Technical Field
[0001] The present invention relates to pulverized coal burning technical field, and particular
to a plasma ignition burner.
Background Art
[0002] Coal fired power generation is a main electricity generation manner adopted by different
countries at present. Ignition is a main aspect of the burning process of the boiler.
With the enlargement of the capacity of the boiler, how to accomplish the starting
process of the boiler rapidly and economically becomes an important problem to be
imminently solved.
[0003] Plasma ignition technology has been developed recently to replace the oil ignition
manner which consumes a lot of burning oil.
[0004] In order to be able to ignite inferior coal, the conventional plasma igniting system
adopts the so-called "precombustion chamber" technology. The precombustion chamber
is constructed to keep the temperature of the burner barrel, normally by attaching
a layer of fire-resistant material to the internal of the firebox. The chamber wall
of the precombustion chamber has very high temperature through initial heating, which
aids in (even independently) igniting the fuel. The precombustion chamber is long
(about 2 meters) and through the action of the plasma, gasifies the pulverized coal
in the pulverized-coal-contained air flow entering into the precombustion chamber,
thereby generating a lot of burnable gas, mainly CO et al. And then, the thermal energy
released when the burnable gas burns is used to ignite the succeeding pulverized coal.
This is also a hierarchical ignition manner, but since the temperature in the precombustion
chamber is too high, the pulverized coal easily clinkers inside and therefore can
not be used further.
[0005] In order to overcome the above problem, a new structure of hierarchical burner barrel
has been proposed. As shown in FIG. 1, the plasma ignition burner comprises multi
stage burner barrels, such as a first stage burner barrel 104, a second stage burner
barrel 106, a third stage burner barrel 108, a fourth stage burner barrel 110, et
al (the number of the stages may be either more than four stages or less than four
stages depending on the power and the size of the space). The pulverized-coal-contained
air flow entering from pulverized-coal-contained air flow inlet 102 (as shown by the
broad arrow in FIG.1) is divided into two ways by spacer 116 and respectively enters
into the first stage burner barrel 104 and the second stage burner barrel 106. A plasma
generator is inserted into the first stage burner barrel 104 along the axial direction
of the multi stage burner barrels and ignites the pulverized-coal-contained air flow
entering into the first stage burner barrel 104, thereby generating the first stage
pulverized coal flame A. The generated flame further ignites the pulverized-coal-contained
air flow in the second stage burner barrel, thereby forming the second stage pulverized
coal flame B. At the same time, the air flow entering from air inlet 114 (as shown
by the narrow arrow in FIG. 1) enters into the third stage burner barrel 108 through
the third inlet 120 and supplements oxygen for the second stage pulverized coal flame
which was not sufficiently burned, thereby forming a third stage pulverized coal flame
C. The air may also enter into the fourth stage burner barrel through the fourth inlet
122 to further supplement oxygen. At the same time, the air flow flows in the space
between the external wall of the former stage burner barrel and the burner external
barrel 118 before entering into the next stage burner barrel, thereby serving for
cooling the burner barrels so as to prevent clinkering.
[0006] In the above technology, the plasma generator is inserted along the axial direction
of the burner barrels and the pulverized-coal-contained air flow inlet and the air
flow are both arranged to be perpendicular to the axis of the burner barrels. That
is, the direction of the plasma flame is perpendicular to the direction of the air
flow entering into the first stage burner barrel. Therefore, it is necessary to add
guide plate (not shown) to deflect the air flow to be parallel. Similarly, the direction
along which the second stage pulverized coal enters into the second stage burner barrel
is also perpendicular to the direction of the flame injected from the first stage
burner barrel, so it is also necessary to add guide plate to make the directions to
be parallel. However, the guide plate can not deflect the air flow completely due
to the limitation of the space. Since the two air flows can not be absolutely parallel,
the entering air flow will blow the plasma flame (or the former stage flame) deflected,
which causes the temperature of the barrel wall increasing and the pulverized coal
clinkering.
[0007] In addition, in this technology, because the pulverized-coal-contained air flow and
the air flow both enters in the direction perpendicular to the burner barrels, on
the section plane perpendicular to the burner barrels, the concentration of the pulverized
coal and the velocity of the air flow, et al. are not uniform, thereby affecting the
burning quality.
[0008] Afterward, in order to make it easy to arrange on the spot, a plasma ignition burner
constructed as shown in FIG. 2 is used. To be concise, only the pulverized-coal-contained
air flow inlet 102, the first stage burner barrel 104 and the second stage burner
barrel 106 are shown in the figure and the structures corresponding to the air inlet
114, the burner external barrel 118, the third stage burner barrel and the fourth
stage burner barrel in FIG.1. The pulverized-coal-contained air flow entering from
inlet 102 is then divided into two parts by the barrel wall of the first stage burner
barrel, in which the central part enters into the first stage burner barrel 104, the
peripheral part advances along the space between the first stage burner barrel and
the external barrel 202 (the pulverized-coal-contained air flow inlet 102 is provided
thereon), and enters into the second stage burner barrel from the second inlet 204
of the second stage burner barrel. As shown in the figure, the plasma generator is
inserted along the radial direction of the burner and the pulverized-coal-contained
air flow is blown into along the axial direction of the burner barrels, the two directions
of which are still perpendicular. Under the action of the pulverized-coal-contained
air flow, the plasma flame is blown deflected, causing the temperature of the side
to which the plasma flame is deflected extra high so that clinker is formed.
[0009] Therefore, a new technology is needed to further prevent the pulverized coal from
clinkering on the wall of the burner barrels.
SUMMARY OF THE INVENTION
[0010] Therefore, an object of the present invention is to provide a plasma generator which
can relieve the problem of clinkering. It can be seen from the above description of
the prior art, the fact that there exists an angle between the inserting direction
of the plasma generator (that is, the direction of the plasma flame) and the direction
of the pulverized-coal-contained air flow is a reason of the clinkering problem. Therefore,
with respect to the above object, the gist of the present invention is to rearrange
the pulverized-coal-contained air flow inlet and the plasma generator, so as to make
the direction along which the pulverized-coal-contained air flow enters into the first
stage burner barrel consistent with the direction of the plasma flame.
[0011] In addition, in order to further solve the problem of clinkering, it is necessary
to make the pulverized-coal-contained air flow or air flow of the next stage as consistent
with the pulverized coal flame of the former stage as possible.
[0012] For this purpose, the present invention provides a plasma ignition burner, comprises
at least two stages of burner barrels and a plasma generator for igniting the pulverized
coal in a first stage burner barrel of said at least two stages of burner barrels,
wherein the burning flame of the former stage burner barrel ignites the pulverized
coal in the next stage burner barrel, or further bums with the supplemented air in
the next stage burner barrel,
characterized in that the axial direction of said plasma generator is parallel to the direction along which
the pulverized-coal-contained air flow enters into the first stage burner barrel and
at the same time, parallel to the axis of the burner barrels.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be described in details with reference to the accompanying
drawings. In the drawings, the same reference sighs are used for the same or corresponding
technical features.
[0014] FIG. 1 is a sectional view schematically illustrating a plasma ignition burner of
the prior art;
[0015] Fig. 2 is a partial sectional view schematically illustrating another plasma ignition
burner of the prior art;
[0016] Fig. 3 is a partial sectional view schematically illustrating the first embodiment
of the plasma ignition burner according to the present invention;
[0017] FIG. 4 is a sectional view along A-A line in FIG. 3;
[0018] FIG. 5 is a partial sectional view schematically illustrating the second embodiment
of the plasma ignition burner according to the present invention;
[0019] FIG. 6 is a sectional view illustrating the structure of the axial swirl pulverized
coal burner of the prior art.
DETAILED DESCRIPTION OF THE INVENTION
[0020] FIG. 3 illustrates the partial sectional view schematically illustrating the first
embodiment of the plasma ignition burner according to the first aspect of the present
invention. To be concise, this figure also only illustrates the pulverized-coal-contained
air flow inlet 102, the first stage burner barrel 104 and the second stage burner
barrel 106 similar to those in FIG. 2. Since the structure of the multi-stage structure
of burner barrels has been described as above, it is not repeated here. What should
be noted is that, as described in the part "BACKGRAOUND ART", the stage number of
the burner barrels into which the pulverized-coal-contained air flow enters, the stage
number of the burner barrel into which the air directly enters and the total stage
number of the burner barrels are not limited and can be determined depending on power
request and the size of the space. The total number of the stages may be from two
stages to three, four or more stages and the air flow as shown in FIG. 1 may be also
pulverized-coal-contained air flow depending on the application occasions.
[0021] The key of the present invention is to make the insertion direction of the plasma
generator 302 parallel to the direction along which the pulverized-coal-contained
air flow enters into the first stage burner barrel 104 and at the same time, parallel
to the axis of the burner barrels. Thus, the pulverized-coal-contained air flow enters
into the burner barrels parallel to the axis of the burner barrels, without distribution
asymmetry of the pulverized coal on the section plane of the burner barrels due to
the inertia of the pulverized-coal-contained air flow. Moreover, since the injection
direction of the plasma flame of the plasma generator is consistent with the direction
along which the pulverized-coal-contained air flow enters into the burner barrels,
the plasma flame will not be blown defected to the wall of the burner barrels. The
above two points effectively alleviate the problem of clinkering on the wall of the
burner barrels.
[0022] In the first embodiment shown in FIG. 3, the above technical solution is achieved
by providing bending tube 308 to guide the pulverized-coal-contained air flow and
inserting the plasma generator 302 into the first stage burner barrel 104 through
the wall of said bending tube along the axial direction of the burner barrels. In
order to make the distribution on the section plane as uniform as possible without
defection to one side due to centrifugal force when the pulverized-coal-contained
air flow enters into the straight burner barrel at the position of A-A section plane,
the radian of the bending tube 308 should be as gentle as possible. However, as long
as there exists radian, centrifugal force can not be avoided and the pulverized coal
will deflect to one side in the burner barrel. In order to avoid this problem, in
one preferred embodiment, a guide plate 306 is arranged along the axis of the bending
tube 308 and one end of the guide plate on the side of the burner barrel is parallel
to the axis of the plasma generator, and even extends to the vicinity of the inlet
310 of the first stage burner barrel 104. At the same time, the plasma generator 302
and the end of the guide plate 306 are both arranged on the axis of the burner barrel
(of course, the position of the end of the guide plate 306 may be deflected relative
to the axis of the burner barrel to some extent). Thus, the guide plate 306 not only
changes the flow direction of the pulverized-coal-contained air flow to make it parallel
to the plasma flame, but also concentrates part of the pulverized coal in the vicinity
of the central axis of the burner and the plasma flame by the centrifugal separation
effect, so as to increase the concentration of the pulverized coal entering into the
central barrel, which aids in the ignition. Compared with the structure shown in FIG.
1, only one guide plate is used to simultaneously change the flowing direction of
the pulverized-coal-contained air flow entering into the respective stage burner barrels,
the structure is simple and the resistance is relatively small. Since the space inside
the bending head is large, the shape of the bending plate may be planar and may be
various bending surface (an example is shown in FIG. 4) so as to further increase
the concentration of the pulverized coal entering into the central barrel.
[0023] As shown in FIG.3, a large part of the plasma generator 302 exposes to the pulverized-coal-contained
air flow. In order to prevent the plasma generator from being abraded by the pulverized-coal-contained
air flow, anti-abrasion protecting sleeve (such as ceramics sleeve) can be used to
protect the plasma generator. Moreover, in order to reduce the resistance, the windward
surface of the sleeve may be made V-shaped.
[0024] Compared with the burner inserted along the radial direction in FIG.2, in addition
to solving the problem of clinkering, this burner also has stronger ignition capacity.
Specifically, the reason is as follows. The plasma flame is positioned on the central
line of the burner and since the central barrel is circle, the ignition capacity of
the plasma flame for respective directions is the same, the flame is uniform and the
transmission capacity is strong. On the other hand, if the plasma flame is arranged
on one side of the central barrel of the burner, the temperature of the flame on one
side of the plasma flame will be high and that on the other side is low. In this case,
if inferior coal is burned, ignition will even fail.
[0025] In the first embodiment as described above, the concentrating of the pulverized coal
in the central barrel of the burner depends on the concentrating action of the guide
plate 306 in the bending tube 308. However, due to the limitation of the space, the
concentration in the central barrel can not be increased without limitation, which
affects the effect of ignition. For this purpose, the second embodiment according
to the present invention as shown in FIG. 5 is provided as the second aspect of the
present invention.
[0026] To be concise, FIG.5 only illustrates the components corresponding to those in FIG.
s 2 and 3, that is, the first stage burner barrel 104 and the burner internal barrel
202. As described in the above embodiment, inside the burner internal barrel 202,
more stages of burner barrels can be arranged after the first stage burner barrel
104. And outside the burner internal barrel 202, there may be components corresponding
to the burner external barrel 118 and multi stages of burner barrels after the burner
internal barrel and inside the burner external barrel 118.
[0027] In this embodiment, the pipe for supplying the pulverized-coal-contained air flow
branches into two pipes, that is, primary pipe 508 and branch pipe 502. The primary
pipe 508 may be connected to the burner internal barrel 202 in a conventional way
or by adopting the bending tube 308 in the first embodiment. At the same time, the
central barrel 510 is guided from the first stage burner barrel 104 to be connected
to the branch pipe 502. Similarly, the connection between the branch pipe 502 and
the central barrel 510 may adopt the conventional way or a second bending tube 512
similar to the bending tube 308 in the first embodiment and wherein, the guide plate
306 (not shown in Fig.5) in the first embodiment can also be used. The arrangement
manner of the plasma generator 302 may also be similar to the first embodiment.
[0028] In this way, the concentration of the pulverized coal entering into the central barrel
and further entering into the first stage burner barrel may be made relatively high
by directly guiding the pulverized-coal-contained air flow into the central barrel
using the branch tube, so as to aid in the ignition. As a preferred embodiment, it
is necessary to adjust the amount of the entering pulverized-coal-contained air flow,
and/or increase the concentration of the pulverized coal in the pulverized-coal-contained
air flow entering into the plasma ignition burner as high as possible. For this purpose,
an adjuster may be arranged on the branching point of the primary pipe and the branch
pipe for flexibly adjusting the amount of the pulverized coal entering into the branch
tube.
[0029] As a variation of the above-described solution, if there are three or more stages
of burner barrels guiding the pulverized-coal-contained air flow in the burner, the
respective stages of burner barrels may be distributed between the central barrel
and the burner internal barrel. For example, if there are three stages of burner barrels,
the pulverized coal in the first stage burner barrel and the second stage burner barrel
of the plasma ignition burner may be guided in simultaneously through the central
barrel and the branch pipe (in this case, the central barrel and the internal structure
thereof is similar to that shown in FIG.2, with only the burner internal barrel in
FIG.2 changing to the central barrel in FIG.5) and the pulverized coal in the third
stage burner barrel enters from the primary pipe. Inversely, the pulverized coal in
the first stage burner barrel of the plasma ignition burner may be guided in through
the central barrel and the branch pipe and the pulverized coal in the second and the
third stage burner barrels may enter from the primary pipe.
[0030] In a preferred embodiment, a valve 504 may be provided in the branch pipe, which
is turned on in the starting ignition stage and the low-load stable combustion stage
of the burner and turned off after the ignition is completed and the combustion of
the burner becomes stable. This valve 504 may also be designed to be incorporated
with the adjuster 506, so that the adjuster serves as an adjuster and a branch tube
valve simultaneously.
[0031] It can be seen from the above description of the second embodiment, the gist of this
embodiment is to increase the concentration of the pulverized coal in the first stage
burner barrel by using the branch tube. It is neither limited to ignite using the
plasma generator, nor limited to provide the plasma generator along the axial direction
of the burner barrels. Therefore, the detail of various aspects of the second embodiment
can be either combined or not combined with those of the first embodiment. Specifically,
the ignition device may be oil gun besides the plasma generator and the arrangement
manner thereof can be insertion along any direction besides axial insertion, including
radial insertion and slanting insertion.
[0032] In the above-described solutions, since the branch tube is arranged and the adjustor
is attached, the flowing velocity of the pulverized-coal-contained air flow and the
concentration of the pulverized coal in the central barrel of the burner can be independently
adjusted, so that the optimum ignition working condition can be achieved.
[0033] In addition, for those old type burners which have been amounted on the spot, a convenient
and low-cost reconstructing means can be provided by using the above-described second
embodiment, so that the present invention can be applied.
[0034] For example, the whirling type pulverized coal burner adopted by many burning coal
firepower electricity generator has a central barrel and the mixture of the pulverized
coal and the air is sent into the hearth from the external of the central barrel.
For example, LNASB axial swirl pulverized coal burner (refer to FIG.6) developed by
Mitsui Babcock Energy Ltd in the eighties of 20th century adopts this kind of structure.
In this structure, the oil gun is inserted into the central barrel 602 and the pulverized
coal sent into the hearth from the external of the central barrel is ignited by the
flame of the oil gun. For this kind of burner, if the reconstruction of the plasma
ignition technology is to be directly performed, it is necessary to remove the structure
of the central barrel 602, which will cause the concentration distribution of the
pulverized coal and the air velocity inside the burner to be changed greatly and will
affect the original performance of the burner. However, this problem can be solved
by adopting the second embodiment of the present invention. At the time of reconstructing
the plasma technology, it is simply necessary to reconstruct the central barrel 602
to the first stage burner barrel 104, the central barrel 510, the ignition device
(such as the plasma generator 302) and the branch tube 502 connected thereto as shown
in Fig.5. And it is unnecessary to make any reconstruction for the original mechanism
of the pulverized-coal-contained air flow of the burner (that is, the structure from
the primary air to the tertiary air tube shown in FIG.6), thereby making the performance
as consistent with the original burner as possible.
[0035] The above-described reconstruction manner forms a third-stage burner (that is, the
first stage burner barrel, the central barrel and the external barrel). In fact, if
possible, a two-stage burner may be formed only by the central barrel and the external
barrel, without the first stage burner barrel added. In addition, more stages of burner
barrel may be added in the central barrel, or more stages of burner barrel may be
added in the external barrel.
[0036] In addition, the ignition device may be any kind of ignition device either in the
original burner, or in the reconstructed burner, including oil gun and plasma ignition
device, et al.
[0037] The preferred embodiments of the present invention are described with reference to
the accompanying drawings in the above. Apparently, the present invention is not limited
to the specific details as described above and various changes or substitutions can
be made, which also falls within the protection scope of the present invention.
1. a plasma ignition burner, comprising at least two stages of burner barrels and a plasma
generator for igniting the pulverized coal in a first stage burner barrel of said
at least two stages of burner barrels, wherein the burning flame of the former stage
burner barrel ignites the pulverized coal in the next stage burner barrel, or further
bums with the supplemented air in the next stage burner barrel, characterized in that the axial direction of said plasma generator is parallel to the direction along which
the pulverized-coal-contained air flow enters into the first stage burner barrel and
at the same time, parallel to the axis of the burner barrels.
2. The plasma ignition burner according to claim 1, further comprising a bending tube
for guiding the pulverized-coal-contained air flow into said at least two stages of
burner barrels, wherein one end of the bending tube on the side of the burner barrels
is parallel to the axis of the burner barrels, and said plasma generator is inserted
into the first stage burner barrel through the wall of said bending tube along the
axial direction of the burner barrels.
3. The plasma ignition burner according to claim 2, further comprising a guide plate
arranged along the axis of the bending tube, wherein one end of the guide plate on
the side of the burner barrels is parallel to the axis of the plasma generator.
4. The plasma ignition burner according to claim 3, wherein said guide plate extends
to the vicinity of the inlet of the first stage burner barrel.
5. The plasma ignition burner according to claim 4, wherein the ends of said plasma generator
and said guide plate are arranged on the axis of the burner barrels, or deflected
from the axis of the burner barrels for a predetermined distance.
6. The plasma ignition burner according to any one of claims 3∼5, wherein the shape of
the section plane of said guide plate is planar.
7. The plasma ignition burner according to any one of claims 3∼5, wherein the shape of
the section plane of said guide plate is bending surface.
8. The plasma ignition burner according to any one of claims 2~7, wherein an anti-abrasion
protecting sleeve is provided to protect said plasma generator.
9. The plasma ignition burner according to claim 8, wherein the windward surface of said
anti-abrasion protecting sleeve is V-shaped.