Technical Field
[0001] The present invention relates to a martensitic stainless steel seamless pipe for
oil country tubular goods, and in more particular relates to a seamless steel pipe
for oil country tubular goods which has a high strength, such as a yield strength
of 110 ksi (758 MPa) or more, and a superior low temperature toughness and to a method
for manufacturing the martensitic stainless steel seamless pipe.
Background Art
[0002] In consideration of a steep rise in crude oil prices and depletion of petroleum resources
to be expected in near future, in recent years, for example, deep oil wells; oil wells
and gas wells with a severe corrosive environment containing carbon dioxide, chlorine
ions, and the like; and oil wells with a severe drilling environment, such as in a
cold district or on a sea bed, to which attention has not been paid in the past, have
been aggressively developed. Oil country tubular goods used in the environments as
described above are required to include a material which simultaneously has a high
strength, a superior corrosion resistance, and also a superior toughness.
[0003] Heretofore, in oil wells and gas wells with an environment containing carbon dioxide
CO
2, chlorine ions Cl
-, and the like, as oil country tubular goods used for drilling operation, a 13% Cr
martensitic stainless steel pipe has been frequently used.
[0004] For example, in Patent Document 1, martensitic stainless steel suitably used for
oil country tubular goods has been proposed which contains 0.01% to 0.1% of C, 9%
to 15% of Cr, and 0.1% or less of N, and which has a high toughness even though having
a relatively high C content and a high strength. According to a technique disclosed
in Patent Document 1, when the amount of carbides present in prior-austenite grain
boundaries is decreased to 0.5 volume percent or less, the maximum minor axis of the
carbides is set to 10 and 200 nm, the ratio between an average Cr concentration and
an average Fe concentration in the carbides is set to 0.4 or less, a M
23C
6 type carbide is suppressed from being precipitated, and a M
3C type carbide is positively precipitated, the toughness can be significantly improved.
In order to control the structure and the composition of the carbides described above
in a desired range, according to the technique disclosed in Patent Document 1, air
cooling (spontaneous cooling) is performed after hot working, air cooling (spontaneous
cooling) is performed after a solution treatment, or following air cooling (spontaneous
cooling) performed after a solution treatment, tempering is performed at a low temperature
of 450°C or less.
Patent Document 1: Japanese Unexamined Patent Application Publication No. 2002-363708
Disclosure of Invention
[0005] However, according to the technique disclosed in Patent Document 1, when only air
cooling (spontaneous cooling) is performed after hot rolling, or when only air cooling
(spontaneous cooling) is performed after a solution treatment, there has been a problem
in that a desired strength of a 110 ksi grade of yield strength (758∼862 MPa), and
a superior low temperature toughness cannot be simultaneously obtained. In addition,
in order to ensure a strength of a 110 ksi grade of yield strength by the technique
disclosed in Patent Document 1, the C content must be set to 0.01 mass percent or
more. However, when the C content is set to 0.01 mass percent or more, the low temperature
toughness is degraded, and a superior low temperature toughness having a fracture
transition temperature of -60°C or less cannot be disadvantageously ensured. In addition,
when the technique disclosed in Patent Document 1 is applied to a steel pipe so as
to perform low temperature tempering at 450°C or less, a working stress is generated
by correction performed immediately after the finish of heating of the tempering treatment,
and there has been a problem in that variation of steel pipe characteristics is increased.
The present invention is made to solve the related technical problems described above,
and an object of the present invention is to propose a seamless steel pipe for oil
country tubular goods which simultaneously has a high strength of a 110 ksi grade
of yield strength and a superior low temperature toughness and a stable method for
manufacturing the seamless steel pipe. In addition, the "superior low temperature
toughness" of the present invention indicates the case in which the fracture transition
temperature vTrs in a Charpy impact test is -60°C or less.
[0006] In order to achieve the object described above, the inventors of the present invention
carried out an intensive research on the influences of component compositions and
heat treatment conditions upon the change in toughness with an increase in strength
of a 13 Cr martensitic stainless steel pipe. As a result, it was found that in a component
system in which the C content is controlled to be less than 0.010 mass percent, the
Cr content is set to a relatively low content, such as approximately 11% of Cr, and
the Ni content is also set to a relatively low content, such as 4.0% or less, after
a quenching treatment is performed, when an appropriate tempering treatment is performed
in which heating is performed to a tempering temperature in the range of more than
450°C to 550°C, and cooling is then performed, even if Mo is not added, a high strength
of a 110 ksi grade of yield strength can be ensured, and a high toughness having a
vTrs of -60°C or less can also be obtained. First, the results of fundamental experiments
performed by the inventors of the present invention will be described.
[0007] After a quenching treatment (810°C×15 minutes) was performed on a seamless steel
pipe having a composition containing on a mass percent basis, 0.008% of C, 0.12% of
Si, 1.14% of Mn, 0.019% of P, 0.001% of S, 0.04% of Al, 10.9% of Cr, 2.3% of Ni, 0.5%
of Cu, 0.01% of N, and the balance being Fe, a tempering treatment was then performed
in such a way that heating was performed to a temperature in the range of 425°C to
575°C, and spontaneous cooling was then performed. In addition, in the cooling of
the tempering treatment, a correctional treatment was performed. A tensile test and
a Charpy impact test were performed on the obtained seamless steel pipe, so that tensile
characteristics (yield strength YS, and tensile strength TS) and the low temperature
toughness (fracture transition temperature vTrs) were measured. The obtained results
are shown in Fig. 1. From Fig. 1, according to this component system, it is found
that when tempering is performed at a temperature in the range of more than 450°C
to 550°C after a quenching treatment, a high toughness and a high strength can be
simultaneously obtained. That is, it is found that even if a 11% Cr-2% Ni composition
is used, when tempering is performed at a temperature in the range of more than 450°C
to 550°C after a quenching treatment, a high toughness having a vTrs of -60°C or less
and a high strength of a YS 110 ksi grade can be stably ensured. Based on the above
findings, intensive researches were further carried out, and as a result, the present
invention was made. That is, the summary of the present invention are as follows.
- (1) A martensitic stainless steel seamless pipe for oil country tubular goods comprises:
a composition which contains on a mass percent basis, less than 0.010% of C, 1.0%
or less of Si, 0.1% to 2.0% of Mn, 0.020% or less of P, 0.010% or less of S, 0.10%
or less of Al, 10% to 14% of Cr, 0.1% to 4.0% of Ni, 0.05% or less of N, and the balance
being Fe and inevitable impurities. The martensitic stainless steel seamless pipe
simultaneously has a high strength of a 110 ksi grade of yield strength and a superior
low temperature toughness having a fracture transition temperature vTrs of -60°C or
less in a Charpy impact test.
- (2) In the martensitic stainless steel seamless pipe for oil country tubular goods
according to the above (1), the composition further contains on a mass percent basis,
at least one selected from the group consisting of 2.0% or less of Cu and 2.0% or
less of Mo.
- (3) In the martensitic stainless steel seamless pipe for oil country tubular goods
according to the above (1) or (2), the composition further contains on a mass percent
basis, at least one selected from the group consisting of 0.10% or less of V, 0.10%
or less of Nb, and 0.10% or less of Ti.
- (4) A method for manufacturing a martensitic stainless steel seamless pipe for oil
country tubular goods which simultaneously has a high strength of a 110 ksi grade
of yield strength and a superior low temperature toughness, comprises: performing
a quenching treatment on a stainless steel seamless pipe having a composition which
contains on a mass percent basis, less than 0.010% of C, 1.0% or less of Si, 0.1%
to 2.0% of Mn, 0.020% or less of P, 0.010% or less of S, 0.10% or less of Al, 10%
to 14% of Cr, 0.1% to 4.0% of Ni, 0.05% or less of N, and the balance being Fe and
inevitable impurities in which after heating is performed to a heating temperature
for quenching equivalent to or more than the Ac3 transformation point, cooling is performed from the heating temperature for quenching
to a temperature range of 100°C or less at a cooling rate equivalent to or more than
that of air cooling; and performing a tempering treatment in which following the quenching
treatment, heating is performed to a tempering temperature in the range of more than
450°C to 550°C, and cooling is then performed.
- (5) In the method for manufacturing a martensitic stainless steel seamless pipe for
oil country tubular goods according to the above (4), the composition further contains
on a mass percent basis, at least one selected from the group consisting of 2.0% or
less of Cu and 2.0% or less of Mo.
- (6) In the method for manufacturing a martensitic stainless steel seamless pipe for
oil country tubular goods according to the above (4) or (5), the composition further
contains on a mass percent basis, at least one selected from the group consisting
of 0.10% or less of V, 0.10% or less of Nb, and 0.10% or less of Ti.
- (7) In the method for manufacturing a martensitic stainless steel seamless pipe for
oil country tubular goods according to one of the above (4) to (6), in the cooling
of the tempering treatment, a correctional treatment is performed in a temperature
range of 400°C or more.
[0008] According to the present invention, a seamless steel pipe for oil country tubular
goods which simultaneously has a high strength of a 110 ksi grade of yield strength
and a superior low temperature toughness having a fracture transition temperature
vTrs of -60°C or less can be easily and also stably manufactured, and significant
industrial advantages can be obtained.
Brief Description of Drawings
[0009]
[Fig. 1]
Fig. 1 is a graph showing the relationship of the tempering temperature with the yield
strength YS, tensile strength TS, and fracture transition temperature vTrs.
Best Modes for Carrying Out the Invention
[0010] First, a method for manufacturing a seamless steel pipe for oil country tubular goods
will be described. In the present invention, as a starring material, a stainless steel
seamless pipe is used which has a composition containing less than 0.010% of C, 1.0%
or less of Si, 0.1% to 2.0% of Mn, 0.020% or less of P, 0.010% or less of S, 0.10%
or less of Al, 10% to 14% of Cr, 0.1% to 4.0% of Ni, 0.05% or less of N, and the balance
being Fe and inevitable impurities.
[0011] In addition, hereinafter, "mass percent" is simply represented by "%". First, the
reasons for limiting the composition of the starting material will be described.
C: less than 0.010%
[0012] C is an important element relating to the strength of martensitic stainless steel,
and in order to ensure a desired strength, the content is preferably 0.003% or more;
however, when the content is 0.010% or more, the toughness and also the corrosion
resistance are liable to be degraded. Hence, in the present invention, the C content
is limited to less than 0.010%. In addition, in order to stably ensure the strength
and the toughness, the content is preferably in the range of 0.003% to 0.008%.
Si: 1.0% or less
[0013] Si is an element functioning as a deoxidizing agent in a normal steelmaking process,
and in the present invention, the content is preferably 0.1% or more; however, when
the content is more than 1.0%, the toughness is degraded, and hot workability is also
degraded. Hence, the Si content is limited to 1.0% or less. In addition, the content
is preferably in the range of 0.1% to 0.3%.
Mn: 0.1% to 2.0%
[0014] Mn is an element to increase the strength, and in order to ensure a strength necessary
as a steel pipe for oil country tubular goods, the content must be 0.1% or more in
the present invention; however, when the content is more than 2.0%, the toughness
is adversely influenced. Hence, the Mn content is limited in the range of 0.1% to
2.0%. In addition, the content is preferably in the range of 0.5% to 1.5%.
P: 0.020% or less
[0015] P is an element to degrade the corrosion resistance, such as CO
2 corrosion resistance, and is preferably decreased as small as possible in the present
invention; however, an excessive decrease may cause an increase in cost. As the range
in which the corrosion resistance, such as CO
2 corrosion resistance, is not degraded and in which the decrease can be industrially
performed at a relatively low cost, the P content is limited to 0.020% or less. In
addition, the content is preferably 0.015% or less.
S: 0.010% or less
[0016] S is an element to considerably degrade the hot workability in a pipe manufacturing
process and is preferably decreased as small as possible; however, when the content
is decreased to 0.010% or less, pipe manufacturing can be performed by a normal process,
and hence the S content is limited to 0.010% or less. In addition, the content is
preferably 0.003% or less.
Al: 0.10% or less
[0017] Al is an element having a strong deoxidizing function, and in order to obtain this
effect, the content is preferably 0.001% or more; however, when the content is more
than 0.10%, the toughness is adversely influenced. Hence the Al content is limited
to 0.10% or less. In addition, the content is preferably 0.05% or less.
Cr: 10% to 14%
[0018] Cr is an element to improve the corrosion resistance by forming a passivation film
and is also an element to particularly contribute to an effective improvement in CO
2 corrosion resistance and resistance to CO
2 stress corrosion cracking. When the content is 10% or more, corrosion resistance
required for oil country tubular goods can be ensured, and hence the lower limit is
set to 10% in the present invention. On the other hand, when the content is large,
such as more than 14%, since ferrite is easily generated, a large amount of an expensive
austenite generation element must be added in order to stably ensure a martensitic
phase or to prevent degradation of the hot workability, so that economical problems
may arise. Hence, the Cr content is limited in the range of 10% to 14%. In addition,
in order to ensure more stable microstructure and hot workability, the content is
preferably in the range of 10.5% to 11.5%.
Ni: 0.1% to 4.0%
[0019] Ni has a function to strengthen a passivation film and is an element to improve the
corrosion resistance, such as CO
2 corrosion resistance. In order to obtain the effect as described above, the content
must be 0.1% or more. On the other hand, when the content is more than 4.0%, the improvement
effect is saturated, and as a result, a manufacturing cost is inevitably increased.
Hence, the Ni content is limited in the range of 0.1% to 4.0%. In addition, the content
is preferably in the range of 1.5% to 3.0%.
N: 0.05% or less
[0020] N is an element to significantly improve pitting resistance, and when the content
is 0.003% or more, the effect described above becomes significant. On the other hand,
when the content is more than 0.05%, various nitrides are formed, and as a result,
the toughness is degraded. Hence, the N content is limited to 0.05% or less. In addition,
the content is preferably in the range of 0.01% to 0.02%.
[0021] Although the components described above are basic components of the starting material,
according to the present invention, besides those basic components described above,
at least one selected from the group consisting of 2.0% or less of Cu and 2.0% or
less of Mo and/or at least one selected from the group consisting of 0.10% or less
of V, 0.10% or less of Nb, and 0.10% or less of Ti may also be contained.
[0022] At least one selected from the group consisting of 2.0% or less of Cu and 2.0% or
less of Mo
[0023] Cu and Mo are elements each having a function to improve the corrosion resistance
and, whenever necessary, at least one of them may be selected and contained.
[0024] Cu is an element having a function to improve the pitting resistance by strengthening
a passivation film, and in order to obtain the effect as described above, the content
is preferably 0.2% or more. On the other hand, when the content is more than 2.0%,
Cu is partly precipitated, and as a result, the toughness is degraded. Hence, when
Cu is contained, the content thereof is preferably limited to 2.0% or less. In addition,
more preferably, the content is in the range of 0.2% to 1.0%.
[0025] In addition, Mo is an element having a function to increase the resistance against
pitting caused by Cl
-, and in order to obtain the above effect, the content is preferably 0.2% or more.
On the other hand, when the content is more than 2.0%, the strength is not only decreased,
but a material cost is also increased. Hence, the Mo content is preferably limited
to 2.0% or less. In addition, more preferably, the content is in the range of 0.2%
to 1.0%.
[0026] At least one selected from the group consisting of V: 0.10% or less, Nb: 0.10% or
less, and Ti: 0.10% or less
V, Nb, and Ti are components to increase the strength, and whenever necessary, at
least one of them may be selected and contained.
[0027] In order to obtain the effect as described above, at least one of 0.02% or more of
V, 0.01% or more of Nb, and 0.02% or more of Ti is preferably contained. On the other
hand, when at least one of more than 0.10% of V, more than 0.10% of Nb, and more than
0.10% of Ti is contained, the toughness is degraded. Hence, when being contained,
the contents of V, Nb, and Ti are each preferably limited to 0.10% or less. In addition,
more preferably, the V content is 0.02% to 0.05%, the Nb content is 0.01% to 0.05%,
and the Ti content is 0.02% to 0.05%.
[0028] The balance other than those components described above contains Fe and inevitable
impurities. In addition, as the inevitable impurities, 0.010% or less of O may be
contained.
[0029] In the present invention, although a method for manufacturing a starting material
having the above composition is not particularly limited, it is preferable that after
molten steel having the above composition is formed by a commonly known steelmaking
method, for example, using a converter, an electrical furnace, a vacuum melting furnace,
and the like, a steel pipe material, such as a billet, be formed by a common method,
such as a continuous casting method, or an ingot-making and blooming method. Subsequently,
the steel pipe material is heated and is processed by hot working using a common Mannesmann-plug
mill type or Mannesmann-mandrel mill type manufacturing process to form a seamless
steel pipe having a desired dimension, and this seamless steel pipe is preferably
used as the starting material. In addition, a seamless steel pipe may also be manufactured
by press type hot extrusion. In addition, after the pipe is formed, the seamless steel
pipe is preferably cooled to room temperature at a cooling rate equivalent to or more
than that of air cooling.
[0030] The starting material (seamless steel pipe) is first processed by a quenching treatment.
[0031] The quenching treatment of the present invention is a treatment in which after re-heating
is performed to a heating temperature for quenching equivalent to or more than the
Ac
3 transformation point, cooling is performed from the heating temperature for quenching
to a temperature range of 100°C or less at a cooling rate equivalent to or more than
that of air cooling. As a result, a fine martensitic microstructure can be obtained.
When a heating temperature for quenching is less than the Ac
3 transformation point, since heating cannot be performed to the austenite single phase
region, and a sufficient martensitic microstructure cannot be obtained by subsequent
cooling, a desired strength cannot be ensured. Hence, the heating temperature for
quenching of the quenching treatment is limited to be equivalent to or more than the
Ac
3 transformation point. In addition, the heating temperature is preferably 950°C or
less. The cooling from the quenching heating temperature is performed to a temperature
range of 100°C or less at a cooling rate equivalent to or more than that of air cooling.
Since the starting material of the present invention has high hardenability, when
the cooling is performed to a temperature range of 100°C or less at a cooling rate
approximately equivalent to that of air cooling, a sufficiently quenched microstructure
(martensitic microstructure) can be obtained. In addition, a holding time at the heating
temperature for quenching is preferably set to 10 minutes or more in view of uniform
heating.
[0032] The seamless steel pipe processed by the quenching treatment is subsequently processed
by a tempering treatment. In the present invention, the tempering treatment is an
important treatment to ensure a superior low temperature toughness. The tempering
treatment of the present invention is defined as a treatment in which after heating
is performed to a tempering temperature in the range of more than 450°C to 550°C and
is maintained preferably for 30 minutes or more, cooling is performed preferably to
room temperature preferably at a cooling rate equivalent to or more than that of air
cooling. As a result, a seamless steel pipe which simultaneously has a high strength
of YS 110 ksi or more and a superior low temperature toughness having a vTrs of -60°C
or less can be obtained. When the tempering temperature is 450°C or less, since the
tempering is insufficient, the toughness is degraded, and as a result, a high strength
and a high toughness cannot be simultaneously obtained. On the other hand, when the
tempering temperature is more than 550°C, besides a decrease in strength, since the
grain boundaries become brittle, the intergranular fracture is liable to occur, and
the toughness is also degraded; hence, a high strength and a high toughness cannot
be simultaneously obtained. The tempering temperature is preferably in the range of
500°C to 550°C. In addition, in order to stably maintain the properties, the holding
time at the tempering temperature is preferably set to 30 minutes or more. In addition,
the cooling from the tempering temperature is preferably performed at a cooling rate
equivalent to or more than that of air cooling.
[0033] In addition, in the present invention, whenever necessary, a correction treatment
for correcting defect in pipe shape may be performed in the cooling of the tempering
treatment. The correction treatment is preferably performed in a temperature range
of 400°C or more. When the temperature of the correction treatment is less than 400°C,
a working strain is locally applied to the steel pipe when the correction treatment
is performed, and hence variation in mechanical characteristics is liable to be generated.
Hence, it is decided that the correction treatment is performed in a temperature range
of 400°C or more.
[0034] A seamless steel pipe manufactured by the above-described manufacturing method is
a martensitic stainless steel seamless pipe which has the composition described above
and which simultaneously has a high strength of a 110 ksi grade of yield strength
and a superior low temperature toughness having a fracture transition temperature
vTrs of - 60°C or less in a Charpy impact test. In addition, this martensitic stainless
steel seamless pipe has a microstructure including a tempered martensitic phase as
a primary phase. Hence, a steel pipe can be obtained which simultaneously has a desired
high strength and a desired high toughness and which also has a sufficient corrosion
resistance as oil country tubular goods.
Examples
[0035] After various types of molten steel having the compositions shown in Table 1 were
degassed, slabs were formed by a continuous casting method, and billets (size: 207
mm in diameter) were obtained by billet rolling of the slabs processed by re-heating,
so that steel-pipe materials were prepared. After the steel pipe materials were heated
and formed into pipes by hot working using a Mannesmann-type manufacturing process,
cooling was performed, so that seamless steel pipes (outside diameter: 177.8 mm, and
wall thickness: 12.7 mm) were obtained.
[0036] The seamless steel pipes thus obtained were subjected to a quenching treatment and
a tempering treatment, and were further subjected to a correction treatment whenever
necessary.
[0037] After API strip tensile specimens were obtained from the seamless steel pipes which
were subjected to the quenching treatment and the tempering treatment and were further
subjected to the correction treatment whenever necessary, a tensile test was performed,
so that the tensile characteristics (yield strength YS, and tensile strength TS) were
obtained.
[0038] In addition, V-notch test pieces (10 mm thick) in accordance with JIS Z 2242 standard
were obtained from the seamless steel pipes which were subjected to the quenching
treatment and the tempering treatment and were further subjected to the correction
treatment whenever necessary, a Charpy impact test was carried out to obtain the fracture
transition temperature vTrs and absorption energy vE
-60 at a temperature of -60°C, so that the toughness was evaluated. In addition, after
test pieces were obtained from 12 points along the circumference of each steel pipe
subjected to the correction treatment, a Charpy impact test was performed at a temperature
of -60°C, and the variation was evaluated from the average value (ave) and the minimum
value (min) of the absorption energy vE
-60.
[0039] In addition, corrosion test pieces having a thickness of 3 mm, a width of 25 mm,
and a length of 50 mm were formed from the steel pipes by machining, and a corrosion
test was performed.
[0040] The corrosion test was performed in such a way that the corrosion test pieces were
immersed for one week (168 hours) in a test solution, a 20%-NaCl aqueous solution
(solution temperature: 80°C, and a CO
2 gas environment at 30 bar pressure), which was placed in an autoclave. The weights
of the test pieces subjected to the corrosion test were measured, and corrosion rates
were obtained by calculating the weight loss before and after the corrosion test.
In addition, the surfaces of the test pieces subjected to the corrosion test were
observed with a loupe having a magnification of 10 to confirm the pitting generation.
As for the pitting, in the case in which at least one pit was observed, it was regarded
that pitting occurred, and in the other cases, it was regarded that no pitting occurred.
The obtained results are shown in Table 3.
[0041] According to the invention examples, a martensitic stainless steel seamless pipe
could be obtained which had a sufficient corrosion resistance as oil country tubular
goods and which simultaneously had a high strength of a 110 ksi grade of YS and a
superior low temperature toughness having a vTrs of -60°C or less. On the other hand,
according to the comparative examples out of the range of the present invention, since
the strength was not sufficient, or the low temperature toughness was degraded, desired
high strength and high toughness could not be ensured.
TABLE 1
| STEEL No. |
CHEMICAL COMPOSITION (mass%) |
REMARKS |
| C |
Si |
Mn |
P |
S |
Al |
Cr |
Ni |
N |
Cu, Mo |
V, Ti, Nb |
| A |
0.008 |
0.16 |
1.25 |
0.015 |
0.001 |
0.02 |
11.0 |
2.8 |
0.01 |
- |
- |
INVENTION EXAMPLE |
| B |
0.008 |
0.12 |
1.14 |
0.019 |
0.001 |
0.04 |
10.9 |
2.3 |
0.01 |
Cu:0.5 |
- |
INVENTION EXAMPLE |
| C |
0.008 |
0.15 |
1.31 |
0.018 |
0.001 |
0.03 |
11.1 |
2.8 |
0.03 |
Mo:0.6 |
- |
INVENTION EXAMPLE |
| D |
0.007 |
0.13 |
1.28 |
0.016 |
0.001 |
0.02 |
11.1 |
2.4 |
0.01 |
- |
V: 0.03 |
INVENTION EXAMPLE |
| E |
0.008 |
0.24 |
0.87 |
0.016 |
0.001 |
0.02 |
11.0 |
1.3 |
0.01 |
- |
Nb:0.03 |
INVENTION EXAMPLE |
| F |
0.008 |
0.15 |
1.72 |
0.015 |
0.001 |
0.03 |
13.2 |
3.5 |
0.01 |
- |
Ti:0.03 |
INVENTION EXAMPLE |
| G |
0.008 |
0.19 |
1.55 |
0.015 |
0.001 |
0.02 |
11.1 |
2.3 |
0.01 |
Cu:0.4 |
V:0.02,
Nb: 0.02 |
INVENTION EXAMPLE |
| H |
0.012 |
0.16 |
1.33 |
0.014 |
0.001 |
0.03 |
11.4 |
2.0 |
0.01 |
- |
- |
COMPARATIVE
EXAMPLE |
| I |
0.012 |
0.24 |
1.05 |
0.014 |
0.001 |
0.03 |
11.4 |
2.6 |
0.01 |
- |
V: 0.03 |
COMPARATIVE
EXAMPLE |
| J |
0.008 |
0.21 |
0.84 |
0.015 |
0.001 |
0.02 |
9.4 |
2.3 |
0.01 |
- |
- |
COMPARATIVE
EXAMPLE |
| K |
0.008 |
0.18 |
1.21 |
0.015 |
0.001 |
0.03 |
14.5 |
3.5 |
0.01 |
Cu:0.5 |
- |
COMPARATIVE
EXAMPLE |
TABLE 2
STEEL
PIPE
No. |
STEEL
No. |
COOLING AFTER
PIPE FORMATION |
QUENCHING TREATMENT |
TEMPERING TREATMENT |
CORRECTION TREATMENT |
REMARKS |
HEATING
TEMPERATURE |
COOLING |
COOLING
STOP
TEMPERATURE |
TEMPERING
TEMPERATURE |
COOLING |
COOLING
STOP
TEMPERATURE |
CORRECTION
TEMPERATURE |
| (°C) |
|
(°C) |
(°C) |
|
(°C) |
(°C) |
| 1 |
A |
AIR COOLING |
850 |
AIR COOLING |
25 |
510 |
AIR COOLING |
25 |
- |
INVENTION EXAMPLE |
| 2 |
B |
AIR COOLING |
810 |
AIR COOLING |
25 |
425 |
AIR COOLING |
25 |
385 |
COMPARATIVE EXAMPLE |
| 3 |
B |
AIR COOLING |
810 |
AIR COOLING |
25 |
450 |
AIR COOLING |
25 |
410 |
INVENTION EXAMPLE |
| 4 |
B |
AIR COOLING |
810 |
AIR COOLING |
25 |
475 |
AIR COOLING |
25 |
435 |
INVENTION EXAMPLE |
| 5 |
B |
AIR COOLING |
810 |
AIR COOLING |
25 |
500 |
AIR COOLING |
25 |
460 |
INVENTION EXAMPLE |
| 6 |
B |
AIR COOLING |
810 |
AIR COOLING |
25 |
525 |
AIR COOLING |
25 |
485 |
INVENTION EXAMPLE |
| 7 |
B |
AIR COOLING |
810 |
AIR COOLING |
25 |
550 |
AIR COOLING |
25 |
510 |
INVENTION EXAMPLE |
| 8 |
B |
AIR COOLING |
810 |
AIR COOLING |
25 |
575 |
AIR COOLING |
25 |
535 |
COMPARATIVE EXAMPLE |
| 9 |
C |
AIR COOLING |
840 |
AIR COOLING |
25 |
500 |
AIR COOLING |
25 |
- |
INVENTION EXAMPLE |
| 10 |
D |
AIR COOLING |
820 |
AIR COOLING |
25 |
500 |
AIR COOLING |
25 |
- |
INVENTION EXAMPLE |
| 11 |
E |
AIR COOLING |
820 |
AIR COOLING |
25 |
500 |
AIR COOLING |
25 |
- |
INVENTION EXAMPLE |
| 12 |
F |
AIR COOLING |
810 |
AIR COOLING |
25 |
500 |
AIR COOLING |
25 |
- |
INVENTION EXAMPLE |
| 13 |
G |
AIR COOLING |
810 |
AIR COOLING |
25 |
500 |
AIR COOLING |
25 |
- |
INVENTION EXAMPLE |
| 14 |
H |
AIR COOLING |
830 |
AIR COOLING |
25 |
450 |
AIR COOLING |
25 |
- |
COMPARATIVE EXAMPLE |
| 15 |
H |
AIR COOLING |
830 |
AIR COOLING |
25 |
550 |
AIR COOLING |
25 |
- |
COMPARATIVE EXAMPLE |
| 16 |
I |
AIR COOLING |
830 |
AIR COOLING |
25 |
450 |
AIR COOLING |
25 |
- |
COMPARATIVE EXAMPLE |
| 17 |
I |
AIR COOLING |
830 |
AIR COOLING |
25 |
550 |
AIR COOLING |
25 |
- |
COMPARATIVE EXAMPLE |
| 18 |
J |
AIR COOLING |
850 |
AIR COOLING |
25 |
500 |
AIR COOLING |
25 |
- |
COMPARATIVE EXAMPLE |
| 19 |
K |
AIR COOLING |
850 |
AIR COOLING |
25 |
500 |
AIR COOLING |
25 |
- |
COMPARATIVE EXAMPLE |
TABLE 3
STEEL PIPE
No. |
STEEL
No. |
TENSILE CHARACTERISTICS |
TOUGHNESS |
CORROSION RESISTANCE |
REMARKS |
| YS |
TS |
vTrs |
vE-60 (J) |
CORROSION RATE (mm/y) |
GENERATION OF PITTING |
|
| (MPa) |
(MPa) |
(°C) |
ave |
min |
| 1 |
A |
768 |
921 |
-70 |
210 |
205 |
0.06 |
NO |
INVENTION EXAMPLE |
| 2 |
B |
789 |
950 |
-50 |
185 |
52 |
0.03 |
NO |
COMPARATIVE EXAMPLE |
| 3 |
B |
810 |
945 |
-60 |
215 |
200 |
0.03 |
NO |
INVENTION EXAMPLE |
| 4 |
B |
814 |
939 |
-70 |
223 |
216 |
0.04 |
NO |
INVENTION EXAMPLE |
| 5 |
B |
815 |
919 |
-85 |
302 |
281 |
0.04 |
NO |
INVENTION EXAMPLE |
| 6 |
B |
796 |
870 |
-90 |
305 |
294 |
0.04 |
NO |
INVENTION EXAMPLE |
| 7 |
B |
763 |
839 |
-65 |
211 |
203 |
0.04 |
NO |
INVENTION EXAMPLE |
| 8 |
B |
703 |
785 |
-30 |
28 |
25 |
0.05 |
NO |
COMPARATIVE EXAMPLE |
| 9 |
C |
810 |
942 |
-65 |
217 |
205 |
0.02 |
NO |
INVENTION EXAMPLE |
| 10 |
D |
822 |
938 |
-70 |
261 |
255 |
0.04 |
NO |
INVENTION EXAMPLE |
| 11 |
E |
843 |
978 |
-70 |
273 |
267 |
0.04 |
NO |
INVENTION EXAMPLE |
| 12 |
F |
805 |
934 |
-65 |
261 |
254 |
0.04 |
NO |
INVENTION EXAMPLE |
| 13 |
G |
842 |
963 |
-70 |
282 |
278 |
0.03 |
NO |
INVENTION EXAMPLE |
| 14 |
H |
889 |
1050 |
-55 |
201 |
184 |
0.05 |
NO |
COMPARATIVE EXAMPLE |
| 15 |
H |
784 |
934 |
-40 |
31 |
28 |
0.05 |
NO |
COMPARATIVE EXAMPLE |
| 16 |
I |
902 |
1079 |
-50 |
181 |
176 |
0.05 |
NO |
COMPARATIVE EXAMPLE |
| 17 |
I |
776 |
974 |
-35 |
24 |
22 |
0.05 |
NO |
COMPARATIVE EXAMPLE |
| 18 |
J |
687 |
821 |
-30 |
28 |
25 |
0.26 |
YES |
COMPARATIVE EXAMPLE |
| 19 |
K |
706 |
852 |
-25 |
25 |
22 |
0.02 |
NO |
COMPARATIVE EXAMPLE |
1. A martensitic stainless steel seamless pipe for oil country tubular goods comprising:
a composition which contains on a mass percent basis,
less than 0.010% of C, 1.0% or less of Si,
0.1% to 2.0% of Mn, 0.020% or less of P,
0.010% or less of S, 0.10% or less of Al,
10% to 14% of Cr, 0.1% to 4.0% of Ni,
0.05% or less of N, and
the balance being Fe and inevitable impurities, wherein the martensitic stainless
steel seamless pipe simultaneously has a high strength of a 110 ksi grade of yield
strength and a superior low temperature toughness having a fracture transition temperature
vTrs of -60°C or less in a Charpy impact test.
2. The martensitic stainless steel seamless pipe for oil country tubular goods according
to Claim 1, wherein the composition further contains on a mass percent basis, at least
one selected from the group consisting of 2.0% or less of Cu and 2.0% or less of Mo.
3. The martensitic stainless steel seamless pipe for oil country tubular goods according
to Claim 1 or 2, wherein the composition further contains on a mass percent basis,
at least one selected from the group consisting of 0.10% or less of V, 0.10% or less
of Nb, and 0.10% or less of Ti.
4. A method for manufacturing a martensitic stainless steel seamless pipe for oil country
tubular goods which simultaneously has a high strength of a 110 ksi grade of yield
strength and a superior low temperature toughness, the method comprising: performing
a quenching treatment on a stainless steel seamless pipe having a composition which
contains on a mass percent basis,
less than 0.010% of C, 1.0% or less of Si,
0.1% to 2.0% of Mn, 0.020% or less of P,
0.010% or less of S, 0.10% or less of Al,
10% to 14% of Cr, 0.1% to 4.0% of Ni,
0.05% or less of N, and
the balance being Fe and inevitable impurities in which after heating is performed
to a heating temperature for quenching equivalent to or more than the Ac3 transformation point, cooling is performed from the heating temperature for quenching
to a temperature range of 100°C or less at a cooling rate equivalent to or more than
that of air cooling; and performing a tempering treatment in which following the quenching
treatment, heating is performed to a tempering temperature in the range of more than
450°C to 550°C, and cooling is then performed.
5. The method for manufacturing a martensitic stainless steel seamless pipe for oil country
tubular goods according to Claim 4, wherein the composition further contains on a
mass percent basis, at least one selected from the group consisting of 2.0% or less
of Cu and 2.0% or less of Mo.
6. The method for manufacturing a martensitic stainless steel seamless pipe for oil country
tubular goods according to Claim 4 or 5, wherein the composition further contains
on a mass percent basis, at least one selected from the group consisting of 0.10%
or less of V, 0.10% or less of Nb, and 0.10% or less of Ti.
7. The method for manufacturing a martensitic stainless steel seamless pipe for oil country
tubular goods according to one of Claims 4 to 6, wherein in the cooling of the tempering
treatment, a correctional treatment is performed in a temperature range of 400°C or
more.