[0001] This invention relates to relays for providing isolated safe digital outputs from
electronic equipment.
[0002] It is desirable to be able to monitor the status of such relays and this is done
by means of an auxiliary contact which is used to determine the switching state of
the relay. For some applications, a pair of relays is used and it is desirable to
determine that they are operating correctly. This may be done by observing the state
of the auxiliary contacts when a switching command is applied to one of the relays.
If the auxiliary contacts fail to open when commanded to do so then it is assumed
that the relay has failed and the control system then opens both relays and signals
a fault.
[0003] An example of a prior art arrangement is shown in figure 1. It will be seen that
the upper relay R1 operates contact set A and the lower relay R2 operates contact
set B. For circuit C to operate both contact sets have to be closed as they are connected
in series. The contact sets include auxiliary contacts which are connected to a relay
status monitor M which determines when the contacts are open or closed. If it determines
that a fault has occurred in one relay, say the upper one R1, it will issue a command
to the relay controller to open both relays. The lower relay will then break the connection
to the circuit C.
[0004] It will be appreciated that the prior art arrangement relies upon the auxiliary contacts
operating in tandem with the primary contacts in order to infer from them the state
of the primary contacts. It is however possible for the primary contacts to fail in
such a way that the auxiliary contacts continue to function as expected (for example,
if the primary contacts become oxidised no current will flow even though they are
brought together). Not all faults are therefore detectable in the prior art.
[0005] The present invention arose in an attempt to provide a more reliable relay arrangement
that avoids or at least mitigates the possibility of undetectable faults.
[0006] According to the invention there is provided a relay circuit having a set of contacts
to be actuated to in use to be connected to a circuit to be operated and a relay status
indicating circuit energised by closure of the contacts to provide an indication of
the relay status.
[0007] By providing a circuit that is energised by the closure of the contacts to provide
the indication of the status of the relay which is directly dependent on the contacts
the requirement for a set of auxiliary contacts is avoided. This eliminates false
errors created by the use of secondary contacts.
[0008] In the preferred embodiment, the relay status indicating circuit comprises an isolating
coupling device which connects the circuit to a relay monitor. This ensures good electrical
isolation although other ways of coupling a signal providing an indication of the
relay status may be used. An opto-coupler is preferred but other types of coupler
may be used such as capacitive or inductive couplers
[0009] The relay monitor is preferably coupled to a relay driver to provide a signal thereto
indicating a condition of the relay. In the event that the condition is that the relay
is faulty then the driver will switch the relay to an off state.
[0010] Advantageously, a pairing of relays as earlier described is provided in series connection
such that by breaking the contacts in one relay disconnects both sets of contacts
from another item of electronic equipment.
[0011] A specific embodiment of the invention will now be described with reference to the
drawings in which:
Figure 1 shows a prior art arrangement of relays; and
Figure 2 shows an arrangement of two relays in accordance with the invention coupled
to an electronic device.
[0012] As is shown in figure 2, a relay circuit 1 comprises a pair of relays 2 and 3; a
relay driver 4 connected to the relays 2, 3; respective relay contacts 5 and 6 for
the relays 2 and 3 respectively; a rectifier circuit 7 and 8 connected across each
set of contacts; opto-couplers 9 and 10 powered by the rectifier circuits and a relay
monitor 11. A circuit 12 is shown in the figure connected to the output of the relay
circuit 1.
[0013] It will be seen that the relay contacts 5 and 6 are arranged in series and thus both
have to be closed by their respective relays in order that the output is closed for
the circuit 12.
[0014] The rectifiers 7 and 8 are coupled across each of the contacts such that when both
are closed they provide power to a diode 13 and 14 via resistors 15 and 16. The diodes
13 and 14 are light emitting diodes and when powered, the light is propagated over
a gap to a respective detector 17 and 18. The gap provides the electrical isolation.
The detectors 17 and 18 provide outputs to the relay monitor 11. The relay monitor
11 provides a control signal to the relay driver 4 and also receives a signal indicating
whether or not the driver has activated the relays. In the event that the relay monitor
does not receive a signal from the optical - couplers, when the driver is switching
the relays on, a fault condition is determined. The relay monitor 11 then sends a
signal to the relay driver 4 to switch the relays 2 and 3 off.
1. A relay circuit having a set of contacts to be actuated to, in use, be connected to
a circuit to be operated and a relay status indicating circuit energised by closure
of the contacts to provide an indication of the relay status.
2. A relay circuit as claimed in claim 1 wherein the relay indicating circuit comprises
an isolating coupling device which connects the circuit to a relay monitor.
3. A relay circuit as claimed in claim 2 wherein the isolating coupling device is one
of an opto-coupler, a capacitive coupler or an inductive coupler.
4. A relay circuit as claimed in claim 3 or 2 wherein the relay monitor is coupled to
a relay driver driving the closing or opening of the relay contacts such that when
a fault condition is determined the relay driver is signalled to open the contacts.
5. A relay circuit as claimed in claim 4 wherein the relay driver provides a signal to
the relay monitor indicating that the relay has been driven to an open or a closed
state.
6. A relay circuit as claimed in claim 5 wherein the relay monitor indicates a fault
when the relay driver indicates that the relay state is closed and the relay status
indicating circuit indicates that the relay status is open.