[0001] The present invention refers to a mailing package for postal dispatch and particularly
to the design of a package for the shipping of various goods such as books, DVDs,
and CDs.
[0002] Due to the increasing availability and acceptance of e-commerce stores for the average
consumer, an increasing amount of products is purchased online and has to be subsequently
shipped.
[0003] Those products have to be commissioned and packed in a shipping department of the
e-commerce store and delivered by mail to the respective recipient.
[0004] Due to the enormous amount of products shipped every day, it is important that the
packaging means are cheap and able to be stored without consuming too much space.
Furthermore, it is important that the person packing the purchased goods in the respective
package can quickly commission the goods and easily close the package.
[0005] However, the goods must be contained in the mailing package in such a manner that
even if unusual loads are applied on the package during the mailing process, the package
will not be damaged or opened, such that the therein comprised goods will not be lost
partially or completely by slipping out of the mailing package and will be delivered
in a sound condition to the purchaser. Furthermore the mailing package should be temper
proof, showing evidence of non-authorized access.
[0006] A mailing package used in the prior art is presented in figures 1A to 7, further
on called conventional mailing package.
[0007] The conventional mailing package has relatively short loading flaps, which when folded
over the goods cover them only partially, leaving a gap (see figure 5, open gap between
flaps 115 and 116). The flaps can slip under impact of shock out of the closed package.
The consequence is partially or totally lost goods during transport. In addition the
package can be subject to malicious access, without that unauthorized opening of the
package can be detected after having put the flaps back into place.
[0008] The conventional mailing package consists of a pre-cut blank 101 according to figure
1A and figure 1B. The blank comprises a central portion 102, from which a left side
flap 103 and a right side flap 104 are separated by means of crease lines. A bottom
flap 109, being part of the pre-cut blank 101 is folded over onto the central portion
102. A perforation line 110 consists of only few material bridges, needed to allow
folding over of the bottom flap 109 onto the central portion 102. Part 109 is separated
by a strong perforation line 113, which contains only a few material bridges, maintaining
both parts of flap 109 together, whilst being folded over onto the central portion
102. The bottom flap 109 comprises a left and right fixture area 111, 112. Referring
to figures 2 and 3, the bottom flap 109 is folded on the central portion 102 and connected
thereto by gluing in the portions adjacent to the side flaps 103,104. Then the left
and right side flaps 103 and 104 of the central portion 102 are folded over the bottom
flap 109 and glued thereto. The bottom flap 109 comprises a strong perforation line
113 with only a few material bridges and a larger opening 114 in the middle thereof.
[0009] According to figure 3, a packer, i.e. a worker packing the package, can tear open
the perforation line 113 by reaching through the opening 114 and pulling both halves
of the bottom flap 109 to the left hand and right hand side. Thus, the two parts of
the former bottom flap 109 form right and left packing flaps 115 and 116. Goods 117,
which should be packaged, can be arranged on the central portion as shown in figure
4.
[0010] Then the packing flaps 115, 116 are folded over the goods 117, as shown in figure
5. The goods 117 together with the central portion 102 and packing flaps 115, 116
will be folded on a first part of the closure flap 105 as shown in figure 6. The remaining
part of the closure flap 105 consists of a self closure adhesive strip 118, which
will be fixed to the back side of the central portion 102 as shown in figure 7. Thus,
the goods 117 are contained in a package and can be shipped.
[0011] A conventional mailing package of this type is disclosed in
DE 200 07 888 U1.
[0012] However, this arrangement does not allow to pack goods 117 that exceed a certain
height as shown in figure 4. Furthermore, the packing flaps 115, 116 can easily be
removed from the package when subjected to higher loads, such that the packaging integrity
is not guaranteed for certain higher or heavier goods.
[0013] The present invention provides a mailing package and a method for producing the same
to overcome these disadvantages.
[0014] It is an object of the present application to provide an improved mailing package
that comprises the benefits of the above-presented package, but is beyond that basic
performance able to provide a more secure packing for even higher and heavier goods.
Furthermore, the package has to be suitable to be produced at low cost and packed
in a fast and intuitive manner.
[0015] This object is achieved by the subject matter of the independent claims. Preferred
embodiments are the subject matter of the dependent claims.
[0016] A mailing package is provided, comprising a pre-cut blank having a central portion,
a closure flap on the top side of said central portion, and left and right side flaps
on the right and left sides of said central portion, respectively. The pre-cut blank
further has a bottom flap on the bottom side of said central portion, said bottom
flap comprising a first fixture area being arranged to be fixed to one of said side
flaps, and a second fixture area being arranged to be fixed to the other of said side
flaps. A first perforation line is disposed between said bottom flap and said central
portion. The bottom flap further comprises a first and a second portion, wherein in
between said first and second portions at a distance to the first perforation line
a second perforation line is disposed. The first and second portions are arranged
to be folded at least partially on each other by folding along said second perforation
line and the first portion of the bottom flap comprises said first fixture area and
said second portion of said bottom flap comprises said second fixture area.
[0017] Due to the ability of the first and second portions of the bottom flap to be arranged
on each other, a mailing package can be provided that provides longer packing flaps
in a packing state, which are even able to be in an overlapping arrangement when the
goods are already contained in between the packing flaps and the central portion.
Further, the first and second perforation lines are arranged such that both perforation
lines can be torn by lifting only the first portion of the bottom flap.
[0018] Preferably, the first and second perforation lines are parallel, particularly to
enable rectangular packing flaps on a rectangular central portion in order to provide
a rectangular mailing package. Further, the tearing process of the first and second
perforation lines is facilitated if the perforation lines extend in a similar direction
and is easiest when they are parallel.
[0019] The second portion of said bottom flap may comprise a first adhesive strip on its
front side. This adhesive strip can be used to fix the first and second portions of
said bottom flap, which later form the packing flaps to each other over the goods
to provide a very stable and reliable package.
[0020] Crease lines can be defined in between the central portion and the closure flap to
enable an easier folding of the closure flap over the remaining part of the mailing
package.
[0021] The mailing package may be provided in a folded state, wherein the second portion
of the bottom flap is arranged in between the central portion of the pre-cut blank
and the first portion of the bottom flap by folding the pre-cut blank along the first
and second perforation lines, wherein the first fixture portion is fixed to one side
flap and the second fixture portion is fixed to the other side flap. This arrangement
provides the benefit that when the first portion of the package is lifted, both perforation
lines are torn apart with just one movement of the person packing the mailing package,
therefore increasing the packing speed.
[0022] Preferably, the side flaps are folded such that said first fixture area is engaged
in between said right side flap and a right side flange of said central portion, and
said second fixture area is engaged in between said left side flap and a left side
flange of said central portion. However, it is clear to a person skilled in the art
that in the above arrangement the terms "left" and "right" can be exchanged, while
still providing a concise teaching.
[0023] This folding manner provides the benefit that the left and right side flaps are arranged
on the upper side of the first and second portions of the bottom flap, such that when
these parts constitute the packing flaps a particularly stable connection in between
the side flaps and packing flaps is provided. Usually, force is provided mainly from
the goods inside the mailing package on the packing flaps, which is transmitted over
this connection only as shear stress.
[0024] Alternatively, the right side flaps may be folded on a right side flange of said
central portion, and said first fixture area is arranged on the folded right side
flap, and said second fixture area of said bottom flap is engaged in between said
left side flap and a left side flange of the central portion. In this arrangement
the terms "left" and "right" can of course also be exchanged. This configuration provides
the benefit that a folded package structure of similar height with two layers for
the folded bottom flap structure can be provided, as the side flaps engage the first
and second portions of the bottom flap in those areas where the respective other of
first and second portions is not provided. Thus, a desirable flat structure of the
package is enabled, which is beneficial regarding space consumption for the supply
of the package in the folded state.
[0025] The first and second fixture areas can be fixed by adhesive or fasteners to said
side flaps. However, any connection means providing a sufficient connection strength
can be applied.
[0026] Further, the bottom flap may comprise third and fourth fixture areas respectively
on the opposite side of said first and second fixture areas, wherein in the folded
state of the package these fixture areas can be fixed by adhesive or fasteners to
the left and right side flanges of the central portion to provide additional stability.
[0027] The mailing package preferably further comprises a packing state in which the perforation
lines are torn apart by lifting an opening end of the second portion opposite to the
second fixture portion, while the first and second fixture areas are connected to
the side flaps, such that first and second portions constitute the packing flaps.
As the first and second portions are overlapping in the folded state, the packing
flaps that are formed by the first and second portions are comparatively long, such
that larger goods can be shipped in the mailing package while still being securely
fixed.
[0028] The packing flaps are preferably arranged over the goods that are disposed on the
front side of the central portion, wherein the packing flaps particularly extend over
each other. This is possible as the packing flaps comprise a sufficient length due
to the above-described arrangement, and a more stable mailing package is provided.
[0029] Said first adhesive strips can be used to fix the packing flaps to each other.
[0030] The package is closed by arranging the closure flap over the packing flaps and goods,
wherein a closing end at the free end of the closure flap can be arranged at the back
side of the central portion and fixed thereto. The closing ends of the closure flap
may be connected to the closure flap by an opening perforation that is adapted to
be torn apart to open the package. The connection in between the back side of the
central portion and the closing end of the closure flap can be enabled by a second
adhesive strip. The opening perforation enables that the package can be opened very
easily and quickly.
[0031] Additionally, the closure flaps may be fixed to the packing flaps by adhesive to
provide an even more stable package structure.
[0032] The accompanying drawings are incorporated into and form a part of the specification
for the purpose of explaining the principles of the invention. The drawings are not
to be construed as limiting the invention to only the illustrated and described examples
of how the invention can be made and used. Further features and advantages will become
apparent from the following and more particular description of the invention, as illustrated
in the accompanying drawings, wherein:
FIG. 1A is a front elevation of a pre-cut blank for a mailing package according to
the prior art;
FIG. 1B is a side elevation of a pre-cut blank for the mailing package according to
the prior art;
FIG. 2 is a perspective view of a partially folded pre-cut blank for the mailing package
according to the prior art;
FIG. 3 is a perspective view of the mailing package according to the prior art in
a folded state;
FIG. 4 is a perspective view of the mailing package according to the prior art in
a packing state;
FIG. 5 is a perspective view of the mailing package according to the prior art in
a further packing state;
FIG. 6 is a perspective view of the mailing package according to the prior art in
an even further packing state;
FIG. 7 is a perspective view of the mailing package according to the prior art in
a final packing state;
FIG. 8A is a front elevation of a pre-cut blank for a mailing package according to
one embodiment of the invention;
FIG. 8B is a side elevation of a pre-cut blank for a mailing package according to
one embodiment of the invention;
FIG. 9 is a perspective view of the partially folded pre-cut blank of the mailing
package according to one embodiment of the invention;
FIG. 10 is a perspective view of the further folded pre-cut blank of the mailing package
according to one embodiment of the invention;
FIG. 11 is a perspective view of the mailing package according to one embodiment of
the invention in a folded state;
FIG. 12 is a perspective view of the mailing package according to one embodiment of
the invention in a packing state;
FIG. 13 is a perspective view of the mailing package according to one embodiment of
the invention in a further packing state;
FIG. 14 is a perspective view of the mailing package according to one embodiment of
the invention in an even further packing state;
FIG. 15 is the perspective view of the mailing package according to one embodiment
of the invention in a final packing state.
[0033] The illustrative embodiments of the present invention will be described with reference
to the figure drawings wherein like elements and structures are indicated by like
reference numbers.
[0034] The mailing package according to the present invention is formed by a pre-cut blank
as shown in figure 8A and 8B. The pre-cut blank may be formed from one continuous
material sheet, such as cardboard, by cutting the desired geometry out of a blank
sheet.
[0035] The mailing package comprises a central portion 2, which provides the base area or
footprint (length x width) on which the goods that should be packaged can be placed.
On the left and right sides of the central portion 2, left and right side flaps 3
and 4 are disposed. A closure flap 5 is disposed on top of the central portion 2,
wherein crease lines 6 are defined in a portion of the closure flap 5 adjacent to
the central portion 2. The crease lines 6 are defined to provide several parallel
folding lines, such that an easy folding of the closure flap 5 with respect to the
central portion 2 is possible.
[0036] The closure flap 5 further comprises side flaps 7, 8, which can be folded onto the
closure flap 5 providing more strength at the outer edge of the closure flap 5. Furthermore,
the folded structure prevents the cutting edge of the material from being on the outside
of the mailing package, thus preventing a person handling the package from suffering
possible paper cuts.
[0037] On the lower side of the central portion 2 a bottom flap 9 is provided comprising
a first portion 10 adjacent to the central portion 2 of the blank 1 and a second portion
11 in a distance to the central portion 2.
[0038] The first portion 10 of the bottom flap 9 is connected by a first perforation line
12 to the central portion 2, and the second portion 11 is connected by a second perforation
line 13 to the first portion 10. The perforation lines 12, 13 are preferably manufactured
by partially cutting the material in between the central portion 2, first portion
10, and second portion 11, while small material bridges remain in between these portions
to provide enough stability that the first and second perforation lines 12, 13 can
be used as folding lines without tearing apart.
[0039] On the right side of the first portion 10 of the bottom flap 9, a first corrugated
board strip with first and third fixture areas 14, 16, i.e. gluing surfaces, is provided
that projects further to the right side than the second portion 11. On the second
portion 11 a second corrugated board strip with second and fourth fixture areas 15,17,
i.e. gluing surfaces, is provided that projects further to the left side than the
first portion 10.
[0040] The central portion 2 comprises a right side flange 18 and a left side flange 19
on its front side, which are adapted to be able to be fixed to the third and fourth
fixture areas 16, 17.
[0041] The corrugated board strip with gluing surfaces 14 (back side) and 16 (front side)
serves as a fixation base for the first portion 10 of the bottom flap 9, later constituting
a first packing flap 22, which is glued in a sandwich position on the side flange
18, i.e. a gluing surface, and covered by the side flap 4, i.e. a bent over protection
strip, which is fixed on top of the first portion 10, at the base of the packing flap
22, by means of a gluing surface on the side flap 4. The corrugated board strip with
gluing surfaces 15 (back side) and 17 (front side) serves as a fixation base for the
second portion 11, later constituting a second packing flap 23, which is glued in
a sandwich position on the side flange 19, i.e. a gluing surface, covered by the side
flap 5, i.e. a bent over protection strip, which is fixed on top of the second portion
11, at the base of the second packing flap 23 by means of a gluing surface on the
side flap 3. The front side is defined as the face of the blank facing the viewer
in figure 8A, while the back side is defined as the face of the blank in figure 8A
being directed away from the viewer.
[0042] The fixture areas 14 (back side), 16 (front side) on the first packing flap 22 and
15 (back side), 17 (front side) on the second packing flap 23 serve to fix the packing
flaps 22 and 23 on the central portion 2. In order to achieve this, the second portion
11 needs to be folded on the first portion 10 (see figure 9). Both the first and second
portion 10 and 11 will then be folded on central portion 2 (see figure 10). In this
position first portion 10 will be fixed in a sandwich position to the central portion
2 by gluing the third fixture area 16 to the side flange 18, covered by the folded
over side flap 4 fixed with a gluing surface to the first fixture area 14 of the first
portion 10. Second portion 11 will be fixed in a sandwich position to the central
portion 2 by gluing fourth fixture surface 17 to the side flange 19, covered by the
folded over side flap 3 fixed with a gluing surface to second fixture area 15 of the
second portion 11.
[0043] Before being provided in a shipping department, the blank 1 has to be folded to a
folded state of the mailing package to enable packing of goods in a fast manner. To
obtain the folded state, the second portion 11 of the bottom flap 9 is folded along
the second perforation line 13 on the top face of the first portion 10 of the bottom
flap 9, as can be seen in figure 9. Thus, the first and third fixture areas 14, 16
extend over the second portion 11 and the second and fourth fixture areas 15, 17 extend
over the first portion 10 of the folded bottom flap 9.The folded bottom flap 9 is
then folded on the top face of the central portion 2, such that the second portion
11 of the bottom flap 9 is in between the first portion 10 of the bottom flap 9 and
the central portion 2 (figure 10). Then, the side flaps 3, 4 of the central portion
2 are folded on top of the folded bottom flap 9, such that they are in contact with
the first and second fixture areas 14, 15 (figure 11). The third and fourth fixture
areas 16, 17 are in contact with the side flanges 18, 19 of the central portion 2.
All the fixture areas 14, 15, 16, 17, the side flanges 18, 19, and side flaps 3, 4
may be provided with adhesive to provide a secure connection. Alternatively, clamps
can be used that connect the side flaps 3, 4, fixture areas 14, 15, 16, 17, and central
portion 2 in a mechanical manner.
[0044] Furthermore, the side flaps 7 and 8 of the closure flap 5 are folded to the inside.
The folding of the side flaps 3, 4, 7, 8 of the central portion 2 and closure flap
5 can be executed in one production step to reduce the production time.
[0045] Thus, the package is provided in a folded state according to figure 11. This folded
state is generally flat, such that the package can be easily stacked while being delivered
from the mailing package supplier to the shipping department where the actual packing
of the mailing packages takes place.
[0046] The packing process will be described in the following. At the beginning, the packer
takes out one of the folded packages according to figure 11, and grabs and lifts the
opening end 20 of the first portion 10 of the folded bottom flap 9. This is facilitated
as the first portion 10 can be grabbed via an opening 21. As the first portion 10
is lifted to the right side into a vertical position, the first and second perforation
lines 12, 13 are torn apart while the connection of the side flap 4 to the first portion
10 remains. Thus, the first portion is in a state as illustrated in figure 12.
[0047] Furthermore, as the second perforation line 13 is already torn, the second portion
11 of the bottom flap 9 can be lifted upwards as well, while being connected to the
side flap 3 as shown in figure 12. To more easily access the second portion 11, it
may be provided with an opening similar to the opening 21 of the opening end 20 of
the first portion 10. Thus, as it may be seen in figure 12, the first and second portions
10, 11 of the bottom flap provide first and second packing flaps 22 and 23, which
provide a length L
I. This length L
I is longer in comparison to the length of the packing flaps provided by the prior
art as indicated with L
PA in figure 4. The packing flaps 22, 23 cover almost the entire central portion 2 of
the package.
[0048] The mailing package according to the invention has loading flaps which are twice
as long as those of the above described conventional mailing package. This allows
to cover the goods to be shipped by the two packing flaps being fold one on top of
the other, not leaving any gap between the flaps and therefore securing the package
much more.
[0049] During the packing process, goods 24, such as books or DVDs, are arranged on the
central portion 2 (figure 12). Then the second packing flap 23 is folded over the
goods, while crease lines 26 may be provided to facilitate the folding process. The
first packing flap 22 is folded downwards at one of the crease lines 25, such that
it overlaps with the second packing flap 23 (figure 13).
[0050] To further improve the stability of the mailing package, the second portion 11 of
the bottom flap 9 may be provided with an adhesive strip 27 on its front side as shown
in figure 8A, extending parallel to the fixture areas or turned by 90 ° into a cross
directional orientation. The first adhesive strip 27, i.e. a self closure adhesive
strip, is covered in the manufacturing process by a protective liner, which protects
it against unintended gluing to other corrugated surfaces when the mailing packages
are stacked on each other for shipping purposes. Thus, when the first portion 10 is
lifted in figure 11, the first adhesive strip 27 is provided on the second packing
flap 23. After the second packing flap 23 is folded over the goods 24, the protective
liner is removed from the first adhesive strip 27 and the first packing flap 22 can
be fixed with its overlapping part to the second packing flap 23 by said first adhesive
strip 27. This position of the first adhesive strip 27 prevents the goods 24 from
being contaminated by glue.
[0051] If on one of the packing flaps the additional self closure adhesive strip 27 is applied
(see figure 13), allowing to glue together both loading flaps, the mailing package
becomes perfectly temper proof. The self closure adhesive strip 27 can be length oriented
as shown in figure 13 or cross oriented. Cross orientation will allow to apply the
self closure adhesive strip on the blank 1 at the same time as the later described
second adhesive strip 31 by which the mailer package will be closed. Proceeding this
way will save one machine run and therefore save manufacturing cost.
[0052] Alternatively, the first adhesive strip 27 may be provided on the back side of the
first portion 10.
[0053] When the packing process is in the state of figure 13, the central portion 2 together
with the goods 24 and packing flaps 22, 23 is folded along one of said crease lines
6, such that the formerly upper part of the packing flaps 22 and 23 is in contact
with a first portion 28 of the closure flap 5. The remaining part of the closure flap
5 is folded along one of the crease lines 29, such that the closing end 30 of the
closure flap 5 is brought into contact with the central portion 2 and connected therewith.
To enable this connection, a second adhesive strip 31 is applied on the closing end
30 of the closure flap 5.
[0054] Similar to the first adhesive strip 27, the second adhesive strip 31 may already
be provided during the manufacturing process of the pre-cut blank 1 and covered with
a protective liner that has to be removed before connecting the closing end 30 and
the back side of the central portion 2. To open the package, an opening perforation
or a ripper tape 32 is provided in between the closure flap 5 and the closing end
30 that can be easily torn apart by a person opening the package.
[0055] To provide additional stability, the closure flap can be glued to the packing flaps
22 and 23.
[0056] Generally, the mailing package according to the invention is formed out of an integral
pre-cut blank of corrugated or plain cardboard. However, different materials such
as polymers can be used as well. Any flute orientation, cross orientation and length
orientation of the corrugated board may be applied.
[0057] Furthermore, the different portions and flaps of the blank may be separate blanks,
which are connected together by connection means, such as adhesive.
[0058] The mailing package according to the invention may as well be manufactured without
side flaps 3,4,7 and 8 as depicted in the present embodiment. Advantage of such a
reduced blank size is the economy of the corresponding corrugated surface, which will
not be used.
[0059] The side flaps 3, 4 may just represent side areas of the central portion 2, indicated
in the present embodiment as side flanges 18,19, whereto first and second fixture
areas in the position of the third and fourth fixture areas 16,17, according to the
above embodiment, are fixed. This enables reducing cost by reduced blank size and
corresponding economies in corrugated surface.
[0060] While the invention has been described with respect to the physical embodiments constructed
in accordance therewith, it will be apparent to those skilled in the art that various
modifications, variations, and improvements of the present invention may be made in
light of the above teachings and within the purview of the appended claims without
departing from the intended scope of the invention. In addition, those areas in which
it is believed that those of ordinary skill in the art are familiar have not been
described herein in order to not unnecessarily obscure the invention described herein.
Accordingly, it is to be understood that the invention is not to be limited by the
specific illustrative embodiments, but only by the scope of the appended claims.
1. A mailing package, comprising a pre-cut blank having:
a central portion (2) having a left side, a right side, a top side and a bottom side;
a closure flap (5) adjacent to the top side of said central portion;
a left and a right side flap (3, 4) adjacent to the left and right side of said central
portion (2) respectively; and
a bottom flap (9) adjacent to the bottom side of said central portion (2),
said bottom flap (9) comprising
a first fixture area (14) being arranged to be fixed to one of said side flaps (4),
and
a second fixture area (15) being arranged to be fixed to the other of said side
flaps (3);
wherein in between said bottom flap (9) and said central portion (2) a first perforation
line (12) is disposed, and
wherein said bottom flap (9) further comprises:
a first portion (10) being adjacent to the central portion (2);
a second portion (11); and
a second perforation line,
characterized in that
the second perforation line (13) is disposed in between said first and second portions
(10, 11) and at a distance to the first perforation line (12), and
the first and second portions (10, 11) are arranged to be folded at least partially
on each other along said second perforation line (13), and
wherein said first portion (10) comprises said first fixture area (14),
and said second portion (11) comprises said second fixture area (15).
2. The mailing package according to claim 1, wherein the first and second perforation
lines (12, 13) are parallel.
3. The mailing package according to claim 1 or 2, wherein said second portion (11) of
said bottom flap (9) comprises a first adhesive strip (27).
4. The mailing package according to one of the previous claims, wherein first crease
lines (6) are defined in between said central portion (2) and said closure flap (5),
wherein each of said first crease lines (6) and said first perforation line (12) are
parallel.
5. The mailing package according to one of the previous claims, wherein in a folded state
the second portion (11) of the bottom flap (9) is arranged in between the central
portion (2) of the pre-cut blank (1) and the first portion (10) of the bottom flap
(9) by folding the pre-cut blank (1) along the first and second perforation lines
(12, 13), and
wherein the first and second fixture areas (14, 15) are fixed to the side flaps (4,
3) respectively.
6. The mailing package according to claim 5, wherein in the folded state of the package
said side flaps (3, 4) are folded such that said first fixture area (14) is engaged
in between said right side flap (4) and a right side flange (18) of said central portion
(2), and
said second fixture area (15) is engaged in between said left side flap (3) and a
left side flange (19) of said central portion (2).
7. The mailing package according to claim 5, wherein in the folded state of the package
the right side flap (4) is folded on a right side flange (18) of said central portion
(2), and said first fixture area (14) is arranged on the folded right side flap (4),
and
said second fixture area (15) of said bottom flap (9) is engaged in between said left
side flap (3) and a left side flange (19) of said central portion (2).
8. The mailing package according to claim 6 or 7, wherein the bottom flap (9) comprises
third and fourth fixture areas (16, 17) respectively on the opposite side of said
first and second fixture areas (14, 15), and in the folded state of the package
said third fixture area (16) is fixed by adhesive or fasteners to the right side flange
(18), and said fourth fixture area (17) is fixed by adhesive or fasteners to the left
side flange (19).
9. The mailing package according to one of the claims 5 to 8, wherein in a packing state
the perforation lines (12, 13) are torn apart by lifting an opening end (20) of the
first portion (10) opposite to the first fixture area (14), while the first and second
fixture areas (14, 15) are connected to the side flaps (3, 4), such that said first
and second portions (10, 11) form packing flaps (22, 23).
10. The mailing package according to claim 9, wherein the packing flaps (22, 23) can be
arranged on goods (24) disposed on the front side of the central portion (2), wherein
the packing flaps (22, 23) are particularly extending over each other.
11. The mailing package according to claim 10, wherein the closure flap (5) can be arranged
over the packing flaps (22, 23) and goods (24), wherein a closing end (30) at the
free end of said closure flap (5) can be arranged at the back side of said central
portion (2) and fixed thereto, particularly by a second adhesive strip (31), and wherein
the closing end (30) of the closure flap (5) is connected to the closure flap (5)
by an opening perforation (32), which is adapted to be torn apart for opening the
package.
12. The mailing package according to one of the claims 9 to 11, wherein the closure flap
(5) is fixed to the packing flaps (22, 23) by adhesive.
13. A method for producing a mailing package, comprising the steps of:
a) providing a pre-cut blank having:
a central portion (2) having a left side, a right side, a top side and a bottom side;
a closure flap (5) adjacent to the top side of said central portion (2);
left and right side flaps (3,4) adjacent to said left and right sides of said central
portion (2); and
a bottom flap (9) adjacent to the bottom side of said central portion (2),
wherein in between said bottom flap (9) and said central portion (2) a first perforation
line (12) is disposed;
wherein said bottom flap (9) comprises
a first portion (10) adjacent to said central portion (2),
a second perforation line (13), and
a second portion (11) at a distance to said central portion (2); and
wherein the second perforation line (13) is disposed at a distance to the first perforation
line (12);
b) folding said second portion (11) of said bottom flap (9) generally on said first
portion (10) along said second perforation line (13), such that a fixture area (14,15)
of each of said first and second portions (10,11) projects over the respective other
of first and second portions (10,11);
c) folding the folded bottom flap (9) over said central portion (2) along said first
perforation line (12);
d) connecting said fixture areas (14,15) of said first and second portions (10,11)
of said folded bottom flap (9) each to one of said side flaps (3,4),
such that a folded state of the package is provided.
14. The method according to claim 13, further comprising the step of:
e) tearing apart said first portion (10) from said second portion (11) and said central
portion (2) along said first and second perforation lines (12,13) provided in between
said first portion (10) and central portion (2), respectively said first portion (10)
and second portion (11), wherein said first and second portions (10,11) constitute
right and left packing flaps (22,23) at said central portion (2),
such that a packing state of the package is provided.
15. The method according to claim 14, further comprising the steps of:
f) providing goods (24) on the front side of said central portion (2) and folding
said packing flaps (22,23) over said goods (24), wherein the packing flaps (22,23)
are arranged on each other and connected to each other by a first adhesive strip (27)
provided on the former second portion (11) of the bottom flap (9), which is now constituting
a packing flap (23),
g) folding said closure flap (5) on said packing flaps (22,23), and
h) fixing said closure flap (5) to the back side of said central portion (2) by a
second adhesive strip (31).
1. Versandverpackung, die einen vorgeschnittenen Zuschnitt umfasst, der hat:
einen Mittelabschnitt (2) mit einer linken Seite, einer rechten Seite, einer oberen
Seite und
einer unteren Seite;
eine Verschlusslasche (5), die an die obere Seite des Mittelabschnitts angrenzt;
eine linke und eine rechte Seitenlasche (3, 4), die an die linke bzw. die rechte Seite
des Mittelabschnitts (2) angrenzen; und
eine untere Lasche (9), die an die untere Seite des Mittelabschnitts (2) angrenzt,
wobei die untere Lasche (9) umfasst:
einen ersten Befestigungsbereich (14), der so eingerichtet ist, dass er an einer der
Seitenlaschen (4) befestigt wird, und
einen zweiten Befestigungsbereich (15), der so eingerichtet ist, dass er an der
anderen der Seitenlaschen (3) befestigt wird;
wobei zwischen der unteren Lasche (9) und dem Mittelabschnitt (2) eine erste Perforationslinie
(12) angeordnet ist, und
die untere Lasche (9) des Weiteren umfasst:
einen ersten Abschnitt (10), der an den Mittelabschnitt (2) angrenzt;
einen zweiten Abschnitt (11); und
eine zweite Perforationslinie,
dadurch gekennzeichnet, dass
die zweite Perforationslinie (13) zwischen dem ersten und dem zweiten Abschnitt (10,
11) und in einem Abstand zu der ersten Perforationslinie (12) angeordnet ist, und
der erste und der zweite Abschnitt (10, 11) so eingerichtet sind, dass sie entlang
der zweiten Perforationslinie (13) wenigstens teilweise aufeinander gefaltet sind,
und
wobei der erste Abschnitt (10) den ersten Befestigungsbereich (14) umfasst,
und der zweite Abschnitt (11) den zweiten Befestigungsbereich (15) umfasst.
2. Versandverpackung nach Anspruch 1, wobei die erste und die zweite Perforationslinie
(12, 13) parallel sind.
3. Versandverpackung nach Anspruch 1 oder 2, wobei der zweite Abschnitt (11) der unteren
Lasche (9) einen ersten Klebestreifen (27) umfasst.
4. Versandverpackung nach einem der vorangehenden Ansprüche, wobei erste Falzlinien (6)
zwischen dem Mittelabschnitt (2) und der Verschlusslasche (5) ausgebildet sind und
alle ersten Falzlinien (6) und die erste Perforationslinie (12) parallel sind.
5. Versandverpackung nach einem der vorangehenden Ansprüche, wobei in einem gefalteten
Zustand der zweite Abschnitt (11) der unteren Lasche (9) zwischen dem Mittelabschnitt
(2) des vorgeschnittenen Zuschnitts (1) und dem ersten Abschnitt (10) der unteren
Lasche (9) angeordnet wird, indem der vorgeschnittene Zuschnitt (1) entlang der ersten
und der zweiten Perforationslinie (12, 13) gefaltet wird, und,
wobei der erste und der zweite Befestigungsbereich (14, 15) jeweils an den Seitenlaschen
(4, 3) befestigt werden.
6. Versandverpackung nach Anspruch 5, wobei in dem gefalteten Zustand der Verpackung
die Seitenlaschen (3, 4) so gefaltet sind, dass der erste Befestigungsbereich (14)
zwischen der rechten Seitenlasche (4) und einem rechten Seitenrand (18) des Mittelabschnitts
(2) in Eingriff kommt, und
der zweite Befestigungsbereich (15) zwischen der linken Seitenlasche (3) und einem
linken Seitenrand (19) des Mittelabschnitts (2) in Eingriff kommt.
7. Versandverpackung nach Anspruch 5, wobei in dem gefalteten Zustand der Verpackung
die rechte Seitenlasche (4) auf einen rechten Seitenrand (18) des Mittelabschnitts
(2) gefaltet ist, und
der erste Befestigungsbereich (14) an der gefalteten rechten Seitenlasche (4) angeordnet
ist, und
der zweite Befestigungsbereich (15) der unteren Lasche (9) zwischen der linken Seitenlasche
(3) und einem linken Seitenrand (19) des Mittelabschnitts (2) in Eingriff kommt.
8. Versandverpackung nach Anspruch 6 oder 7, wobei die untere Lasche (9) einen dritten
und einen vierten Befestigungsbereich (16, 17) an der dem ersten bzw. dem zweiten
Befestigungsbereich (14, 15) gegenüberliegenden Seite umfasst und in dem gefalteten
Zustand der Verpackung der dritte Befestigungsbereich (16) mit Klebstoff oder Befestigungseinrichtungen
an dem rechten Seitenrand (18) befestigt ist, und
der vierte Befestigungsbereich (17) mit Klebstoff oder Befestigungseinrichtungen an
dem linken Seitenrand (19) befestigt ist.
9. Versandverpackung nach einem der Ansprüche 5 bis 8, wobei in einem Packzustand die
Perforationslinien (12, 13) auseinander gerissen werden, indem ein Öffnungsende (20)
des ersten Abschnitts (10) gegenüber dem ersten Befestigungsbereich (14) angehoben
wird, während der erste und der zweite Befestigungsbereich (14, 15) mit den Seitenlaschen
(3, 4) so verbunden sind, dass der erste und der zweite Abschnitt (10, 11) Packlaschen
(22, 23) bilden.
10. Versandverpackung nach Anspruch 9, wobei die Packlaschen (22, 23) an Waren (24) angeordnet
werden können, die an der Vorderseite des Mittelabschnitts (2) angeordnet sind, und
sich die Packlaschen (16) insbesondere übereinander erstrecken.
11. Versandverpackung nach Anspruch 10, wobei die Verschlusslasche (5) über den Packlaschen
(22, 23) und Waren (24) angeordnet werden kann, ein verschließendes Ende (30) an dem
freien Ende der Verschlusslasche (5) an der Rückseite des Mittelabschnitts (2) angeordnet
und daran befestigt werden kann, und zwar insbesondere mit einem zweiten Klebestreifen
(31), und das verschließende Ende (30) der Verschlusslasche (5) mit der Verschlusslasche
(5) durch eine Öffnungs-Perforation (32) verbunden ist, die so eingerichtet ist, dass
sie aufgerissen wird, um die Verpackung zu öffnen.
12. Versandverpackung nach einem der Ansprüche 9 bis 11, wobei die Verschlusslasche (5)
mit Klebstoff an den Packlaschen (18) befestigt wird.
13. Verfahren zum Herstellen einer Versandverpackung, das die folgenden Schritte umfasst:
a) Bereitstellen eines vorgeschnittenen Zuschnitts, der hat:
einen Mittelabschnitt (2) mit einer linken Seite, einer rechten Seite, einer oberen
Seite und einer unteren Seite;
eine Verschlusslasche (5), die an die obere Seite des Mittelabschnitts angrenzt;
eine linke und eine rechte Seitenlasche (3, 4), die an die linke bzw. die rechte Seite
des Mittelabschnitts (2) angrenzen; und
eine untere Lasche (9), die an die untere Seite des Mittelabschnitts (2) angrenzt,
wobei zwischen der unteren Lasche (9) und dem Mittelabschnitt (2) eine erste Perforationslinie
(12) angeordnet ist;
wobei die untere Lasche (9) umfasst:
einen ersten Abschnitt (10), der an den Mittelabschnitt (2) angrenzt,
eine zweite Perforationslinie (13), und
einen zweiten Abschnitt (11) in einem Abstand zu dem Mittelabschnitt (2); und wobei
die zweite Perforationslinie (13) in einem Abstand zu der ersten Perforationslinie
(12) angeordnet ist;
(b) Falten des zweiten Abschnitts (11) der unteren Lasche (9) entlang der zweiten
Perforationslinie (13) im Allgemeinen auf den ersten Abschnitt (10), so dass ein Befestigungsbereich
(14, 15) des ersten sowie des zweiten Abschnitts (10, 11) über den jeweils anderen
von dem ersten und dem zweiten Abschnitt (10, 11) vorsteht;
(c) Falten der gefalteten unteren Lasche (9) über den Mittelabschnitt (2) entlang
der ersten Perforationslinie (12);
(d) Verbinden der Befestigungsbereiche (23) des ersten und des zweiten Abschnitts
(24) der gefalteten unteren Lasche (9) jeweils auf eine der Seitenlaschen (3, 4),
so dass ein gefalteter Zustand der Verpackung geschaffen wird.
14. Verfahren nach Anspruch 13, das des Weiteren den folgenden Schritt umfasst:
(e) Abreißen des ersten Abschnitts (10) von dem zweiten Abschnitt (11) und dem Mittelabschnitt
(2) entlang der ersten und der zweiten Perforationslinie (12, 13), die zwischen dem
ersten Abschnitt (10) und dem Mittelabschnitt (2) bzw. dem ersten Abschnitt (10) und
dem zweiten Abschnitt (11) vorhanden sind, wobei der erste und der zweite Abschnitt
(10, 11) eine rechte und eine linke Packlasche (22, 23) an dem Mittelabschnitt (2)
bilden,
so dass ein Packzustand der Verpackung hergestellt wird.
15. Verfahren nach Anspruch 14, das des Weiteren die folgenden Schritte umfasst:
f) Bereitstellen von Waren (24) an der Vorderseite des Mittelabschnitts (2) und Falten
der Packlaschen (22, 23) über die Waren (24), wobei die Packlaschen (22, 23) aufeinander
angeordnet und durch einen ersten Klebestreifen (27) miteinander verbunden werden,
der an dem vorherigen zweiten Abschnitt (11) der unteren Lasche (9) vorhanden ist,
der nun eine Packlasche (23) bildet,
g) Falten der Verschlusslasche (5) auf die Packlaschen (22, 23), und
h) Befestigen der Verschlusslasche (5) an der Rückseite des Mittelabschnitts (2) mit
einem zweiten Klebestreifen (31).
1. Emballage d'expédition comprenant une pièce prédécoupée qui présente :
- une partie centrale (2) avec un côté gauche, un côté droit, un côté supérieur et
un côté inférieur ;
- un rabat de fermeture (5) voisin du côté supérieur de la partie centrale ;
- des rabats latéraux gauche et droit (3, 4) voisins des côtés gauche et droit de
la partie centrale (2), respectivement ; et
- un rabat inférieur (9) voisin du côté inférieur de la partie centrale (2),
le rabat inférieur (9) comprenant
- une première zone de fixation (14) conçue pour être fixée à l'un des rabats latéraux
(4), et
- une deuxième zone de fixation (15) conçue pour être fixée à l'autre rabat latéral
(3) ;
étant précisé qu'une première ligne de perforation (12) est disposée entre le rabat
inférieur (9) et la partie centrale (2), et
que le rabat inférieur (9) comprend par ailleurs :
- une première partie (10) voisine de la partie centrale (2) :
- une deuxième partie (11) ; et
- une deuxième ligne de perforation,
caractérisé en ce que la deuxième ligne de perforation (13) est disposée entre les première et deuxième
parties (10, 11) et à une certaine distance de la première ligne de perforation (12),et
les première et deuxième parties (10, 11) sont conçues pour être pliées au moins partiellement
l'une sur l'autre le long de la deuxième ligne de perforation (13),
étant précisé que la première partie (10) comprend la première zone de fixation (14),
et que la deuxième partie (11) comprend la deuxième zone de fixation (15).
2. Emballage d'expédition selon la revendication 1, dans lequel les première et deuxième
lignes de perforation (12, 13) sont parallèles.
3. Emballage d'expédition selon la revendication 1 ou 2, dans lequel la deuxième partie
(11) du rabat inférieur (9) comprend une première bande adhésive (27).
4. Emballage d'expédition selon l'une des revendications précédentes, dans lequel des
premières rainures (6) sont définies entre la partie centrale (2) et le rabat de fermeture
(5), chacune des premières rainures (6) et la première ligne de perforation (12) étant
parallèles.
5. Emballage d'expédition selon l'une des revendications précédentes, dans lequel en
position pliée, la deuxième partie (11) du rabat inférieur (9) est disposée entre
la partie centrale (2) de la pièce prédécoupée (1) et la première partie (10) dudit
rabat inférieur (9) grâce au pliage de la pièce prédécoupée (1) le long des première
et deuxième lignes de perforation (12, 13), et les première et deuxième surfaces de
fixation (14, 15) sont fixées aux rabats latéraux (4, 3), respectivement.
6. Emballage d'expédition selon la revendication 5, dans lequel dans la position pliée
de l'emballage, les rabats latéraux (3, 4) sont pliés de telle sorte que la première
zone de fixation (14) soit engagée entre le volet latéral droit (4) et un rebord latéral
droit (18) de la partie centrale (2), et que la deuxième zone de fixation (15) soit
engagée entre le rabat latéral gauche (3) et un rebord latéral gauche (19) de la partie
centrale (2).
7. Emballage d'expédition selon la revendication 5, dans lequel dans la position pliée
de l'emballage, le rabat latéral droit (4) est plié sur un rebord latéral droit (18)
de la partie centrale (2), et la première zone de fixation (14) est disposée sur le
rabat latéral droit (4) plié, et la deuxième zone de fixation (15) du rabat inférieur
(9) est engagée entre le rabat latéral gauche (3) et un rebord latéral gauche (19)
de la partie centrale (2).
8. Emballage d'expédition selon la revendication 6 ou 7, dans lequel le rabat inférieur
(9) comprend des troisième et quatrième zones de fixation (16, 17) sur la face opposée
aux première et deuxième zones de fixation (14, 15), respectivement, et dans la position
pliée de l'emballage la troisième zone de fixation (16) est fixée par adhésif ou par
attaches au rebord latéral droit (18), et la quatrième zone de fixation (17) est fixée
par adhésif ou par attaches au rebord latéral gauche (19).
9. Emballage d'expédition selon l'une des revendications 5 à 8, dans lequel en position
d'emballage, les lignes de perforation (12, 13) se déchirent grâce au soulèvement
d'une extrémité d'ouverture (20) de la première partie (10) à l'opposé de la première
zone de fixation (14), tandis que les première et deuxième zones de fixation (14,
15) sont reliées aux rabats latéraux (3, 4) de telle sorte que les première et deuxième
parties (10, 11) forment des rabats d'emballage (22, 23).
10. Emballage d'expédition selon la revendication 9, dans lequel les rabats d'emballage
(22, 23) peuvent être disposés sur des produits (24) placés sur la face avant de la
partie centrale (2), les rabats d'emballage (22, 23) s'étendant en particulier l'un
sur l'autre.
11. Emballage d'expédition selon la revendication 10, dans lequel le rabat de fermeture
(5) peut être disposé sur les rabats d'emballage (22, 23) et les produits (24), une
extrémité de fermeture (30) prévue à l'extrémité libre du rabat de fermeture (5) peut
être disposée sur la face arrière de la partie centrale (2) et fixée à celle-ci, en
particulier à l'aide d'une bande adhésive (31), et l'extrémité de fermeture (30) du
rabat de fermeture (5) est reliée au rabat de fermeture (5) grâce à une perforation
d'ouverture (32) qui est apte à être déchirée pour l'ouverture de l'emballage.
12. Emballage d'expédition selon l'une des revendications 9 à 11, dans lequel le rabat
de fermeture (5) est fixé aux rabats d'emballage (22, 23) par un adhésif.
13. Procédé pour produire un emballage d'expédition, comprenant les étapes qui consistent
à :
a) prévoir une pièce prédécoupée présentant
- une partie centrale (2) avec un côté gauche, un côté droit, un côté supérieur et
un côté inférieur ;
- un rabat de fermeture (5) voisin du côté supérieur de la partie centrale (2) ;
- des rabats latéraux gauche et droit (3, 4) voisins des côtés gauche et droit de
la partie centrale (2) ; et
- un rabat inférieur (9) voisin du côté inférieur de la partie centrale (2),
une première ligne de perforation (12) étant disposée entre le rabat inférieur (9)
et la partie centrale (2), le rabat inférieur (9) comprenant
- une première partie (10) voisine de la partie centrale (2),
- une deuxième ligne de perforation (13), et
- une deuxième partie (11) située à une certaine distance de la partie centrale (2)
; et
étant précisé que la deuxième ligne de perforation (13) est disposée à une certaine
distance de la première ligne de perforation (12) ;
b) plier la deuxième partie (11) du rabat inférieur (9) globalement sur la première
partie (10) le long de la deuxième ligne de perforation (13), de telle sorte qu'une
première zone de fixation (14, 15) de chaque première et deuxième partie (10, 11)
dépasse des première et deuxième parties (10, 11) respectives ;
c) plier le rabat inférieur (9) plié sur la partie centrale (2) le long de la première
ligne de perforation (12) ;
d) relier les zones de fixation (14, 15) des première et deuxième parties (10, 11)
du rabat inférieur (9) plié à chacun des rabats latéraux (3, 4), de sorte qu'on obtient
un état plié de l'emballage.
14. Procédé selon la revendication 13, comprenant également l'étape qui consiste à :
e) déchirer la première partie (10) pour la séparer de la deuxième partie (11) et
de la partie centrale (2) le long des première et deuxième lignes de perforation (12,
13) prévues respectivement entre la première partie (10) et la partie centrale (2),
et entre la première partie (10) et la deuxième partie (11), les première et deuxième
parties (10, 11) constituant les rabats d'emballage droit et gauche (22, 23) sur la
partie centrale (2),
de sorte qu'on obtient une position d'emballage de l'emballage.
15. Procédé selon la revendication 14, comprenant également les étapes qui consistent
à :
f) prévoir des produits (24) sur la face avant de la partie centrale (2) et plier
les rabats d'emballage (22, 23) sur les produits (24), les rabats d'emballage (22,
23) étant disposés l'un sur l'autre et reliés l'un à l'autre par une bande adhésive
(27) prévue sur l'ancienne deuxième partie (11) du rabat inférieur (9), qui constitue
désormais un rabat d'emballage (23),
g) plier le rabat de fermeture (5) sur les rabats d'emballage (22, 23), et
h) fixer le rabat de fermeture (5) à la face arrière de la partie centrale (2) à l'aide
d'une deuxième bande adhésive (31).