BACKGROUND
[0001] This section is intended to introduce the reader to various aspects of art that may
be related to various aspects of the present invention, which are described and/or
claimed below. This discussion is believed to be helpful in providing the reader with
background information to facilitate a better understanding of the various aspects
of the present invention. Accordingly, it should be understood that these statements
are to be read in this light, and not as admissions of prior art.
[0002] Spray coating devices, often described as spray guns, are used to spray a coating
onto a wide variety of work products. In addition, there are a variety of different
types of spray coating devices. Some spray coating devices are manually operated,
while others are operated automatically. One example of a spray coating device is
a rotary atomizer. Rotary atomizers utilize a spinning disc or bell to atomize a coating
material, such as paint, by centrifugal action. An electrostatic charge may be imparted
to the atomized paint particles with a small amount of shaping air to project the
particles forward toward the object that is being coated. Rotary atomizers may generally
have a splash plate to direct fluids toward the surface of the bell, where the fluid
is dehydrated as it flows to the edge of the bell. In some cases, inadequate dehydration
may cause variations in the spray coating color. In addition, fluid and/or particulate
matter may become lodged between the splash plate and the bell cup, causing irregularities
in the spray coating and difficulty in cleaning the spray device.
[0003] JPS5745358 discloses a device in which the paint supplied from a paint supply tube
flows outward in a radial direction along the curved inside surface of a hub, from
which it flows in the form of film along the inside surface of a rim part 1 and scatters
from an edge. If the shape of the inside surface of the rim part is made parabolic
or hyperbolic, it turns out that the tengential centrifugal force increasing at all
times until arriving at the edge acts upon the paint supplied to the inside surface
of the rim part. Therefore, the film-like flow of the paint flowing along the inside
surface of the rim part is spread uniformly and satisfactorily without causing stagnation.
Finally, the uniform thin film is supplied to the bell edge, whereby ideal atomization
is accomplished.
[0004] EP1250960 discloses a bell plate which has a rotary-symmetrical outer surface, which increases
in size towards the spray edge, and is concave in the area next to the edge. A section
of the outer surface containing the rotary axis, is curved inwards in a circular,
elliptical, parabolic, or hyperbolic manner. Steering air is directed from the atomizer
mainly to an area of the outer bell surface located within the concave section.
[0005] EP0951941 discloses an atomising device having a rotatable hollow bell body to create the mist,
with a distribution chamber and a peripheral atomising edge, a supply tube to the
distribution chamber and a drive module with drive shaft on an axis for the bell body.
The distribution chamber is toroid and has rotational symmetry. It is open towards
the drive module and closed on the opposite side. The distribution chamber has a pre-distribution
chamber opposite the drive module in the axial direction.
[0006] EP1134026 discloses an electrostatic coating system having a rotary atomizing device formed
of a non-conductive body member having an opening in an outer end thereof, a semiconductive
member is disposed on a side portion of the body member, a first lip devoid of the
semiconductive member is disposed about the opening of the body member proximate the
outer end thereof, and a second lip is disposed radially outwardly of the first lip,
between the first lip and the inner end of the body member.
[0007] JP2000000496 discloses that a hollow shaft for freely rotatably supporting an air bearing by supplying
the pressurized air from a rear part to the inner periphery of the bearing is rotationally
driven at a high speed by an air motor in the rear part. An atomizing head of a bell
type is mounted at the front end of the hollow shaft. The air bearing, the hollow
shaft, the atomizing head and the coating material supply pipe are composed of the
nonconductive materials. A liquid coating material from a coating material supply
pipe is pulverized by the high-potential electrostatic field between an electrode
at the front end of a conductor wire connected to a high-voltage generator built in
a main body, which end projects from the front end of the coating material supply
pipe and the material to be coated and the material to be coated is coated with the
material. The electrode for impressing the high voltage to the coating material is
parted from the atomizing head. As a result, even if the atomizing head approaches
a grounding object, the sparks are hardly generated and the coating gun having a small
electrostatic capacity and the high safety is obtained.
BRIEF DESCRIPTION
[0008] Aspects of the invention are as set forth in the appended claims.
[0009] A spray coating device, in one embodiment, includes a bell cup having a generally
parabolic flow surface. A spray coating system, in another embodiment, includes a
bell cup having a central opening, an outer edge downstream from the central opening,
and a flow surface between the central opening and the outer edge. The flow surface
has a flow angle relative to a central axis of the bell cup, and the flow angle decreases
in a flow path along the flow surface. A method for dispensing a spray coat, in another
embodiment, includes flowing fluid from a central opening in a bell cup to an outer
edge of the bell cup at least partially along a generally parabolic path.
DRAWINGS
[0010] These and other features, aspects, and advantages of the present invention will become
better understood when the following detailed description is read with reference to
the accompanying drawings in which like characters represent like parts throughout
the drawings, wherein:
FIG. 1 is a diagram illustrating an embodiment of a spray coating system having a
spray coating device with a parabolic flow surface;
FIG. 2 is a flow chart illustrating an embodiment of a spray coating process using
a spray coating device having a parabolic flow surface;
FIG. 3 is a perspective view of an embodiment of a spray coating device having a parabolic
flow surface;
FIG. 4 is a front view of an embodiment of the spray coating device of FIG. 3;
FIG. 5 is a side view of an embodiment of the spray coating device of FIG. 3;
FIG. 6 is a cross-sectional view of an embodiment of the spray coating device of FIG.
4 taken along line 6-6;
FIG. 7 is a partial cross-sectional view of an embodiment of the spray coating device
of FIG. 6 taken along line 7-7;
FIG. 8 is a partial view of a serrated edge of an embodiment of the spray coating
device of FIG. 7 taken along line 8-8;
FIG. 9 is a cross-sectional view of an embodiment of a bell cup having a parabolic
flow surface for use with a spray coating device;
FIG. 10 is a cross-sectional view of a splash plate for use with a spray coating device;
and
FIGS. 11-13 are cross-sectional views of embodiments of bell cups for use with various
spray coating devices.
DETAILED DESCRIPTION
[0011] One or more specific embodiments of the present invention, which is defined by the
appended claims, will be described below. In an effort to provide a concise description
of these embodiments, not all features of an actual implementation are described in
the specification. It should be appreciated that in the development of any such actual
implementation, as in any engineering or design project, numerous implementation-specific
decisions must be made to achieve the developers' specific goals, such as compliance
with system-related and business-related constraints, which may vary from one implementation
to another. Moreover, it should be appreciated that such a development effort might
be complex and time consuming, but would nevertheless be a routine undertaking of
design, fabrication, and manufacture for those of ordinary skill having the benefit
of this disclosure.
[0012] A rotary atomizer spray coating device has a bell cup with a generally parabolic
flow surface, in a flow path for fluid flowing downstream to create a spray. In other
words, an angle tangent to the flow surface progressive changes along the flow path,
for example, in a completely continuous manner, in small steps, or with compounded
curves. The curved flow surface, generally parabolic, or approximating a parabolic
curve, is contrastingly different from a conical flow surface in terms of function,
way, and result associated with the fluid flow, spray characteristics, color matching,
and cleaning, among other things. For example, the generally parabolic flow surface
provides additional surface area for dehydration of coating fluids, thereby improving
color matching as compared to traditional bell cups, for example, by affording capability
for higher wet solids content. In addition, the coating fluid accelerates along the
generally parabolic flow surface, resulting in the fluid leaving the bell cup at a
greater velocity than in traditional bell cups. Furthermore, a splash plate disposed
adjacent the bell cup, in certain embodiments, is designed such that fluid accelerates
through an annular area between the splash plate and the generally parabolic flow
surface. This acceleration may substantially reduce or eliminate low-pressure cavities
in which fluid and/or particulate matter may be trapped, resulting in an even application
of coating fluid and more effective cleaning of the bell cup as compared with traditional
bell cups.
[0013] FIG. 1 is a flow chart illustrating an exemplary spray coating system 10, which generally
includes a spray coating device 12 having a curved flow surface a generally parabolic
flow surface) for applying a desired coating to a target object 14. Again, as mentioned
above and discussed in further detail below, the curved flow surface of the spray
coating device 12 provides significant advantages over existing conical flow surfaces.
For example, the function of the curved flow surface may include increasing dehydration
of the fluid, accelerating the fluid flow as it flows downstream, and progressively
increasing force on the fluid as it flows downstream. The increased dehydration is
provided by the increased surface area attributed to the curved geometry as compared
to a conical geometry. In addition, the thickness of the sheet of fluid flowing across
the curved flow surface decreases from the center of the surface outward. The accelerated
fluid flow is provided by the progressively changing angle of the fluid flow attributed
to the curved geometry as compared to a conical geometry. The progressively increasing
force is also provided by the progressively changing angle of the fluid flow attributed
to the curved geometry as compared to a conical geometry. The thickness of the fluid
sheet as it leaves the edge of the curved flow surface may be greater than that of
a traditional conical bell cup, however the greater force and/or greater acceleration
of the fluid flowing along and leaving the bell cup provides improved color matching,
improved atomization, and reduced clogging (e.g., the system is cleaner) as compared
to traditional conical bell cups.
[0014] The spray coating device 12 may be coupled to a variety of supply and control systems,
such as a fluid supply 16, an air supply 18, and a control system 20. The control
system 20 facilitates control of the fluid and air supplies 16 and 18 and ensures
that the spray coating device 12 provides an acceptable quality spray coating on the
target object 14. For example, the control system 20 may include an automation system
22, a positioning system 24, a fluid supply controller 26, an air supply controller
28, a computer system 30, and a user interface 32. The control system 20 also may
be coupled to a positioning system 34, which facilitates movement of the target object
14 relative to the spray coating device 12. Accordingly, the spray coating system
10 may provide synchronous computer control of coating fluid rate, air flow rate,
and spray pattern. Moreover, the positioning system 34 may include a robotic arm controlled
by the control system 20, such that the spray coating device 12 covers the entire
surface of the target object 14 in a uniform and efficient manner. In one embodiment,
the target object 14 may be grounded to attract charged coating particles from the
spray coating device 12.
[0015] The spray coating system 10 of FIG. 1 is applicable to a wide variety of applications,
fluids, target objects, and types/configurations of the spray coating device 12. For
example, a user may select a desired object 36 from a variety of different objects
38, such as different material and product types. The user also may select a desired
fluid 40 from a plurality of different coating fluids 42, which may include different
coating types, colors, textures, and characteristics for a variety of materials such
as metal and wood. As discussed in further detail below, the spray coating device
12 also may comprise a variety of different components and spray formation mechanisms
to accommodate the target object 14 and fluid supply 16 selected by the user. For
example, the spray coating device 12 may comprise an air atomizer, a rotary atomizer,
an electrostatic atomizer, or any other suitable spray formation mechanism.
[0016] The spray coating system 10 may be utilized according to an exemplary process 100
for applying a desired spray coating to the target object 14, as illustrated in FIG.
2. The process 100 begins by identifying the target object 14 for application of the
desired fluid (block 102). The process 100 then proceeds by selecting the desired
fluid 40 for application to a spray surface of the target object 14 (block 104). The
spray coating device 12 may be configured for the identified target object 14 and
selected fluid 40 (block 106). As the spray coating device 12 is engaged, an atomized
spray of the selected fluid 40 is created (block 108). The spray coating device 12
may then apply a coating of the atomized spray to the desired surface of the target
object 14 (block 110). The applied coating is then cured and/or dried (block 112).
If an additional coating of the selected fluid 40 is requested at a query block 114,
then the process 100 proceeds through blocks 108, 110, and 112 to provide another
coating of the selected fluid 40. If an additional coating of the selected fluid is
not requested at query block 114, then the process 100 proceeds to a query block 116
to determine whether a coating of a new fluid is needed. If a coating of a new fluid
is requested at query block 116, then the process 100 proceeds through blocks 104,
106, 108, 110, 112, and 114 using a new selected fluid for the spray coating. If a
coating of a new fluid is not requested at query block 116, then the process 100 is
finished (block 118).
[0017] A perspective view of an exemplary embodiment of a spray device 200 for use in the
system 10 and process 100 is illustrated in FIG. 3. The spray device 200 includes
a rotary atomizer 202 and an electrostatic charge generator 204. The rotary atomizer
202 includes at its front a bell cup 206 having an atomizing edge 208 and a flow surface
210. As mentioned above and discussed in detail below, the flow surface 210 advantageously
includes a generally parabolic flow surface, as opposed to a substantially or entirely
conical flow surface. A splash plate 212 is disposed within the bell cup 206. The
electrostatic charge generator 204 includes a high voltage ring 214, high voltage
electrodes 216, and a connector 218 for connection to a power source. A neck 220 of
the spray device 200 includes at its distal end air and fluid inlet tubes and a high
voltage cable inlet. FIGS. 4 and 5 are front and side views, respectively, of an embodiment
of the spray device 200 of FIG. 3.
[0018] FIG. 6 is a cross-sectional view of an embodiment of the spray device 200 taken along
line 6-6 of FIG. 4. The rotary atomizer 202 includes an atomizer spindle 222 and a
spindle shaft 224. An air turbine rotates the spindle shaft 224 within the spindle
222. The bell cup 206 is coupled to a proximal end of the spindle shaft 224 such that
rotation of the spindle shaft 224 also rotates the bell cup 206. When fluid enters
the rotating bell cup 206, the fluid travels along the flow surface 210 (e.g., curved,
parabolic, or substantially continuously changing) and is atomized into fluid particles
as it leaves the atomizing edge 208.
[0019] A fluid tube 226 is disposed within the spindle shaft 224 for supplying fluids, such
as the desired coating fluid 40, to the bell cup 206. The illustrated fluid tube 226
is not coupled to the spindle shaft 224 and does not rotate with respect to the spray
device 200. One or more fluid passageways 228 may be disposed within the fluid tube
226 and may extend to one or more fluid supplies. In some instances, it may be desirable
to clean the bell cup 206 without purging the system. Accordingly, the fluid passageways
226 may include separate passageways for the coating fluid 40 and a solvent. In addition,
a solvent nozzle 230 is located adjacent to the bell cup 206 and is configured to
direct a spray of cleaning solvent to the exterior of the bell cup 206. A fluid valve
232 is disposed within the coating fluid passageway 228 and is configured to selectively
enable flow of the coating fluid 40 when air is supplied to the air turbine. That
is, the valve 232 opens when rotation of the spindle shaft 224 and the bell cup 206
is activated.
[0020] Air is supplied to the turbine via one or more air passageways 234. The air passageways
234 also supply air to shaping air jets 236. The shaping air jets 236 are configured
to direct the fluid particles toward the target object 14 as the particles leave the
atomizing edge 208 of the bell cup 206. In addition, the high voltage electrodes 216
are configured to generate a strong electrostatic field around the bell cup 206. This
electrostatic field charges the atomized fluid particles such that the particles are
attracted to the grounded target object 14. The high voltage electrodes 216 are energized
via the high voltage ring 214. The connector 218 is configured to couple the high
voltage ring 214 to a high voltage cable. The high voltage cable may exit the neck
220 at an opening 240 to couple with the connector 218.
[0021] FIG. 7 is a close-up cross-sectional view of an embodiment of the spray coating device
200 taken along line 7-7 of FIG. 6. A fluid tip 242 is connected to a proximal end
of the fluid tube 226. One or more fluid inlets 244 in the fluid tip 242 are connected
to the one or more fluid passageways 228 in the fluid tube 226. Fluid exits the tip
242 at a fluid outlet 246 and impacts a rear surface 248 of the splash plate 212.
The rear surface 248 of the splash plate 212 directs the fluid radially outward toward
the flow surface 210. As the bell cup 206 rotates, the fluid travels along the flow
surface 210 to the atomizing edge 208. As discussed further below, the flow path between
the rear surface 248 of the splash plate 212 and the flow surface 210 (e.g., curved,
parabolic, or substantially continuously changing) may converge the fluid flow that
is flowing toward the edge 208, thereby reducing the potential for low pressure zones,
clogging, and so forth. Thus, the converging flow may ensure that the spray coating
device 200 remains clean, thereby reducing downtime for cleaning or repair due to
debris buildup.
[0022] In one embodiment, the atomizing edge 208 may include serrations 250, as illustrated
in FIG. 8. As the bell cup 206 rotates, fluid travels along the flow surface 210 generally
in the direction of arrows 252. As the fluid reaches a tapered end 254 of the serrations
250, separate fluid paths 256 are formed between the serrations 250. The serrations
250 may increase in width and height away from the tapered ends 254, decreasing the
width of the fluid paths 256. As a result of the serrations 250, the fluid may tend
to leave the edge 208 of the bell cup 206 traveling generally in a direction along
the fluid paths 256. Other structures may also be utilized, such as, for example,
ridges or grooves. Moreover, as mentioned above, the curved geometry (e.g., generally
parabolic) of the flow surface 210 may accelerate the fluid flow and increase the
force applied to the fluid in the path toward the edge 208. As a result, the increased
acceleration and force on the fluid flow may improve the effectiveness of the serrations
250, which then improves atomization, color matching, and so forth.
[0023] Referring now to FIG. 9, if the bell cup 206 does not have a sufficient rotational
velocity, fluid may enter the bell cup 206 at a greater rate than it can be dispersed.
Accordingly, there is provided a flow cavity 258 having holes 260 which are in fluid
communication with the exterior of the bell cup 206 via channels 262. Excess fluid
exiting the fluid outlet 246 may travel to the flow cavity 258 and out of the bell
cup 206 rather than backing up in the fluid tube 226.
[0024] In the exemplary embodiment illustrated in FIG. 9, the flow surface 210 of the bell
cup 206 extends from a central opening 263 to the atomizing edge 208. The illustrated
flow surface 210 has a curved shape, which is a generally parabolic shape. That is,
the flow surface 210 may be defined by a parabolic curve rotated about a center axis
264. However, a variety of other curved surfaces also may be used for the flow surface
210 of the bell cup 206. It should be noted that the flow surface 210 is at least
partially, substantially, or entirely curved, but is not substantially or entirely
conical. For example, the flow surface 210 may be 10, 20, 30, 40, 50, 60, 70, 80,
90, 95, or 100 percent curved in a path extending between the central opening 263
and the edge 208. The curved geometry, e.g., parabolic, may be defined as a single
continuous curve, a compounded curve, a series of curves in steps one after another
(e.g., stepwise curve), and so forth. For example, each step may be less than 1, 2,
3, 4, 5, 6, 7, 8, 9, 10, or possibly a greater percent of the distance between the
opening 263 and the edge 208.
[0025] In certain embodiments, an angle of the flow surface 210 relative to the central
axis 264 decreases progressively from the center of the bell cup 206 to the atomizing
edge 208. This angle decrease can be seen in angles α and β, defined by lines 266
and 268, respectively, with relation to the center axis 264. The line 266 is tangential
to the flow surface 210 near the splash plate 212, and the line 268 is tangential
to the flow surface 210 near the atomizing edge 208. The curved geometry (e.g., parabolic)
of the flow surface 210 provides a greater surface area as compared to traditional
bell cups (e.g., conical) for a given bell cup diameter. This improved surface area
provides additional dehydration surface for color matching of waterborne coatings
by affording capability for higher wet solids content. In addition, the parabolic
flow surface 210 results in increasing force on the fluid as it travels to the atomizing
edge 208. This increasing force enables the fluid to leave the atomizing edge 208
at a greater velocity than in traditional bell cups. In addition, in bell cups with
serrations 250 at or near the atomizing edge 208, the increasing force enables the
fluid to flow through the serrations 250 at a greater velocity. The curved flow surface
210 may also result in a thicker sheet of coating at the atomizing edge 208, therefore
the curve of the parabola may be determined by balancing the desired sheet thickness
against dehydration and fluid velocity requirements. The parabolic flow surface 210
may be manufactured in a stepwise manner such that each step is angled in relation
to the previous step. That is, the flow surface 210 may be a number of stepwise surfaces
having variably changing angles with respect to the center axis 264.
[0026] In addition, the splash plate 212 and bell cup 206 are designed such that there is
a converging annular passageway 269 between the rear surface 248 and the flow surface
210. The convergence of the fluid flow may be a constant rate of convergence or it
may be an increasing rate of convergence in various embodiments of the spray coating
device. As illustrated, a distance 270 near the center axis 264 between the rear surface
248 and the flow surface 210 is greater than a distance 272 away from the center axis
264 between the rear surface 248 and the flow surface 210. This convergence results
in an accelerating fluid flow through the annular passageway. The acceleration may
be a constant rate of acceleration or it may be an increasing rate of acceleration.
In addition, in the illustrated embodiment, there are no flat sections on either the
flow surface 210 or the rear surface 248, such that there are no low-pressure cavities
in which fluid and/or particulate matter may be trapped. As a result, the coating
fluid may be applied at a generally even velocity, and the bell cup 206 may be cleaned
more effectively than a traditional bell cup. The splash plate 212 further includes
small holes 274 through which fluid may flow. A small amount of fluid may seep through
the holes 274 to wet a front surface 276 of the splash plate 212 so that specks of
coating fluid do not dry on the splash plate 212 and contaminate the applied coating.
[0027] A more detailed view of the splash plate 212 is illustrated in FIG. 10. The splash
plate 212 includes two sections, a disc section 278 and an insert section 280. The
sections 278 and 280 are held together by connectors 282. The connectors 282 may include,
for example, pins or screws. The insert section 280 is configured to be inserted into
the central opening 263 in the bell cup 206. A locking ring 284 secures the splash
plate 212 to the bell cup 206.
[0028] A similar embodiment of the bell cup is illustrated in FIG. 11. In a bell cup 286,
the generally parabolic flow surface 210 extends to a flip edge 288 which extends
to the atomizing edge 208. A junction region 289 connects the flow surface 210 to
the flip edge 288. An angle γ is defined by a line 290 tangential to the flip edge
288 and the central axis 264. As can be seen in FIG. 11, the angle γ is significantly
smaller than the angle β. In addition, the difference between the angles P and γ is
much larger than the difference between the angles α and β. This is due to a greater
curvature in the junction region 289 than in the flow surface 210. The flip edge 288
may have a constant angle relative to the center axis 264 or may have a progressively
decreasing angle similar to the flow surface 210. As fluid reaches the junction region
289, the increased curvature accelerates the fluid at a greater rate as compared to
the flow surface 210. Accordingly, fluid may leave the atomizing edge 208 with a greater
velocity when the flip edge 288 is present, as in the bell cup 286, than when the
flip edge is not present, as in the bell cup 206 of FIG. 9.
[0029] FIGS. 12 and 13 illustrate alternative embodiments of the bell cup and splash plate.
A cross-sectional view of a bell cup 292 and a splash plate 294 are illustrated in
FIG. 12. The bell cup 292 has a generally parabolic flow surface 296. A rear surface
298 of the splash plate 294 has a generally concave shape from a center point 300
to an edge 302. As with the embodiment illustrated in FIG. 9, the splash plate 294
and the bell cup 292 are configured such that the rear surface 298 and the flow surface
296 converge in the flow path away from the center point 300 of the splash plate 294.
In addition, a distance 304 between the edge 302 of the splash plate 294 and the flow
surface 296 is greater than the distance 272 in FIG. 9, allowing for a greater flow
rate of fluid. In a similar embodiment of the bell cup, illustrated in FIG. 13, a
bell cup 306 has a flip edge 308.
[0030] While only certain features of the invention have been illustrated and described
herein, many modifications and changes will occur to those skilled in the art. It
is, therefore, to be understood that the appended claims are intended to cover all
such modifications and changes.
1. A spray coating device (12), comprising a bell cup (206, 286, 292, 306) having a generally
parabolic flow surface (210, 296) and a flip edge (288, 308) between the generally
parabolic flow surface (210, 296) and an outer edge (208) of the bell cup (206, 286,
292, 306),
characterized in that the flip edge (288, 308) has an angle (γ) discontinuous from the generally parabolic
flow surface (210, 296).
2. The device (12) of claim 1, wherein the generally parabolic flow surface (210, 296)
is configured to improve color matching.
3. The device (12) of claim 1, comprising a rotary atomizer (202) having the bell cup
(206, 286, 292, 306).
4. The device (12) of claim 1, comprising a splash plate (212, 294) disposed adjacent
the generally parabolic flow surface (210, 296).
5. The device (12) of claim 4, wherein the splash plate (210, 296) and the generally
parabolic flow surface (210, 296) define a converging fluid passageway (269).
6. The device (12) of claim 5, wherein the converging fluid passageway (269) is configured
to accelerate a flow of fluid therethrough.
7. The device (12) of claim 4, wherein a rear surface (248) of the splash plate (212,
294) and the generally parabolic flow surface (210, 296) do not comprise flat surfaces
in a space between the splash plate (212, 294) and the generally parabolic flow surface
(210, 296).
8. The device (12) of claim 1, wherein the generally parabolic flow surface (210, 296)
comprises a plurality of stepwise surfaces having variably changing angles with respect
to a central axis (264) of the bell cup (206, 286, 292, 306).
9. The device (12) of claim 1, wherein the generally parabolic flow surface (210, 296)
comprises a surface defined by a revolution of a parabolic curve about a central axis
(264) of the bell cup (206, 286, 292, 306).
10. The device (12) of claim 1, wherein the generally parabolic flow surface (210, 296)
comprises a surface area greater than a generally conical flow surface.
11. The device (12) of claim 1, wherein the generally parabolic flow surface (210, 296)
is configured to accelerate a flow rate of a fluid thereon.
1. Sprühbeschichtungsvorrichtung (12), umfassend eine Zerstäuberglocke (206, 286, 292,
306) mit einer allgemein parabolischen Strömungsfläche (210, 296) und einer Klappkante
(288, 308) zwischen der allgemein parabolischen Strömungsfläche (210, 296) und einem
Außenrand (208) der Zerstäuberglocke (206, 286, 292, 306), dadurch gekennzeichnet, dass die Klappkante (288, 308) einen Winkel (γ) aufweist, der von der allgemein parabolischen
Strömungsfläche (210, 296) diskontinuierlich ist.
2. Vorrichtung (12) nach Anspruch 1, wobei die allgemein parabolische Strömungsfläche
(210, 296) dazu ausgelegt ist, Farbabstimmung zu verbessern.
3. Vorrichtung (12) nach Anspruch 1, umfassend einen rotierenden Zerstäuber (202), der
die Zerstäuberglocke (206, 286, 292, 306) aufweist.
4. Vorrichtung (12) nach Anspruch 1, umfassend eine Spritzschutzplatte (212, 294), die
neben der allgemein parabolischen Strömungsfläche (210, 206) angeordnet ist.
5. Vorrichtung (12) nach Anspruch 4, wobei die Spritzschutzplatte (210, 296) und die
allgemein parabolische Strömungsfläche (210, 296) einen konvergierenden Fluiddurchgang
(269) definieren.
6. Vorrichtung (12) nach Anspruch 5, wobei der konvergierende Fluiddurchgang (269) dazu
ausgelegt ist, einen Durchfluss von Fluid durch ihn hindurch zu beschleunigen.
7. Vorrichtung (12) nach Anspruch 4, wobei eine Rückseite (248) der Spritzschutzplatte
(212, 294) und der allgemein parabolischen Strömungsfläche (210, 296) keine flachen
Oberflächen in einem Raum zwischen der Spritzschutzplatte (212, 294) und der allgemein
parabolischen Strömungsfläche (210, 296) umfassen.
8. Vorrichtung (12) nach Anspruch 1, wobei die allgemein parabolische Strömungsfläche
(210, 296) eine Vielzahl von stufenweisen Oberflächen mit sich variabel ändernden
Winkeln bezüglich einer Mittelachse (264) der Zerstäuberglocke (206, 286, 292, 306)
umfasst.
9. Vorrichtung (12) nach Anspruch 1, wobei die allgemein parabolische Strömungsfläche
(210, 296) eine Oberfläche umfasst, die durch eine Umdrehung einer parabolischen Kurve
um eine Mittelachse (264) der Zerstäuberglocke (206, 286, 292, 306) definiert wird.
10. Vorrichtung (12) nach Anspruch 1, wobei die allgemein parabolische Strömungsfläche
(210, 296) eine Fläche umfasst, die größer als eine allgemein konische Strömungsfläche
ist.
11. Vorrichtung (12) nach Anspruch 1, wobei die allgemein parabolische Strömungsfläche
(210, 296) dazu ausgelegt ist, eine Strömungsrate von Fluid darauf zu beschleunigen.
1. Dispositif (12) de couchage par aspersion comprenant une cuvette (206, 286, 292, 306)
en cloche comportant une surface d'écoulement (210, 296) dans l'ensemble parabolique
et un bord de retournement (288, 308) entre la surface d'écoulement (210, 296) dans
l'ensemble parabolique et un bord extérieur (208) de la cuvette (206, 286, 292, 306)
en cloche,
caractérisé en ce que le bord de retournement (288, 308) fait un angle (γ) en discontinuité de la surface
d'écoulement (210, 296) dans l'ensemble parabolique.
2. Dispositif (12) selon la revendication 1, dans lequel la surface d'écoulement (210,
296) dans l'ensemble parabolique est configurée pour améliorer l'égalisation des couleurs.
3. Dispositif (12) selon la revendication 1, comprenant un pulvérisateur centrifuge (202)
comportant la cuvette (206, 286, 292, 306) en cloche.
4. Dispositif (12) selon la revendication 1, comprenant une plaque antiéclaboussures
(212, 294) disposée tout à côté de la surface d'écoulement (210, 296) dans l'ensemble
parabolique.
5. Dispositif (12) selon la revendication 4, dans lequel la plaque antiéclaboussures
(210, 296) et la surface d'écoulement (210, 296) dans l'ensemble parabolique délimitent
une voie de passage (269) convergente de fluide.
6. Dispositif (12) selon la revendication 5, dans lequel la voie de passage (269) convergente
de fluide est configurée pour accélérer un écoulement de fluide à travers elle.
7. Dispositif (12) selon la revendication 4, dans lequel la surface arrière (248) de
la plaque antiéclaboussures (212, 294) et la surface d'écoulement (210, 296) dans
l'ensemble parabolique ne comprennent pas de surfaces plates dans l'espace entre la
plaque antiéclaboussures (212, 294) et la surface d'écoulement (210, 296) dans l'ensemble
parabolique.
8. Dispositif (12) selon la revendication 1, dans lequel la surface d'écoulement (210,
296) dans l'ensemble parabolique comprend une pluralité de surfaces en escalier faisant
avec l'axe central (264) de la cuvette (206, 286, 292, 306) en cloche des angles se
modifiant variablement.
9. Dispositif (12) selon la revendication 1, dans lequel la surface d'écoulement (210,
296) dans l'ensemble parabolique comprend une surface définie par la révolution d'une
courbe parabolique autour de l'axe central (264) de la cuvette (206, 286, 292, 306)
en cloche.
10. Dispositif (12) selon la revendication 1, dans lequel la surface d'écoulement (210,
296) dans l'ensemble parabolique comprend une superficie supérieure à celle d'une
surface d'écoulement dans l'ensemble conique.
11. Dispositif (12) selon la revendication 1, dans lequel la surface d'écoulement (210,
296) dans l'ensemble parabolique est configurée pour accélérer le débit d'un fluide
sur elle.