TECHNICAL FIELD
[0001] The present invention relates to a method of continuous casting of steel that employs
an electromagnetic coil capable of selectively activating electromagnetic braking
or electromagnetic stirring, while controlling the flow of in-mold molten steel.
BACKGROUND ART
[0002] In typical continuous casting of steel, molten steel is injected into a mold by using
an immersion nozzle with two outlet ports. FIG. 2 is a schematic sectional view of
a fluid state of molten steel within a mold in this typical continuous casting. Molten
steel 2, which is discharged from a outlet port la of an immersion nozzle 1, collides
against a solidifying shell 2c on a narrow side 3a of a mold 3. After contact with
the solidifying shell 2c on the narrow side 3a, the molten steel separates into an
upward flow 2a and a downward flow 2b. The upward flow 2a then forms a horizontal
flow below the meniscus and moves in the direction of the immersion nozzle 1. Reference
Numeral 4 in FIG. 2 shows a mold powder.
[0003] Control of the flow of molten steel in the mold is of the utmost importance in the
operation and quality control of cast slabs. There are various methods for achieving
flow control of molten steel, such as improving the shape of the immersion nozzle,
or applying an electromagnetic force to the molten steel in the mold. In recent years,
methods of applying an electromagnetic force to the molten steel have come to be widely
used. There are two methods of applying an electromagnetic force to the molten steel:
using an electromagnetic brake to apply a braking force to the molten steel flow discharged
from the immersion nozzle, and using electromagnetic stirring to stir the molten steel
by means of an electromagnetic force.
[0004] Electromagnetic braking and electromagnetic stirring each have their advantages and
disadvantages, but generally speaking, electromagnetic braking is used in high-speed
casting, and electromagnetic stirring is used in low-speed casting. Electromagnetic
brakes and electromagnetic stirrers are both equipped with an electromagnetic core
which has an iron core wound with a coil. The iron core is typically disposed at the
back side of a copper plate of a mold. Devices which have these electromagnetic coils
typically have a single function, either electromagnetic braking or electromagnetic
stirring.
[0005] Accordingly, for some time now, electromagnetic coil devices have been developed
with the capability of functioning both as an electromagnetic brake and as an electromagnetic
stirrer (referred to below as a dual-purpose coil), as disclosed by the applicant
in Patent References 1 and 2.
Patent Reference 1: Japanese Patent Application Kokai Publication No. 2005-349454
Patent Reference 2: Japanese Patent Application Kokai Publication No. 2007-007719
[0006] The dual-purpose coil of Patent References 1 and 2 selectively causes electromagnetic
braking or electromagnetic stirring to act on molten steel in a mold, by supplying
direct or alternating current to an electromagnetic coil disposed on the outer periphery
of the mold.
[0007] The dual-purpose coil disclosed in Patent References 1 and 2 enables the use of both
electromagnetic braking and electromagnetic stirring, which was heretofore impossible.
DISCLOSURE OF THE INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
[0008] The problem to be solved by the present invention is that in the case of a dual-purpose
coil capable of functioning both as an electromagnetic brake and as an electromagnetic
stirrer, it was not clear how to apply electrical current during continuous casting
of steel, as disclosed by the applicant.
MEANS FOR SOLVING THESE PROBLEMS
[0009] The method of continuous casting of steel according to an embodiment of the present
invention is a method that specifies a mode for applying current to a dual-purpose
coil. The method may include the acts of:
arranging at least two dual-purpose electromagnetic coils in the same number on the
outer periphery of a wide side of a mold, for a total of (2n + 2) on the outer periphery
of the wide side of the mold, wherein n is a natural number, wherein each of the dual-purpose
electromagnetic coils comprises two magnetic polar iron cores, and a first excitation
coil wound around outer periphery of the magnetic polar iron core, and wherein a second
excitation coil is wound around the outer periphery of the two magnetic polar iron
cores, such that the two magnetic polar iron cores are wound together;
applying, in the case of electromagnetic stirring, a multi-phase alternating current
to the excitation coils of all of the electromagnetic coils, wherein the multi-phase
alternating current has at least 3 phases, each phase having a phase difference from
between 90° to 120°;
applying, in the case of electromagnetic braking, a direct current to the second excitation
coil or to the first excitation coils wound around the two magnetic polar iron cores
and the second excitation coil, and
selectively activating the electromagnetic braking or the electromagnetic stirring
according to the composition of the molten steel and the amount of molten steel supplied.
[0010] In one aspect, when the constituent carbon concentration of the molten steel supplied
to the mold is at least 0.07% and 0.16% or less in terms of mass percentage:
- 1) a multi-phase alternating current of 3 phases or more is applied to the first excitation
coil and second excitation coil thereby causing electromagnetic stirring to act on
molten steel disposed in the mold, when the molten steel is supplied at less than
3 ton/min, and
- 2) a direct current is applied to the first excitation coil and second excitation
coil in order to cause electromagnetic braking to act on molten steel disposed in
the mold, when the molten steel is supplied at 3 ton/min or more.
[0011] In another aspect, when the constituent carbon concentration of the molten steel
supplied to the mold is greater than 0.0050% and less than 0.07% in terms of mass
percentage:
- 1) a multi-phase alternating current of 3 phases or more is applied to the first excitation
coil and second excitation coil in order to cause electromagnetic stirring to act
on molten steel disposed in the mold, when the molten steel is supplied at less than
4 ton/min, and
- 2) a direct current is applied to the first excitation coil and second excitation
coil in order to cause electromagnetic braking to act on molten steel disposed in
the mold, when the molten steel is supplied at 4 ton/min or more.
[0012] In yet another aspect, when the constituent carbon concentration of the molten steel
supplied to the mold is 0.0050% or less in terms of mass percentage:
- 1) a multi-phase alternating current of 3 phases or more is applied to the first excitation
coil and second excitation coil in order to cause electromagnetic stirring to act
on molten steel disposed in the mold, when the molten steel is supplied at less than
5 ton/min, and
- 2) a direct current is applied to the first excitation coil and second excitation
coil in order to cause electromagnetic braking to act on molten steel disposed in
the mold, when the molten steel is supplied at 5 ton/min or more.
ADVANTAGEOUS EFFECTS OF THE INVENTION
[0013] According to the method of continuous casting of steel according to an embodiment
of the present invention, it is possible to stably produce cast slabs with good surface
quality, even with varying types of steel and casting conditions. Further, in the
embodiment of the present invention, the occurrence of break-out can be controlled
and a stable casting operation can be achieved.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
FIG. 1 illustrates the configuration of the dual-purpose coil used in the method of
the present invention. FIG. 1 (a) is a horizontal sectional view. FIG. 1 (b) is a
vertical sectional view.
FIG. 2 is a vertical sectional view schematically showing the flow state of in-mold
molten steel in a conventional continuous casting method.
BRIEF DESCRIPTION OF THE REFERENCE NUMERALS
[0015]
1 : Immersion nozzle
2 : Molten steel
3 : Mold
3a : Narrow side
3b : Wide side
5 : Dual-purpose coil
5a : magnetic polar iron core
5b : first excitation coil
5c second excitation coil
5d Core
PREFERRED EMBODIMENTS
[0016] The present invention specifies a mode for applying a current to a dual-purpose coil
according to the composition of the molten steel and the amount of molten steel supplied
when performing continuous casting of steel using a dual-purpose coil that is capable
of serving both functions of electromagnetic braking and electromagnetic stirring.
EMBODIMENTS
[0017] FIG. 1 illustrates the preferred embodiments of the present invention and a process
from its initial conception of the present invention to its solution of the problems
of the prior art.
[0018] The inventors have studied how to selectively apply electromagnetic braking or electromagnetic
stirring to casting conditions when performing continuous casting of steel using a
dual-purpose coil as described in Patent Reference 2.
[0019] Electromagnetic braking may have the effect of reducing longitudinal cracks caused
by uneven solidifying of molten steel, and inhibiting re-melting of the solidifying
shell to thereby control the occurrence of break-out. The reason for this is that
electromagnetic braking reduces the flow velocity of the molten steel that is discharged
from the immersion nozzle, so that the flow velocity of the molten steel is lower
when it collides against the solidifying shell.
[0020] On the other hand, electromagnetic stirring has the effect of preventing surface
defects in cast slabs by increasing the flow velocity of the molten steel below the
meniscus by adding a flow of molten steel that is parallel to the solidifying shell,
thereby preventing air bubbles and inclusions from being trapped in the solidifying
shell.
[0021] The present inventors conducted investigations in which when selectively applying
electromagnetic braking or electromagnetic stirring according to the casting conditions,
they varied the concentration of carbon, a basic component of steel, and the amount
of molten steel supplied to the mold which is determined by the casting speed and
the sectional area of the mold.
[0022] The reason that the amount of molten steel supplied is specified, instead of setting
the casting speed as a parameter, is that the amount of molten steel discharged from
the immersion nozzle is a primary parameter of molten steel flow in the mold, and
thus, the amount of molten steel supplied is a more appropriate parameter than the
casting speed for determining the method of controlling the flow of molten steel.
[0023] The following is an explanation of the results of the investigations conducted by
the inventors. Molten steel was cast having the compositions given in Table 1 below
using a vertical-curved mold continuous caster capable of producing slabs having a
width of 1500 mm and a thickness of 270 mm.
TABLE 1
| Type of Steel |
C |
Mn |
Si |
P |
S |
Al |
Ti |
Nb |
| A1 (low carbon steel) |
0.0051 |
0.24 |
0.01 |
0.07 |
0.006 |
0.02 |
0.06 |
0.014 |
| A2 (low carbon steel) |
0.05 |
0.03 |
0.01 |
0.01 |
0.008 |
0.03 |
Tr |
Tr |
| A3 (low carbon steel) |
0.06 |
0.14 |
Tr |
0.01 |
0.002 |
0.03 |
Tr |
Tr |
| B1 (ultra low carbon steel) |
0.0050 |
0.05 |
0.03 |
0.01 |
0.003 |
0.02 |
Tr |
Tr |
| B2 (ultra low carbon steel) |
0.0025 |
0.35 |
0.01 |
0.04 |
0.004 |
0.04 |
0.01 |
0.005 |
| C1 (Hypoperitectic steel) |
0.07 |
0.52 |
0.09 |
0.01 |
0.004 |
0.01 |
Tr |
Tr |
| C2 (hypoperitectic steel) |
0.1 |
1.1 |
0.05 |
0.02 |
0.004 |
0.01 |
Tr |
Tr |
| C3 (hypoperitectic steel) |
0.16 |
0.45 |
0.2 |
0.02 |
0.012 |
0.05 |
0.01 |
0.017 |
| (Unit: mass %) |
| Note: Low carbon steel, ultra low carbon steel, and hypoperitectic steel all have
residual iron and unavoidable impurities. |
[0024] FIG. 1 shows a dual-purpose coil used in casting, and its typical dimensions. In
FIG. 1, Reference Numeral 5 represents two dual-purpose coils arranged continuously
on respective wide sides 3b of a mold 3. As illustrated in FIG. 1, two magnetic polar
iron core 5a are provided with first excitation coil 5b and these two teeth are further
united by second excitation coil 5c. It should be noted that Reference Numeral 5d
is a core, the upper end of which is at the same height as the meniscus, and Reference
Numeral 6 is a back-up plate installed on the outer side of the mold 3.
[0025] Specifications for the dual-purpose coil, which functions both as an electromagnetic
brake and as an electromagnetic stirrer, are given below. Casting conditions are given
in Table 2, and casting results are given in Table 3.
(Dual-Purpose Coil Specifications)
[0026]
Electromagnetic force at the center of the mold in the direction of thickness: 3000
Gauss
Frequency: 4.0 Hz
Current applied to each excitation coil: 45,000 ampere turns
Alternating current phase: 120°, 3-phase alternating current
TABLE 2
| |
No. |
Type of Steel |
Casting Speed (m/min) |
Electromagnetic Stirring |
Electromagnetic Braking |
Amount of Molten Steel Supplied (t/min) |
| |
1 |
A2 |
1.3 |
On |
|
3.7 |
| |
2 |
A2 |
1.5 |
|
On |
4.3 |
| |
3 |
A2 |
1.7 |
|
On |
4.8 |
| |
4 |
A2 |
2.0 |
|
On |
5.7 |
| |
5 |
B2 |
1.3 |
On |
|
3.7 |
| |
6 |
B2 |
1.5 |
On |
|
4.3 |
| |
7 |
B2 |
1.7 |
On |
|
4.8 |
| Working |
8 |
B2 |
2.0 |
|
On |
5.7 |
| Examples |
9 |
C2 |
1.3 |
|
On |
3.7 |
| |
10 |
C2 |
1.5 |
|
On |
4.3 |
| |
11 |
C2 |
1.7 |
|
On |
4.8 |
| |
12 |
C2 |
2.0 |
|
On |
5.7 |
| |
13 |
A1 |
1.38 |
On |
|
3.9 |
| |
14 |
A3 |
1.41 |
|
On |
4.0 |
| |
15 |
B1 |
1.73 |
On |
|
4.9 |
| |
16 |
B3 |
1.76 |
|
On |
5.0 |
| |
17 |
C1 |
1.02 |
On |
|
2.9 |
| |
18 |
C3 |
1.06 |
|
On |
3.0 |
| Comparative Examples |
21 |
A2 |
1.3 |
|
|
3.7 |
| 22 |
A2 |
1.5 |
|
|
4.3 |
| 23 |
A2 |
2.0 |
|
|
5.7 |
| 24 |
B2 |
1.3 |
|
|
3.7 |
| 25 |
B2 |
1.8 |
|
|
5.3 |
| 26 |
C2 |
1.02 |
|
|
2.9 |
| 27 |
C2 |
1.5 |
|
|
4.3 |
| 28 |
C2 |
1.7 |
|
|
4.8 |
TABLE 3
| |
No. |
Break-out Rate |
Surface Defect Rate (%) |
| |
1 |
0.1 time/year |
0.2 |
| |
2 |
0.1 time/year |
0.2 |
| |
3 |
0.1 time/year |
0.2 |
| |
4 |
0.1 time/year |
0.2 |
| |
5 |
0.1 time/year |
1.0 |
| |
6 |
0.1 time/year |
1.0 |
| |
7 |
0.1 time/year |
1.0 |
| |
8 |
0.1 time/year |
1.5 |
| Working |
9 |
0.2 time/year |
0.3 |
| Examples |
10 |
0.2 time/year |
0.3 |
| |
11 |
0.2 time/year |
0.3 |
| |
12 |
0.3 time/year |
0.3 |
| |
13 |
0.2 time/year |
0.3 |
| |
14 |
0.1 time/year |
0.3 |
| |
15 |
0.2 time/year |
1.0 |
| |
16 |
0.1 time/year |
1.2 |
| |
17 |
0.1 time/year |
0.5 |
| |
18 |
0.1 time/year |
0.5 |
| Comparative Examples |
21 |
0.2 time/year |
3.0 |
| 22 |
0.8 time/year |
0.2 |
| 23 |
0.8 time/year |
0.2 |
| 24 |
0.2 time/year |
8.0 |
| 25 |
0.2 time/year |
8.5 |
| 26 |
0.2 time/year |
1.3 |
| 27 |
5 times/year |
1.0 |
| 28 |
5.5 times/year |
1.0 |
[0027] Turning to Table 2, steel in the type A group was a low-carbon aluminum-killed steel
having a carbon concentration greater than 0.0050% and less than 0.07% in terms of
mass percentage. In type A steel, uneven solidifying did not readily occur, and when
the slabs were checked for surface defects, the rate of occurrence was not high. Therefore,
even at a high molten steel supply rate of 5.7 ton/min, casting could be carried out,
even without activating conventional electromagnetic braking or electromagnetic stirring
(Comparative Example 23).
[0028] However, if electromagnetic braking was not activated, when the amount of molten
steel supplied was 4 ton/min or greater, the break-out rate increased (
See Comparative Examples 22 and 23). On the other hand, if the amount of molten steel
supplied was less than 4 ton/min, surface defects frequently occurred in the slabs
when electromagnetic stirring was not activated (
See Comparative Example 21).
[0029] By contrast, if the amount of molten steel supplied was 4 ton/min or higher, stable
casting could be achieved by activating electromagnetic braking (
See Working Examples 2-4 and 14). Furthermore, if the amount of molten steel supplied
was less than 4 ton/min, the occurrence of surface defects in slabs could be reduced
by activating electromagnetic stirring (
See Working Examples 1 and 13).
[0030] Steel in the type B group was a ultra low carbon steel having a carbon concentration
of 0.0050% or less in terms of mass percentage. Although, generally speaking, in type
B steel uneven solidifying did not readily occur, the rate of occurrence of surface
defects in the slabs was extremely high. When electromagnetic stirring or electromagnetic
braking was not activated, surface defects occurred in the slabs even if the amount
of molten steel supplied was less than 5 ton/min (
See Comparative Example 24), and if the amount of molten steel supplied was 5 ton/min
or greater, surface defects frequently occurred in the slabs (
See Comparative Example 25).
[0031] Using steel in the type B group, if the amount of molten steel supplied was less
than 5 ton/min, it was effective to activate electromagnetic stirring, and indeed
the effect was particularly significant (
See Working Examples 5-7 and 15). Furthermore, if the amount of molten steel supplied
was 5 ton/min or greater, it was also effective to activate electromagnetic braking
(
See Working Examples 8 and 16).
[0032] Steel in the type C group was a hypoperitectic steel having a carbon concentration
of 0.07% or higher and 0.16% or less in terms of mass percentage. In type C steel,
uneven solidifying readily occurs, and the occurrence of surface defects was low.
Using steel in the type C group, when electromagnetic braking or electromagnetic stirring
was not activated, if the amount of molten steel supplied was 4 ton/min or greater,
longitudinal cracks and re-melting occurred, and the rate of occurrence of break-out
was extremely high (
See Comparative Examples 27 and 28).
[0033] Using steel in the type C group, the rate of occurrence of break-out could be reduced
by activating electromagnetic stirring when the amount of molten steel supplied was
less than 3 ton/min (
See Working Example 17), and by activating electromagnetic braking when the amount of
molten steel supplied was 3 ton/min or greater (
See Working Examples 9-12 and 18).
[0034] These results show that electromagnetic braking was very effective in the following
cases: where the molten low carbon steel was supplied at 4 ton/min or greater; where
ultra low carbon molten steel was supplied at 5 ton/min or greater; and where hypoperitectic
molten steel was supplied at 3 ton/min or greater. In particular, electromagnetic
braking was extremely effective in the case of hypoperitectic steel, in which uneven
solidifying and re-melting of the solidifying shell readily occurred.
[0035] On the other hand, if the amount of the molten steel of the above types that was
supplied was less than the amounts given above, then electromagnetic stirring was
very effective. In the case of ultra low carbon steel in particular, there were instances
in which the surface defect rate could be high, but the activation of electromagnetic
stirring was found to be very effective in eliminating such defects.
[0036] The present invention is of course not limited to the foregoing examples, and the
embodiments can of course be suitably modified, as long as they are within the scope
of the technical ideas recited in the claims.
[0037] For example, the alternating current does not have to be 3-phase, but it can have
a higher number of phases, as long as the current phase difference is from between
about 90° to about 120°.
INDUSTRIAL APPLICABILITY
[0038] The present invention described above can be applied to continuous casting using
a curved mold, a vertical mold, or any mold shape, as long as it involves continuous
casting. Moreover, the present invention can be applied not only to continuous casting
of slabs, but also to continuous casting of blooms.
1. A method of continuous casting of a steel that specifies a mode for applying current
to a dual-purpose electromagnetic coil (5), the method comprising:
arranging at least two dual-purpose electromagnetic coils (5) in the same number on
the outer periphery of a wide side (3b) of a mold (3), for a total of (2n + 2) on
the outer periphery of the wide side (3b) of the mold (3), wherein n is a natural
number, wherein each of the dual-purpose electromagnetic coil (5) comprises two magnetic
polar iron cores (5a), and a first excitation coil (5b) wound around outer periphery
of the each magnetic polar iron core (5a), and wherein a second excitation coil (5c)
is wound around the outer periphery of the two magnetic polar iron cores (5a), such
that the two magnetic polar iron cores (5a) are wound together;
applying, in the case of electromagnetic stirring, a multi-phase alternating current
to the excitation coils (5b, 5c) of all of the electromagnetic coils (5), wherein
the multi-phase alternating current has at least 3 phases, each phase having a phase
difference from between 90° to 120°;
applying, in the case of electromagnetic braking, a direct current to the second excitation
coil (5c) or to the first excitation coils (5b) wound around the two magnetic polar
iron cores (5a) and the second excitation coil (5c), and
selectively activating the electromagnetic braking or the electromagnetic stirring
according to the composition of the molten steel (2) and the amount of molten steel
(2) supplied.
2. A method of continuous casting of a steel according to claim 1, wherein, when the
constituent carbon concentration of the molten steel (2) supplied to the mold (3)
is at least 0.07% and 0.16% or less in terms of mass percentage:
1) a multi-phase alternating current of 3 phases or more is applied to the first excitation
coil (5b) and second excitation coil (5c), thereby causing electromagnetic stirring
to act on molten steel (2) disposed in the mold (3), when the molten steel (2) is
supplied at less than 3 ton/min, and
2) a direct current is applied to the first excitation coil (5b) and second excitation
coil (5c) in order to cause electromagnetic braking to act on molten steel (2) disposed
in the mold (3), when the molten steel (2) is supplied at 3 ton/min or more.
3. A method of continuous casting of a steel according to claim 1, wherein, when the
constituent carbon concentration of the molten steel (2) supplied to the mold (3)
is greater than 0.0050% and less than 0.07% in terms of mass percentage:
1) a multi-phase alternating current of 3 phases or more is applied to the first excitation
coil (5b) and second excitation coil (5c) in order to cause electromagnetic stirring
to act on molten steel (2) disposed in the mold (3), when the molten steel (2) is
supplied at less than 4 ton/min, and
2) a direct current is applied to the first excitation coil (5b) and second excitation
coil (5c) in order to cause electromagnetic braking to act on molten steel (2) disposed
in the mold (3), when the molten steel (2) is supplied at 4 ton/min or more.
4. A method of continuous casting of a steel according to claim 1, wherein, when the
constituent carbon concentration of the molten steel (2) supplied to the mold (3)
is 0.0050% or less in terms of mass percentage:
1) a multi-phase alternating current of 3 phases or more is applied to the first excitation
coil (5b) and second excitation coil (5c)
in order to cause electromagnetic stirring to act on molten steel (2) disposed in
the mold (3), when the molten steel (2) is supplied at less than 5 ton/min, and
2) a direct current is applied to the first excitation coil (5b) and second excitation
coil (5c) in order to cause electromagnetic braking to act on molten steel (2) disposed
in the mold (3), when the molten steel (2) is supplied at 5 ton/min or more.
1. Verfahren des Stranggießens eines Stahls, das eine Art des Anlegens von Strom an eine
elektromagnetische Doppelfunktionsspule (5) angibt, wobei das Verfahren Folgendes
umfasst:
Anordnen von mindestens zwei elektromagnetischen Doppelfunktionsspulen (5) in gleicher
Anzahl am Außenumfang einer breiten Seite (3b) einer Gussform (3) für eine Gesamtheit
von (2n + 2) am Außenumfang der breiten Seite (3b) der Gussform (3), wobei n eine
natürliche Zahl ist, wobei jede der elektromagnetischen Doppelfunktionsspule (5) zwei
magnetische polare Eisenkerne (5a) und eine erste Erregerspule (5b) umfasst, die um
einen Außenumfang von jedem magnetischen polaren Eisenkern (5a) gewickelt ist, und
wobei eine zweite Erregerspule (5c) um den Außenumfang der zwei magnetischen polaren
Eisenkerne (5a) gewickelt ist, sodass die zwei magnetischen polaren Eisenkerne (5a)
zusammengewickelt sind;
Anlegen, im Fall von elektromagnetischem Rühren, eines Mehrphasen-Wechselstroms auf
die Erregerspulen (5b, 5c) von allen elektromagnetischen Spulen (5), wobei der Mehrphasen-Wechselstrom
mindestens 3 Phasen hat, wobei jede Phase eine Phasendifferenz von zwischen 90 ° bis
120° hat;
Anlegen, im Fall von elektromagnetischem Bremsen, eines Gleichstroms auf die zweite
Erregerspule (5c) oder auf die ersten Erregerspulen (5b), die um die zwei magnetischen
polaren Eisenkerne (5a) und die zweite Erregerspule (5c) gewickelt sind, und
selektives Aktivieren des elektromagnetischen Bremsens oder des elektromagnetischen
Rührens gemäß der Zusammensetzung der Stahlschmelze (2) und der bereitgestellten Menge
der Stahlschmelze (2).
2. Verfahren des Stranggießens eines Stahls nach Anspruch 1, wobei, wenn die Bestands-Kohlenstoffkonzentration
der Stahlschmelze (2), die der Gussform (3) bereitgestellt ist, mindestens 0,07 %
und 0,16% oder weniger in Bezug auf den Massenprozentsatz ist:
1) ein Mehrphasen-Wechselstrom aus 3 Phasen oder mehr an die erste Erregerspule (5b)
und die zweite Erregerspule (5c) angelegt wird, wodurch verursacht wird, dass elektromagnetisches
Rühren auf die Stahlschmelze (2), die in der Gussform (3) angeordnet ist, einwirkt,
wenn die Stahlschmelze (2) mit weniger als 3 ton/min bereitgestellt wird, und
2) ein Gleichstrom auf die erste Erregerspule (5b) und zweite Erregerspule (5c) angelegt
wird, um zu verursachen, dass elektromagnetisches Bremsen auf die Stahlschmelze (2),
die in der Gussform (3) angeordnet ist, einwirkt, wenn die Stahlschmelze (2) mit 3
ton/min oder mehr bereitgestellt wird.
3. Verfahren des Stranggießens eines Stahls nach Anspruch 1, wobei, wenn die Bestands-Kohlenstoffkonzentration
der Stahlschmelze (2), die der Gussform (3) bereitgestellt ist, größer als 0,0050
% und weniger als 0,07 % in Bezug auf den Massenprozentsatz ist:
1) ein Mehrphasen-Wechselstrom aus 3 Phasen oder mehr an die erste Erregerspule (5b)
und die zweite Erregerspule (5c) angelegt wird, um zu verursachen, dass elektromagnetisches
Rühren auf die Stahlschmelze (2), die in der Gussform (3) angeordnet ist, einwirkt,
wenn die Stahlschmelze (2) mit weniger als 4 ton/min bereitgestellt wird, und
2) ein Gleichstrom auf die erste Erregerspule (5b) und zweite Erregerspule (5c) angelegt
wird, um zu verursachen, dass elektromagnetisches Bremsen auf die Stahlschmelze (2),
die in der Gussform (3) angeordnet ist, einwirkt, wenn die Stahlschmelze (2) mit 4
ton/min oder mehr bereitgestellt wird.
4. Verfahren des Stranggießens eines Stahls nach Anspruch 1, wobei, wenn die Bestands-Kohlenstoffkonzentration
der Stahlschmelze (2), die der Gussform (3) bereitgestellt ist, 0,0050% oder weniger
in Bezug auf den Massenprozentsatz ist:
1) ein Mehrphasen-Wechselstrom aus 3 Phasen oder mehr an die erste Erregerspule (5b)
und die zweite Erregerspule (5c) angelegt wird, um zu verursachen, dass elektromagnetisches
Rühren auf die Stahlschmelze (2), die in der Gussform (3) angeordnet ist, einwirkt,
wenn die Stahlschmelze (2) mit weniger als 5 ton/min bereitgestellt wird, und
2) ein Gleichstrom auf die erste Erregerspule (5b) und zweite Erregerspule (5c) angelegt
wird, um zu verursachen, dass elektromagnetisches Bremsen auf die Stahlschmelze (2),
die in der Gussform (3) angeordnet ist, einwirkt, wenn die Stahlschmelze (2) mit 5
ton/min oder mehr bereitgestellt wird.
1. Procédé de moulage en continu d'un acier qui spécifie un mode pour l'application d'un
courant à une bobine électromagnétique à usage double (5), une bobine à usage double
(5), le procédé comprenant :
l'agencement d'au moins deux bobines électromagnétique à usage double (5) dans le
même nombre que la périphérie externe d'un côté large (3b) d'un moule (3), pour un
total de (2n + 2) sur la périphérie externe du côté large (3b) du moule (3), n étant
un nombre naturel, chacune des bobine électromagnétique à usage double (5) comprenant
deux noyaux en fer polaires magnétiques (5a), et une première bobine d'excitation
(5b) enroulée autour de la périphérie externe de chaque noyau en fer polaire magnétique
(5a), et une deuxième bobine d'excitation (5c) étant enroulée autour de la périphérie
externe des deux noyaux en fer polaires magnétiques (5a), de sorte que les deux noyaux
en fer polaires magnétiques (5a) soient enroulés ensemble ;
l'application, dans le cas d'une agitation électromagnétique, d'un courant alternatif
polyphasé aux bobines d'excitation (5b, 5c) de toutes les bobines électromagnétiques
(5), le courant alternatif polyphasé ayant au moins 3 phases, chaque phase ayant une
différence de phase allant entre 90° à 120° ;
l'application, dans le cas d'un freinage électromagnétique, d'un courant continu à
la deuxième bobine d'excitation (5c) ou aux premières bobines d'excitation (5b) enroulées
autour des deux noyaux en fer polaires magnétiques (5 a) et à la deuxième bobine d'excitation
(5c), et
l'activation sélective du freinage électromagnétique ou de l'agitation électromagnétique
selon la composition de l'acier fondu (2) et la quantité d'acier fondu (2) fournie.
2. Procédé de coulage en continu d'un acier selon la revendication 1, dans lequel lorsque
la concentration en constituant carbone de l'acier fondu (2) fourni au moule (3) est
d'au moins 0,07 % et de 0,16% ou moins en termes de pourcentage en masse :
1) un courant alternatif polyphasé d'au moins 3 phases est appliqué à la première
bobine d'excitation (5b) et à la deuxième bobine d'excitation (5c), pour ainsi provoquer
une agitation électromagnétique qui agit sur l'acier fondu (2) disposé dans le moule
(3), lorsque l'acier fondu (2) est fourni à moins de 3 tonnes/min, et
2) un courant alternatif est appliqué à la première bobine d'excitation (5b) et à
la deuxième bobine d'excitation (5c), pour ainsi provoquer un freinage électromagnétique
qui agit sur l'acier fondu (2) disposé dans le moule (3), lorsque l'acier fondu (2)
est fourni à 3 tonnes/min ou plus.
3. Procédé de coulage en continu d'un acier selon la revendication 1, dans lequel lorsque
la concentration en constituant carbone de l'acier fondu (2) fourni au moule (3) est
supérieure à 0,0050 % et inférieure à 0,07 % en termes de pourcentage en masse :
1) un courant alternatif polyphasé d'au moins 3 phases est appliqué à la première
bobine d'excitation (5b) et à la deuxième bobine d'excitation (5c), pour ainsi provoquer
une agitation électromagnétique qui agit sur l'acier fondu (2) disposé dans le moule
(3), lorsque l'acier fondu (2) est fourni à moins de 4 tonnes/min, et
2) un courant alternatif est appliqué à la première bobine d'excitation (5b) et à
la deuxième bobine d'excitation (5c), pour ainsi provoquer un freinage électromagnétique
qui agit sur l'acier fondu (2) disposé dans le moule (3), lorsque l'acier fondu (2)
est fourni à 4 tonnes/min ou plus.
4. Procédé de coulage en continu d'un acier selon la revendication 1, dans lequel lorsque
la concentration en constituant carbone de l'acier fondu (2) fourni au moule (3) est
d'au moins 0,0050% en termes de pourcentage en masse :
1) un courant alternatif polyphasé d'au moins 3 phases est appliqué à la première
bobine d'excitation (5b) et à la deuxième bobine d'excitation (5c), pour ainsi provoquer
une agitation électromagnétique qui agit sur l'acier fondu (2) disposé dans le moule
(3), lorsque l'acier fondu (2) est fourni à moins de 5 tonnes/min, et
2) un courant alternatif est appliqué à la première bobine d'excitation (5b) et à
la deuxième bobine d'excitation (5c), pour ainsi provoquer un freinage électromagnétique
qui agit sur l'acier fondu (2) disposé dans le moule (3), lorsque l'acier fondu (2)
est fourni à 5 tonnes/min ou plus.