Technical Field
[0001] The present invention relates to a method for producing a high-strength cold-rolled
steel sheet for press forming which is used for automobiles, home electric appliances,
and the like through a press forming process.
Background Art
[0002] BH steel sheets with 340MPa grade in tensile strength (bake-hardenable steel sheets,
simply referred to as "340BH" hereinafter) and IF steel sheets with 270MPa grade in
tensile strength (Interstitial Free steel sheets, simply referred to as "270IF" hereinafter),
which is ultra-low-carbon steel containing carbide/nitride-forming elements such as
Nb and Ti to control the amount of dissolved C, have been applied to automotive outer
panels, such as hoods, doors, trunk lids, back doors, and fenders, which are required
sufficient dent resistance. In recent years, regarding the increasing requirement
of further weight reduction of car bodies, new attempt of applying steel sheet with
higher strength and superior dent resistance has been carried out to reduce thickness
of the steel sheet for outer panel. Also investigations to improve dent resistance
and to decrease the temperature and time of a baking finish process while maintaining
the current thickness have been progressed in view of applying higher strength steel
sheet.
[0003] However, when a solution-hardening element such as Mn, P, or the like is further
added to 340BH with a yield strength YP of 230 MPa or 270IF with a YP of 180 MPa to
strengthen and thin a steel sheet, surface distortion occurs. The term "surface distortion"
represents micro wrinkles or wavy patterns produced in a press-formed surface due
to an increase in YP. The occurrence of surface distortion impairs the design or design
property of a door, a trunk lid, or the like. Therefore, the steel sheet for this
application is desired that YP after press forming and baking finish treatment is
increased more than YP of conventional steel sheet while maintaining extremely low
YP before press forming.
[0004] In such a background, for example, Patent Document 1 discloses a method for producing
a steel sheet having low YP, high work-hardenability WH, and high BH by appropriately
controlling the cooling rate after annealing of steel to form a dual phase mainly
composed of ferrite and martensite, the steel containing 0.005 to 0.15% of C, 0.3
to 2.0% of Mn, and 0.023 to 0.8% of Cr. In addition, Patent Document 2 discloses a
method for producing a high-strength cold-rolled steel sheet having high BH by annealing
steel which contains 0.01% to 0.04% of C, 0.3 to 1.6% of Mn, 0.5% or less of Cr, and
0.5% or less of Mo and which satisfies 1.3 ≤ Mn + 1.29Cr + 3.29Mo ≤ 2.1% and cooling
at a cooling rate of 100 °C/sec or more in the temperature range of at least 550°C
or lower to increase the amount of dissolved C in the steel. Patent Document 3 discloses
a method for producing a high-strength cold-rolled steel sheet including ferrite and
a low-temperature transformed phase and having high BH and excellent surface appearance
quality after press forming, the method including annealing steel which contains 0.0025%
to less than 0.04% of C, 0.5 to 2.5% of Mn, and 0.05% to 2.0% of Cr, cooling at a
cooling rate of 15 to 200 °C/sec in the temperature range of 650°C to 450°C, and further
cooling at a cooling rate of less than 10 °C/sec in the temperature range of 200°C
to near 300°C.
Patent Document 1: Japanese Examined Patent Application Publication No. 62-40405
Patent Document 2: Japanese Unexamined Patent Application Publication No. 2006-233294
Patent Document 3: Japanese Unexamined Patent Application Publication No. 2006-52465
Disclosure of Invention
[0005] However, the high-strength cold-rolled steel sheets produced by the methods described
in Patent Documents 1 to 3 have the following problems:
- i) YP is not sufficiently decreased, and thus press-forming into a door panel or the
like produces a large amount of surface distortion as compared with 340BH.
- ii) In such dual phase high-strength cold-rolled steel sheets, hard martensite is
dispersed as a second phase for strengthening, and thus fluctuations of mechanical
properties are essentially easy to occur. For example, the volume fraction of a second
phase significantly influenced by changes in the C content of several tens ppm in
steel and the annealing temperature of 20 to 50°C, and thus mechanical properties
significantly vary as compared with conventional 340BH and 270IF which are solid-solution-hardened
with Mn and P.
[0006] The present invention has been achieved in the above-described situation, and an
object is to provide a method for producing a high-strength cold-rolled steel sheet
with low YP and excellent uniformity.
[0007] The inventors of the present invention conducted close investigation on a method
for further decreasing YP while maintaining high BH equivalent to or higher than a
general value and decreasing variation of mechanical properties with respect to a
dual phase high-strength cold-rolled steel sheet. As a result, the following findings
were obtained:
- (I) By appropriately controlling the composition ranges of Mn and Cr and performing
slow heating in a predetermined temperature range during annealing, an attempt can
be made to coarsely and uniformly disperse a second phase, thereby decreasing YP and
suppressing YP variation with annealing temperature.
- (II) By appropriately controlling the composition ranges of Mn and Cr, excessive decrease
in the amount of dissolved C can be suppressed, thereby achieving high BH.
[0008] The present invention has been achieved on the basis of the above-mentioned findings
and provides a method for producing a high-strength cold-rolled steel sheet, the method
including hot-rolling and cold-rolling steel having a composition which contains,
by % by mass, over 0.01% to less than 0.08% of C, 0.2% or less of Si, 0.8% to less
than 1.7% of Mn, 0.03% or less of P, 0.02% or less of S, 0.3% or less of sol. Al,
0.01% or less of N, and over 0.4% to 2% of Cr, and which satisfies 1.9 < [Mneq] <
3 and 0.34 ≤ [%Cr]/[%Mn], the balance being composed of iron and inevitable impurities;
heating at an average heating rate of less than 3 °C/sec in a temperature range of
680°C to 740°C; annealing at an annealing temperature of over 740°C to less than 820°C;
cooling at an average cooling rate of 2 to 30 °C/sec in the temperature range of the
annealing temperature to 650°C; cooling at an average cooling rate of 10 °C/sec or
more in the temperature range of 650°C to Tc°C represented by the equation (1) below;
and cooling at an average cooling rate of 0.2 to 10 °C/sec in the temperature range
of Tc°C to 200°C.

[0009] Here, [Mneq] represents the Mn equivalent shown by [Mneq] = [%Mn] + 1.3 × [%Cr] and
[%Mn] and [%Cr] represent the contents of Mn and Cr, respectively.
[0010] In the method for producing the high-strength cold-rolled steel sheet of the present
invention, heating is preferably performed at an average heating rate of less than
2 °C/sec in the temperature range of 680°C to 740°C during annealing.
[0011] Further, preferably, steel satisfying 0.55 ≤ [%Cr]/[%Mn] is used, and 0.005% by mass
or less of B is contained. In addition, at least one of 0.15% by mass or less of Mo
and 0.2% by mass or less of V is preferably contained. Further, at least one of less
than 0.014% by mass of Ti, less than 0.01% by mass of Nb, 0.3% by mass or less of
Ni, and 0.3% by mass or less of Cu is preferably contained.
[0012] According to the present invention, a high-strength cold-rolled steel sheet with
low YP and excellent uniformity can be produced. The high-strength cold-rolled steel
sheet produced by the method of the present invention has excellent resistance to
surface distortion and excellent dent resistance and is thus suitable for strengthening
and thinning automotive parts.
Brief Description of Drawings
[0013]
Fig. 1 is a graph showing a relationship between YP and the average heating rate in
annealing.
Best Mode for Carrying Out the Invention
[0014] The present invention will be described in detail below. "%" indicating the content
of a component represents "% by mass" unless otherwise specified.
1) Composition
C: over 0.01% to less than 0.08%
[0015] C is an element necessary for securing a predetermined amount of a second phase.
When the C content is excessively low, the second phase cannot be secured in a sufficient
amount, and low YP cannot be achieved. Further, sufficiently high BH cannot be secured,
and the anti-aging property is degraded. In order to secure a sufficient amount of
the second phase, the C content is required to exceed 0.01%. On the other hand, when
the C content is 0.08% or more, the ratio of the second phase is excessively increased
with a result that YP increases. Therefore, the upper limit of the C content is less
than 0.08%. The C content is preferably less than 0.06% for achieving lower YP and
more preferably less than 0.04% for achieving further lower YP.
Si: 0.2% or less
[0016] Si has the effect of delaying scale formation in hot rolling and improves surface
appearance quality when added in a small amount, the effect of further homogenizing
and coarsening the microstructure of a steel sheet, and the effect of improving seizing
to a mold (mold galling) in press forming. Therefore, Si can be added from this viewpoint.
However, Si has a large solution-hardening ability and thus has the large effect of
increasing YP. Therefore, the Si content is in the range of 0.2% or less which causes
little influence on an increase in YP. The C content is preferably 0.1% or less.
Mn: 0.8% to less than 1.7%
[0017] Mn can enhance hardenability and decrease the amount of dissolved C in a predetermined
range by appropriately controlling the Mn content to decrease YP and increase BH.
When the Mn content is 0.8% or less, the amount of dissolved C is excessively increased
in a cooling step of annealing, and a large amount of dissolved C precipitates in
strain around martensite during overaging treatment in the temperature range of less
than 400°C, causing difficulty in sufficiently decreasing YP. In addition, when the
amount of dissolved C is excessively increased, anti-aging property is degraded. On
the other hand, when the Mn content is 1.7% or more, the amount of dissolved C is
excessively decreased, thereby decreasing BH. Further, solid-solution hardening of
Mn is increased, and a second phase is made fine increasing YP and cause variation
of YP with annealing temperature. Therefore, the Mn content is 0.8% to less than 1.7%.
P: 0.03% or less
[0018] P has a large solution hardening ability and is preferably added in as small an amount
as possible from the viewpoint of decreasing YP. However, P has the effect of further
coarsening the microstructure of a steel sheet and the effect of improving seizing
to a mold (mold galling) in press forming. Therefore, the P content is 0.03% or less
which has a small adverse effect on an increase in YP.
S: 0.02% or less
[0019] S precipitates as MnS in steel but decreases the ductility of a steel sheet and decreases
press formability when added in a large amount. In addition, hot ductility is decreased
in hot rolling of a slab, and thus surface defects easily occur. Therefore, the S
content is 0.02% or less but is preferably as low as possible.
sol. Al: 0.3% or less
[0020] Al is used as a deoxidizing element or an element for improving the anti-aging property
by fixing N as A1N. However, Al forms fine A1N during coiling or annealing after hot
rolling to suppress the growth of ferrite grains and inhibit reduction in YP. From
the viewpoint of decreasing oxides in steel or improving anti-aging property, Al is
preferably added in an amount of 0.02% or more. On the other hand, from the viewpoint
of improving the grain growth property, the ferrite grain growth property is improved
by increasing the coiling temperature to 620°C or more, but the amount of fine A1N
is preferably as small as possible. Therefore, preferably, the sol. Al content is
0.15% or more, and AlN is coarsely precipitated during coiling. However, since the
cost is increased when the sol. Al content exceeds 0.3%, the sol. Al content is 0.3%
or less. In addition, when the sol. Al content exceeds 0.1%, castability is impaired
to cause deterioration of the surface appearance quality. Therefore, the sol. Al content
is preferably 0.1% or less for application to exterior panels which are required to
be strictly controlled in surface appearance quality.
N: 0.01% or less
[0021] N precipitates during coiling or annealing after hot rolling to form fine A1N and
inhibit the grain growth property. Therefore, the N content is 0.01% or less but is
preferably as low as possible. In addition, an increase in the N content causes deterioration
of the anti-aging property. From the viewpoint of improving the grain growth and anti-aging
property, the N content is preferably less than 0.008% and more preferably less than
0.005%.
Cr: over 0.4% to 2%
[0022] Cr is the most important element in the present invention. Since Cr has a small amount
of solid-solution hardening and the effect of making fine martensite as the second
phase and enhancing hardenability, Cr is an element effective in decreasing YP and
decreasing variation in material quality. In order to exhibit these effects, it is
necessary to control the Mn equivalent and the composition ratio to Mn, which will
be described below, and the Cr content is necessary to exceed 0.4%. On the other hand,
when the Cr content exceeds 2%, the cost is increased, and the surface appearance
quality of a galvanized steel sheet is degraded. Therefore, the Cr content is 2% or
less.

[0023] When the Mn equivalent defined in the present invention, i.e., the [Mneq], is controlled
to exceed 1.9 by controlling the cooling rate in annealing, the amount of dissolved
C is decreased to a proper range, and the formation of pearlite and bainite is suppressed
to decrease YP and increase BH. Further, from the viewpoint of decreasing YP, [Mneq]
preferably exceeds 2.1 and more preferably exceeds 2.2. On the other hand, when [Mneq]
is excessively increased, BH is decreased, and the cost is increased. Therefore, [Mneq]
is less than 3.

[0024] When the ratio of the Cr content to the Mn content, i.e., [%Cr]/[%Mn], is controlled
to 0.34 or more while [Mneq] is constant, the second phase can be coarsened and solid-solution
hardening of Mn can be decreased, thereby decreasing YP and material quality variation.
In order to further decrease YP and material quality variation, 0.55 ≤ [%Cr]/[%Mn]
is preferred.
[0025] The balance includes iron and inevitable impurities, but the elements below may be
contained at predetermined contents.
B: 0.005% or less
[0026] Similarly, B is an element for enhancing hardenability and has the function to fix
N as BN to improve the grain growth property. However, when B is excessively added,
the second phase is inversely made fine by the influence of residual dissolved B.
Therefore, the B content is preferably 0.005% or less. In the steel of the present
invention, the effect of improving the ferrite grain growth property can be sufficiently
exhibited by adding over 0.001% of B, thereby achieving extremely low YP. Therefore,
the B content preferably exceeds 0.001%.
Mo: 0.1% or less
[0027] Like Mn and Cr, Mo is an element for enhancing hardenability and can be added for
the purpose of improving hardenability. However, when Mo is excessively added, like
Mn, the second phase is made fine and hard, increasing YP. Therefore, Mo is preferably
added in the range of 0.1% or less which has the small influence on an increase in
YP. From the viewpoint of further decreasing YP and ΔYP, the Mo content is preferably
less than 0.02% (not added).
V: 0.2% or less
[0028] Similarly, V is an element for enhancing hardenability. However, when V is added
in an amount exceeding 0.2%, the cost is significantly increased. Therefore, V is
preferably added in the range of 0.2% or less.
Ti: less than 0.014%
[0029] Ti has the effect of improving the anti-aging property by fixing N and the effect
of improving castability. However, Ti forms fine precipitates of TiN, TiC, Ti(C, N),
and the like in steel to inhibit the grain growth property. Therefore, from the viewpoint
of decreasing YP, the Ti content is preferably less than 0.014%.
Nb: less than 0.01%
[0030] Nb has the effect of delaying recrystallization in hot rolling controlling the texture
and decrease YP in a direction at 45 degrees with the rolling direction. However,
Nb forms fine NbC and Nb(C, N) in steel to significantly degrade the grain growth
property and increase YP. Therefore, Nb is preferably added in the range of less than
0.01% which has a small influence on an increase in YP.
Cu: 0.3% or less
[0031] Cu is an element mixed when scraps or the like are positively utilized and a recycled
material can be used as a raw material when Cu is allowed to be mixed, thereby decreasing
the production cost. Cu has a small influence on the material quality, but mixing
of excessive Cu causes surface flaws. Therefore, the Cu content is preferably 0.3%
or less.
Ni: 0.3% or less
[0032] Ni also has a small influence on the material quality of a steel sheet, but Ni can
be added from the viewpoint of decreasing surface flaws when Cu is added. However,
when Ni is excessively added, surface defects due to heterogeneity of scales are produced.
Therefore, the Ni content is preferably 0.3% or less.
2) Production condition
[0033] As described above, the production method of the present invention includes hot-rolling
and cold-rolling a steel slab having the above-described composition, heating at an
average heating rate of less than 3 °C/sec in the temperature range of 680°C to 740°C,
annealing at an annealing temperature of over 740°C to less than 820°C, cooling at
an average cooling rate of 2 to 30 °C/sec in the temperature range of the annealing
temperature to 650°C, cooling at an average cooling rate of 10 °C/sec or more in the
temperature range of 650°C to Tc°C represented by the equation (1) described above,
and cooling at an average cooling rate of 0.2 to 10 °C/sec in the temperature range
of Tc°C to 200°C.
Hot rolling
[0034] The slab can be hot-rolled by a method of rolling the slab after heating, a method
of directly rolling the slab without heating after continuous casting, or a method
of rolling the slab by heating for a short time after continuous casting. The hot
rolling may be performed according to a general method, for example, at a slab heating
temperature of 1100°C to 1300°C, a finish rolling temperature of Ar
3 transformation point or more, an average cooling rate after finish rolling of 10
to 200 °C/sec, and a coiling temperature of 400°C to 720°C. In order to obtain beautiful
plating appearance quality for an outer panel, preferably, the slab heating temperature
is 1200°C or less, and the finish rolling temperature is 840°C or less. In addition,
descaling is preferably sufficiently performed for removing primary and secondary
scales formed on the surface of the steel sheet. From the viewpoint of decreasing
YP, the coiling temperature is preferably as high as possible and 640°C or more. In
particular, when the coiling temperature is 680°C or more, Mn and Cr can be sufficiently
concentrated in the second phase in the state of the hot-rolled sheet, and stability
of γ in the subsequent annealing step is improved, contributing to a decrease in YP.
In order to decrease
in-plane anisotropy of r value of the steel sheet and suppress YP in a direction at 45° with the rolling
direction, the cooling rate after finish rolling is preferably as large as 40 °C/sec
or more
Cold rolling
[0035] The rolling rate of cold rolling may be 50% to 85%.
Annealing
[0036] Average heating rate in annealing: less than 3 °C/sec
[0037] In order to uniformly disperse the coarse second phase after annealing and decrease
YP and variation in material quality, it is effective to control the heating rate
in the temperature region of 680°C to 740°C. This is because in a component system
with [Mneq] of over 1.9, the second phase after annealing is easily made fine. It
is considered that, when the Mn content is high, the Ac
1 transformation temperature is excessively decreased, and γ grains are formed in unrecrystallized
ferrite grain boundaries before the completion of recrystallization. Even when recrystallization
is completed, γ grains are produced in fine ferrite grain boundaries immediately after
recrystallization. Therefore, YP of a steel sheet is easily increased.
[0038] Steel containing 0.028% of C, 0.01% of Si, 1.6% of Mn, 0.01% of P, 0.01% of S, 0.04%
of sol. Al, 0.8% of Cr, and 0.003% of N was molten in a laboratory to produce a slab
of 27 mm in thickness. The slab was heated to 1250°C, hot-rolled to 2.3 mm at a finish
rolling temperature of 830°C, and then coiled for 1 hour at 620°C. The resultant hot-rolled
sheet was cold-rolled to 0.75 mm with a rolling reduction of 67%. The resultant cold-rolled
sheet was annealed at 780°C for 40 seconds at an average heating rate changed from
0.3 to 20 °C/sec in the range of 680°C to 740°C, cooled at an average cooling rate
of 7 °C/sec in the temperate range from the annealing temperature to 650°C, cooled
at 25°C/sec in the temperature range from 650°C to 300°C, cooled at 0.5 °C/sec in
the temperature range from 300°C to 200°C, and then air-cooled to room temperature.
A JIS No. 5 tensile test piece was collected from the resultant steel sheet and subjected
to a tensile test (according to JISZ2241, the tensile direction perpendicular to the
rolling direction) and SEM observation of the structure.
[0039] Fig. 1 shows a relation between YP and the average heating rate in the temperature
region of 680°C to 740°C during annealing. At the heating rate of less than 3 °C/sec,
YP of 200 MPa or less can be obtained, while at the heating rate of less than 2 °C/sec,
YP of 195 MPa or less can be obtained. In this case, it was confirmed by SEM that
the second phase is more coarsely and uniformly dispersed. Further, the influence
on variation in material quality was examined for steel sheets annealed at various
heating rates. Namely, the annealing temperature of each steel sheet was changed from
760°C to 810°C to examine a variation ΔYP of YP with a change of 50°C in the annealing
temperature. As a result, it was found that in a sample subjected to annealing at
a heating rate of 20 °C/sec in the range of 680°C to 740°C, ΔYP is 20 MPa, while in
a steel sheet subjected to annealing at a heating rate of less than 3 °C/sec, ΔYP
is decreased to less than 15 MPa. Therefore, a steel sheet having low YP and low ΔYP
with annealing temperature can be obtained by controlling the heating rate in a predetermined
range.
[0040] Annealing temperature: over 740°C to less than 820°C
[0041] At the annealing temperature of 740°C or less, the second phase cannot be stably
secured because of the insufficient solid solution of carbides. At the annealing temperature
of 820°C or more, the γ ratio is excessively increased in annealing, and elements
such as Mn, C, and the like are not sufficiently concentrated in γ grains, thereby
failing to achieve sufficiently low YP. This is possibly because when elements are
not sufficiently concentrated in γ grains, strain is not sufficiently applied to the
periphery of martensite, and pearlite and bainite transformation easily occurs in
the cooling step after annealing. The holding time during annealing is preferably
20 seconds or more in the temperature range of over 740°C which corresponds to usual
continuous annealing, and is more preferably 40 seconds or more.
[0042] Average cooling rate (primary cooling rate) in temperature range of annealing temperature
to 650°C: 2 to 30 °C/sec
[0043] In order to concentrate Mn and Cr in γ grains during cooling to enhance hardenability
of the γ grains and decrease YP, the average cooling rate in the temperature range
of the annealing temperature to 650°C is necessary to be 2 to 30 °C/sec.
[0044] Average cooling rate (secondary cooling rate) in temperature range of 650°C to Tc°C
represented by equation (1) described above: 10 °C/sec or more
[0045] When cooling is performed at an average cooling rate of 10 °C/sec or more in the
temperature range from 650°C to Tc°C near the Ms point in which pearlite and bainite
are easily produced, the formation of pearlite and bainite is suppressed, thereby
achieving sufficiently low YP.
[0046] Average cooling rate (tertiary cooling rate) in temperature range of Tc°C to 200°C:
0.2 to 10 °C/sec
[0047] When cooling is performed at an average cooling rate of 0.2 to 10 °C/sec in the temperature
range from Tc°C to 200°C, dissolved C which excessively remains in ferrite is precipitated
to decrease YP and increase ductility.
[0048] The high-strength cold-rolled steel sheet produced by the method of the present invention
has yield point elongation (YPE1) of less than 0.5% and sufficiently decreased YP
in an annealed state and thus can be used directly as a steel sheet for press forming.
However, from the viewpoint of controlling surface roughness and stabilizing press
formability by flattening a shape of steel sheet, skin pass rolling may be performed.
In this case, from the viewpoint of decreasing YP and increasing El and WH, the elongation
is preferably 0.3% to 0.5%.
EXAMPLE
[0049] Steel of each of Steel Nos. A to BB shown in Table 1 was molten and continuously
cast into a slab of 230 mm in thickness. The slab was reheated to 1180°C to 1250°C
and hot-rolled at a finish rolling temperature of 830°C (Steel Nos. A to D, I, R to
V, and X to BB) or 880°C (Steel Nos. E to H, J to Q, and W). Then, the steel sheet
was cooled at an average cooling rate of 20 °C/sec and coiled at a coiling temperature
of 540°C to 640°C. The resultant hot-rolled sheet was cold-rolled with a rolling reduction
of 67% to 78% after pickling to form a cold-rolled sheet of 0.75 mm in thickness.
The resultant cold-rolled sheet was annealed at the average heating rate in the temperature
range of 680°C to 740°C, the annealing temperature, the primary average cooling rate
in the temperature range of the annealing temperature to 650°C, the secondary average
cooling rate in the temperature range of 650°C to Tc°C, and the tertiary average cooling
rate in the temperature range of Tc°C to 200°C, which are shown in Tables 2 and 3.
A JIS No. 5 test piece was collected from the resultant annealed steel sheet, i.e.,
the steel sheet not having undergone skin pass rolling, in each of the rolling direction
and the perpendicular direction and subjected to a tensile test (according to JISZ2241)
to evaluate YP and TS. In addition, the annealing temperature for the steel sheet
with each of the compositions was changed in the range of 760°C to 810°C to measure
the maximum and minimum of YP and determine variation ΔYP of YP. Further, prestrain
of 2% was applied to the same test piece to determine an increase in YP after heat
treatment at 170°C for 20 minutes, i.e., BH.
[0050] The results are shown in Tables 2 and 3.
[0051] The steel sheet of an example of the present invention exhibits low YP, i.e., low
YR, as compared with a material in the same TS level. The steel sheet of an example
of the present invention also has ΔYP and is thus excellent in YP stability. In particular,
in the steel sheet in which [Mneq] and [%Cr]/[%Mn] are appropriately controlled to
over 2.1 and 0.55 or more, respectively, and the heating rate of annealing is controlled
to less than 3 °C/sec, solution hardening by Mn and dissolved C is decreased, and
the second phase is uniformly coarsened, thereby decreasing YP and ΔYP. For example,
in the steel of Steel Nos. B, C, and D, [Mneq] is increased as compared with the steel
of Steel No. A, but [%Cr]/[%Mn] is in the range of 0.34 to 0.41. Therefore, the amounts
of pearlite and bainite produced are decreased with increase in [Mneq], and the amount
of dissolved C is decreased. However, the second phase is made fine to exhibit YP
in the range of 191 to 197 MPa and ΔYP in the range of 7 to 9 MPa with annealing temperature
under the conditions with a heating rate of 1.5 °C/sec and an annealing temperature
of 780°C. On the other hand, in the steel of Steel Nos. E, F, G, and H in each of
which [Mneq] is increased to over 2.1 and [%Cr]/[%Mn] is controlled to 0.55 or more,
YP and ΔYP with annealing temperature are in the range of 172 to 198 MPa and the range
of 4 to 6 MPa, respectively, and very low under the same conditions as Steel Nos.
A, B, C, and D. In addition, an increase in YP due to an increase in C is extremely
small, and Steel No. K in which the C content is increased to 0.058% has TS of 490
MPa and YP of as low as 208 MPa. Further, Steel No. L in which the C content is increased
to 0.072% has TS of 541 MPa and YP of as low as 230 MPa. Namely, even when the C content
is changed, a steel sheet with small ΔYP and low YR can be stably obtained. Further,
since the composition ranges of Mn and Cr are appropriately controlled, high BH is
achieved in spite of low YP.
[0052] However, a steel sheet in which [Mneq] and the heating rate and cooling rate in annealing
are not appropriately controlled has high YR as compared with the steel sheet of an
example of the present invention in the same strength level. For example, Steel Nos.
S and V in which [%Cr]/[%Mn] is not appropriately controlled have the fine second
phase and the large amount of solution hardening and thus have high ΔYP and YP and
low BH. Steel No. T containing Mo has the tendency to form a fine microstructure,
increasing YP and ΔYP. With Steel No. U in which the C content is out of the predetermined
range, and consequently the area ratio of the second phase is out of the predetermined
range, low YR cannot be achieved. In Steel Nos. X and Y containing large amounts of
P and Si, the second phase is coarsened, but low YP cannot be achieved because the
amount of solid-solution hardening is excessively increased. Therefore, with conventional
steel, a steel sheet satisfying low YP, small ΔYP, and high BH cannot be obtained.
Table 1
(% by mass) |
Steel No. |
C |
Si |
Mn |
P |
S |
sol.Al |
N |
Cr |
others |
[Mneq] |
[%Cr]/[%Mn] |
Tc(°C) |
Remarks |
A |
0.032 |
0.01 |
1.35 |
0.008 |
0.002 |
0.02 |
0.0018 |
0.46 |
- |
1.95 |
0.34 |
342 |
Invention steel |
B |
0.031 |
0.01 |
1.39 |
0.008 |
0.002 |
0.02 |
0.0018 |
0.55 |
- |
2.11 |
0.40 |
338 |
Invention steel |
C |
0.029 |
0.01 |
1.48 |
0.004 |
0.002 |
0.02 |
0.0018 |
0.61 |
- |
2.27 |
0.41 |
333 |
Invention steel |
D |
0.025 |
0.01 |
1.60 |
0.007 |
0.003 |
0.03 |
0.0020 |
0.65 |
- |
2.45 |
0.41 |
327 |
Invention steel |
E |
0.034 |
0.02 |
1.28 |
0.006 |
0.001 |
0.04 |
0.0018 |
0.71 |
- |
2.20 |
0.55 |
338 |
Invention steel |
F |
0.037 |
0.01 |
1.08 |
0.008 |
0.003 |
0.04 |
0.0018 |
0.96 |
- |
2.33 |
0.89 |
338 |
Invention steel |
G |
0.031 |
0.01 |
0.96 |
0.006 |
0.003 |
0.04 |
0.0016 |
1.20 |
- |
2.52 |
1.25 |
336 |
Invention steel |
H |
0.030 |
0.01 |
0.80 |
0.008 |
0.003 |
0.04 |
0.0014 |
1.40 |
- |
2.62 |
1.75 |
336 |
Invention steel |
I |
0.014 |
0.02 |
1.58 |
0.008 |
0.001 |
0.02 |
0.0018 |
0.90 |
- |
2.75 |
0.57 |
320 |
Invention steel |
J |
0.048 |
0.01 |
1.20 |
0.009 |
0.014 |
0.05 |
0.0012 |
1.02 |
- |
2.53 |
0.85 |
331 |
Invention steel |
K |
0.058 |
0.01 |
1.04 |
0.009 |
0.012 |
0.04 |
0.0010 |
1.14 |
- |
2.52 |
1.10 |
334 |
Invention steel |
L |
0.072 |
0.01 |
1.20 |
0.009 |
0.006 |
0.03 |
0.0019 |
1.20 |
- |
2.76 |
1.00 |
326 |
Comparative steel |
M |
0.038 |
0.08 |
1.08 |
0.008 |
0.015 |
0.07 |
0.0022 |
1.02 |
- |
2.41 |
0.94 |
336 |
Invention steel |
N |
0.039 |
0.01 |
1.00 |
0.008 |
0.003 |
0.04 |
0.0018 |
0.96 |
B:0.0030 |
2.25 |
0.96 |
341 |
Invention steel |
O |
0.037 |
0.01 |
1.01 |
0.009 |
0.005 |
0.03 |
0.0025 |
0.95 |
Mo:0.07,V:0.1 |
2.25 |
0.94 |
341 |
Invention steel |
P |
0.038 |
0.02 |
1.01 |
0.007 |
0.004 |
0.07 |
0.0025 |
0.98 |
Ti:0.01,B:0.001 |
2.28 |
0.97 |
340 |
Invention steel |
Q |
0.036 |
0.01 |
1.02 |
0.006 |
0.004 |
0.04 |
0.0026 |
0.98 |
Cu:0.1,Ni:0.1,Nb;0.003 |
2.29 |
0.96 |
340 |
Invention steel |
R |
0.029 |
0.01 |
1.60 |
0.008 |
0.004 |
0.04 |
0.0018 |
0.18 |
|
1.83 |
0.11 |
341 |
Comparative steel |
S |
0.019 |
0.01 |
1.88 |
0.009 |
0.005 |
0.02 |
0.0018 |
0.40 |
- |
2.40 |
0.21 |
323 |
Comparative steel |
T |
0.025 |
0.01 |
1.60 |
0.009 |
0.004 |
0.04 |
0.0018 |
0.55 |
Mo:0.28 |
2.32 |
0.34 |
330 |
Comparative steel |
U |
0.006 |
0.01 |
1.30 |
0.010 |
0.004 |
0.04 |
0.0020 |
0.82 |
- |
2.37 |
0.63 |
333 |
Comparative steel |
V |
0.038 |
0.01 |
2.15 |
0.010 |
0.006 |
0.03 |
0.0027 |
0.30 |
- |
2.54 |
0.14 |
315 |
Comparative steel |
W |
0.045 |
0.01 |
0.60 |
0.010 |
0.008 |
0.02 |
0.0028 |
1.00 |
- |
1.90 |
1.67 |
356 |
Comparative steel |
X |
0.033 |
0.01 |
1.52 |
0.035 |
0.004 |
0.04 |
0.0022 |
0.80 |
- |
2.56 |
0.53 |
325 |
Comparative steel |
Y |
0.035 |
0.25 |
1.52 |
0.006 |
0.004 |
0.04 |
0.0033 |
0.78 |
- |
2.53 |
0.51 |
326 |
Comparative steel |
Z |
0.031 |
0.01 |
1.32 |
0.022 |
0.008 |
0.07 |
0.0018 |
0.46 |
B:0.0026 |
1.92 |
0.35 |
343 |
Invention steel |
AA |
0.030 |
0.01 |
1.31 |
0.015 |
0.002 |
0.06 |
0.0025 |
0.47 |
B:0.0015, Ti:0.005 |
1.92 |
0.36 |
344 |
Invention steel |
BB |
0.033 |
0.01 |
1.24 |
0.008 |
0.002 |
0.10 |
0.0018 |
0.69 |
B:0.0019 |
2.14 |
0.56 |
340 |
Invention steel |
Table 2
Steel sheet No. |
Steel No. |
Annealing condition |
Mechanical properties |
Remarks |
Average heating rate (°C/sec) |
Annealing temperature (°C) |
Primary average cooling rate (°C/sec) |
Secondary average cooling rate (°C/sec) |
Tertiary average cooling rate (°C/sec) |
YP (Mpa) |
TS (MPa) |
YR (%) |
ΔYP (MPa) |
BH (MPa) |
1 |
A |
1.5 |
740 |
7 |
30 |
0.6 |
212 |
438 |
48 |
- |
47 |
Comparative example |
2 |
1.5 |
780 |
7 |
30 |
0.6 |
197 |
450 |
44 |
7 |
62 |
Invention example |
3 |
1.5 |
800 |
7 |
30 |
0.6 |
199 |
452 |
44 |
- |
63 |
Invention example |
4 |
1.5 |
830 |
7 |
30 |
0.6 |
214 |
448 |
48 |
- |
59 |
Comparative example |
5 |
2.3 |
780 |
7 |
30 |
0.6 |
199 |
452 |
44 |
10 |
63 |
Invention example |
6 |
5.0 |
780 |
7 |
30 |
0.6 |
206 |
454 |
45 |
15 |
64 |
Comparative example |
7 |
B |
1.5 |
780 |
7 |
30 |
0.6 |
192 |
450 |
43 |
7 |
60 |
Invention example |
8 |
C |
1.5 |
775 |
7 |
30 |
0.6 |
191 |
450 |
42 |
7 |
56 |
Invention example |
9 |
5.0 |
775 |
7 |
30 |
0.6 |
202 |
454 |
44 |
16 |
58 |
Comparative example |
10 |
D |
1.5 |
770 |
7 |
30 |
0.6 |
193 |
450 |
43 |
9 |
51 |
Invention example |
11 |
5.0 |
770 |
7 |
30 |
0,6 |
205 |
455 |
45 |
17 |
52 |
Comparative example |
12 |
E |
1.5 |
780 |
7 |
30 |
0.6 |
188 |
450 |
42 |
6 |
67 |
Invention example |
13 |
2.7 |
780 |
7 |
30 |
0.6 |
195 |
453 |
43 |
9 |
67 |
Invention example |
14 |
2.7 |
810 |
7 |
30 |
0.6 |
198 |
455 |
44 |
- |
68 |
Invention example |
15 |
5.0 |
780 |
7 |
30 |
0.6 |
203 |
456 |
45 |
15 |
68 |
Comparative example |
16 |
2.7 |
830 |
7 |
30 |
0.6 |
205 |
450 |
46 |
- |
62 |
Comparative example |
17 |
2.7 |
780 |
40 |
40 |
0.6 |
205 |
456 |
45 |
- |
70 |
Comparative example |
18 |
2.7 |
780 |
7 |
5 |
0.6 |
228 |
436 |
52 |
- |
58 |
Comparative example |
19 |
2.7 |
780 |
7 |
30 |
50 |
205 |
458 |
45 |
- |
70 |
Comparative example |
20 |
F |
0.8 |
780 |
7 |
30 |
0.6 |
183 |
451 |
41 |
5 |
70 |
Invention example |
21 |
1.5 |
780 |
7 |
30 |
0.6 |
184 |
452 |
41 |
5 |
70 |
Invention example |
22 |
2.7 |
780 |
7 |
30 |
0.6 |
188 |
454 |
41 |
8 |
71 |
Invention example |
23 |
15 |
780 |
7 |
30 |
0.6 |
204 |
458 |
45 |
15 |
72 |
Comparative example |
24 |
G |
1.5 |
785 |
7 |
30 |
0.6 |
178 |
428 |
42 |
4 |
68 |
Invention example |
25 |
H |
1.5 |
790 |
7 |
30 |
0.6 |
172 |
408 |
42 |
4 |
75 |
Invention example |
Table 3
Steel sheet No. |
Steel No. |
Annealing condition |
Mechanical properties |
Remarks |
Average heating rate (°C/sec) |
Annealing temperature (°C) |
Primary average cooling rate (°C/sec) |
Secondary average cooling rate (°C/sec) |
Tertiary average cooling rate (°C/sec) |
YP (MPa) |
TS (MPa) |
YR (%) |
ΔYP (MPa) |
BH (MPa) |
26 |
I |
1.5 |
770 |
15 |
40 |
1.5 |
184 |
430 |
43 |
7 |
60 |
Invention example |
27 |
J |
1.5 |
780 |
7 |
30 |
0.6 |
198 |
482 |
41 |
12 |
62 |
Invention example |
28 |
K |
1.5 |
780 |
7 |
30 |
0.3 |
208 |
490 |
42 |
16 |
60 |
Invention example |
29 |
L |
1.5 |
780 |
10 |
40 |
0.6 |
230 |
541 |
43 |
24 |
50 |
Invention example |
30 |
M |
1.5 |
780 |
7 |
30 |
0.6 |
193 |
452 |
43 |
5 |
74 |
Invention example |
31 |
N |
1.5 |
780 |
5 |
20 |
0.4 |
182 |
444 |
41 |
5 |
75 |
Invention example |
32 |
O |
1.5 |
780 |
7 |
30 |
0.6 |
196 |
450 |
44 |
9 |
76 |
Invention example |
33 |
P |
1.5 |
780 |
7 |
30 |
0.6 |
192 |
442 |
43 |
8 |
74 |
Invention example |
34 |
Q |
1.5 |
780 |
7 |
30 |
0.6 |
198 |
450 |
44 |
10 |
76 |
Invention example |
35 |
R |
1.5 |
775 |
7 |
30 |
0.6 |
214 |
448 |
48 |
14 |
49 |
Comparative example |
36 |
5.0 |
775 |
7 |
30 |
0.6 |
223 |
451 |
49 |
18 |
51 |
Comparative example |
37 |
S |
1.5 |
775 |
7 |
30 |
0.6 |
205 |
454 |
45 |
15 |
47 |
Comparative example |
38 |
5.0 |
775 |
7 |
30 |
0.6 |
219 |
460 |
48 |
20 |
48 |
Comparative example |
39 |
T |
2.0 |
775 |
7 |
30 |
0.6 |
204 |
458 |
45 |
15 |
52 |
Comparative example |
40 |
U |
1.5 |
780 |
7 |
30 |
0.6 |
240 |
410 |
59 |
25 |
48 |
Comparative example |
41 |
V |
1.5 |
775 |
7 |
30 |
0.6 |
234 |
494 |
47 |
36 |
39 |
Comparative example |
42 |
V |
5.0 |
780 |
7 |
30 |
0.6 |
250 |
502 |
50 |
45 |
41 |
Comparative example |
43 |
W |
1.5 |
790 |
7 |
30 |
0.6 |
205 |
440 |
47 |
14 |
70 |
Comparative example |
44 |
W |
5.0 |
780 |
7 |
30 |
0.6 |
212 |
444 |
48 |
18 |
70 |
Comparative example |
45 |
X |
1.5 |
780 |
7 |
30 |
0.6 |
212 |
460 |
46 |
5 |
55 |
Comparative example |
46 |
Y |
1.5 |
780 |
7 |
30 |
0.6 |
210 |
452 |
46 |
5 |
55 |
Comparative example |
47 |
Z |
1.5 |
780 |
7 |
30 |
0.6 |
189 |
452 |
42 |
6 |
66 |
Invention example |
48 |
2.8 |
780 |
7 |
30 |
0.6 |
196 |
455 |
43 |
9 |
65 |
Invention example |
49 |
10 |
780 |
7 |
30 |
0.6 |
207 |
463 |
45 |
15 |
66 |
Comparative example |
50 |
AA |
1.5 |
780 |
7 |
30 |
0.6 |
191 |
454 |
42 |
6 |
67 |
Invention example |
51 |
BB |
1.5 |
780 |
7 |
30 |
0.6 |
182 |
449 |
41 |
5 |
69 |
Invention example |
52 |
2.8 |
780 |
7 |
30 |
0.6 |
190 |
452 |
42 |
5 |
69 |
Invention example |
53 |
10 |
780 |
7 |
30 |
0.6 |
203 |
454 |
45 |
15 |
69 |
Comparative example |