[0001] The invention relates to a method for adapting a pulp making process to line of production
changes.
[0002] Refiners are used in a pulp making process to refine lignocellulose-containing material.
The refiners comprise a frame which houses a refiner chamber generally, depending
on the refiner type, provided with one or more fixed refiner element, i.e. a stator
or a stator element, arranged fixedly, i.e. non-rotatingly, in connection with the
frame of the refiner, as well as one or more refiner element, i.e. a rotor, rotatable
via a shaft.
[0003] As manufacturing processes change, e.g. when production volumes change, a refiner
being used may become redundant. Since particularly the frame structures of refiners
last for decades, it may cause significant economic losses to purchase an entirely
new refiner and remove the redundant one. These losses could be reduced by utilizing
some parts of the old refiner. However, particularly in situations wherein the line
of production changes regarding either the raw material to be used or the quality
of pulp to be produced, it is extremely difficult to even to some extent utilize the
old refiner.
[0004] WO 85/04431 A1 shows an apparatus for refining lignocellulose-containing material, the apparatus
comprising a pressure-proof refiner housing with opposed refiner members, which between
themselves define a gap. Liquid is supplied to the gap via radial passageways in a
rotatable refiner member, and the rotation of the refiner member brings about the
desired pressure in the liquid, which pressure exceeds the pressure in the gap.
[0005] US 3 893 631 A shows a high speed ground wood disc refiner having a pair of oppositely facing fixed
refiner plates and twin rotating discs each carrying refining plates juxtaposed the
fixed plates. The rotating discs are axially adjusted on the drive shaft by a parallel
piston-cylinder hydraulic system which insures that an equal and opposite thrust force
is produced by each rotating head. Since the thrust forces are absorbed by the drive
shaft, this arrangement permits the use of very light bearings on the drive shaft,
resulting in economies of manufacture and maintenance.
Summary of the Invention
[0006] It is the object of the present invention to provide a new, simple and cost-efficient
method for adapting a pulp making process to line of production changes in which existing
refiners can be used.
[0007] The object of the present invention is achieved by a method for adapting a pulp making
process to line of production changes according to claim 1, 2 or 3.
[0008] Further advantageous developments of the present invention are defined in the dependent
claims.
[0009] The method according to the invention comprises changing the structure of at least
one disc refiner. The refiner comprises a frame structure which comprises a pressure
frame surrounding a refiner chamber and a base frame supporting the pressure frame.
The refiner further comprises at least one rotor rotatable via a shaft. The method
comprises changing the frame structure of the disc refiner at least over a section
belonging to the pressure frame such that the refiner chamber of the refiner is arrangeable
to comprise a rotor comprising a conical refining surface section and a stator comprising
a conical refining surface section or such that two single disc refiners are combinable
into one double disc refiner comprising two rotors.
[0010] The process of changing an old disc refiner to be removed from use into a refiner
of another type enables a vast majority of the structure of the refiner to be removed
from use and actuators associated therewith to be used when manufacturing a new refiner.
On account of such utilization of parts, it is also rather an inexpensive procedure
to change an old refiner into a refiner of another type. In addition, the energy consumption
per mass ton of a refiner produced by such a changing procedure is clearly lower than
the energy consumption of the disc refiner being changed.
[0011] According to the invention, the method comprises removing an end element being in
connection with the frame structure of at least one disc refiner from the connection
with the frame structure of the disc refiner, arranging in the rotor of the refiner
a rotor element comprising a conical refining surface section, arranging in connection
with the end element a stator comprising a conical refining surface section, arranging
in the frame structure of the refiner, in connection with the pressure frame, an extension
sleeve or an extension structure in order to increase extent of the refiner chamber
in a direction of the shaft of the refiner, and fastening the end element in connection
with the pressure frame of the refiner such that the extension sleeve or the extension
structure remains located between the end element and the pressure frame of the refiner.
[0012] The extension sleeve or the extension structure enables the extent of the refiner
chamber of the refiner to be increased in the direction of the shaft of the refiner
in a simple manner such that a stator comprising a conical refining surface section
and a rotor comprising a conical refining surface section may be arranged in the refiner
chamber of the refiner.
[0013] According to the invention, the method comprises removing from a first disc refiner
an end element and a stator arranged in connection therewith, thereby forming a first
frame structure section of the refiner, removing from a second disc refiner an end
element and a stator arranged in connection therewith, thereby forming a second frame
structure section of the refiner, placing the rotors of the refiners towards one another
such that a blade gap is provided between the rotors, and supporting the frame structure
sections against one another by one or more support elements to be arranged in connection
with said frame structure sections, thus forming a double disc refiner.
[0014] By removing from two disc refiners to be removed from use the end element and the
stators arranged in connection therewith, two partial refiner structures are provided
which, when combined with one another, enable a double disc refiner comprising two
rotors to be manufactured.
BRIEF DESCRIPTION OF THE FIGURES
[0015] Some embodiments of the invention are described in closer detail in the accompanying
drawings, in which
Figure 1 is a schematic cross-sectional side view showing a prior art refiner,
Figure 2 is a schematic cross-sectional side view showning a disc cone refiner according
to the invention,
Figure 3 is a schematic cross-sectional side view showing a double disc refiner according
to the invention,
Figure 4 is a schematic cross-sectional side view showing another double disc refiner
according to the invention, and
Figure 5 is a schematic end view showing a double disc refiner similar to that of
Figure 4.
[0016] For the sake of clarity, the figures show some embodiments of the invention in a
simplified manner. In the figures, like reference numbers identify like elements.
DETAILED DESCRIPTION OF THE INVENTION
[0017] Figure 1 is a schematic cross-sectional side view showing a prior art disc refiner
1. The disc refiner 1 comprises a frame structure 2 which comprises a pressure frame
3 and a base frame 4 of the refiner to support the pressure frame 3. Figure 1 only
shows part of the base frame 4. The pressure frame 3 houses a refiner chamber 5 provided
with a refiner element, i.e. a rotor 7, rotatable, i.e. rotating, via a shaft 6 as
well as a fixed, i.e. non-rotating, refiner element, i.e. a stator 9, arranged in
connection with an end element 8 of the refiner 1. The end element 8 is fastened to
the pressure frame 3, the end element 8 thus forming part of the pressure frame 3.
The rotor 7 is provided with a refining surface 10 of the rotor 7 while the stator
9 is provided with a refining surface 11 of the stator 9. The stator 9 and the end
element 8 are further provided with feed openings 12 through which fibrous material
to be refined may be fed to a blade gap 13 located between the stator 9 and the rotor
7. With respect to the rest of the structure of the refiner 1, Figure 1 shows the
blade gap 13 substantially larger than it really is. The refiner naturally further
comprises a discharge opening (not shown in the figure) for discharging already refined
material from the refiner chamber. Further, the general structure and operational
principle of refiners are known per se to those skilled in the art, so they do not
have to be discussed in closer detail herein.
[0018] Figure 2 is a schematic cross-sectional side view showning a refiner 14. The refiner
14 shown in Figure 2 is a disc cone refiner and it comprises a frame structure 2 which
comprises a pressure frame 3 and a base frame 4 of the refiner to support the pressure
frame 3. Figure 2 only shows part of the base frame 4. The pressure frame 3 houses
a refiner chamber 5 which is provided with a rotor 7 rotatable via a shaft 6 as well
as a stator 9 arranged in connection with an end element 8 of the refiner 14. The
stator 9 and the end element 8 comprise feed openings 12 through which fibrous material
to be refined may be fed to a blade gap 13 located between the stator 9 and the rotor
7. Figure 2 further shows an extension sleeve 15 or an extension structure 15 which
is placed between the pressure frame 3 and the end element 8 of the refiner 1 and
by means of which the extent of the refiner chamber has been increased in a direction
of the shaft of the refiner 1.
[0019] In the refiner 14 according to Figure 2, the rotor 7 is formed from a first rotor
element 7' and a second rotor element 7". The second rotor element 7" is arranged
in connection with the first rotor element 7' such that when the first rotor element
7' rotates, also the second rotor element 7" rotates. The second rotor element 7"
is provided with a refining surface 10 comprising both a conical refining surface
section 10' and a disc-like refining surface section 10". The stator 9 of the refiner
1 is further provided with a refining surface 11 which comprises both a conical refining
surface section 11' and a disc-like refining surface section 11".
[0020] The refiner 14 according to Figure 2 is formed from a disc refiner 1 which is in
use and which is similar to that shown in Figure 1 by removing the end element 8 from
connection with the frame structure 2, i.e. the pressure frame 3, and at some stage
by removing the stator 9 of the original disc refiner 1 from connection with the end
element 8. Next, the second rotor element 7" of the rotor 7 which comprises a refining
surface 10 and which is shown in Figure 2 is fastened in connection with the rotor
of the original disc refiner 1, the rotor of the original disc refiner corresponding
with the first rotor element 7' of the rotor 7 shown in Figure 2. In such a case,
it may also be considered that the first rotor element 7' forms the frame of the rotor
7. When necessary, the first rotor element 7' may be machined in order to fasten the
second rotor element 7" in connection with the first rotor element 7'. In addition,
in the manner shown in Figure 2, the second rotor element 7" may also be supported
in connection with the shaft 6 or a possible extension thereof.
[0021] At some stage, the stator 9 intended for the refiner being manufactured is fastened
in connection with the end element 8. At some stage, the extension sleeve 15 or the
extension structure 15 is placed between the end element 8 and the pressure frame
3. The extension sleeve 15 may be placed between the end element 8 and the pressure
frame 3 while end assembling the refiner 14, in which case the end element 8, the
extension sleeve 15 and the pressure frame 3 of the refiner 1 are at the same time
fastened to one another by simultaneosly using the same fastening means, such as fastening
bolts (for the sake of clarity not shown in the figures), thus closing the structure
of the refiner 14. The extension sleeve 15 may be situated between the end element
8 and the pressure frame 3 also earlier, in which case the extension sleeve 15 is
fastened separately to the pressure frame 3 of the refiner 14. The extension sleeve
15 is used for increasing the extent of the refiner chamber 5 of the refiner 14 in
the direction of the shaft 6 of the refiner 1 since it would be impossible to accommodate
the stator 9 and the rotor 7 comprising both a disc-like refining surface section
10", 11" and a conical refining surface section 10', 11' in the refiner chamber 5
provided in the original disc refiner.
[0022] In the above-disclosed manner, an ordinary disc refiner may be modified into a refiner
comprising both a disc-like refining surface section and a conical refining surface
section, i.e. into a so-called disc cone refiner. When modernizing a refiner, the
old disc refiner may be utilized almost completely, the original disc-like stator
being the only somewhat important redundant part, if not being used for forming a
disc-like refining surface section 11" in the modernized refiner. The extension sleeve
15 enables the extent of the refiner chamber 5 to be increased in the direction of
the shaft 6 in a very simple manner. In the embodiment according to Figure 2, the
extension sleeve 15 forms an extension element structure within the area of the refiner
chamber 5 in order to increase the extent of the refiner chamber 5 in the direction
of the shaft 6 of the refiner.
[0023] Instead of using in the refiner 14 an old end element 8, it is possible to form a
novel end element 8 e.g. by casting, the novel end element 8 also comprising a section
which corresponds with the extension sleeve 15 and which elongates a section corresponding
with the frame structure, i.e. the pressure frame, of the refiner, and fasten this
novel end element to the frame structure 2, i.e. the pressure frame 3, of the refiner
1, thus changing the frame structure of the original, used refiner within the area
of the refiner chamber such that the extent of the refiner chamber increases in the
direction of the shaft of the refiner. In such a case, in addition to the end element,
the novel end element also comprises an extension element structure for increasing
the extent of the refiner chamber in the direction of the shaft of the refiner.
[0024] The rotor 7 of the refiner 14 may also be implemented such that in addition to the
old stator, also the old rotor is removed from the original disc refiner 1 from the
shaft 6 of the refiner 1 and, in place thereof, a rotor 7 is installed which is formed
from at least one rotor element and which comprises at least a conical refining surface
10' but possibly a disc-like refining surface 10" as well. This also enables a corresponding
stator comprising at least a conical refining surface 11' but possibly also a disc-like
refining surface 11" to be installed in place of the original disc-like stator. In
a similar manner, both the original stator and rotor may be replaced by a stator and
rotor comprising conical refining surfaces only, in which case the old disc refiner
may be changed into a cone refiner.
[0025] Figure 3 is a schematic cross-sectional side view showing a double disc refiner 16.
The refiner 16 according to Figure 3 is thus a double disc refiner or a DD refiner
whose refiner chamber 5 is provided with two rotors 7 arranged towards one another
such that a blade gap 13 is provided between the rotors 7. With respect to the rest
of the structure of the refiner 16, Figure 3 shows the blade gap 13 substantially
larger than it really is. The refiner 16 further comprises two shafts 6 such that
the rotors 7 may be rotated irrespective of one another. In the refiner 16, the frame
structure has two frame structure sections separate from one another: a first frame
structure section 2' as seen in Figure 3 on the left side of the left-hand rotor 7,
and a second frame structure section 2" on the right side of the right-hand rotor
7. The frame structure sections 2' and 2" are combined with one another by one or
more support elements 17, whereby the frame structure 2 of the refiner 16 according
to Figure 3 comprises a first frame structure section 2', a second frame structure
section 2" and one or more support elements 17 which are arranged at least partly,
in their entirety as seen in Figure 3, between the first frame structure section 2'
and the second frame structure section 2", supporting the first frame structure section
2' and the second frame structure section 2" against one another and at the same time
forming part of the pressure frame 3 surrounding the refiner chamber 5 of the refiner
16. The support element 17 may also be an element similar to the extension sleeve
15 or the extension structure 15 shown in Figure 2 if the support element 17 is formed
from one part only.
[0026] The refiner 16 shown in Figure 3 may be formed from two used disc refiners 1 shown
in Figure 1 by removing the end elements of said disc refiners from connection with
the frame structure of the refiner. Together with the end element, the stator provided
in connection with the end element is removed from the refiners. Next, when necessary,
some frame structure is removed by machining from at least one or both of the used
refiners from the area of the refiner chamber from the pressure frame surrounding
the rotor 7 such that said refiners may be installed with respect to one another such
that the refining surfaces of the rotors 7 thereof come towards one another such that
a blade gap 13 is provided between said refining surfaces. Next, the frame structures
of said refiners that are still separate from one another, the frame stuctures in
Figure 3 thus corresponding with the first frame structure section 2' and the second
frame structure section 2", are combined with one another by means of one or more
support elements 17 such that one refiner structure is formed wherein the frame structures
of the originally separate disc refiners and one or more support elements 17 form
a substantially closed refiner chamber. The support elements 17 increase the extent
of the refiner chamber in the direction of the shaft of the refiner such that the
refiner unit formed from two rotors is more easily accommodated inside the refiner.
[0027] In the solution shown in Figure 3, two used disc refiners may thus be changed into
one double disc refiner provided with two rotors which rotate irrespectively of one
another. Such a change is easy to make only by removing the end elements and stators
of the used disc refiners and, when necessary, by removing either from one disc refiner
or from both disc refiners at least part of the frame structure surrounding the rotor
as well as by combining with one another the remaining sections of the original refiners
by suitable support elements. In addition to this, only feed openings 12 have to be
arranged through one of the rotors and through the frame structure section in connection
with said rotor in order to feed material to be refined into the blade gap 13 located
between the rotors 7. The feed openings 12 are shown schematically in Figure 3 in
the right-hand rotor 7 and in the second frame structure section 2". The gap between
a background surface of the rotor and the frame structure may be sealed by a mechanical
seal such that the material fed to be refined may enter the refiner chamber only via
the blade gap 13. Naturally, a discharge opening or channel (not shown in the figure)
for refined material is also provided in connection with the refiner chamber of the
refiner.
[0028] Figure 4 is a schematic cross-sectional side view showing another double disc refiner
18, and Figure 5 is a schematic end view showing a double disc refiner similar to
that of Figure 4. The refiner shown in Figures 4 and 5 has a frame structure 2 which
comprises, as the refiner according to Figure 3, a first frame structure section 2'
and a second frame structure section 2", a pressure frame 3 housing a refiner chamber
5, and a base frame 4 of the refiner to support the pressure frame. Inside the refiner
chamber 5 are two rotors 7, each being rotatable irrespective of one another via a
corresponding shaft 6. Between the rotors 7 a blade gap 13 is provided whereto the
fibrous material to be refined is fed via feed openings 12 arranged in the right-hand
rotor 7 as seen in Figure 4 as well as via a feed channel 19. The feed channel 19
may be provided with a screw conveyor for making the feed of the material to be refined
more efficient. Figure 4 further schematically shows a discharge opening 21 for discharging
refined material from the refiner.
[0029] The structure of the refiner according to Figures 4 and 5 is similar to that of Figure
3, differing, however, from the refiner according to Figure 3 in that the first frame
structure section 2' and the second frame structure section 2" of the refiner 18 are
supported against one another by a support element 20 connecting or fastening the
base frame 4 of the first frame structure section 2' and the base frame 4 of the second
frame structure section 2" to one another; Figure 4 shows the support element 20 schematically
in dotted line. The pressure frame 3 resides between the first frame structure section
2' and the second frame structure section 2" but does not support the frame structure
sections 2', 2" against one another. In addition, the refiner chamber 5 is formed
by a separate pressure frame 3 added during the change of the refiner and formed from
an upper part 3' and a lower part 3".
[0030] The refiner 18 shown in Figures 4 and 5 may be formed from two used disc refiners
1 shown in Figure 1 by removing the end elements of said disc refiners from connection
with the frame structure of the refiner. Along with the end element, a stator provided
in connection with the end element is removed from the refiners. Next, at least part
of the pressure frame 3 is also removed from both refiners from connection with the
rest of the frame structure. The rotors and frame structures remaining from the refiners
are arranged
in connection with one another such that the refining surfaces of the rotors 7 come
towards one another such that a blade gap 13 is provided between said refining surfaces.
A new pressure frame 3 is arranged around the rotors 7, the pressure frame 3 consisting
of an upper part 3' and a lower part 3" and being received between a frame part corresponding
with the first frame structure section 2' and remaining from one old disc refiner
and a frame part corresponding with the second frame structure section 2" and remaining
from the other old disc refiner. In this case, the frame structure of the old disc
refiners is thus changed over the section belonging to the pressure frame of the refiner
such that at least part of the old pressure frame is removed from both refiners and
said two pressure frames or sections removed therefrom are replaced at least partly
by one new pressure frame. However, the new pressure frame 3 does not support the
first frame structure section 2' and the second frame structure section 2" against
one another but one or more support elements 20 are arranged in connection with the
first frame structure section 2' and the second frame structure section 2" to fasten
the first frame structure section 2' and the second frame structure section 2" to
one another and to support them against one another. The support element 20 may be
e.g. a disc-like structure, as shown in Figures 4 and 5, which may be made e.g. of
metal.
[0031] In the disclosed manners, an old disc refiner may be changed e.g. into a disc cone
refiner or two old disc refiners may be changed into a double disc refiner. This enables
the structural parts and the related actuators of old refiners to be utilized in an
extensive manner when updating the refining processes, which lowers the costs caused
by the changes. For example, by changing two old disc refiners into one double disc
refiner a considerable amount of energy can be saved since double disc refiners consume
typically about 10 to 30% less energy than disc refiners. In addition, the quality
of pulp produced by a double disc refiner is, however, usable for high-quality printing
papers.
[0032] In some cases, the features disclosed in this application may be used as such, irrespective
of other features. On the other hand, when necessary, the features disclosed in this
application may be combined in order to provide different combinations.
[0033] The drawings and the related description are only intended to illustrate embodiments
of the invention, i.e. the details of the invention may vary within the scope of the
invention as defined by the appended claims.
[0034] In the implementation of a disc cone refiner, it may be necessary to machine the
frame structure, i.e. in practice the pressure frame, of the original refiner inside
the pressure frame within the area of the refiner chamber in order to enable the conical
refining surface section of the stator to be installed in an easy manner concentrically
with respect to the conical refining surface section of the rotor. In the case of
a double disc refiner, the concentricity of the rotors does not set equally high requirements.
The machining may be carried out such that the refiner chamber is at the same time
carved out not only in a direction of the shaft but also in a direction of a radius,
whereby the length and diameter of a refiner blade solution to be arranged in the
refiner chamber may be larger. The machining of the frame structure of the refiner
within the area of the refiner chamber may also be carried out because it enables
refiner blades to be replaced or replacement of the refiner blades to be made easier
to implement, which constitutes grounds for machining the frame structure of the refiner
when applying the solution of the invention to the case of the double disc refiner
in particular.
1. A method fod modifying a disc refiner into a disc cone refiner the method comprises
the steps of:
- changing a structure of at least one disc refiner (1) into a structure of a disc
cone refiner (14), each of which refiners (1, 14) comprises a frame structure (2),
the frame structure (2) comprising a pressure frame (3) surrounding a refiner chamber
(5) and a base frame (4) supporting the pressure frame (3), and each of which refiners
(1, 14) further comprises at least one rotor (7) rotatable via a shaft (6),
- changing the frame structure (2) of the disc refiner (1) at least over a section
belonging to the pressure frame (3) such that the refiner chamber (5) of the disc
cone refiner (14) is configured to comprise a rotor (7) comprising a conical refining
surface section (10'),
- removing an end element (8) being in connection with the frame structure (2) of
the disc refiner (1) from the connection with the frame structure (2) of the disc
refiner (1),
- arranging in the rotor (7) of the disc cone refiner (14) a rotor element (7") comprising
a conical refining surface section (10'),
- arranging in connection with the end element (8) a stator (9) comprising a conical
refining surface section (11'),
- arranging in the frame structure (2) of the disc cone refiner (14), in connection
with the pressure frame (3), an extension sleeve (15) or an extension structure (15)
in order to increase extent of the refiner chamber (5) in a direction of the shaft
(6) of the disc cone refiner (1), and
- fastening the end element (8) in connection with the pressure frame (3) of the disc
cone refiner (14) such that the extension sleeve (15) or the extension structure (15)
remains located between the end element (8) and the pressure frame (3) of the disc
cone refiner (14).
2. A method for modifying at least one disc refiner into a double disc refiner, the method
comprises the steps of:
- changing a structure of at least one disc refiner (1) into a structure of a double
disc refiner (16, 18), each of which refiners (1, 16, 18) comprises a frame structure
(2), the frame structure (2) comprising a pressure frame (3) surrounding a refiner
chamber (5) and a base frame (4) supporting the pressure frame (3), and the refiner
(1, 16, 18) further comprising at least one rotor (7) rotatable via a shaft (6),
- changing the frame structure (2) of the disc refiner (1) at least over a section
belonging to the pressure frame (3) such that two single disc refiners (1) are combinable
into one double disc refiner (16, 18) comprising two rotors (7),
- removing from a first disc refiner (1) an end element (8) being in connection with
the frame structure (2) and a stator (9) arranged in connection therewith, thereby
forming a first frame structure section (2') of the double disc refiner (16, 18),
- removing from a second disc refiner (1) an end element (8) being in connection with
the frame structure (2) and a stator (9) arranged in connection therewith, thereby
forming a second frame structure section (2") of the double disc refiner (16, 18),
removing from the first and/or the second disc refiner (1) at least part of the pressure
frame (3) of the frame structure (2) of the disc refiner (1)
- placing the rotors (7) of the disc refiners (1) towards one another such that a
blade gap (13) is provided between the rotors (7) in the structure of the double disc
refiner (16, 18), and
- supporting the frame structure sections (2', 2") against one another by one or more
support elements (17, 20) to be arranged in connection with said frame structure sections,
thus forming the double disc refiner (16, 18).
3. A method as claimed in claim 1, characterized in that the rotor element (7") further comprises a disc-like (10") refining surface section,
and in that the stator (9) further comprises a disc-like (11") refining surface section.
1. Verfahren zum Modifizieren eines Scheibenrefiners in einen Kegelscheibenrefiner, wobei
das Verfahren die folgenden Schritte aufweist:
- Ändern einer Struktur von zumindest einem Scheibenrefiner (1) in eine Struktur eines
Kegelscheibenrefiners (14), wobei jeder der Refiner (1, 14) eine Rahmenstruktur (2)
aufweist, die Rahmenstruktur (2) einen Druckrahmen (3), der eine Refinerkammer (5)
umgibt, und einen Basisrahmen (4) aufweist, der den Druckrahmen (3) stützt, und jeder
der Refiner (1, 14) des Weiteren zumindest einen Rotor (7) aufweist, der über eine
Welle (6) drehbar ist,
- Ändern der Rahmenstruktur (2) des Scheibenrefiners (1) zumindest über einen Bereich,
der zu dem Druckrahmen (3) gehört, derart, dass die Refinerkammer (5) des Kegelscheibenrefiners
(14) gestaltet ist, um einen Rotor (7) aufzuweisen, der einen kegelförmigen Refinerflächenbereich
(10') aufweist,
- Entfernen eines Endelements (8), das mit der Rahmenstruktur (2) des Scheibenrefiners
(1) verbunden ist, von der Verbindung mit der Rahmenstruktur (2) des Scheibenrefiners
(1),
- in dem Rotor (7) des Kegelscheibenrefiners (14) Anordnen eines Rotorelements (7"),
das einen kegelförmigen Refinerflächenbereich (10') aufweist,
- in Verbindung mit dem Endelement (8) Anordnen eines Stators (9), der einen kegelförmigen
Refinerflächenbereich (11') aufweist,
- in der Rahmenstruktur (2) des Kegelscheibenrefiners (14) Anordnen in Verbindung
mit dem Druckrahmen (3) einer Erweiterungshülse (15) oder einer Erweiterungsstruktur
(15), um ein Ausmaß der Refinerkammer (5) in einer Richtung der Welle (6) des Kegelscheibenrefiners
(1) zu erhöhen, und
- Befestigen des Endelements (8) in Verbindung mit dem Druckrahmen (3) des Kegelscheibenrefiners
(14), derart, dass die Erweiterungshülse (15) oder die Erweiterungsstruktur (15) zwischen
dem Endelement (8) und dem Druckrahmen (3) des Kegelscheibenrefiners (14) angeordnet
bleibt.
2. Verfahren zum Modifizieren zumindest eines Scheibenrefiners in einen Doppelscheibenrefiner,
wobei das Verfahren die folgenden Schritte aufweist:
- Ändern einer Struktur von zumindest einem Scheibenrefiner (1) in eine Struktur eines
Doppelscheibenrefiners (16, 18), wobei jeder der Refiner (1, 16, 18) eine Rahmenstruktur
(2) aufweist, die Rahmenstruktur (2) einen Druckrahmen (3), der eine Refinerkammer
(5) umgibt, und einen Basisrahmen (4) aufweist, der den Druckrahmen (3) stützt, und
der Refiner (1, 16, 18) des Weiteren zumindest einen Rotor (7) aufweist, der über
eine Welle (6) drehbar ist,
- Ändern der Rahmenstruktur (2) des Scheibenrefiners (1) zumindest über einen Bereich,
der zu dem Druckrahmen (3) gehört, derart, dass zwei Einzelscheibenrefiner (1) in
einen Doppelscheibenrefiner (16, 18), der zwei Rotoren (7) aufweist, kombinierbar
sind,
- von einem ersten Scheibenrefiner (1) Entfernen eines Endelements (8), das mit der
Rahmenstruktur (2) verbunden ist, und eines Stators (9), der in Verbindung damit angeordnet
ist, um dadurch einen ersten Rahmenstrukturbereich (2') des Doppelscheibenrefiners
(16, 18) auszubilden,
- von einem zweiten Scheibenrefiner (1) Entfernen eines Endelements (8), das mit der
Rahmenstruktur (2) verbunden ist, und eines Stators (9), der in Verbindung damit angeordnet
ist, um dadurch einen zweiten Rahmenstrukturbereich (2") des Doppelscheibenrefiners
(16, 18) auszubilden,
- von dem ersten und/oder dem zweiten Scheibenrefiner (1) Entfernen zumindest eines
Teils des Druckrahmens (3) der Rahmenstruktur (2) des Scheibenrefiners (1),
- Anordnen der Rotoren (7) der Scheibenrefiner (1) gegeneinander, derart, dass ein
Schneidenspalt (13) zwischen den Rotoren (7) in der Struktur des Doppelscheibenrefiners
(16, 18) vorgesehen ist, und
- Stützen der Rahmenstrukturbereiche (2', 2") aneinander durch eines oder mehrere
Stützelemente (17, 20), um in Verbindung mit den Rahmenstrukturbereichen angeordnet
zu werden, um somit den Doppelscheibenrefiner (16, 18) auszubilden.
3. Verfahren nach Anspruch 1,
dadurch gekennzeichnet, dass
das Rotorelement (7") des Weiteren einen scheibenartigen (10") Refinerflächenbereich
aufweist, und dass
der Stator (9) des Weiteren einen scheibenartigen (11") Refinerflächenbereich aufweist.
1. Procédé pour modifier un défibreur à friction en un défibreur conique à friction,
le procédé comprenant les étapes consistant à :
modifier une structure d'au moins un défibreur à friction (1) en une structure d'un
défibreur conique à friction (14), dont chaque défibreur (1, 14) comprend une structure
de bâti (2), la structure de bâti (2) comprenant un bâti de pression (3) entourant
une chambre de défibreur (5) et un bâti de base (4) supportant le bâti de pression
(3), et dont chaque défibreur (1, 14) comprend en outre au moins un rotor (7) pouvant
tourner via un arbre (6),
modifier une structure de bâti (2) du défibreur à friction (1) au moins sur une section
appartenant au bâti de pression (3) de sorte que la chambre de défibreur (5) du défibreur
conique à friction (14) est configurée pour comprendre un rotor (7) comprenant une
section de surface de défibrage conique (10'),
retirer un élément d'extrémité (8) qui est en raccordement avec la structure de bâti
(2) du défibreur à friction (1) du raccordement avec la structure de bâti (2) du défibreur
à friction (1),
agencer dans le rotor (7) du défibreur conique à friction (14), un élément de rotor
(7") comprenant une section de surface de défibrage conique (10'),
agencer en raccordement avec l'élément d'extrémité (8), un stator (9) comprenant une
section de surface de défibrage conique (11'),
agencer dans la structure de bâti (2) du défibreur conique à friction (14), en raccordement
avec le bâti de pression (3), un manchon d'extension (15) ou une structure d'extension
(15) afin d'augmenter l'étendue de la chambre de défibreur (5) dans une direction
de l'arbre (6) du défibreur conique à friction (1), et
fixer l'élément d'extrémité (8) en raccordement avec le bâti de pression (3) du défibreur
conique à friction (14) de sorte que le manchon d'extension (15) ou la structure d'extension
(15) reste positionné(e) entre l'élément d'extrémité (8) et le bâti de pression (3)
du défibreur conique à friction (14).
2. Procédé pour modifier au moins un défibreur à friction en un double défibreur à friction,
le procédé comprenant les étapes consistant à :
modifier une structure d'au moins un défibreur à friction (1) en une structure d'un
double défibreur à friction (16, 18), dont chaque défibreur (1, 16, 18) comprend une
structure de bâti (2), la structure de bâti (2) comprenant un bâti de pression (3)
entourant une chambre de défibreur (5) et un bâti de base (4) supportant le bâti de
pression (3), et le défibreur (1, 16, 18) comprenant en outre au moins un rotor (7)
pouvant tourner via un arbre (6),
modifier la structure de bâti (2) du défibreur à friction (1) au moins sur une section
appartenant au bâti de pression (3) de sorte que deux défibreurs à friction uniques
(1) peuvent être combinés en un double défibreur à friction (16, 18) comprenant deux
rotors (7),
retirer d'un premier défibreur à friction (1), un élément d'extrémité (8) qui est
raccordé avec la structure de bâti (2) et un stator (9) agencé en raccordement avec
cette dernière, formant ainsi une première section de structure de bâti (2') du double
défibreur à friction (16, 18),
retirer d'un second défibreur à friction (1), un élément d'extrémité (8) qui est raccordé
avec la structure de bâti (2) et un stator (9) agencé en raccordement avec cette dernière,
formant ainsi une seconde section de structure de bâti (2") du double défibreur à
friction (16, 18),
retirer du premier et/ou du second défibreur à friction (1), au moins une partie du
bâti de pression (3) de la structure de bâti (2) du défibreur à friction (1),
placer les rotors (7) des défibreurs à friction (1) l'un vers l'autre de sorte qu'un
espace de lame (13) est prévu entre les rotors (7) dans la structure du double défibreur
à friction (16, 18), et
supporter les sections de structure de bâti (2', 2") l'une contre l'autre par un ou
plusieurs éléments de support (17, 20) à agencer en raccordement avec lesdites sections
de structure de bâti, formant ainsi le double défibreur à friction (16, 18).
3. Procédé selon la revendication 1, caractérisé en ce que l'élément de rotor (7") comprend en outre une section de surface de défibrage en
forme de disque (10"), et en ce que le stator (9) comprend en outre une section de surface de défibrage en forme de disque
(11").