BACKGROUND OF THE INVENTION
1. FIELD OF THE INVENTION
[0001] The present invention relates to an air conditioner that includes a turbofan, that
blows out air taken in from the front side via a heat exchanger and a bellmouth in
a radial direction, and that blows out the air into the interior of a room from air
outlets.
2. DESCRIPTION OF RELATED ART
[0002] A heretofore known air conditioner is provided with a turbofan requiring no fan case
and configured to blow out air, which is taken in from the front side of the casing
and has passed through a heat exchanger and a bellmouth, in a radial direction, and
to blow out the conditioned air, rectified by a plurality of longitudinal louvers
arranged along the longitudinal direction of respective air outlets, into the interior
of a room from a plurality of air outlets provided around the turbofan (Japanese Unexamined
Patent Application, Publication No.
2007-183010).
[0003] In such an air conditioner, as the aspect ratio of the heat exchanger (front view)
becomes closer to 1, the ratio of the bellmouth and the air inlet portion of the turbofan
relative to the front area of the heat exchanger becomes greater, making it possible
to obtain a more uniform air intake level; therefore, the efficiency of the heat exchanger
increases. Consequently, it is possible to make the distance between the heat exchanger
and the bellmouth as small as possible, which makes it possible to reduce the size
of the unit in the depth dimension; therefore, it is possible to make the unit more
compact.
[0004] With the above-described air conditioner, however, when attempting to increase the
size of the heat exchanger for further enhancing its capacity and efficiency, under
the condition that the height dimension of the unit is restricted, it inevitably becomes
necessary to increase the aspect ratio of the heat exchanger. In this case, with the
bellmouth and the turbofan having air inlet portions of equal area, reduction in the
heat exchange efficiency at portions far from the air inlet portion cannot be avoided;
thus, a problem arises in that performance enhancement matching the increase in size
of the heat exchanger cannot be achieved unless the distance between the heat exchanger
and the bellmouth is increased (an increase in the depth dimension of the unit).
[0005] If the heat exchanger were increased in size by increasing the aspect ratio of the
heat exchanger, it would be necessary for the bellmouth that fixes the heat exchanger
also to be increased in the width-direction dimension. As a result, the bellmouth
becomes distorted more easily, and increasing the strength of the bellmouth becomes
an issue.
BRIEF SUMMARY OF THE INVENTION
[0006] The present invention has been conceived in light of the above-described situation,
and an object thereof is to provide an air conditioner that is capable of enhancing
the capacity and efficiency by suppressing a reduction in the heat exchange efficiency,
due to increasing the size of a heat exchanger, at portions far from an air inlet
portion, while maintaining the distance at an air inlet portion of a bellmouth fixed,
and that is capable of preventing distortion of the bellmouth caused by increasing
the size of the heat exchanger.
[0007] In order to solve the above-described problems, an air conditioner of the present
invention adopts the following solutions.
That is, in an air conditioner according to one aspect of the present invention, in
which air taken in by a turbofan disposed in a casing from the front surface side
of the casing and passing through a heat exchanger and a bellmouth is blown out in
a radial direction, and the air is blown into the interior of a room from an air outlet
provided on the casing, the distance between the heat exchanger and the bellmouth
is minimum at an air inlet portion of the bellmouth and increases with increasing
distance from the air inlet portion.
[0008] With the aspect described above, the distance between the heat exchanger and the
bellmouth is minimized at the air inlet portion of the bellmouth and increases with
an increasing distance from the air inlet portion; therefore, even when the heat exchanger
is increased in size, it is possible to secure a sufficiently large channel downstream
of the heat exchanger at portions far from the air inlet of the bellmouth, reducing
the pressure loss therein and thus increasing the airflow volume that passes through
the heat exchanger. As a result, reduction in the heat exchange efficiency, due to
increasing the size of the heat exchanger, at portions far from the air inlet portion
can be suppressed without increasing the distance (the depth dimension of the unit)
at the air inlet portion of the bellmouth, and thus it is possible to provide a compact
high-capacity high-efficiency air conditioner.
[0009] With the aspect described above, in the above-described air conditioner, the heat
exchanger may be formed in a horizontally elongated rectangular shape with an aspect
ratio of 1 or greater, and the distance between the heat exchanger and a horizontally
elongated portion of the bellmouth, which has a shape corresponding to the heat exchanger,
increases with increasing distance from the air inlet portion of the bellmouth.
[0010] With the aspect described above, the heat exchanger has a horizontally elongated
rectangular shape with an aspect ratio of 1 or greater and the distance between the
heat exchanger and a horizontally elongated portion of the bellmouth, whose shape
corresponds to that of the heat exchanger, increases with increasing distance from
the air inlet portion of the bellmouth; therefore, even when the size of the heat
exchanger is increased, into a horizontally elongated rectangular shape with an aspect
ratio of 1 or greater, due to dimensional restrictions (dimensional restriction in
the height direction), a sufficiently large channel is secured downstream of the heat
exchanger in the horizontally elongated portion, and thus it is possible to reduce
the pressure loss therein. Therefore, when a heat exchanger is to be increased in
size into a horizontally elongated rectangular shape, it is possible to realize reduction
of the size of the air conditioner and to enhance the capacity and efficiency thereof
by suppressing a reduction in the heat exchange efficiency in the horizontally elongated
portion.
[0011] With the aspect described above, one of the above-described air conditioners may
be configured so that a recirculation channel for recirculating part of airflow blown
out from the turbofan is formed between a bell-shaped air inlet portion of the bellmouth
and a shroud of the turbofan, which is disposed facing the air inlet portion of the
bellmouth, and the air inlet portion of the bellmouth that forms the recirculation
channel has a curved surface that protrudes toward the heat exchanger and an inclined
surface that is connected from the curved surface at an angle with respect to a site
at which the distance from the heat exchanger is increased.
[0012] With the configuration describe above, because of the configuration wherein a recirculation
channel is formed between the air inlet portion of the bellmouth and the shroud of
the turbofan disposed facing the air inlet portion, and part of the airflow blown
out from the turbofan by a pressure difference between the front and the back of the
fan is recirculated, it is possible to enhance the efficiency of the turbofan and
to reduce noise therefrom by suppressing separation of the airflow at the shroud surface
of the turbofan. In addition, because the air inlet portion of the bellmouth that
forms this recirculation channel has a shape having a curved surface that protrudes
toward the heat exchanger and an inclined surface that is connected from the curved
surface at an angle with respect to the site at which the distance from the heat exchanger
is increased, it is possible to attach the airflow to be recirculated smoothly to
the shroud surface by ejecting it along the curved surface. Accordingly, it is possible
to take the maximum advantage of the efficiency enhancements and the noise reduction
of the turbofan due to the recirculation of blown-out air.
[0013] With the configuration described above, in one of the above-described air conditioners,
the bellmouth may be provided with ribs in a radiating fashion around the air inlet
portion.
[0014] With the configuration described above, because ribs are provided in a radiating
fashion around the air inlet portion of the bellmouth, even when the aspect ratio
of the heat exchanger is increased, and thus the bellmouth, which fixes it, is also
increased in size, the strength of the bellmouth can be increased by ribs provided
in a radiating fashion around the air inlet portion without hindering the flow of
secondary air that has passed through the heat exchanger. Therefore, it is possible
to prevent distortion caused by increasing the aspect ratio of the bellmouth.
[0015] The air conditioner according to one aspect of the present invention is an air conditioner
in which air taken in by a turbofan disposed in a casing from the front surface side
of the casing and passing through a heat exchanger and a bellmouth is blown out in
a radial direction, and the air is blown into the interior of a room from an air outlet
provided on the casing, wherein the heat exchanger is formed in a horizontally elongated
rectangular shape with an aspect ratio of 1 or greater; and the bellmouth, which is
formed in a shape corresponding to the heat exchanger, is provided with ribs in a
radiating fashion around its air inlet portion thereof.
[0016] With the aspect described above, because the heat exchanger has a horizontally elongated
rectangular shape with an aspect ratio of 1 or greater and ribs are provided in a
radiating fashion around the air inlet portion of the bellmouth having a shape corresponding
to the heat exchanger, even when the heat exchanger is increased in size into a horizontally
elongated rectangular shape with an aspect ratio of 1 or greater, and thus the bellmouth,
which fixes it, is also increased in size, aiming for enhancing the capacity and efficiency
of the air conditioner, it is possible to increase the strength of the bellmouth due
to the ribs provided in a radiating fashion around the air inlet portion, without
hindering the flow of secondary air that has passed through the heat exchanger. Accordingly,
it is possible to realize the capacity and the efficiency enhancements of the air
conditioner and it is additionally possible to prevent distortion caused by increasing
the aspect ratio of the bellmouth.
[0017] In the aspect described above, one of the above-described air conditioners may be
configured so that, when the radius of an arc that forms the air inlet portion is
defined as R, the ribs are provided at outer positions where the distance from the
air inlet portion is equal to dimension R or greater.
[0018] With the configuration described above, because ribs are provided at outer positions
at which the distance from the air inlet portion is equal to dimension R or greater,
where R is the radius of the arc forming the air inlet portion, when secondary air
that has passed through the heat exchanger passes through the air inlet portion of
the bellmouth and flows into the turbofan, it is possible to have the ribs not to
hinder this airflow. Accordingly, it is possible to reliably ensure sufficient strength
of the bellmouth with an increased size without reducing the efficiency of air intake
into the turbofan.
[0019] According to the present invention, even when the heat exchanger is increased in
size, a sufficiently large channel can be secured downstream of the heat exchanger
at portions far from the air inlet portion of the bellmouth, and the airflow volume
passing through the heat exchanger can be increased by reducing pressure loss therein;
therefore, it is possible to suppress reduction in the heat exchange efficiency at
the portions far from the air inlet portion due to increasing the size of the heat
exchanger without increasing the distance at the air inlet portion of the bellmouth
(the depth dimension of the unit), and thus it is possible to provide a compact high-capacity
high-efficiency air conditioner.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0020]
Fig. 1 is a longitudinal-sectional view of an air conditioner according to a first
embodiment of the present invention, taken through the center of rotation of its turbofan.
Fig. 2 is a cross-sectional view of the air conditioner shown in Fig. 1, taken through
the center of rotation of its turbofan.
Fig. 3A is plan view of a bellmouth of an air conditioner according to a second embodiment
of the present invention.
Fig. 3B is a sectional view of the bellmouth of the air conditioner according to the
second embodiment of the present invention.
Explanation of Reference Signs
[0021]
1: air conditioner
2: casing
7: upper air outlet
9: lower air outlet
12: indoor heat exchanger (heat exchanger)
14: bellmouth
15: air inlet portion
15A: curved surface
15B: inclined surface
15C: site at which the distance from the indoor heat exchanger is increased
16: air inlet
17: turbofan
19: shroud
29: recirculation channel
30: radial rib
A, B, C, D: distance between the indoor heat exchanger and the bellmouth
R: radius of an arc at the air inlet portion
DETAILED DESCRIPTION OF THE INVENTION
[0022] Embodiments of the present invention will be described below, referring to the drawings.
First Embodiment
[0023] A first embodiment of the present invention will be described below, using Figs.
1 and 2.
Fig. 1 shows a longitudinal-sectional view of an air conditioner 1 according to a
first embodiment of the present invention, taken through the center of rotation of
its turbofan 17, and Fig. 2 shows a cross-sectional view of the air conditioner 1
, taken through the center of rotation of its turbofan 17. An upward-downward bidirectionally
blowing floor-standing air conditioner is illustrated as an example of the air conditioner
1, the air conditioner 1 having a horizontal rectangular casing 2 formed of a base
3 and a front panel 4.
[0024] The front surface of the front panel 4 is provided with an air inlet 5 from which
air is taken in from the interior of a room; and inlet grilles 6 are provided at the
air inlet 5. In addition, an upper air outlet 7 is provided horizontally in the width
direction at the edge extending from the front surface to the top of the front panel
4; and the upper air outlet 7 can be opened and closed by a horizontal louver 8 that
is rotatably provided at the opening. Furthermore, a lower air outlet 9 is provided
horizontally in the width direction at the lower portion of the front panel 4; and
the lower air outlet 9 can be opened and closed by a horizontal louver 10 that is
rotatably provided at the opening.
[0025] In the casing 2, an air filter 11, behind which a plate-fin-tube shaped indoor heat
exchanger (heat exchanger) 12 is fixedly provided, is detachably disposed behind the
inlet grilles 6. The indoor heat exchanger 12 is connected to devices on the outdoor
unit side (not shown) via refrigerant pipes, thereby forming a known refrigeration
cycle. A drain pan 13 is disposed at the lower portion of the indoor heat exchanger
12 and is configured so as to catch drain water, condensing on and dripping from the
surface of the indoor heat exchanger 12 during cooling and dehumidifying modes, and
to drain the drain water to the exterior via a drain hose (not shown).
[0026] On the downstream side of the indoor heat exchanger 12, a bellmouth 14, for guiding
the air passing through the indoor heat exchanger 12 to a turbofan 17 provided downstream
thereof, is fixedly provided in the casing 2 and integrally with the indoor heat exchanger
12. In the central portion of the bellmouth 14, an air inlet portion 15 is formed
so as to face the turbofan 17, and a circular bell-shaped air inlet 16 is formed in
the air inlet portion 15. In addition, the turbofan 17 is provided downstream of the
bellmouth 14 so as to face the bell-shaped air inlet 16.
[0027] The turbofan 17 includes a base plate 18, a shroud 19, and a plurality of blades
20 and is rotationally driven about a horizontal axis via a motor 21 because the central
portion of the base plate 18 is fixed to the distal end of a rotation shaft 22 of
the motor 21 that is fixedly provided on the base 3. Conditioned air, blown out in
a radial direction via the turbofan 17, is blown outward from the outer circumference
of the turbofan 17 at a certain angle with respect to the tangential direction thereof.
[0028] Air guiding channels 23 and 24, for guiding the conditioned air blown out from the
turbofan 17 to the upper air outlet 7 and the lower air outlet 9, are formed between
the base 4 and the bellmouth 14. Nose portions 25 and 26, corresponding to the upper
air outlet 7 and the lower air outlet 9 and that guide the conditioned air blown out
from the turbofan 17 to the respective air outlets 7 and 9, are formed integrally
with the base 3. In the upper air guiding channel 23, along the longitudinal direction
of the upper air outlet 7, a plurality of mutually linked vertical louvers 27 are
provided rotatably about a vertical axis; and in the lower air guiding channel 24,
along the longitudinal direction of the lower air outlet 9, a plurality of mutually
linked vertical louvers 28 are provided rotatably about a vertical axis.
[0029] In order to achieve further capacity and efficiency enhancements of the air conditioner
1, the indoor heat exchanger 12 is increased in size in this embodiment by making
the indoor heat exchanger 12 a horizontally elongated rectangular shape with an aspect
ratio of 1 or greater. This is because the height dimension of the unit is restricted.
Accompanying the increase in size of the indoor heat exchanger 12, the bellmouth 14,
disposed downstream thereof, is similarly formed in a horizontally elongated rectangular
shape in the same way. Furthermore, due to the increase in size of the indoor heat
exchanger 12 and the bellmouth 14, with the bellmouth 14 and the turbofan 17 having
air inlet portion of equal area, the heat exchange efficiency is deteriorated at portions
far from the air inlet portion 15. Therefore, the distance between the indoor heat
exchanger 12 and the bellmouth 14 is set as follows by altering the shape of the bellmouth
14.
[0030] That is, the indoor heat exchanger 12 and the bellmouth 14 are formed in a horizontally
elongated rectangular shape so as to satisfy the relationship A < B ≤ C ≤ D at the
portions far from the air inlet portion 15, where, as shown in Fig. 2, the distances
between the indoor heat exchanger 12 and the bellmouth 14, distances B, C, and D,
are gradually increased with increasing distance from the air inlet 16 of the bellmouth
14, while the distance A at the air inlet portion 15 of the bellmouth 14 is kept fixed.
Accordingly, in the portions far from the air inlet 16 of the bellmouth 14, the configuration
thereof is such that it is possible to make an air channel formed downstream of the
indoor heat exchanger 12 a sufficiently large channel, and to increase the air volume
passing through the indoor heat exchanger 12 by reducing the pressure loss at those
portions.
[0031] The air inlet portion 15 of the bellmouth 14 is formed having a curved surface 15A
that is substantially semicircular and that protrudes toward the indoor heat exchanger
12 and an inclined surface 15B that is connected from the outer edge of the curved
surface 15A at an angle with respect to a site 15C at which the distance from the
indoor heat exchanger 12 is increased, in order to form a recirculation channel 29
between the shroud 19 of the turbofan 17 and the air inlet portion 15, through which
part of the airflow blown out of the turbofan 17 is recirculated. Here, the curved
surface 15A is configured so as to form a ring-shaped recirculation air ejection channel
29A between the rounded surface on the inner circumference side of the shroud 19 and
the curved surface 15A, to be able to eject the recirculating airflow along the curved
surface 15A, smoothly attaching it to the rounded surface of the shroud 19; and the
inclined surface 15B is configured substantially parallel to an inclined surface of
the shroud 19.
[0032] According to the present embodiment configured as described above, the following
effects and advantages are afforded.
As the air conditioner 1 starts to operate, the turbofan 17 is rotated so that the
air in the interior of a room is taken in from the air inlet 5 to the inside of the
casing 2 via the inlet grilles 6. This air, after dust is removed therefrom by the
air filter 11, is cooled or heated in the process of passing through the indoor heat
exchanger (heat exchanger) 12, by heat exchange with refrigerant, is guided by the
bellmouth 14 disposed downstream thereof, and is taken into the turbofan 17 from the
bell-shaped air inlet 16.
[0033] The conditioned air, pressurized by the turbofan 17 and blown out in the radial direction
from the outer peripheral part thereof, is blown out from the outer periphery of the
turbofan 17, outward and at a certain angle with respect to the tangential direction
thereof. This conditioned air is guided to the upper air outlet 7 and/or the lower
air outlet 9 through the air guiding channels 23 and 24, while being guided by the
nose portions 25 and 26 and is blown into the interior of the room, thus contributing
to cooling or heating. The conditioned air is selectively blown into the interior
of the room from both the upper air outlet 7 and the lower air outlet 9, or one of
the two, depending on the blowing mode.
[0034] Here, in increasing the size of the indoor heat exchanger 12 to achieve further capacity
and efficiency enhancements of the air conditioner 1, the indoor heat exchanger 12
is formed in a horizontally elongated rectangular shape whose aspect ratio is 1 or
greater because of restrictions in the height dimension of the unit; and, correspondingly,
the bellmouth 14 is also formed in a horizontally elongated rectangular shape. However,
in this embodiment, the indoor heat exchanger 12 and the bellmouth 14 are formed in
a horizontally elongated rectangular shape so as to set distances A through D between
the indoor heat exchanger 12 and the bellmouth 14 in such a way that satisfies the
relationship A < B ≤ C ≤ D at the portions far from the air inlet portion 15, where,
as shown in Fig. 2, the distance at the air inlet 15 of the bellmouth 14 is A, and
distances B, C, and D are gradually increased with increasing distance from the air
inlet portion 15.
[0035] Thus, even when the indoor heat exchanger 12 is increased in size, it is possible
to make an air channel formed downstream of the indoor heat exchanger 12 in the portions
far from the air inlet 15 of the bellmouth 14 a sufficiently large channel; therefore,
it is possible to increase the air volume passing through the indoor heat exchanger
12 by reducing the pressure loss at those portions. Accordingly, reduction in the
heat exchange efficiency at the portions far from the air inlet portion 15 due to
upsizing of the indoor heat exchanger 12 can be suppressed without increasing the
distance A (the depth dimension of the unit) at the air inlet portion 15 of the bellmouth
14, and consequently, it is possible to obtain a compact high-capacity high-efficiency
air conditioner 1.
[0036] With the configuration in the present embodiment, the recirculation channel 29, for
recirculating part of the airflow blown out from the turbofan due to a pressure difference
between the front and the back of the fan, is formed between the air inlet portion
15 of the bellmouth 14 and the shroud 19 of the turbofan 17 disposed facing this air
inlet portion 15; therefore, the recirculating airflow prevents separation of airflow
at the inner circumferential surface of the shroud 19 of the turbofan 17, making it
possible to enhance the efficiency of the turbofan 17 and to reduce the noise therefrom.
[0037] The air inlet portion 15 of the bellmouth 14 that forms the recirculation channel
29 has the curved surface 15A that protrudes toward the indoor heat exchanger 12 and
the inclined surface 15B that is connected from this curved surface 15A at an angle
with respect to the site 15C at which the distance from the indoor heat exchanger
12 is increased, thus forming the ring-shaped recirculation air ejection channel 29A
between the curved surface 15A and the rounded surface on the inner circumferential
side of the shroud 19; therefore, the airflow to be recirculated is ejected along
the curved surface 15A and thus can be smoothly attached to the rounded surface of
the shroud 19. Thus, it is possible to take the maximum advantage of the effects of
enhanced efficiency and noise reduction of the turbofan 17 due to the recirculation
of the blown-out air.
Second Embodiment
[0038] Next, a second embodiment of the present invention will be described using Fig. 3A
and 3B.
This embodiment differs from the above-described first embodiment in that a bellmouth
14 is configured having ribs 30. The other aspects are the same as the first embodiment,
and thus a description thereof is omitted.
As shown in Fig. 3A and 3B, in this embodiment, a plurality of radial ribs 30 that
extend radially from the center of an air inlet 16 are provided around an air inlet
portion 15 of a bellmouth 14 that has a horizontally elongated rectangular shape corresponding
to the shape of an indoor heat exchanger 12.
[0039] The radial ribs 30 are provided in a radiating fashion, having their starting ends
at outer positions where the distance from the air inlet portion 15 is at least equal
to dimension R or greater, where R is the radius of an arc that forms the air inlet
portion 15 of the bellmouth 14.
[0040] As descried above, by having a configuration in which the indoor heat exchanger 12
is formed in a horizontally elongated rectangular shape with an aspect ratio of 1
or greater and the radial ribs 30 are provided in a radiating fashion around the air
inlet portion 15 of the bellmouth 14 that has a shape corresponding to this indoor
heat exchanger 12, even when the indoor heat exchanger 12 is increased in size into
a horizontally elongated rectangular shape with the aspect ratio of 1 or greater,
with the aim of enhancing the efficiency of the air conditioner 1 and reducing noise
therefrom, simultaneously increasing the size of the bellmouth 14 in the same way,
it is possible to increase the strength of the bellmouth 14 by the radial ribs 30
provided in a radiating fashion around the air inlet portion 15 without hindering
the flow of the secondary air that has passed through the indoor heat exchanger 12.
Accordingly, it is possible to realize capacity and efficiency enhancements of the
air conditioner 1, and, simultaneously, to prevent distortion caused by increasing
the aspect ratio of the bellmouth 14.
[0041] In providing the radial ribs 30 on the bellmouth 14, the radial ribs 30 are provided
in a radiating fashion, having their starting ends at outer positions where the distance
from the air inlet portion 15 is equal to the dimension R or greater, where R is the
radius of an arc that forms the air inlet portion 15 of the bellmouth 14; therefore,
it is possible not to hinder the flow of the secondary air that has passed through
the indoor heat exchanger 12. Therefore, it is possible to reliably ensure sufficient
strength of the bellmouth 14 with an increased size without reducing the efficiency
of air intake into the turbofan 17.
[0042] The present invention is not limited to the embodiments described above, and various
modifications can be made without departing from the sprit thereof. For example, in
the embodiments described above, examples of upward-downward bidirectionally blowing
floor-standing air conditioners are described; however, the present invention is not
limited to upward-downward bidirectionally blowing floor-standing air conditioners
and can be effectively applied to an air conditioner 1 including a turbofan 17 wherein
attempts are made to improve its capacity and efficiency by means of increasing the
size of an indoor heat exchanger 12.
[0043] The curved surface 15A that forms the air inlet portion 15 of the bellmouth 14 may
be a circular arc surface or a rounded surface similar thereto, or may be a rounded
surface that is capable of smoothly guiding the airflow to the air inlet 16 and of
ejecting a recirculation airflow to the turbofan 17 in such a manner that it can smoothly
attach to the rounded surface of the shroud 19.