Field of the Invention
[0001] The present invention relates to a system for mixing pressurised liquid with an additive.
Said system comprises a first conduit for supplying pressurised liquid from a source
to a discharge opening, a vessel that is adapted to contain said additive that is
to be mixed with said pressurised liquid, and a second conduit for supplying pressurised
liquid to an inlet of said vessel and an outlet from said vessel.
Background Art
[0002] There exists different applications in which pressurised fluid is to be mixed with
an additive. One example of such applications is when a pressurised fluid is to be
mixed with an abrasive in order to provide a high pressure jet for cutting or penetration
of objects, e.g. in rescue service, military or policial applications or in water
jet cutting.
[0003] In rescue service such as fire fighting, a system called cutting extinguisher has
been developed. A cutting extinguisher comprises in general a pressure source for
supplying pressurised liquid to a nozzle. Between the pressure source and the nozzle,
a portion of the liquid is generally passed through a vessel containing additive in
the form of abrasive. The pressurised liquid is generally supplied to the vessel and
mixes with the abrasive as it moves downwards inside the vessel. If the inlet is not
provided at the top of the vessel, the additive falls towards the bottom of the vessel
under the influence of gravity and is thereafter mixed with the liquid at the bottom
of the vessel. A mix of pressurised liquid and abrasive is then discharged from the
bottom of the vessel. The discharged mix of liquid and abrasive is thereafter transferred
back to the main flow of the liquid in order to be transferred to the nozzle. In order
to regulate the amount of supply of abrasive to the vessel, a regulating valve is
provided at a conduit between the outlet of the vessel and the conduit in which the
main flow of the liquid flows. This regulating valve also has the purpose of preventing
additive from falling out of the vessel, when supply of additive is not desired.
[0004] The above-mentioned system works well. However, it has for example been found that
the abrasive may wear on the valve regulating the amount of abrasive mixed with liquid
that is being discharged from the vessel. This wear may lead to difficulties in regulating
the supply of abrasive, undesired discharging of additive and increased maintenance
costs of the equipment. It is also difficult to control to the amount of abrasive
that is being mixed with the liquid inside the vessel, hence leading to an uneven
mix of abrasive and liquid. This may e.g. be because the abrasive that is supposed
to fall towards the bottom of the vessel under the influence of gravity does not always
do so in the desired manner. Furthermore, the previously known system must also comprise
a non-return valve on the conduit leading to the vessel in order to prevent backflow
from the vessel. This non-return valve is also subjected to wearing during use of
the system. If it does not function properly, additive may exit the vessel through
this conduit. This is not desired, and the equipment therefore requires maintenance
so that the non-return valve is not worn out.
[0005] It is in certain applications also sometimes desired to mix other additives than
abrasives to the pressurised liquid, e.g. gases or extinguishing foam or powder. The
same problems with controlling the amount of additive being added is also present
for these other additives.
[0006] There exist also other solutions for mixing abrasive with fluid. One such solution
is presented in
WO 95/29792. This solution comprises
i.a. an inlet for supplying fluid, a pressure vessel, a jet pump and conduits connecting
the pressure vessel and jet pump with each other and with the inlet for supplying
fluid. The pressure vessel also comprises a flexible balloon diaphragm that is connected
to a source of variable pressure. The function of this device is that pressurised
fluid passes through the jet pump and enters into the vessel. When the pressurised
fluid enters into the vessel, abrasive mixture is forced out through a conduit. The
forcing of abrasive mixture out through the conduit can be emergency stopped by collapsing
the balloon diaphragm. It can also be stopped by a valve that closes the supply of
fluid. When the valve has been closed, some abrasive mixture is left in the conduit
leading from the vessel. The jet pump will then be operated to draw liquid from the
vessel and thus drain the conduit.
[0007] Another solution is presented in
WO 00/52679. This solution also includes i.a. an inlet for supplying fluid, a pressure vessel,
a jet pump and conduits connecting the pressure vessel and jet pump with each other
and with the inlet for supplying fluid. The function of this device is similar to
that presented above, i.e. pressurised fluid passes through the jet pump and enters
into the vessel. When the pressurised fluid enters into the vessel, abrasive mixture
is forced out through a discharge tube. When it is required to stop the flow out of
the system, the jet pump will be operated to reverse the flow through the discharge
tube, in order to clear the discharge tube from abrasive mixture. This function is
intended to prevent formation of a plug of abrasive in the discharge tube. In order
to function satisfactorily, this system also comprises several valves to regulate
the flow through the system.
[0008] Both the above-mentioned systems has a complex structure and requires a jet pump
to function satisfactorily. Due to this, the systems are expensive.
Summary of the Invention
[0009] The object of the present invention is to obviate at least some of the above inconveniences
and to provide a device that is reliable in use, that supplies additive in a controllable
manner, that is not as subjected to wear as some prior art systems and that is not
as complex and expensive as some prior art systems.
[0010] The above-mentioned objects are achieved by a system for mixing liquid and additive
of the kind defined in claim 1. Said system for mixing pressurised liquid with an
additive comprises a first conduit for supplying pressurised liquid from a source
to a discharge opening; a vessel that is adapted to contain said additive that is
to be mixed with said pressurised liquid; a second conduit for supplying pressurised
liquid to an inlet of said vessel; an outlet from said vessel, wherein at least a
portion of the outlet has an at least partly vertical extension so that the flow of
pressurised liquid and additive that flows in said outlet is at least partly moved
in an upwards direction in said outlet, and wherein said outlet is connected to said
first conduit; and an air vent provided to vent said vessel.
[0011] A system configured in the above-described manner has several advantages. It comprises
few parts, and especially few complex parts, which give a simple and reliable system
that may be produced at a lower cost than more complex systems.
[0012] At least a portion of the outlet is at least to some extent directed upwards. That
the outlet has an at least partial vertical extension so that additive or mixture
of additive and liquid in said outlet is moved upwards does not mean that it needs
to have a straight vertical extension. It may for example be directed with an angle
that gives a certain vertical component or have one straight vertical section and
other sections with a different extension. Furthermore, the entire outlet does not
need to have a vertical extension; it is sufficient that at least a part of the outlet
has such an extension. The main purpose of the at least partly vertical extension
is that the additive must be moved in an opposite direction as compared to if it was
falling or being moved downwards under influence of gravity. Hence, the movement of
the additive is effected by the pressure of the liquid acting on it. By this, the
at least partly upward extension of the outlet creates a trap for the additive or
mixture of additive and liquid that is to exit the vessel. Hence, material will not
exit the vessel due to gravity but only when pressurised liquid is taken into the
vessel and thereby exerts a pressure on said additive and forces it to move in an
upwards direction inside the outlet.
[0013] Since the pressurised liquid and not gravity forces the additive towards the outlet
from the vessel, the system provides for a more controlled discharging of additive,
in terms of the amount of additive being discharged.
[0014] The above-described upwards movement of the additive or mix of additive and liquid
that exits the vessel has the effect that there is no need for a regulating valve
for controlling the flow of additive out of the vessel, as compared to some prior
art systems, since additive will not be able to fall out of the vessel due to gravity.
Hence, a component previously subjected to wear may be reduced, without compromising
the function of the system.
[0015] It is possible that air or other gases becomes introduced into the vessel, e.g. during
filling of additive into the vessel or if the supply of pressurised liquid runs out
of liquid and supplies air instead. The air vent or air bleeder allows this air or
other gases that has been introduced into the vessel to escape from the vessel, without
having to exit through the outlet and into the conduit leading to the nozzle. This
is beneficial since air contained in the vessel may, if it has to exit through the
outlet, force additive out through the outlet as well, even after the supply of pressurised
liquid has been turned off. This undesired forcing of abrasive into the outlet and
perhaps even further to the conduit and a nozzle connected to the conduit may form
plugs of additive or additive mixed with liquid. Hence, the air vent provides for
a reliable system that is less susceptible of breakdowns due to formation of plugs
of additive.
[0016] By connecting the outlet to the first conduit, the flow of pressurised liquid and
additive will be transferred to the discharge opening together with the flow of pressurised
liquid in the first conduit.
[0017] Suitably, said air vent comprises a movable closing element, wherein said closing
element is biased towards an open position, and wherein it is adapted to move to a
closed position when pressurised liquid is supplied to said vessel.
[0018] By this, air or other gases may be vented out through the air vent each time the
system is started, i.e. each time the vessel is pressurised. However, when pressurised
liquid enters into the vessel, the air vent will become closed. By this, there will
be no discharging of liquid through the air vent.
[0019] The closing element may e.g. be biased towards an open position by a spring or other
resilient means.
[0020] It may be suitable to provide the closing element as a body with projections and
that space between the projections define channels for air to pass through. It may
also be possible to provide the movable element with through holes.
[0021] It may be suitable to provide the closing element with an upper portion having a
small radius. It may further be suitable to provide a seat for the closing element
to be received in with a conical surface. With these geometries, a small area or surface
of the upper portion of the closing element will come into contact with the seat when
the movable closing element is in its closed position. This has the advantage that
it creates an effective seal.
[0022] It may further be suitable that the movable closing element is adapted to be moved
to the closed position due to a force exerted on to it by the pressurised liquid.
[0023] Suitably, said closing element is adapted to move to said closed position when it
is subjected to pressure from said pressurised liquid.
[0024] By this, air or other gases may exit the vessel through the air vent when the system
is started, i.e. becomes pressurised, at the same time as it will become closed so
that pressurised liquid cannot exit through the air vent.
[0025] Furthermore, an air vent provided in this manner does not require complex control
means, which is beneficial in terms of cost and reliability.
[0026] Suitably, said air vent further comprises means for preventing additive from entering
into said air vent.
[0027] If additive where to enter into the vent, it would be possible that the functioning
of the vent should be compromised. Hence, it is beneficial to provide the inlet to
the air vent, which is directed towards the vessel, with means preventing such entry.
The means for preventing additive from entering into said vent may suitably be a fine-meshed
net or other suitable means.
[0028] Suitably, said air vent is provided at the top portion of said vessel. This is beneficial
since, at least in some applications such as water jet cutting and cutting extinguishers,
the liquid such as water and the additive such as an abrasive material, is heavier
than air. The air will therefore be positioned at the top of the vessel.
[0029] Suitably, control means for regulating the amount of supply of pressurised liquid
to said vessel are provided at said second conduit.
[0030] With this system, the amount of additive being discharged from the vessel is in direct
relation with the amount of liquid that is being supplied to the vessel. It may therefore
be advantageous to be able to regulate the amount of liquid being supplied to the
vessel, since it then regulates the amount of additive being discharged. By providing
the control means for this regulation at the second conduit, through which pressurised
liquid flows, the control means will not be subject to wearing from additive such
as abrasive material. Hence, this position of the control means further improves the
reliability of the system.
[0031] Suitably, said system further comprises a branch, wherein said first and second conduits
are connected to said branch, so that pressurised liquid from said first conduit can
be diverted to said vessel through said second conduit.
[0032] It is possible to provide the first and second conduit so that the second conduit
is coupled to the first conduit at a junction. The pressurised liquid flowing in the
first and second conduits may thereby be provided from the same supply and pressurised
by the same pressure source. If the first and second conduits are connected to each
other so that the second conduit leading to said vessel is branched from said first
conduit, the pressure in the second conduit will be somewhat higher than the pressure
in the first conduit at the point where the outlet from said vessel is connected to
the first conduit. This is because of a slight pressure drop in the first conduit
from the point where the second conduit is diverted to the point where the outlet
from said vessel, or a conduit leading from said outlet, is connected. This is beneficial
because the pressure in the second conduit is the pressure by which additive is forced
through the outlet and into the first conduit, and it is therefore beneficial if that
is higher than the pressure from the first conduit to the vessel.
[0033] However, it is also possible to provide the first and second conduits as separate
conduits that are connected to different pressure sources and/or liquid supplies.
In this case, since the two conduits are in communication with each other through
the vessel and the outlet from the vessel, it is beneficial to provide that the pressure
of the liquid in the second conduit is higher than the pressure in the first conduit,
for the same reason as given above.
[0034] Suitably, control means for regulating the amount of supply of pressurised liquid
to said vessel are provided at said second conduit between said branch and said vessel.
[0035] With this system, the amount of additive being discharged from the vessel is in direct
relation with the amount of liquid that is being supplied to the vessel. It may therefore
be advantageous to be able to regulate the amount of liquid being supplied to the
vessel, since it then regulates the amount of additive being discharged. By providing
the control means for this regulation at the second conduit, through which pressurised
liquid flows, the control means will not be subject to wearing from additive such
as abrasive material. Hence, this position of the control means further improves the
reliability of the system.
[0036] Suitably, said outlet is connected to said first conduit downstream of said branch.
[0037] It is possible to have the first and second conduits connected so that the pressurised
liquid in the second conduit is being diverted from the first conduit. It is then
beneficial if the discharge of pressurised liquid and additive from the outlet is
connected to said first conduit downstream of this connection so that no additive
enters into the second conduit and further into the vessel.
[0038] The outlet may be either directly connected to the first conduit or through another
conduit leading from the outlet to the first conduit.
[0039] Suitably, an intake is provided at a lower portion of said at least partly vertically
extending outlet. By this, the flow of pressurised liquid and additive will be moved
in an upward direction in the outlet.
[0040] It may be beneficial if the intake is positioned at the lowermost portion of the
outlet. This may for example be achieved by providing the outlet as a pipe having
an opening at its lowermost portion.
[0041] The intake may e.g. be facing towards the bottom of the vessel and have the outlet
extending above.
[0042] Suitably, said outlet has a generally vertical extension in said vessel, and said
intake is provided at a distance of between 0,5 to 3 cm from a bottom surface of said
vessel.
[0043] It is preferred to have the intake positioned close to the bottom of the vessel in
order to be able to utilise as much of the additive as possible in the vessel. The
above-mentioned range has proven to be a beneficial value in terms of additive utilisation
and flow conditions.
[0044] The distance between the intake and bottom surface may depend on the specific application
of the system. It may therefore in certain applications be more preferred to have
the intake provided at a distance of 0,5 to 1,5 cm from the bottom surface of the
vessel.
[0045] Suitably, said intake is positioned vertically below said inlet. It is beneficial
if the inlet to the vessel is positioned above the intake to the outlet. By this,
the pressurised liquid will act on the additive and force it downwards towards the
bottom of the vessel, and into the intake to the outlet. By not depending on gravity
moving additive towards the intake, a more controlled discharging of additive may
be achieved.
[0046] Suitably, said intake has a diameter of approximately 5 to 20 mm. Suitably, said
outlet has a diameter of approximately 5 to 20 mm.
[0047] This values of the intake and the outlet has proven to be beneficial diameters for
obtaining good flow conditions of the pressurised liquid and additive being discharged
from the vessel. The diameter of the outlet is dependent on the desired flow rate
of pressurised liquid in the system. The flow rate of pressurised liquid effects the
amount of additive being discharged for a given time period. Hence, with a high flow
rate, i.e. more additive being discharged, the intake and outlet may be designed with
a larger diameter, in order not to create a too high flow rate in the outlet.
[0048] Suitably, said outlet exits said vessel at approximately the same vertical position
as said inlet is provided in said vessel.
[0049] Suitably, said inlet is provided at the upper portion of said vessel. Suitably, said
outlet exists the vessel at the upper portion of said vessel. It is also conceivable
that the outlet exits the vessel at a position below where said inlet is provided,
but that the vertical extension of said outlet extends to the same height as where
the inlet is provided.
[0050] Having the inlet and the end of the vertical extension of the outlet provided at
the same height is beneficial in terms of controlled discharge of additive from the
vessel.
[0051] The amount of pressurised liquid and additive being discharged from the vessel through
the outlet is preferably equal to the amount of pressurised liquid being supplied
to the vessel through the inlet.
[0052] The present invention may be suitable to use in a system for penetration of objects,
and wherein said additive is an abrasive material.
[0053] In systems for penetration of objects, such as cutting extinguisher systems or water
jet cutting systems, it is important with a controlled and reliable mixing of abrasive
particles with pressurised liquid, such as the mixing provided by this system.
Brief Description of the Drawings
[0054] The present invention will now be described, for exemplary purposes, in more detail
by way of embodiments and with reference to the enclosed drawings, in which:
Fig 1 is a schematic perspective view of an application in which the present invention
may be used;
Fig 2 is a schematic drawing illustrating the main components of the present invention
and with an enlargement of an air vent shown in a cross-sectional exploded view and
a closing element of said air vent in perspective view; and
Figs 3a and 3b are cross-sectional views of an air vent.
Detail Description of Preferred Embodiment
[0055] The invention will now for exemplary purposes be described in a currently preferred
embodiment that is intended for rescue service work.
[0056] The general outline of the rescue service system will first be described with reference
to figure 1. When making a hole by cutting in or penetrating a surface 1, e.g. a roof,
walls, doors etc. using cutting extinguishing equipment generally designated 2 in
case of fire 3 in spaces 4 in such constructions as different types of buildings,
cisterns, tanks and containers for various purposes and vehicles, trains, ships etc.
for fire fighting, this making of the hole by cutting or penetration occurs by means
of a pressurised extinguishing liquid 5 which after penetration is injected into the
space 4 on fire in the form of a jet 6, which is quickly evaporated and assists in
extinguishing the fire 3.
[0057] The extinguishing liquid 5 is usually ordinary water to which one or more liquid
and/or pulverulent additives 8 are added to improve the penetration and/or extinguishing
effect. Such an additive 8 is an abrasive, for example a sandblasting agent with sand
or some other abrasive material, which increases the penetration speed through the
surface 1. Another additive can be an extinguishing foam or an extinguishing powder
or the like, which during injection of the extinguishing liquid 5 into the space 4
on fire in combination with the fine mist, that is formed by the microdroplets created
by the pressurised liquid when being sprayed into the space on fire, quickly cools
the fire gases 7 and, thus, additionally promotes the effective fire fighting.
[0058] The equipment 2 as illustrated in the drawing comprises as main components a pressure
source 9 for providing the pressurised extinguishing liquid 5, a lance 10 with an
extinguishing nozzle 11 for discharging the extinguishing liquid, a conduit or tubing
12 between the pressure source 9 and the extinguishing nozzle 11 for supplying the
extinguishing liquid 5. A vessel 13 that contains the additive 8 to be added to the
extinguishing liquid is also provided. As will be explained in greater detail with
reference to figure 2, the vessel 13 is connected to the pressure source 9 and the
conduit 12. The equipment also comprises means, not shown in figure 1, for turning
on and off, and also for regulating, the supply of the extinguishing liquid.
[0059] In the shown embodiment, the pressure source 9 is suitably a high pressure pump fixedly
mounted in a fire fighting vehicle 14. To the outlet of the high pressure pump, the
tubing 12 is connected, which preferably is arranged to be unwound from and wound
onto a reel 15 which is suitably also mounted in the fire fighting vehicle 14. At
its other end, the tubing 12 is connected to the lance 10 and its extinguishing nozzle
11.
[0060] The lance 10 and the associated extinguishing nozzle 11 is in the illustrated embodiment
supported and operated by an operator, usually a fireman, to perform the making of
the hole and the fire fighting. However, it is not necessary that the nozzle 11 is
provided at a handheld lance, it may e.g. be mounted at an arm that is connected to
e.g. a fire fighting vehicle.
[0061] Figure 2 illustrates schematically a currently preferred embodiment of the system
for mixing a pressurised liquid with an additive in accordance with the present invention.
[0062] The system comprises a vessel 13 having an outer circumferential surface 30 defining
a chamber 31 of said vessel. The chamber 31 is adapted to receive the additive 8 that
during use of the system is to be mixed with the pressurised liquid 5. The vessel
13 comprises an inlet 21 for connection to the source of pressurised liquid and an
outlet 23 for discharging additive from the vessel. The outlet 23 is in the illustrated
embodiment a pipe with a substantially vertical extension inside the chamber 31. The
opening of the pipe, i.e. the intake 22 to the outlet 23 is positioned at the lower
portion or bottom of the pipe 23, and is positioned approximately 1,5 cm from the
bottom of the chamber 31. In the preferred embodiment, the diameter of the intake
22 is approximately 7 mm, but other values are also conceivable.
[0063] At the upper portion of the vessel 13 is an air valve or vent 40 provided over a
top opening 33 of the vessel 13. The venting valve 40 comprises a main body 41, which
has outer dimensions so that it covers the opening 33 when it is connected to the
vessel 13. In the preferred embodiment, the main body is made of stainless steel.
[0064] The main body is provided with a through hole 42 that extends from the upper end
to the lower end of the main body 41, when the main body is provided at the vessel
13. As is seen in figs 2, 3a and 3b, the through hole has a non-cylindrical shape
and is provided with seats or abutments for receiving a spring 43, a closing element
44, washers 46, 47 and a filter plug 48, that are comprised in the air vent 40. The
air vent 40 also comprises a washer 45.
[0065] The closing element 44 has a generally cylindrical shape with a conical upper portion
having a small radius, i.e. the upper portion has a rounded tapering with a small
radius. Furthermore, the closing element is provided with four projections or wings
51, equally spaced around the body of the closing element. The wings 51 also have
upper surfaces having a small radius, following the radius of the upper surface of
the closing element 44. Between adjacent wings 51 is a space or channel through which
air may pass. The wings 51 do also have the purpose of centering the closing element
44 in the through hole 42. The closing element 44 also has a seat 39 adapted to receive
the spring 43. The main body 40 has a corresponding seat 38 for receiving the spring.
The spring 43 biases the closing element 44 downwards, so that air may pass in the
space between the wings 51 and out through the vent 40. The washer 46 is provided
to prevent the closing element 44 to be moved too far downwards. The washer 46 is
adapted to abut a corresponding seat 36 of the main body, and to be held by the filter
plug 48. The filter plug 48 is a plug that at its lower portion is provided with a
fine-meshed net 49. The purpose of the net 49 is to prevent abrasive from entering
into the vent 40. The washer 45 is a sealing means and is adapted to abut a corresponding
seat 35 at the main body 40. The washer 47 is also a sealing means and is adapted
to abut a surface 37.
[0066] The closing element 44 is in the preferred embodiment made of a shape memory material,
such as PEEK. Shape memory material has the advantage that it strives to return to
its original form, i.e. if for example abrasive material would enter through the filter
plug 48 and into the through hole 42 where the closing element 44 is positioned, the
abrasive material would be able to enter into the plastic material, without damaging
the shape of the closing element.
[0067] The vent 40 may be removably connected to the vessel in any suitable manner. It is
for example possible to provide the main body 41 with threads and the vessel 13 with
corresponding threads so that the vent may be threadedly connected to the vessel.
The vent 40 is connected to a drain or conduit 26 through which discharged air may
be lead away.
[0068] The system for mixing pressurised liquid with an additive also comprises a conduit
system connecting the vessel 13 with the source of pressurised liquid and the nozzle
or outlet 11. A first conduit 12 is connected to the pressure source (not shown in
figure 2) and to the nozzle (not shown in figure 2). The conduit 12 is provided with
a valve or other means 17 for regulating the supply of pressurised liquid from the
pressure source to the conduit 12. At a point along the conduit 12 a branch 18 is
provided and a second conduit 20 is connected to the first conduit 12. The second
conduit 20 is provided with a second valve 25 for regulating the amount of pressurised
liquid being diverted from the first conduit 12. The valve 25 is controlled by manoeuvring
means 29, which for example may be an electrically controlled cylinder for opening
and closing the valve 25. The valve 25 may thereby be completely closed, i.e. preventing
liquid from being diverted to the vessel 13, or be manoeuvred to different levels
of openness so that a desired amount of liquid is being diverted to the vessel 13.
The second conduit 20 is connected to the inlet 21 of the vessel 13. A third conduit
24 connects the outlet 23 of the vessel 13 to the first conduit 12, at a connection
point 34, which is arranged downstream of the branch 18 as seen in the flow direction
of the pressurised liquid 5 in the conduit 12.
[0069] The system also comprises a pressure gauge 28 for measuring the pressure in the conduit
12, upstream of the branch 18, as seen in the flow direction of the pressurised liquid
5 in the conduit 12.
[0070] The system will now be described in use. Pressurised liquid 5 is supplied from the
pressure source 9 and flows in conduit 12. A user may operate the manoeuvring means
29 for the valve 25 so that a desired amount of pressurised liquid is being diverted
to the second conduit 20. The pressurised liquid that is being diverted flows through
the second conduit 20 and enters the first chamber 31 of the vessel 13 through the
inlet 21. The first chamber 31 of the vessel 13 is pre-filled with additive 8, which
in the preferred embodiment is abrasive, or a mix of abrasive material and liquid.
As the pressurised liquid enters the first chamber 31, it exerts a pressure on the
abrasive material, and forces the abrasive material to move into the pipe 23, i.e.
the outlet of the vessel 13. The abrasive material, which at least to some extent
now is mixed with pressurised liquid 5, is moved inside the pipe 23 and out of the
vessel through the conduit 24. The conduit 24 is, as described above, connected to
the conduit 12 at a connection point 34, which is arranged downstream of the branch
18 as seen in the flow direction of the liquid 5 in the conduit 12. The mix of abrasive
material and liquid from the vessel 13 is thereby mixed with more pressurised liquid
in the conduit 12 and is transferred to the nozzle 11 where it is ejected out of the
nozzle and e.g. towards a surface in order to cut or penetrate the surface.
[0071] As described above, the conduit 24 is connected to the conduit 12 at the connection
point 34. Because of this connection, pressurised liquid 5 in the conduit 12 will,
when no additive or mix of additive is transferred from the vessel 13 through the
third conduit 24, move into the conduit 24 and pipe 23. However, due to a pressure
drop of the pressurised liquid 5 in the conduit 12, this pressure is lower than the
pressure of the pressurised liquid 5 being supplied to the vessel 13 by the conduit
20. Hence, the pressure acting on the abrasive 8 in order to move the abrasive material
8 into the outlet 23 is capable of overcoming the pressure exerted by the liquid in
the third conduit 24, and the abrasive material may thereby be moved out of the vessel
13 when pressurised liquid is being diverted to the vessel 13 through the second conduit
20. The pressure drop in the first conduit 12 may e.g. be achieved by arranging the
first conduit with bends, such that the pressurised liquid in the first conduit is
moved in e.g. a U-shape.
[0072] With reference to figures 3a and 3b, the function of air vent 40 will now be described.
When the pressure source 9 is inactive, there is no increased pressure in the system,
and air will not flow out through the air vent 40, due to the fact the pressure is
the same in the vessel 13 as in the surrounding environment. However, when the system
is turned on, i.e. when the pressure source 9 is started and provides a pressure in
the system, air will be vented out. Figure 3a shows this situation. The spring 43
biases the closing element 44 downwards and air contained in the vessel 13 may pass
through the filter plug 48 and through the space between the wings 51 of the closing
element and out through the through hole of the main body 41 of the air vent 40. The
spring 43 is adapted to bias the closing element 44 downwards with a force that is
able to withstand the pressure of air flowing out through the vent 40.
[0073] However, a short while after the system has been started, pressurised liquid is being
supplied to the vessel 13 in order to mix it with additive 8 and the volume of material
being contained in the vessel 13, i.e. additive and liquid, is increased. The fine-meshed
net 49 prevents additive 8 from moving into the air vent 40, but the pressurised liquid
may pass trough the filter plug 48 and exert a force on the closing element 44 that
overcomes the spring force biasing the closing element 44 downwards. Hence, when the
system is in use, the closing element 44 becomes positioned in the position shown
in figure 3b. By this, the outer surface of the upper portion 50, or due to the rounding
of this surface, a part of this surface, comes into contact with a surface 52 of the
through hole 42. The space between the wings 51 is when the closing element is in
this condition no longer in communication with the upper portion of the through hole
42, meaning that no air or other material from the vessel 13 may pass through the
trough hole. The surface 52 of the main body, i.e. the seat for receiving the closing
element 44 has a conical shape. The upper surface of the closing element 44 has, as
given above, a small radius. Due to these geometries, the force the closing element
44 exerts on the seat 52 will be limited to a small surface, and the pressure force
will reach a high magnitude at this surface. This creates a strong sealing.
[0074] Due to the pressure in the first conduit 12 and in the third conduit 24 and into
the vessel 13 from the third conduit 24, the air vent 40 will become closed also when
the system is operating with the control means 25, 29 closed. Hence, even when no
pressurised liquid 5 is being taken in to the vessel from the second conduit 20, the
pressure in the vessel will move the closing element 44 to its closed position. This
is because the pressure in the vessel 13 increases due to the pressure in the third
conduit 24.
[0075] When the pressure source 9 is turned off, the pressure in the vessel 13 will exit
through the outlet 23 and the third conduit 24 and finally through the nozzle 11.
When the excess pressure has been removed from the vessel 13, the movable closing
element 44 will return to the open position, as illustrated in fig 3a, under the influence
of biasing spring 43, and air may once again exit through the air vent 40 when the
system is restarted.
[0076] If air is contained in the vessel 13, there may occur undesired discharging of abrasive
from the vessel when the system is turned off, i.e. when the pressure source 9 is
turned off. This is because the pressurised air will then be depressurised and hence
expands it volume and thereby exert a force on the additive, which will be moved into
the outlet 23. By venting the vessel 13 each time the system is started, this undesired
discharging of additive might be minimized.
[0077] After the system has been used in accordance with the description above, the vessel
13 comprises liquid or a mix of water and additive. It is possible to refill the vessel
with new additive so that it may be used again. In order to fill new additive 8 into
the chamber 31, a user may, when the system is not in use, remove the air vent 40
from the top opening 33 of the vessel 13 and thereafter pour the additive 8 through
the top opening 33 and into the chamber 31. However, when new additive 8 is filled
into the vessel 13, the liquid in the vessel must be removed. The vessel 13 is therefore
also provided with a drain or conduit 27 at an upper portion of the vessel. The drain
27 has manoeuvring means 32 for opening and closing the drain. A user may thereby
open the drain 27 and when additive is filled into the vessel, it will sink to the
bottom of the chamber 31 and liquid in the vessel will be moved upwards inside the
chamber 31 and be discharged through the drain 27. The liquid discharged through drain
27 does not have to be pure liquid; it may also be liquid mixed with additive.
[0078] The pressure source 9 in the present system is preferably capable of delivering pressurised
liquid at a pressure in the order of 150 - 400 bar, preferably 300 bar, and at a flow
rate in the order of 15 - 60 l/min, preferably 25 - 60 l/min. In some applications
the pressure may exceed the values above and amount to say 400 bars or more, and also
the flow rate may exceed that mentioned above and amount to say 100 l/min or more.
[0079] The amount of liquid being diverted from the conduit 12 to the conduit 20 in the
branch 18 depends on the specific application, i.e. the desired amount of additive
to be mixed with pressurised liquid before the mix of additive and liquid is discharged
through the nozzle. The conduit 20 and the valve 25 are therefore adjusted to provide
a flow that gives a desired discharge of additive.
[0080] Of course, the invention must not be considered to be limited to the shown and described
embodiment and the alternatives mentioned, but can be modified and supplemented optionally
within the scope of the appended claims.
[0081] It is for example possible to provide a collection unit at the bottom of the chamber
31. The collection unit may e.g. be in the form of a cone, into which the additive
is collected as it falls or is moved downwards inside the chamber 31. The intake 22
of the outlet 23 may then be positioned at the desired distance, e.g. 0,5 - 3 cm,
from the bottom portion of the cone.
[0082] It is also possible to provide the system with a fourth conduit 53 that, as the second
conduit 20, supplies pressurised liquid to the vessel 13. This fourth conduit 53 may,
as the second conduit 20, being branched from the first conduit 12, or be connected
to a separate pressure source and/or supply of liquid. By having two conduits supplying
pressurised liquid into the vessel it is may be easier to control or regulate the
amount of additive being discharged from the vessel 13 and into the first conduit
12. The control means 25, 29 for controlling the amount of pressurised liquid 5 to
the vessel 13 through the second conduit 20 may then be able to be operated between
an on and an off condition. The second conduit 20 may be adapted in diameter so that
the pressurised liquid being discharged from the nozzle 11 contains e.g. 2 % or 4
% additive, when the control means 25, 29 are in the on position. The fourth conduit
53 may be provided with a needle valve 54 or other means for controlling and regulating
the amount of pressurised liquid flowing through this conduit and to the vessel 13.
This needle valve 54 may e.g. be manually operated. In a situation where much additive
is needed, e.g. when cutting in difficult materials, an operator may manoeuvre the
valve 54 so that more pressurised liquid is supplied to the vessel, hence increasing
the amount of abrasive being discharged. In a situation where not as much additive
is needed, e.g. in penetration of materials that is easier to penetrate, an operator
may adjust the valve 54 so that less or no pressurised liquid flows through the fourth
conduit 53. Hence, less abrasive is being discharged from the vessel in this situation
and the supply of additive in the vessel lasts for longer operation times. It may
for example be possible to regulate the amount of additive so that the pressurised
liquid and additive being discharged from the nozzle 11 contains between 2 and 10
% of additive.
[0083] The present invention has been described in a preferred embodiment that is intended
for use in rescue service equipment, with the purpose of first penetrating a surface
and thereafter spraying extinguishing liquid into a space on fire. However, other
applications of the inventive concept are also conceivable. It is for example possible
to use the present invention in e.g. military or policial equipment in which it is
desirable to first penetrate a surface and thereafter spray gases or other substances,
e.g. pulverulent material, through the penetrated surface and into a space. In these
cases, another liquid than water may be used and other additives than abrasive material
may be used. Furthermore, it is also possible to use the present invention in water
jet cutting, in which high pressure water and abrasive material is mixed and used
for cutting in a material, but without the purpose of later injecting fluid into a
space.
1. A system for mixing pressurised liquid (5) with an additive (8), said system comprising:
a first conduit (12) for supplying pressurised liquid (5) from a source (9) to a discharge
opening (11);
a vessel (13) that is adapted to contain said additive (8) that is to be mixed with
said pressurised liquid (5);
a second conduit (20) for supplying pressurised liquid (5) to an inlet (21) of said
vessel (13);
an outlet (23) from said vessel (13), wherein at least a portion of the outlet (23)
has an at least partly vertical extension so that the flow of pressurised liquid and
additive that flows in said outlet (23) is at least partly moved in an upwards direction
in said outlet (23), and wherein said outlet (23) is connected to said first conduit
(12);
and an air vent (40) provided to vent said vessel (13).
2. A system according to claim 1, wherein said air vent comprises a movable closing element
(44), wherein said closing element (44) is biased towards an open position, and wherein
it is adapted to move to a closed position when pressurised liquid (5) is supplied
to said vessel (13).
3. A system according to claim 2, wherein said closing element (44) is adapted to move
to said closed position when it is subjected to pressure from said pressurised liquid.
4. A system according to any one of the preceeding claims, wherein said air vent (40)
further comprises means (49) for preventing additive (8) from entering into said air
vent (40).
5. A system according to any one of the preceeding claims, wherein said air vent is provided
at the top portion of said vessel (13).
6. A system according to any one of the preceeding claims, wherein control means (25,
29) for regulating the amount of supply of pressurised liquid (5) to said vessel (13)
is provided at said second conduit (20).
7. A system according to any one of the preceeding claims, wherein said system further
comprises a branch (18), and wherein said first and second conduits (12, 20) are connected
to said branch (18), so that pressurised liquid (5) from said first conduit (12) can
be diverted to said vessel (13) through said second conduit (20).
8. A system according to claim 7, wherein control means (25, 29) for regulating the amount
of supply of pressurised liquid (5) to said vessel (13) are provided at said second
conduit (20) between said branch (18) and said vessel (13).
9. A system according to any one of claims 7 or 8, wherein said outlet (23) is connected
to said first conduit (12) downstream of said branch (18).
10. A system according to any one of the preceeding claims, wherein an intake (22) is
provided at a lower portion of said at least partly vertically extending outlet (23).
11. A system according to any one of the preceeding claims, wherein said outlet (23) has
a generally vertical extension in said vessel (13), and wherein an intake (22) to
said outlet (23) is provided at a distance of between 0,5 to 3 cm from a bottom surface
of said vessel (13).
12. A system according to any one of the preceeding claims, wherein an intake (22) to
said outlet (23) is positioned vertically below said inlet (21).
13. A system according to any one of claims 10 to 12, wherein said intake (22) has a diameter
of approximately 5 to 20 mm.
14. A system according to any one of the preceeding claims, wherein said outlet (23) exits
said vessel (13) at approximately the same vertical position as said inlet (21) is
provided in said vessel (13).
15. A system according to any one of the preceeding claims, wherein said system is adapted
to be used in a system for penetration of objects, and wherein said additive is an
abrasive material.