°C
to 0°C to -25°C to -50°C or below.
[0029] Conversely, a "high T
g polymer block" is a polymer block that displays a glass transition temperature which
is above body temperature, typically from 37°C to 40°C to 45°C to 50°C to 60°C to
75°C to 100°C or above. As a result of their high glass transition temperatures, high
T
g polymer blocks are typically hard and rigid at body temperature. A "high T
g monomer" is a monomer that, when in homopolymer form, displays a glass transition
temperature (T
g) that is above body temperature, typically from 37°C to 40°C to 45°C to 50°C to 60°C
to 75°C to 100°C or above.
[0030] Examples of block copolymer structures for use in the present invention include (a)
block copolymers having alternating blocks of the type (HL)
m, L(HL)
m and H(LH)
m where L is a low T
g polymer block, H is a high Tg polymer block, m is a positive whole number of 1 or
more, and (b) block copolymers having multi-arm geometries, such as X(LH)
n, and X(HL)
n, where n is a positive whole number of 2 or more and X is a hub species (e.g., an
initiator molecule residue, a residue of a molecule to which preformed polymer chains
are attached, etc.) Note that hub species and other non-polymer-chain species are
generally ignored in describing block copolymers. For example, X(LH)
2 is generally designated as an HLH triblock copolymer. Examples of other non-polymer-chain
species, which are commonly present in copolymers, include capping molecules, and
linking residues. Other examples of block copolymers include comb copolymers having
an L chain backbone and multiple H side chains, as well as comb copolymers having
an H chain backbone and multiple L side chains.
[0031] Specific examples of high Tg polymer blocks include homopolymer and copolymer blocks
containing one or more types of vinyl aromatic monomers including, for example, those
selected from the following (listed along with published Tg's for homopolymers of
the same): (1) unsubstituted vinyl aromatics, such as styrene (Tg 100°C) and 2-vinyl
naphthalene (Tg 151°C), (2) vinyl substituted aromatics such as alpha-methyl styrene,
and (3) ring-substituted vinyl aromatics including (a) ring-alkylated vinyl aromatics
such as 3-methylstyrene (Tg 97°C), 4-methylstyrene (Tg 97°C), 2,4-dimethylstyrene
(Tg 112°C), 2,5-dimethylstyrene (Tg 143°C), 3,5-dimethylstyrene (Tg 104°C), 2,4,6-trimethylstyrene
(Tg 162°C), and 4-tert-butylstyrene (Tg 127°C), (b) ringalkoxylated vinyl aromatics,
such as 4-methoxystyrene (Tg 113°C) and 4-ethoxystyrene (Tg 86°C), (c) ring-halogenated
vinyl aromatics such as 2-chlorostyrene (Tg 119°C), 3-chlorostyrene (Tg 90°C), 4-chlorostyrene
(Tg 110°C), 2,6-dichlorostyrene (Tg 167°C), 4-bromostyrene (Tg 118°C) and 4-fluorostyrene
(Tg 95°C), (d) ring-ester-substituted vinyl aromatics such as 4-acetoxystyrene (Tg
116°C), (e) ring-hydroxylated vinyl aromatics such as 4-hydroxystyrene (Tg 174°C),
(f) ring-amino-substituted vinyl aromatics including 4-amino styrene, and (g) ring-silyl-substituted
styrenes,(4) unsubstituted and substituted vinyl pyridines such as 2-vinyl pyridine
(Tg 104°C) and 4-vinyl pyridine (Tg 142°C), and (5) other vinyl aromatic monomers
such as vinyl carbazole (Tg 227°C) and vinyl ferrocene (Tg 189°C). High Tg blocks
in accordance with the present invention may also contain monomers in addition to
high Tg vinyl aromatic monomers including high Tg vinyl esters, high Tg vinyl amines,
high Tg vinyl halides, high Tg alkyl vinyl ethers, high Tg acrylic monomers, and high
Tg methacrylic monomers, among others.
[0032] Specific examples of low Tg polymer blocks include homopolymer and copolymer blocks
containing one or more of the following: (1) unsubstituted and substituted alkene
monomers including ethylene, propylene (Tg -8 to -13°C), isobutylene (Tg -73°C), 1-butene
(Tg -24°C), 4-methyl pentene (Tg 29°C), 1-octene (Tg -63°C) and other α-olefins, dienes
such as 1,3-butadiene, 2-enethyl-1,3-butadiene (isoprene), 2,3-dimethyl-1,3-butadiene,
2-ethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 4-butyl-1,3-pentadiene,
2,3-dibutyl-1,3-pentadiene, 2-ethyl-1,3-pentadiene, 1,3-hexadiene, 1,3-octadiene,
and 3-butyl-1,3-octadiene, and halogenated alkene monomers including vinylidene chloride
(Tg -18°C), vinylidene fluoride (Tg -40°C), cis-chlorobutadiene (Tg -20°C), and trans-chlorobutadiene
(Tg -40°C); (2) acrylic monomers including: (a) alkyl acrylates such as methyl acrylate
(Tg 10°C), ethyl acrylate (Tg - 24°C), propyl acrylate, isopropyl acrylate (Tg -11°C,
isotactic), butyl acrylate (Tg - 54°C), sec-butyl acrylate (Tg -26°C), isobutyl acrylate
(Tg -24°C), cyclohexyl acrylate (Tg 19°C), 2-ethylhexyl acrylate (Tg -50°C), and dodecyl
acrylate (Tg -3°C), (b) arylalkyl acrylates such as benzyl acrylate (Tg 6°C), (c)
alkoxyalkyl acrylates such as 2-ethoxyethyl acrylate (Tg -50°C) and 2-methoxyethyl
acrylate (Tg -50°C), (d) halo-alkyl acrylates such as 2,2,2-trifluoroethyl acrylate
(Tg -10°C) and (e) cyano-alkyl acrylates such as 2-cyanoethyl acrylate (Tg 4°C); (3)
methacrylic monomers including (a) alkyl methacrylates such as butyl methacrylate
(Tg 20°C), hexyl methacrylate (Tg -5°C), 2-ethylhexyl methacrylate (Tg -10°C), octyl
methacrylate (Tg -20°C), dodecyl methacrylate (Tg -65°C), hexadecyl methacrylate (Tg
15°C) and octadecyl methacrylate (Tg -100°C) and (b) aminoalkyl methacrylates such
as diethylaminoethyl methacrylate (Tg 20°C) and 2-tert-butyl-aminoethyl methacrylate
(Tg 33°C); (4) vinyl ether monomers including (a) alkyl vinyl ethers such as methyl
vinyl ether (Tg -31 °C), ethyl vinyl ether (Tg -43°C), propyl vinyl ether (Tg -49
°C), butyl vinyl ether (Tg -55°C), isobutyl vinyl ether (Tg -19°C), 2-ethylhexyl vinyl
ether (Tg -66°C) and dodecyl vinyl ether (Tg -62°C); (5) cyclic ether monomers include
tetrahydrofuran (Tg -84°C), trimethylene oxide (Tg-78°C), ethylene oxide (Tg -66°C),
propylene oxide (Tg -75°C), methyl glycidyl ether (Tg -62°C), butyl glycidyl ether
(Tg -79°C), allyl glycidyl ether (Tg -78°C), epibromohydrin (Tg -14°C), epichlorohydrin
(Tg -22°C), 1,2-epoxybutane (Tg -70°C), 1,2-epoxyoctane (Tg -67°C) and 1,2-epoxydecane
(Tg -70°C); (6) ester monomers (other than the above acrylates and methacrylates)
including ethylene malonate (Tg -29°C), vinyl acetate (Tg 30°C), and vinyl propionate
(Tg 10 °C); and (7) siloxane monomers including dimethylsiloxane (Tg -127°C), diethylsiloxane,
methylethylsiloxane, methylphenylsiloxane (Tg -86 °C), and diphenylsiloxane.
[0033] As used herein, a "poly(vinyl aromatic) block" is a polymer block that contains multiple
copies of one or more types of vinyl aromatic monomers, a "polyalkene block" is a
block that contains multiple copies of one or more types of alkene monomers, and so
forth.
[0034] As will be appreciated by those of ordinary skill in the art, the copolymers employed
in accordance with the present invention may be synthesized according to known methods,
including cationic, anionic, and radical polymerization methods, among others, particularly
controlled/"living" cationic, anionic and radical polymerizations, as well as combinations
of the same.
[0035] In addition to at least one vinyl aromatic copolymer, the polymeric regions for use
in the medical devices of the present invention may optionally contain one or more
supplemental polymers. Examples of supplemental polymers include various homopolymers
and copolymers (including alternating, random, statistical, gradient and block copolymers),
which may be cyclic, linear, or branched (e.g., the polymers may have star, comb or
dendritic architecture), which may be natural or synthetic, and which may be biostable
or biodegradable.
[0036] The polymeric regions for use in the medical devices of the present invention may
further contain at least one therapeutic agent, numerous examples of which are set
forth below.
[0037] One specific embodiment of the invention will now be described in conjunction with
the drawings. Fig. 1A is a schematic perspective view of stent 100 which contains
a number of interconnected struts 100s. Fig. 1 B is a schematic cross-sectional view
(not to scale) taken along line b--b of strut 110s of stent 100 of Fig. 1A, and shows
a metallic stent substrate 110 and a polymeric coating region 120, which encapsulates
the substrate 110 and which comprises a surface sub-region 120s that is crosslinked,
beneath which is a bulk sub-region 120b that is substantially non-crosslinked. Although
the crosslinked sub-region 210s is shown adjacent to the substantially non-crosslinked
bulk sub-region 120b in the embodiment shown, there will generally be a transition
region between the sub-regions 120s, 120b. The abruptness of the transition between
the adjacent crosslinked and substantially non-crosslinked sub-regions 210s, 120b
will generally be a function of the processing conditions employed. The polymeric
coating 120 may contain, for example, a SIBS copolymer, which is crosslinked in surface
sub-region 120s. The polymeric coating 120 may further contain, for example, an antiproliferative
agent such as paclitaxel to combat restenosis.
[0038] As noted above, SIBS is a thermoplastic elastomer that forms so-called "physical
crosslinks" which can be reversed, for example, by dissolving or melting the polymer.
In this regard, SIBS is a triblock copolymer having a soft, elastomeric low Tg midblock
and hard high Tg endblocks. As with many block copolymers, SIBS tends to phase separate,
with the elastomeric blocks aggregating to form elastomeric phase domains and the
hard blocks aggregating to form hard phase domains. It has been hypothesized that,
because each elastomeric block has a hard block at each end, and because different
hard blocks within the same triblock copolymer are capable of occupying two different
hard phase domains, the hard phase domains become "physically crosslinked" to one
another via the soft blocks. Regardless, of the underlying molecular basis, SIBS has
excellent elasticity, strength, and processability. For example, the coating of the
stent of Figs. 1A and 1B is readily applied to the stent substrate using solvent-based
techniques (e.g. spraying) and is well-secured to the stent substrate due to the encapsulation
that occurs during processing and to the inherent strength of SIBS. Moreover, being
elastomeric, the coating readily deforms as the stent is expanded/deployed within
a blood vessel in vivo. The polyisobutylene low Tg block, which gives SIBS it elasticity,
is also significantly more tacky that the polystyrene hard blocks. Surface tack is
an important property for stent coatings, as high surface tack can cause defects in
the coating when the stent is expanded/deployed in vivo. By crosslinking the SIBS
coating at its surface in accordance with the present invention, the surface properties
of the SIBS coating are modified (i.e., the surface tack is reduced) whereas the bulk
properties of the SIBS coating are substantially unchanged.
[0039] "Therapeutic agents," "drugs," "pharmaceutically active agents," "pharmaceutically
active materials," and other related terms may be used interchangeably herein. A wide
variety of therapeutic agents can be employed in conjunction with the present invention
including those used for the treatment of a wide variety of diseases and conditions
(i.e., the prevention of a disease or condition, the reduction or elimination of symptoms
associated with a disease or condition, or the substantial or complete elimination
of a disease or condition). Numerous therapeutic agents are described here.
[0040] Exemplary therapeutic agents for use in conjunction with the present invention include
the following: (a) anti-thrombotic agents such as heparin, heparin derivatives, urokinase,
clopidogrel, and PPack (dextrophenylalanine proline arginine chloromethylketone);
(b) anti-inflammatory agents such as dexamethasone, prednisolone, corticosterone,
budesonide, estrogen, sulfasalazine and mesalamine; (c) antineoplastic/ antiproliferative/anti-miotic
agents such as paclitaxel, 5-fluorouracil, cisplatin, vinblastine, vincristine, epothilones,
endostatin, angiostatin, angiopeptin, monoclonal antibodies capable of blocking smooth
muscle cell proliferation, and thymidine kinase inhibitors; (d) anesthetic agents
such as lidocaine, bupivacaine and ropivacaine; (e) anticoagulants such as D-Phe-Pro-Arg
chloromethyl ketone, an RGD peptide-containing compound, heparin, hirudin, antithrombin
compounds, platelet receptor antagonists, antithrombin antibodies, anti-platelet receptor
antibodies, aspirin, prostaglandin inhibitors, platelet inhibitors and tick antiplatelet
peptides; (f) vascular cell growth promoters such as growth factors, transcriptional
activators, and translational promotors; (g) vascular cell growth inhibitors such
as growth factor inhibitors, growth factor receptor antagonists, transcriptional repressors,
translational repressors, replication inhibitors, inhibitory antibodies, antibodies
directed against growth factors, bifunctional molecules consisting of a growth factor
and a cytotoxin, bifunctional molecules consisting of an antibody and a cytotoxin;
(h) protein kinase and tyrosine kinase inhibitors (e.g., tyrphostins, genistein, quinoxalines);
(i) prostacyclin analogs; (j) cholesterol-lowering agents; (k) angiopoietins; (1)
antimicrobial agents such as triclosan, cephalosporins, aminoglycosides and nitrofurantoin;
(m) cytotoxic agents, cytostatic agents and cell proliferation affectors; (n) vasodilating
agents; (o) agents that interfere with endogenous vasoactive mechanisms; (p) inhibitors
of leukocyte recruitment, such as monoclonal antibodies; (q) cytokines; (r) hormones;
(s) inhibitors of HSP 90 protein (i.e., Heat Shock Protein, which is a molecular chaperone
or housekeeping protein and is needed for the stability and function of other client
proteins/signal transduction proteins responsible for growth and survival of cells)
including geldanamycin, (t) alpha receptor antagonist (such as doxazosin, Tamsulosin)
and beta receptor agonists (such as dobutamine, salmeterol), beta receptor antagonist
(such as atenolol, metaprolol, butoxamine), angiotensin-II receptor antagonists (such
as losartan, valsartan, irbesartan, candesartan and telmisartan), and antispasmodic
drugs (such as oxybutynin chloride, flavoxate, tolterodine, hyoscyamine sulfate, diclomine)
(u) bARKct inhibitors, (v) phospholamban inhibitors, (w) Serca 2 gene/protein, (x)
immune response modifiers including aminoquizolines, for instance, imidazoquinolines
such as resiquimod and imiquimod, and (y) human apolioproteins (e.g., AI, AII, AIII,
AIV, AV, etc.).
[0041] Numerous therapeutic agents, not necessarily exclusive of those listed above, have
been identified as candidates for vascular treatment regimens, for example, as agents
targeting restenosis. Such agents are useful for the practice of the present invention
and include one or more of the following: (a) Ca-channel blockers including benzothiazapines
such as diltiazem and clentiazem, dihydropyridines such as nifedipine, amlodipine
and nicardapine, and phenylalkylamines such as verapamil, (b) serotonin pathway modulators
including: 5-HT antagonists such as ketanserin and naftidrofuryl, as well as 5-HT
uptake inhibitors such as fluoxetine, (c) cyclic nucleotide pathway agents including
phosphodiesterase inhibitors such as cilostazole and dipyridamole, adenylate/Guanylate
cyclase stimulants such as forskolin, as well as adenosine analogs, (d) catecholamine
modulators including α-antagonists such as prazosin and bunazosine, β-antagonists
such as propranolol and α/β-antagonists such as labetalol and carvedilol, (e) endothelin
receptor antagonists, (f) nitric oxide donors/releasing molecules including organic
nitrates/nitrites such as nitroglycerin, isosorbide dinitrate and amyl nitrite, inorganic
nitroso compounds such as sodium nitroprusside, sydnonimines such as molsidomine and
linsidomine, nonoates such as diazenium diolates and NO adducts of alkanediamines,
S-nitroso compounds including low molecular weight compounds (e.g., S-nitroso derivatives
of captopril, glutathione and N-acetyl penicillamine) and high molecular weight compounds
(e.g., S-nitroso derivatives of proteins, peptides, oligosaccharides, polysaccharides,
synthetic polymers/oligomers and natural polymers/oligomers), as well as C-nitroso-compounds,
O-nitroso-compounds, N-nitroso-compounds and L-arginine, (g) ACE inhibitors such as
cilazapril, fosinopril and enalapril, (h) ATII-receptor antagonists such as saralasin
and losartin, (i) platelet adhesion inhibitors such as albumin and polyethylene oxide,
(j) platelet aggregation inhibitors including cilostazole, aspirin and thienopyridine
(ticlopidine, clopidogrel) and GP IIb/IIIa inhibitors such as abciximab, epitifibatide
and tirofiban, (k) coagulation pathway modulators including heparinoids such as heparin,
low molecular weight heparin, dextran sulfate and β-cyclodextrin tetradecasulfate,
thrombin inhibitors such as hirudin, hirulog, PPACK(D-phe-L-propyl-L-arg-chloromethylketone)
and argatroban, FXa inhibitors such as antistatin and TAP (tick anticoagulant peptide),
Vitamin K inhibitors such as warfarin, as well as activated protein C, (1) cyclooxygenase
pathway inhibitors such as aspirin, ibuprofen, flurbiprofen, indomethacin and sulfinpyrazone,
(m) natural and synthetic corticosteroids such as dexamethasone, prednisolone, methprednisolone
and hydrocortisone, (n) lipoxygenase pathway inhibitors such as nordihydroguairetic
acid and caffeic acid, (o) leukotriene receptor antagonists, (p) antagonists of E-
and P-selectins, (q) inhibitors of VCAM-1 and ICAM-1 interactions, (r) prostaglandins
and analogs thereof including prostaglandins such as PGE1 and PGI2 and prostacyclin
analogs such as ciprostene, epoprostenol, carbacyclin, iloprost and beraprost, (s)
macrophage activation preventers including bisphosphonates, (t) HMG-CoA reductase
inhibitors such as lovastatin, pravastatin, fluvastatin, simvastatin and cerivastatin,
(u) fish oils and omega-3-fatty acids, (v) free-radical scavengers/antioxidants such
as probucol, vitamins C and E, ebselen, trans-retinoic acid and SOD mimics, (w) agents
affecting various growth factors including FGF pathway agents such as bFGF antibodies
and chimeric fusion proteins, PDGF receptor antagonists such as trapidil, IGF pathway
agents including somatostatin analogs such as angiopeptin and ocreotide, TGF-β pathway
agents such as polyanionic agents (heparin, fucoidin), decorin, and TGF-β antibodies,
EGF pathway agents such as EGF antibodies, receptor antagonists and chimeric fusion
proteins, TNF-α pathway agents such as thalidomide and analogs thereof, Thromboxane
A2 (TXA2) pathway modulators such as sulotroban, vapiprost, dazoxiben and ridogrel,
as well as protein tyrosine kinase inhibitors such as tyrphostin, genistein and quinoxaline
derivatives, (x) MMP pathway inhibitors such as marimastat, ilomastat and metastat,
(y) cell motility inhibitors such as cytochalasin B, (z) antiproliferative/antineoplastic
agents including antimetabolites such as purine analogs (e.g., 6-mercaptopurine or
cladribine, which is a chlorinated purine nucleoside analog), pyrimidine analogs (e.g.,
cytarabine and 5-fluorouracil) and methotrexate, nitrogen mustards, alkyl sulfonates,
ethylenimines, antibiotics (e.g., daunorubicin, doxorubicin), nitrosoureas, cisplatin,
agents affecting microtubule dynamics (e.g., vinblastine, vincristine, colchicine,
Epo D, paclitaxel and epothilone), caspase activators, proteasome inhibitors, angiogenesis
inhibitors (e.g., endostatin, angiostatin and squalamine), rapamycin (sirolimus) and
its analogs (e.g., everolimus, tacrolimus, zotarolimus, etc.), cerivastatin, flavopiridol
and suramin, (aa) matrix deposition/organization pathway inhibitors such as halofuginone
or other quinazolinone derivatives and tranilast, (bb) endothelialization facilitators
such as VEGF and RGD peptide, and (cc) blood rheology modulators such as pentoxifylline.
[0042] Particularly beneficial therapeutic agents include taxanes such as paclitaxel (including
particulate forms thereof, for instance, protein-bound paclitaxel particles such as
albumin-bound paclitaxel nanoparticles, e.g., ABRAXANE), sirolimus, everolimus, tacrolimus,
zotarolimus, Epo D, dexamethasone, estradiol, halofuginone, cilostazole, geldanamycin,
ABT-578 (Abbott Laboratories), trapidil, liprostin, Actinomcin D, Resten-NG, Ap-17,
abciximab, clopidogrel, Ridogrel, beta-blockers, bARKct inhibitors, phospholamban
inhibitors, Serca 2 gene/protein, imiquimod, human apolioproteins (e.g., AI-AV), growth
factors (e.g., VEGF-2), as well derivatives of the forgoing, among others.
[0043] A wide range of therapeutic agent loadings may be used in conjunction with the medical
devices of the present invention. Typical loadings range; for example, from 1 wt%
or less to 2 wt% to 5 wt% to 10 wt% to 25 wt% or more of the polymeric region.
[0044] Numerous techniques are available for forming polymeric regions in accordance with
the present invention.
[0045] For example, where a polymeric region is formed from one or more polymers having
thermoplastic characteristics, a variety of standard thermoplastic processing techniques
may be used to form the polymeric region. Using these techniques, a polymeric region
can be formed, for instance, by (a) first providing a melt that contains polymer(s)
and any supplemental agents such as therapeutic agent(s) and (b) subsequently cooling
the melt. Examples of thermoplastic processing techniques, including compression molding,
injection molding, blow molding, spraying, vacuum forming and calendaring, extrusion
into sheets, fibers, rods, tubes and other cross-sectional profiles of various lengths,
and combinations of these processes, among others. Using these and other thermoplastic
processing techniques, entire devices or portions thereof can be made.
[0046] Other processing techniques besides thermoplastic processing techniques may also
be used to form the polymeric regions of the present invention, including solvent-based
techniques. Using these techniques, a polymeric region can be formed, for instance,
by (a) first providing a solution or dispersion that contains polymer(s) and any supplemental
agents such as therapeutic agent(s) and (b) subsequently removing the solvent. The
solvent that is ultimately selected will contain one or more solvent species, which
are generally selected based on their ability to dissolve at least one of the polymer(s)
that form the polymeric region, in addition to other factors, including drying rate,
surface tension, etc. In certain embodiments, the solvent is selected based on its
ability to dissolve any supplemental agents such as therapeutic agent(s) as well.
Thus, the therapeutic agent and any other supplemental agents may be dissolved or
dispersed in the coating solution. Preferred solvent-based techniques include, but
are not limited to, solvent casting techniques, spin coating techniques, web coating
techniques, solvent spraying techniques, dipping techniques, techniques involving
coating via mechanical suspension including air suspension, ink jet techniques, electrostatic
techniques, and combinations of these processes, among others.
[0047] In some embodiments of the invention, a polymer containing solution (where solvent-based
processing is employed) or a polymer melt (where thermoplastic processing is employed)
is applied to a substrate to form a polymeric region. For example, the substrate can
correspond to all or a portion of an implantable or insertable medical device to which
a polymeric coating is applied, for example, by spraying, extrusion, and so forth.
The substrate can also be, for example, a template, such as a mold, from which the
polymeric region is removed after solidification. In other embodiments, for example,
extrusion and co-extrusion techniques, one or more polymeric regions are formed without
the aid of a substrate. In a specific example, an entire medical device is extruded.
In another, a polymeric coating layer is co-extruded along with an underlying medical
device body.
[0048] According to an aspect of the invention, a method is provided which includes exposing
a polymeric region of a medical device to energetic species, such that at least one
surface sub-region of the polymeric region becomes crosslinked, beneath which is a
bulk sub-region that is substantially non-crosslinked. As above, the polymeric region
contains at least one copolymer, which includes at least one high Tg vinyl aromatic
monomer and at least one low Tg monomer.
[0049] As previously indicated, this is advantageous, for example, in that polymeric regions
may be provided in which the mechanical and/or chemical properties of the surface
are substantially modified, whereas those of the bulk are not. Accordingly, the present
invention does not employ bulk chemical crosslinking techniques or bulk crosslinking
techniques that employ high energy/ionizing radiation, such as gamma rays, X rays,
and electron beams.
[0050] Without wishing to be bound by theory, it is believed that various energetic species
are able to cause radicals to form in polymers (e.g., by removing hydrogen atoms from
the polymer), which radicals may then undergo chain scission or crosslinking. See,
e.g.,
N. Inagaki, Ph.D., Plasma Surface Modification and Plasma Polymerization, Technomic
Publishing Company, Inc. ©1996, p. 24. Some polymers are known to preferentially undergo crosslinking, while other polymers
preferentially undergo chain scission. For example, it has been observed that, for
polymers with carbon-carbon backbones, cross-linking generally will occur if the carbons
have one or more hydrogen atoms attached, whereas chain-scission generally occurs
at tetra-substituted carbons. See, e.g., "
Polymer Materials Selection for Radiation-Sterilized Products" by Karl J. Hemmerich,
Medical Device & Diagnostic Industry Magazine, Feb. 2000, pp. 78-89.
[0051] In some embodiments, the surface of the polymeric region is crosslinked by bombarding
it with photons, particularly ultraviolet (UV) photons, for example, selected from
UV-A (320-400 nm), UV-B (320 to 280 nm) and UV-C (280 to 200 nm). The dosage of the
photons will vary depending on the application, and can be determined by those of
ordinary skill in the art.
[0052] For example, and without wishing to be bound by theory, exposure of polystyrene to
UV irradiation has been reported to result in C-H bond cleavage in polystyrene, leading
to the formation of mid-chain benzyl-type radicals,

See, e.g., N. Inagaki, Ph.D.,
Plasma Surface Modification and Plasma Polymerization, at p. 51. The recombination of two such radicals on adjacent chains results in crosslinking.
[0053] The process of C-H bond cleavage upon UV irradiation may be augmented in some embodiments
of the invention by employing a hydrogen abstracting photoinitiator, for example,
benzophenone.
Id. at pp. 56-57. Other known aromatic ketones may also be used for this purpose, including
isopropyl thioxanthone, anthraquinone, acetophenone, benzyl and xanthone, among others.
For example, one or more of the foregoing photoinitiators may be dissolved in a solvent
and applied to the surface of a polymeric region. Under UV irradiation, these initiators
abstract hydrogen from polymers at the polymeric region surface, thereby forming polymer
radicals which lead to crosslinking.
[0054] In some embodiments, the surface of the polymeric region is crosslinked by bombarding
it with ions, for example, ions of one or more inert species (e.g., nitrogen, helium,
argon, etc.).
[0055] For example, in some embodiments, the polymeric region is crosslinked by ion implantation.
As noted in
L. Hanley et al., Surface Science 500 (2002) 500-522, ion implantation with inert species is known to lead to hard, crosslinked surfaces
while at the same time maintaining the bulk properties of the material. Increasing
the implantion energy has been reported to result in increased penetration depth,
but not an increase in the amount of crosslinking.
Id. Ion implantion has been used to harden polystyrene, among other polymers.
Id.
[0056] In some embodiments, the polymeric region is crosslinked by plasma processing. Plasmas
are ionized gases, which can contain ions, electrons and neutral species. Plasma processing
of polymers is normally carried out at sub-atmospheric pressures, which allows processing
to be conducted at lower temperatures than atmospheric-pressure plasmas (e.g., near
room temperature, in some cases). Moreover, the use of a vacuum chamber allows one
to tightly control the gases from which the plasma is formed. Plasmas are usually
generated by applying an energy field at a given frequency. Plasmas include radiofrequency
plasmas (e.g., capacitively coupled plasmas, inductively coupled plasmas, helicon
plasmas, etc.) and microwave plasmas (e.g., electron cyclotron resonance plasmas,
etc.), among others. The characteristics of a given plasma are dictated by a number
of factors including the working gas for the plasma (e.g., whether the gas is an inert
gas such as nitrogen, helium or argon, or whether it is a reactive gas such as oxygen),
the working gas flow rate, the discharge power (an increase of which may increase,
for example, the density and velocity of ions in the plasma), the pressure (an increase
in which may, for example, increase gas concentration, decrease electron density,
and decrease the energy of ions impinging on the substrate), among other factors.
In some cases, a bias is applied to enhance the bombardment of the substrate surface
with the ions.
[0057] Various energetic species are associated with plasmas, including ions, electrons
and photons (including UV photons). Where the magnitude of the energy transfer from
the plasma is higher than the binding energy of certain orbital electrons in the polymer,
the polymer will be ionized, leading to molecular fragmentation into small fragments
that contain free radicals. Where the magnitude of the energy transfer from the plasma
is lower than the binding energy, on the other hand, certain electrons in the polymer
are raised to an excited upper orbital, followed by dissociation, producing radicals
at the polymer surface (see, e.g.,
N. Inagaki, Ph.D., Plasma Surface Modification and Plasma Polymerization, at pp. 56-57, which as noted above, can lead to crosslinking. Crosslinking in a plasma that employs
an inert gas is sometimes referred to as CASING (i.e., crosslinking via activated
species of inert gases). Because only the surface properties are altered, the plasma
treatment times may be relatively short. [0057] In this regard,
S. Guruvenket et al., "Plasma surface modification of polystyrene and polyethylene,"
Applied Surface Science 2004, 236(1-4) 278-284, describe the treatment of polystyrene with an argon plasma that was generated using
Microwave Electron Cyclotron Resonance (ECR). The exposure of the polymer to the inert
gas plasma was reported to be sufficient to abstract hydrogen and to form surface
free radicals, which then form crosslinks or cause chain scission, as noted above.
Low molecular-weight materials were believed to be either removed by that plasma or
converted by the plasma to high-molecular weight products by cross-linking reactions.
[0058] It has been proposed that for plasma modification of polystyrene in the absence
of ion bombardment, the ratio of chain scission to crosslinking events occurring during
treatment is much greater than for modification performed in the presence of ion bombardment.
See
F.D. Egitto, IBMJ. Res. Develop., Vol. 38, No. 4 July, 1994, 423-439 and
S . F. Tead et al. J. Appl. Phys. 68, No. 6, 2972 (1990). As noted above, it is known to apply a bias in order to bombard substrates with
ions during plasma processing. [0059] As previously indicated, when exposed to energetic
species, certain polymers, such as polystyrene, predominantly undergo crosslinking.
Other polymers, for example, those having tetra-substituted carbons with no hydrogen
atoms attached, such as polyisobutylene, predominantly undergo chain scission. Thus,
in certain embodiments, for example, those where a polymeric region containing SIBS
(which contains polystyrene and polyisobutylene blocks) is processed, crosslinking
of the polystyrene regions may occur, while chain breakdown and associated etching
of the polyisobutylene regions may occur. Both effects are expected to decrease the
surface tack of the polymeric region.
[0058] Thus, in some embodiments, one or more blocks of a block copolymer is/are preferentially
etched relative one or more other blocks. For example, the polyisobutylene phase domains
within SIBS may be preferentially etched using a reactive plasma gas, which also acts
to crosslink the polystyrene phase domains.
1. Medizinische Vorrichtung, umfassend ein Polymergebiet, welches ein Copolymer umfasst,
wobei das Copolymer ein vinylaromatisches Monomer mit hoher Tg umfasst, das ein eine
Tg über Körpertemperatur aufweisendes vinylaromatisches Monomer ist, wenn es in der
Form eines Homopolymers ist, sowie ein Monomer mit niedriger Tg, das ein eine Tg unter
Körpertemperatur aufweisendes Monomer ist, wenn es in der Form eines Homopolymers
ist, und das Polymergebiet ein Oberflächen-Teilgebiet umfasst, welches vernetzt ist,
sowie ein Hauptmengengebiet, das im wesentlichen nicht vernetzt ist, dadurch gekennzeichnet, dass das Oberflächen-Teilgebiet, welches vernetzt ist, und das Hauptmengengebiet, das
im wesentlichen nicht vernetzt ist, aus dem gleichem Copolymer bestehen.
2. Medizinische Vorrichtung gemäß Anspruch 1, wobei das Copolymer ein Blockcopolymer
ist, das einen Block mit hoher Tg umfasst, welcher das vinylaromatische Monomer umfasst,
sowie einen Polymerblock mit niedriger Tg, welcher das Monomer mit niedriger Tg umfasst.
3. Medizinische Vorrichtung gemäß Anspruch 1 oder 2, wobei das Monomer mit niedriger
Tg ein Alkenmonomer ist.
4. Medizinische Vorrichtung gemäß Anspruch 2, wobei das vinylaromatische Monomer Styrol
ist und das Monomer mit niedriger Tg Isobutylen ist.
5. Medizinische Vorrichtung gemäß Anspruch 1, wobei die medizinische Vorrichtung ferner
ein therapeutisches Mittel umfasst, welches ein antiproliferatives Mittel oder Paclitaxel
ist.
6. Medizinische Vorrichtung gemäß Anspruch 1, wobei das Polymergebiet eine Polymerbeschichtung
ist, welche auf einem darunter liegenden Stentsubstrat angeordnet ist und ein Poly(styrol-b-isobutylen-b-styrol)-triblock-copolymer
und ein antiproliferatives Mittel umfasst.
7. Verfahren, umfassend das Aussetzen eines Polymergebietes einer medizinischen Vorrichtung
an energiereiche Spezies, sodass ein Oberflächen-Teilgebiet innerhalb des Polymergebietes
vernetzt wird und ein in Bezug auf die Quelle der energiereichen Spezies unterhalb
des Oberflächen-Teilgebietes befindliches Hauptmengengebiet im wesentlichen nicht
vernetzt wird, wobei das Polymergebiet ein Copolymer aufweist, welches ein vinylaromatisches
Monomer mit hoher Tg umfasst, das ein eine Tg über Körpertemperatur aufweisendes vinylaromatisches
Monomer ist, wenn es in der Form eines Homopolymers ist, sowie ein Monomer mit niedriger
Tg, das ein eine Tg unter Körpertemperatur aufweisendes Monomer ist, wenn es in der
Form eines Homopolymers ist.
8. Verfahren gemäß Anspruch 7, wobei die energiereiche Spezies Photonen mit einer Wellenlänge
im Bereich von 200 nm bis 320 nm umfassen.
9. Verfahren gemäß Anspruch 8, wobei ein Wasserstoff abstrahierender Photoinitiator auf
die Oberfläche des Polymergebietes aufgebracht wird, bevor das Polymergebiet den Photonen
ausgesetzt wird.
10. Verfahren gemäß Anspruch 9, wobei der Wasserstoff abstrahierende Photoinitiator ein
aromatisches Keton ausgewählt aus Benzophenon, Isopropylthioxanthon, Anthrachinon,
Acetophenon, Benzil, Xanthon und Kombinationen davon ist.
11. Verfahren gemäß Anspruch 7, wobei die energiereiche Spezies inerte Ionen ausgewählt
aus Stickstoffionen, Heliumionen, Argonionen und Kombinationen davon sind.
12. Verfahren gemäß Anspruch 11, wobei das Polymergebiet in einem Ionen-Implantationsprozess
bombardiert wird.
13. Verfahren gemäß Anspruch 7, wobei die energiereiche Spezies Photonen und Ionen umfasst.
14. Verfahren gemäß Anspruch 13, wobei das Polymergebiet einem Plasma ausgesetzt wird,
das inerte Ionen umfasst, welche unter Verwendung eines inerten Arbeitsgases erzeugt
werden, wobei das Arbeitsgas aus Stickstoff, Helium, Argon und Kombinationen davon
ausgewählt ist.