[0001] The present invention pertains to emulsifiers, useful in metal working fluids, as
well as to metal working fluids, containing those emulsifiers.
[0002] Metalworking fluids, either based on petrochemical or natural oils, are well known
in the art and utilized throughout the industry for a variety of processes including
rolling, stamping, drawing, pickling, cutting and extruding. Aqueous formulations
of various oils are widely used as the rolling oil in the cold rolling of steel to
provide lubrication and to cool the rolls. In addition to providing effective lubrication
and effective cooling of the workpiece/working elements, there are other criteria
which must be met by metalworking fluids. Rolling oils, for example, must be capable
of providing a continuous coating on the surface of the metal. Furthermore, this coating
or film must have a minimum thickness and must be substantive enough to the metal
so that it will be maintained at the high pressures which occur in the roll bite.
Above and beyond these lubrication considerations it is particularly advantageous
if the rolling oil provides some measure of corrosion protection to the rolled strip
and bums off cleanly during the annealing operation. Residual rolling oil must volatilize
cleanly and should not leave any carbonaceous deposits or surface discoloration. In
view of variations in the metals being worked and the different operating conditions
and application methods employed, numerous metalworking fluids have been developed
in an attempt to obtain the optimum balance of properties. Most of these variations
have involved the use of different fats and oils or replacement of a portion of the
fat or oil with a petroleum product, e.g. mineral oil, or a synthetic lubricant, e.g.
a synthetic hydrocarbon or ester.
[0003] Emulsifier systems have also been widely varied and additives have been employed
to enhance the characteristics of these oils. Unfortunately, emulsions are quite unstable
fluids. For example, they often show tendency to coalescence resulting in an increased
mean particle size, changed particle size distribution and finally in oil and/or water
separation. This instability is even more pronounced when operating under varying
and severe process conditions. In this respect variables like make-up water quality/composition,
temperature, pH, tramp oil and metal fines in the emulsion are considered important
and crucial. In view of the above it is brought forward that the values of these variables
can vary over wide ranges, well-known to those skilled in the art. For example, water
hardness values of between 0 °dH (demineralized water) and 40 °dH for make-up water
are observed. Also known is that after preparation of the emulsion the ionic strength
and/or water hardness may change/increase significantly during the operation due to
evaporation of water or incoming metal fines and ions, resulting in a reduction or
loss of relevant properties like emulsion stability, film forming properties and dispersing
capacity. Such instabilities of emulsions are highly unwanted. Users of metalworking
emulsions strongly prefer stable emulsions having properties/performance not changing
in time. Therefore, in the research and development area, producers of these emulsions
will strive for maximization of the emulsion stability, especially under practical,
varying operating conditions.
[0004] However, it has been found that the stability problems of metal working fluids being
oil-in-water emulsions, or even multiple emulsions, can be solved by using one or
more alkoxylated fatty alcohols as emulsifiers. Surprisingly, this type of emulsions
do not only show a high emulsion stability under varying and severe processing conditions,
but also provides a good foam behavior, and show good lubricating properties. Also
the mentioned type of emulsifier show high responsiveness to concentration changes.
By varying the content of the emulsifier the formulator can influence directly the
size of the oil droplets in the emulsion as desired.
[0005] A first embodiment of the present invention pertains to the use of an alkoxylated
fatty alcohol characterized by the general formula (I)
RO-(CH
2CH
2-O)
m(CH
2-CHR'-O)
n-H (I)
wherein R stands for a saturated and/or unsaturated alkyl moiety, containing 12 to
22 C-Atoms, R' is a methyl-, ethyl-, or propyl-group, m represents an number of 1
to 12, and preferably 4 to 10, n represents a number of 1 to 10, and preferably 2
to 8, as emulsifier in metal working fluids, containing at least water and one oily
component, non-miscible with water, and optionally further ingredients.
[0006] The compounds according to formula (I) are known. It is preferred to have an unsaturated
alkyl moiety in the fatty alcohol part, whereby mono-, di-, tri- or oligo unsaturated
alkyl groups are all feasible. The alky moiety "R" might be branched or linear also.
Preferred fatty alcohols, used to prepare the compounds according to formula (I) are
selected from mono unsaturated fatty alcohols having 12 to 22, preferably 14 to 20
C-atoms. Linear alcohols are preferred over the branched ones.
Preferred unsaturated fatty alcohols in this context are 10-Undecen-1-ol, (Z)-9-Octadecen-1-ol
(common name: oleyl alcohol), (E)-9-Octadecen-1-ol (common name: elaidyl alcohol),
(Z,Z)-9,12-Octadecadien-1-ol (common name: linoleyl alcohol), (Z,Z,Z)-9,12,15-Octadecatrien-1-ol
(common name: linolenyl alcohol), (Z)-13-Docosen-1-ol (common name: erucyl alcohol),
and (E)-13-Docosen-1-ol (common name: brassidyl alcohol). Most preferred is oleyl
alcohol.
Preferred saturated fatty alcohols in this context are hexanol-1, heptanol-1, octanol-1,
nonanol-1, decanol-1, undecanol-1, dodecanol-1, tridecanol-1, tetradecanol-1, pentadecanol-1,
hexapentanol-1, heptadecanol-1, octadecanol-1, nonadecanol-1, eicosanol-1, heneicosanol-1
and behenylalcohol-1. Besides this saturated, branched alcohols, like Guerbet-type
alcohols are also feasible. Most preferred is cetyl-alcohol (= hexadecane-1-ol).
[0007] The components according to formula (I) are mixed alkoxylates, i.e. containing at
least ethylene oxide moieties together with propylene oxide, butylene oxide or pentylene
oxide, whereby the most preferred alkoxides are ethylene oxide and propylene oxide.
The indices m and n are numbers and may be integers or fraction numbers, as the amount
of alkoxides is, due to the kind of preparation statistically distributed. However,
the teaching of the present invention encompasses alkoxides with a narrow range of
alkoxides too.
[0008] The alkoxylated components according to formula (I) are prepared by standard methods
known by the skilled person. The fatty alcohol is reacted with the alkoxides in the
presences of alkaline catalysts at temperatures about 120 to 220 °C and a pressure
of about 100 to 500 kPa, to form the alkoxylated end-product.
It is especially preferred to use such components according to formula (I) wherein
the amount of ethylene oxide is equal or higher than the amount of the other alkoxide,
i.e. then for the indices the relation m ≥ n is true. Preferred values for m are in
the range from 4 to 10, and particular 4 to 8, preferred values for n are in the range
from 2 to 8, and in particular from 4 to 6.
[0009] In the compounds according to formula (I) the sequence of ethylene oxide and the
other alkoxide is not critical, and can be randomized (mixed sequence of different
alkoxides) or block wise.
However, it is a preferred embodiment that the compound according to formula (I) contains
two blocks, preferably the first one adjacent to the alkyl moiety contains the alkoxide,
preferably propylene oxide, and the last block contains the ethylene oxide. Such compounds
can described with the general formula RO-(CH
2CR'-O)
m(CH
2-CH
2-O)
n-H, or more simply as RO-(PO)
m-(EO)
nH.
However, the above described general formula (I) is not to be understood as being
limited to a specific sequence of the alkoxides moieties.
[0010] Generally, those compounds according to formula (I) are preferred in which R' stands
for a methyl group, i.e. those compounds contain both ethylene oxide and propylene
oxide together.
[0011] A further preferred embodiment of the present invention pertains to the use of a
blend of components according to formula (I), in which R represents in the one compound
a saturated moiety, and in the other compound an unsaturated moiety. The blends of
saturated and unsaturated compounds according to formula (I) may vary in a broad range
of weight ratio, for example the saturated compound is present in amounts from 1 to
99 % by weight, and the unsaturated compound is present in amounts from 99 to 1 %
by weight. But, in cases when those combinations of saturated and unsaturated compounds
are used, the amount of compounds of formula (I) is preferably greater than the amount
of compounds according to formula (II). For example the amount of the unsaturated
compound is in the range from 51 to 99 % by weight, and the amount of the saturated
compound is from 1 to 49 % by weight.
[0012] A most preferred blend according to the invention contains oleyl- and cetyl-based
compounds according to formula (I) together.
[0013] The use of alkoxylated fatty alcohols as emulsifiers for metal working fluids is
not new.
GB 1 462 357 discloses for the purpose of emulsifying a combination of fatty alcohol alkoxylates
together with diesters of dicarboxylic acids. However,
GB 1 462 357 disclosed in the examples only ethoxylated fatty alcohols, having saturated alkyl
moieties. In contrast the present invention selects alkoxylated fatty alcohols having
at least two different kinds of alkoxylates in the molecule. It is further preferred
to avoid the use of such diesters of dicarboxylic esters in using the claimed process
of the present invention.
[0014] Concerning the oil component of the emulsions according to the invention it is stated
that such a component can be selected from the group consisting of mineral oils, synthetic
lubricants, natural triglycerides and blends of all mentioned base fluids. Mineral
oils are obtained by oil drilling and then fractionated and purified. Other known
oil components useful in metal working fluids according to the present invention are
esters, poly- alpha - olefins, polyglycols etc., all having a hydrophobic character
and for that reason suitable for the preparation of the metal working fluids according
to the invention. More in particular esters may be selected from the group consisting
of (a) natural esters like vegetable and animal fats and oils being triglycerides
of glycerol and fatty acids, and (b) synthetic esters of polyalcohols (polyols) and
fatty acids of natural and synthetic origin. Examples of synthetic esters are fatty
acids and polyols like pentaerythritol, trimethylolpropane, neopentylglycol etc.
[0015] As the metal working fluids according to the invention are preferably oil-in-water
emulsions, in their final use the concentrate content is generally at most 20 weight-%,
preferably less than 15 weight-% and most preferably less than 10 weight-%. However,
for concentrated emulsions the oil content may even be 60 weight-%, for instance 50
weight-%.
[0016] Generally, those compounds according to formula (I) are preferred in which R' stands
for a methyl group, i.e. those compounds contain both ethylene oxide and propylene
oxide together.
[0017] The emulsifier according to the invention is present in the final metal working fluids
in amounts of preferably 0.1 to 25 weight-%, more preferably in amounts from 1 to
15 weight-%, and most preferred in amounts from 1.5 to 10 weight-%.
[0018] The metal working fluids according to the invention are preferably oil-in water (o/w)-emulsions
and more particularly (o/w)-macro-emulsions having a mean particle size above 0.1
µm. Preferred ranges are from 0.1 to 100 µm, and most preferred from 0.1 to 45 µm.
[0019] Further the metal working fluids may comprise all kinds of common additives like
a sulfur additive, for instance a sulfurized oil or fat, an anti-wear agent and/or
an extreme pressure additive as well as a corrosion inhibitor, defoamers, biocides
and yellow metal deactivators, and/or solubilizers. Thus, a preferred embodiment of
the invention pertains to use of an alkoxylated fatty alcohol characterized by the
general formula (I) as emulsifier in metal working fluids, containing at least water
and one oily component, non-miscible with water, and optionally further ingredients,
selected from the group of sulfur additive, an anti-wear agent and/or an extreme pressure
additives, corrosion inhibitors, defoamers, biocides, yellow metal deactivators and/or
solubilizers.
[0020] The corrosion inhibitor is highly preferred additive in the metal working fluids
according to the invention. Corrosion inhibitors are typically selected from a system
containing a blend of fatty acids, fatty acid amines and alkylamines, as well as alkanolamides.
[0021] A typical yellow metal deactivator can be selected from the families of the azoles.
Illustrative azole-type corrosion inhibitors are benzotriazole, tolutriazole, the
sodium salt of mercapto-benzotriazole, naphthotriazole, methylene bis-benzotriazole,
dodecyltriazole and butylbenzotriazole, preferably tolutriazole.
[0022] Besides the emulsifiers according to the invention, further emulsifiers of different
structure are preferred components in the metal working fluids. Typically one emulsifier
is hydrophobic in nature, where the other emulsifier is more hydrophilic. Co-emulsifiers
are for example selected from ethoxylated fatty alcohols, alkoxylated fatty acids
or phenol-type emulsifiers. Up to five different emulsifiers can be present in a metal
working fluid.
[0023] The emulsifiers according to the present invention will be preferably combined or
blended together with other additives, like preferably corrosion inhibitors and co-emulsifiers,
oil and water to form a concentrate, which itself is then used to form a ready-made
metal working fluid.
[0024] Thus, a further embodiment of the present invention pertains to an emulsion concentrate,
containing at least one emulsifier according to formula (I), one co-emulsifier, a
corrosion inhibitor, an oily component and optionally other ingredients,
characterized in that the amount of emulsifier according to formula (I) is at least 5 % by weight, and
at maximum 30 % by weight, preferably 25 % by weight.
Emulsion concentrates are common forms to commercialize water-miscable metal working
fluids. These concentrates contain typically an emulsifier systems, comprising at
least two different emulsifiers, a corrosion inhibitor system, and a base oil (mineral
oils, ester oils, polyglycols and the like), and optionally additional ingredients,
like defoamers, biocides, solubilizers and extreme pressure and/or anti wear additives
(so called EP/AW additives). The amount of emulsifiers in such concentrates ranges
from 5 to 30 % by weight, the base oil is present preferably in amounts from 50 to
75 % by weight, corrosion inhibitors will be present in amounts from 5 to 15 % by
weight, biocides are used in amounts from 0.01 to 1 % by weight, solubilizers are
preferably present in amounts from 1 to 5 % by weight, and the EP/AW-additives are
used in amounts from 2 to 10 % by weight, with the proviso that the sum of all ingredients
is 100 % by weight. Water can be present also in smaller amounts, like 5 to 25 % by
weight, but it is only an optional ingredient.
[0025] The emulsions according to the invention can be obtained in two different ways: Directly,
the emulsions (in their final use) are prepared by emulsification of an emulsifiable
oil containing the alkoxylated fatty alcohols according to the invention in water.
Indirectly, the emulsions are prepared in 2 steps by firstly making a concentrated
emulsion (or using a concentrate, as described before), and secondly by diluting simply
this concentrated emulsion with water. The concentrated emulsion is an oil-in-water
emulsion of about 60 weight-% oil in water stabilized with the alkoxylated fatty alcohol
emulsifiers. The final emulsion can be prepared by simply diluting the concentrated
emulsion with water.
[0026] A further aspect of the invention is directed to the use of the metal working fluids
in metal working processes. Typical metal working processes involve elastic deformation,
plastic deformation or cold working of metals, with or without metal removal. In some
of these operations the metal piece is deformed only; like in rolling and drawing
of steel and aluminum, while in others metal is rather removed than deformed, like
in cutting, grinding, broaching, machining and drilling of metals. The metallic material
from which the metal working apparatus and articles to be fabricated are made, include
steel, cast iron, and ferrous alloys, as well as aluminum alloys and other non-ferrous
alloys, including such components as titanium, magnesium, copper, tin and brass.
[0027] A last embodiment of the current application pertains to a metal working fluid, containing
at least a water-phase, an oil-phase, not miscible with water, an emulsifier, and
additional compounds, selected from the group of emulsifiers, co-emulsifiers, corrosion
inhibitors, yellow metal deactivators, defoamers, biocides, EP- and/or AW-additives,
solubilizers, characterized that the fluid contains in amounts of 0.1 to 20.0 % by
weight as emulsifier at least one compound according to formula (I) as given in claim
1.
Examples
[0028] Two new emulsifiers were synthesized using standard alkoxylation methods and run
through different application tests in comparison to a commercial nonionic emulsifier
with 5 parts ethylene oxide.
1. Synthesis of Emulsifier A
[0029] 333 g oleyl/cetyl-alcohol were mixed with 1.4 g KOH solution and dried under vacuum.
Then first 221 g propylene oxide (PO) was added at 170-180 °C and a pressure of at
maximum 5 bars. After the propoxylation reaction had taken place 146 g ethylene oxide
(EO) were added under the same conditions. After successful take-up of the oxides
the reaction was continued for another 60 minutes. Then the reaction mixture was cooled
down, neutralized and filtered through Tonsil
® and Celatom
® to yield a pale yellow, liquid product. The following physical data were measured
to characterize the material:
| Density at 15°C |
0.9520 g/cm3 |
| Viscosity at 40°C |
24.8 mm2/s |
| Viscosity at 100°C |
6.0 mm2/s |
| VI |
172 |
| Cloud point |
4 °C |
| Pourpoint |
3 °C |
| Turbidity point in butyl diglycol |
62 °C |
| HLB value |
10.5 |
[0030] All measurements where carried out according to DIN methods.
2. Synthesis of Emulsifier B
[0031] 244 g oleyl/cetyl-alcohol were mixed with 1.4 g KOH solution and dried under vacuum.
Then first 214 g propylene oxide was added at 170-180°C and a pressure of at maximum
5 bars. After the propoxylation 243 g ethylene oxide were added under the same conditions.
After successful take-up of the oxides the reaction was continued for another 60 minutes.
Then the reaction mixture was cooled down, neutralized and filtered through Tonsil
® and Celatom
® to yield a pale yellow, liquid product. The same data as with Emulsifier A were measured
to characterize the material:
| Density at 15°C |
0.978 g/cm3 |
| Viscosity at 40°C |
40.6 mm2/s |
| Viscosity at 100°C |
8.4 mm2/s |
| VI |
188 |
| Cloud point |
8 °C |
| Pourpoint |
0 °C |
| Turbidity point in butyl diglycol |
68 °C |
| HLB value |
14.0 |
3. Comparison of Foaming Behavior
[0032] Emulsifier A, emulsifier B and a commercial nonionic emulsifier with 5 EO were compared
in terms of foaming. To evaluate the 3 components a test used as described below using
the Sita Foam Tester
® R-2000:
- Preparation of 1% solution in water
- Put 300 ml solution in beaker
- Run test under stirring using the following parameter
| Sample volume: |
300 ml |
| Temperature: |
20 °C |
tolerance: +/- 0.5°C |
| Stirrer velocity: |
1100 min-1 |
| Time of stirring: |
10 sec. |
Cycles: 3 |
| Interval of measurement: |
10 sec. |
| Time of foam decomposition: |
20 min / 0 ml foam height |
| Cleaning: |
shortened |
- The foam height is recorded for each interval and the decay over 20 minutes.
- Average values are displayed in a diagram : foam height against time
[0033] The build-up and decrease of the foam is showed in
Figure 1 for Emulsifier A and B in comparison with the commercial 5 EO product. It can be
clearly seen, that both new emulsifiers generate much less foam than the commercial
5 EO emulsifier has a higher foaming tendency despite the higher HLB value of the
new emulsifier A and B.
4. Lubrication behaviour
[0034] All three already tested emulsifiers were used in a basic frame formulation containing
base fluid, corrosion protection package and emulsifier package. The following formulations
were used to evaluate Emulsifier A and B:
| Content (w/w) |
Formulation A |
Formulation B |
Formulation C |
| 50.00% |
Ester |
Ester |
Ester |
| 5.80% |
Monoethanolamine |
Monoethanolamine |
Monoethanolamine |
| 2.20% |
Triethanolamine |
Triethanolamine |
Triethanolamine |
| 14.00% |
Tall oil fatty acid |
Tall oil fatty acid |
Tall oil fatty acid |
| 3.80% |
Fatty Acid C8 |
Fatty Acid C8 |
Fatty Acid C8 |
| 6.00% |
Alkanolamide |
Alkanolamide |
Alkanolamide |
| 10.60% |
Hydrophobic emulsifier |
Hydrophobic emulsifier |
Hydrophobic emulsifier |
| 2.70% |
Butyldiglycol |
Butyldiglycol |
Butyldiglycol |
| 4.90% |
Emulsifier A |
Emulsifier B |
Commercial 5 EO product |
[0035] The three frame formulations were tested for lubricating performance using the Reichert
Rig. The recorded wear scars are listed below.
| |
Formulation A |
Formulation B |
Formulation C |
| Wear Scar |
14.7 |
15.0 |
15.5 |
[0036] Both new emulsifiers show matching performance to other commercial emulsifier.
5. Comparison of Foaming Behavior of Formulations
[0037] All three formulations prepared for the lubrication test were run through the same
foam test as the pure emulsifiers.
[0038] The build-up and decrease of the foam is showed in
Figure 2 for Formulation A and B in comparison with Formulation C. The results and conclusions
of the pure emulsifiers could be clearly mirrored in the used frame formulation.
6. Emulsion behaviour in different base fluids
[0039] To show the versatility towards different base fluids all three emulsifier were blended
in specific percentage in 4 fluids: two esters of different chemical structure (Trimethylolpropane-trioleate
= TMP-trioleate; 2-ethylhexyloleate = 2-EH-oleate) and 2 petrochemical fluids (Naphthenic
oil; Paraffinic oil).
These concentrates were then diluted 5% in water for a particle size measurement.
Average, median and maximum values of the oil droplet distribution were recorded.
All three values should ideally be very equal. But due to the logarithmic scale of
the x axis higher deviations can be accepted when bigger droplets are present. The
average value equals the particle size, which represents the arithmetic middle particle
size when recognizing the logarithmic scale. The median value represents the particle
size, till which 50% of all oil droplets are measured. The maximum value represents
the particle size, of which the high percentage is present in the emulsion.
[0040] The results are given in the below tables 1 and 2 for both new emulsifiers in the
4 base fluids.
Table 1
| Base Oil |
Emulsifier |
Concentration Emulsifier |
Appearance Concentrate |
Appearance Emulsion |
Average Value
[µm] |
Median Value
[µm] |
Maximum Value
[µm] |
| TMP-trioleate |
A |
10% |
Clear |
OK |
13.69 |
6.21 |
4.87 |
| |
|
20% |
Clear |
OK |
6.281 |
5.831 |
8.537 |
| |
|
25% |
Clear |
OK |
15.29 |
10.16 |
23.82 |
| |
|
|
|
|
|
|
|
| 2-EH-oleate |
A |
10% |
Little Haze |
separate |
16.82 |
11.72 |
34.59 |
| |
|
20% |
Little Haze |
OK |
12.7 |
7.806 |
7.084 |
| |
|
25% |
Little Haze |
OK |
10.02 |
6.756 |
6.45 |
| |
|
|
|
|
|
|
|
| Naphthenic Oil |
A |
10% |
Cloudy |
OK |
12.28 |
10.91 |
18 |
| |
|
20% |
Cloudy |
OK |
18.87 |
18.29 |
21.7 |
| |
|
25% |
Cloudy |
OK |
14.14 |
7.69 |
4.05 |
| |
|
|
|
|
|
|
|
| Paraffinic Oil |
A |
10% |
Little Haze |
OK |
11.69 |
7.973 |
13.61 |
| |
|
20% |
Little Haze |
OK |
3.035 |
2.706 |
3.06 |
| |
|
25% |
Little Haze |
OK |
0.46 |
0.486 |
0.688 |
Table 2
| Base Oil |
Emulsifier |
Concentration Emulsifier |
Appearance Concentrate |
Appearance Emulsion |
Average Value
[µm] |
Median Value
[µm] |
Maximum Value
[µm] |
| TMP-trioleate |
B |
20% |
Little Haze |
Creaming |
24.99 |
13.95 |
34.59 |
| |
|
|
|
|
|
|
|
| 2-EH-oleate |
B |
10% |
Little Haze |
separate |
20.11 |
14.73 |
41.68 |
| |
|
20% |
Little Haze |
OK |
13.76 |
9.806 |
34.59 |
| |
|
25% |
Little Haze |
OK |
4.235 |
1.384 |
0.117 |
| |
|
|
|
|
|
|
|
| Naphthenic Oil |
B |
10% |
Little Haze |
OK |
12.33 |
7.733 |
12.4 |
| |
|
20% |
Clear |
OK |
8.968 |
6.991 |
9.026 |
| |
|
25% |
Clear |
OK |
0.131 |
0.088 |
0.088 |
| |
|
|
|
|
|
|
|
| Paraffinic Oil |
B |
10% |
Haze |
Creaming |
17.02 |
11.59 |
26.15 |
| |
|
20% |
Little Haze |
OK |
6.452 |
2.329 |
2.313 |
| |
|
25% |
Clear |
OK |
0.123 |
0.122 |
0.117 |
[0041] It can be seen, that Emulsifier A is highly suitable for all kinds of base fluids,
while Emulsifier B is more effective in terms of mono-esters in higher concentrations
and in general for petrochemical base oils.
[0042] As comparative example the same measurements as for Emulsifiers A and B where carried
out for Example C. As can be seen in Table 3 the droplet size is only weak influenced
by the concentration of emulsifier C, and the properties of the emulsions are less
advantageous than the emulsions prepared in accordance with the invention. In particular,
the concentration of the emulsifier C is not triggering the droplet size in the same
manner as the inventive emulsifiers A and B.
Table 3
| Base Oil |
Emulsifier |
Concentration Emulsifier |
Appearance Concentrate |
Appearance Emulsion |
Average Value
[µm] |
Median Value
[µm] |
Maximum Value
[µm] |
| TMP-trioleate |
C |
5% |
Clear |
OK |
4,91 |
3,005 |
2,539 |
| |
|
10% |
Little Haze |
Creaming |
3,379 |
2,263 |
2,107 |
| |
|
30% |
Cloudy |
Separate |
4,806 |
2,842 |
2,539 |
1. Use of an alkoxylated fatty alcohol characterized by the general formula (I)
RO-(CH2CH2-O)m(CH2-CHR'-O)n-H (I)
wherein R stands for a saturated and/or unsaturated alkyl moiety, containing 12 to
22 C-Atoms, R' is a methyl-, ethyl- or propyl-group, m represents a number of 1 to
12, and preferably 4 to 10, n represents a number of I to 10, and preferably 2 to
8, as emulsifier in metal working fluids, containing at least water and one oily component,
non-miscible with water, and optionally further ingredients.
2. Use according to claim 1, characterized in that a component according to formula (I) is used, in which R represents an oleyl-moiety,
and R' stands for a methyl group.
3. Use according to claim 1 and/or 2, characterized in that a blend of at least two different compounds according to formula (I) is used, wherein
one compound contains as group R an unsaturated moiety, and the other compound contains
as R a saturated moiety.
4. Use according to at least one of claims 1 to 3, characterized in that a blend of at least two different compounds of formula (I) is used, wherein the one
component contains as group R a oleyl-moiety, and the other compound contains as group
R a cetyl-moiety.
5. Use according to at least one of the claims 1 to 4 characterized in that the emulsifier according to formula (I) is present in the metal working fluid in
amounts from 0.1 to 25 % by weight, preferably from 1 to 20 % by weight, and most
preferably from 1,5 to 10 % by weight.
6. Use according to at least one of the claims 1 to 5 characterized in that the metal working fluid is an emulsion, preferably of the type oil-in-water.
7. Uses according to at least one of the claims 1 to 6, characterized in that the co-use of diesters of dicarboxylic acids is excluded.
8. Emulsion concentrate, containing at least one emulsifier according to formula (I),
at least one additional emulsifier, a corrosion inhibitor system, an oily component
and optionally other ingredients, characterized in that the amount of emulsifier according to formula (I) is at least 2 % by weight, and
at maximum 30 % by weight, preferably 3 to 25 % by weight.
9. Metal working fluid, containing at least a water-phase, an oil-phase, not miscible
with water, at least one emulsifier, and additional compounds, selected from the group
of corrosion inhibitors, yellow metal deactivators, defoamers, and/or biocides, characterized that the fluid contains in amounts of 0.1 to 20.0 % by weight as emulsifier at least
one compound according to formula (I) as given in claim 1.