[0001] More specifically the invention refers to a precut sheet rail forming part of a window
raising device, which generically have the relevant pulleys and supports. These pulleys
are held by appropriate means to the ends of the rail and fitted with an electric
motor with its attached electronics. This, along with the rail and pulleys, plus the
appropriate cables and sleeves supported on one of its ends by the aforementioned
support-pulley allow the glass to go up and down inside the car door.
[0002] This type of rail is held by appropriate means to the inside of the car door and
more specifically to its reinforcing sheet welded to the inner section. The rail and
device hidden by the door trim is usually modular and is obtained by die cutting and
covering one of its sides with cloth or similar material.
[0003] The specified rail has been designed to simplify to a maximum it's mechanism and
equipment without affecting its structural strength. Furthermore the different parts
of the window raising device assembly quickly and effectively built into the door
facilitating its assembly and attachment to be door reinforcing cover due to its special
configuration.
[0004] The rail has a slightly prismatic curve with one of its larger bases on the rear
missing and with one of its side bases being larger. This is obtained by die stamping
the sheet. Near to one of its ends that there is a slightly rectangular hole to retain
rubber studs acting on the lower edge of the glass when it is lowered along the rail.
All of this is mounted on its single larger base. There is also a hole to pass the
axis of the pulley support through and a circle of holes to direct the support depending
on the cable sheaths which, together with other parts in the device, allow the glass
to go up and down inside the frame of the door.
[0005] Below the alignment of holes in the single larger base of the rail there is a outward
moulding which has a trapezoidal cross-section, the base of which has a cavity to
house a nut onto which is threaded a screw to allow in the rail to be held on to the
car door reinforcing plate and with the complete device.
[0006] On the upper larger base of the rail there are pulley supports and the relevant pulleys
in addition to a rubber which acts as a lower stop when the glass is lowered and the
electromotor drum support in addition to the means of holding the rail to the lower
section of the door.
[0007] Around the central area and armed the single larger base there are reinforcing mouldings
to give greater strength to the rail, inside which are holes to attach the electromotor
drum cover. Between these mouldings there are holes to allow the rail to be removed
after it has been die cut.
[0008] Other details and characteristics shall be shown throughout the description below
referring to drawings attached to this report which are shown for illustrative but
not limiting purposes a practical embodiment of the invention.
[0009] Below is a list of parts in the device with their corresponding numbers which appear
in the attached diagrams; (10) rail, (11) upper base., (12) side base, (13) ribbing,
(14) lower and upper smaller bases, (15) motor drum supports, (16) moulding, (17)
hole, (18) nut, (19) pulley support shaft hole, (20) pulley support directional holes,
(21) drilled hole, (22) ribbing, (23) stop, (24) upper base, (25) holes.
[0010] Figure 1 is a front view in elevation of the rail (10) in this invention.
[0011] Figure 2 is a side top view of the rail (10).
[0012] Figure 3 is a front view in elevation of the opposite side of the rail (25).
[0013] Figure 4 is a perspective view of the opposite side of the rail (25) slightly inclined.
[0014] Figure 5 is a perspective view of the rail (10) slightly inclined.
[0015] In one of the preferred set-ups of this application, the rail (10), as shown in the
figure is as a slightly prismatic body which is curved and manufactured by die stamping
from a metal sheets in one single piece. The body of the rail (10) has a single larger
base, the upper base (11), a single larger side base (12) with longitudinal reinforcing
ribbing through its centre (13), as shown in figures 3 and 5.
[0016] On the larger upper base (11) and also on the moulding there are preferably rectangular
holes (21) in the surrounding area with the upper and lower smaller bases (14) to
insert a rubber (23) not shown in the figure is, the function of which is to act as
a lower stop for the glass when it reaches the end of its lower run.
[0017] Also on the larger upper base (11) there are some circular holes (19) to house the
pulley shaft, not shown in the figures, which together with its support is housed
in the upper section of the rail (10). The direction of the pulley support, not shown
in the figures, is adjusted by the circular layout of holes (20), which direct the
aforementioned pulley support so that it fits into the corresponding glass lifting
cable sheaths.
[0018] In the upper and lower third of the rail (10) there are mouldings with a trapezoidal
cross-section (15), which act as the rail support (10) on the door reinforcement.
On the upper base (24) of the mouldings (15) there is a hole (17), into which a nut
(18) is inserted. The function of the nut (18) is to be screwed onto a screw from
the inner section of the aforementioned door reinforcing sheets to hold the rail (10)
with the corresponding window raising device parts.
[0019] Finally, in order to reinforce the aforementioned mouldings (15), ribbing (22) has
been designed into its bases as seen in Figures 1, 3, 4 and 5, all of which also have
reinforcing mouldings (16), in the areas immediately around the centre section of
the rail (10).
[0020] On the surface inside the mouldings (16) there are holes (25), see Figure 3, in which
the cover of the electromotor's drum in the window raising device is held in using
the relevant nuts and bolts.
[0021] Having sufficiently described this invention using the Figures attached, it is easy
to understand that any changes judged to be suitable may be made, whenever these changes
do not alter of the essence of the invention summarised in the following claims.
1. - "IMPROVED RAIL FOR RAISING CAR WINDOWS" formed by one or more metal parts obtained by moulding a flat metal sheet along which
the glass lifting device slides formed by other parts such as pulleys, cables with
sheaths and an electromotor with its electronics. The window raising device is characterised by the fact that the rail (10) is a single body obtained by die stamping a flat metal
plate. The rail is slightly prismatic and curved longitudinally with a single larger
upper base (11), and a single larger side base (12) containing longitudinal reinforcing
ribbing (13). On the aforementioned upper base (11) there are means of mounting a
pulley shaft and its support, means of directing the aforementioned pulley support
in addition to the rail mountings (10) onto the car door reinforcing plate.
2. - "IMPROVED RAIL FOR RAISING CAR WINDOWS" according to the Claim 1 characterised by the fact that means of mounting the pulley shaft and directing the pulley support
are formed by a hole (19) near to the ends of the rail (10), whereas holes (20) direct
the pulley support so that it fits into the ends of the window raising device cable
sheath.
3. - "IMPROVED RAIL FOR RAISING CAR WINDOWS" according to the Claim 1 characterised by the fact that means of mounting the rail (10) to the car door reinforcing plate are
formed by mouldings (15), with a trapezoidal cross-section with its upper base (24)
having a hole (17) to insert a nut (18).
4. - "IMPROVED RAIL FOR RAISING CAR WINDOWS" according to the Claim 1 characterised by the fact that surrounding the mouldings (15) there is reinforcing ribbing (22) and
surrounding the centre section of the rail (10), there is also reinforcing ribbing
(16). On the inner surface of the mouldings there are holes (25) to mount the window
raising device's electromotor drum cover.