Technical Field
[0001] The present invention relates to a fluid shipping container preferably used mainly
for shipping of a high-viscosity fluid such as grease.
Background Arts
[0002] Conventionally, tanks made of metal or plastics are used as a container used for
shipping of a high-viscosity fluid, such as fat such as grease, printing ink, adhesive,
paint, liquid food such as mayonnaisse, which is a so-called highly-sticky substance.
[0003] However, a tank of such kind is considerably expensive, poor in efficiency in shipping
of an empty container at the time of returning from a destination of shipping and
in storage of an empty container, and takes a trouble in washing a tank inner surface
and a discharge pipe for repeated use.
[0004] Therefore, in recent years, there is proposed a liquid container, washing of which
is simplified by using a bag body, which is made of a flexible, synthetic resin film
or the like, in combination with a foldable and decomposable, stiff outer frame and
discarding the bag body after one time use (for example, Patent Document 1).
[0005] In this case, in shipping of a low-viscosity liquid, filling and discharging can
be readily performed making use of fluidity of the liquid, but the high-viscosity
fluid described above and being high in viscosity is hard to fill and discharge only
relying on fluidity of the fluid itself. Therefore, a high-viscosity fluid is filled
or discharged from, for example, an entrance port portion provided at a bottom by
a pressure feed force of a pump.
[0006] By the way, in the case where a high-viscosity fluid is discharged from an entrance
port portion provided at a bottom by a pressure feed force of a pump, the high-viscosity
fluid is drawn and discharged from a portion close to the entrance port portion by
the pump to cause an upper surface (liquid surface) of the fluid inside to sink at
a central portion thereof, and in keeping with this, a central portion of a roof portion
of the bag body is pulled to have a portion of the bag body drawn into the entrance
port portion to close the entrance port portion with the result that discharge of
the high-viscosity fluid is obstructed and in particular, there is a fear that the
fluid is not discharged fully on a peripheral portion of the bag body and so remains.
[0007] Therefore, there is proposed an inner bag for containers, in which a flange cylinder
having a slot for passage of a liquid therethrough is protrusively provided on a cylindrical-shaped
discharge body mounted to an entrance port portion of an interiorly mounted body to
be directed inwardly upward whereby a bag body is prevented from being drawn into
the entrance port portion to completely close the port portion (see Patent Document
2).
Patent Document 1: Patent Specification No. 3769653
Patent Document 2: JP-A-2004-182275
Disclosure of the Invention
Problems that the Invention is to Solve
[0008] Since that situation, in which a high-viscosity fluid inside is drawn by a pump to
be discharged from a neighborhood of an entrance port portion, is not affected only
by preventing a bag body from contacting closely with the entrance port portion to
completely close the same, there is a fear that discharge of the fluid is obstructed
in the case where a flexible bag body made of a synthetic resin film or the like is
drawn to an outer peripheral surface of the discharge body. Besides, there is little
effect on promotion of discharge of the fluid at a peripheral portion in the bag and
there is a fear that the fluid remains at the peripheral portion. The higher in viscosity
of a high-viscosity fluid, the more conspicuous such problem.
[0009] Also, since the inner bag for containers in the proposal comprises a bag body made
of a synthetic resin film or the like as a whole, the bag body overlaps several times
over to be put in a folded state as a high-viscosity fluid being a content is discharged
and decreased, so that the fluid becomes more and more hard to discharge and is increased
in residual quantity.
[0010] The invention has been thought of in order to solve the problem and has its object
to provide a fluid shipping container, in which the structure of a container body
for storage of a fluid being shipped, in particular, the structure of at least a lower
body including a bottom portion is contrived to enable simultaneously discharging
even a so-called high-viscosity fluid, which is high in viscosity and a fluid as stored,
from not only a central portion near to an entrance port portion but also a peripheral
portion and discharging the fluid to the last with little residual quantity.
Means for Solving the Problems
[0011] A fluid shipping container of the invention, which solves the problem described above,
is a fluid shipping container including a container body for storage of a fluid and
an outer frame that supports the container body, and wherein the container body includes
a lower body having at least a bottom portion and an upper body fixed to an upper
portion of the lower body in a sealed manner and made of a flexible sheet material,
and the lower body has a double-walled structure including an inner wall formed from
a perforate body, through which a fluid can pass over a whole region of at least the
bottom portion, and an outer wall made of a plate material having a liquid impermeable
property, a gap, through which a fluid can flow, being retained between the inner
and outer walls, and an entrance port portion of a fluid being provided on the bottom
portion of the outer wall.
[0012] The fluid shipping container is used mainly in storing and shipping a high-viscosity
fluid being a so-called highly-sticky substance, such as grease, which is high in
viscosity. In use, when a high-viscosity fluid inside is drawn and discharged from
the entrance port portion of the lower body of the container body by a pressure feed
force of a pump, the suction force applied by the pump is exerted on a whole region
of at least the bottom portion through the gap between the inner and outer walls of
the double-walled lower body of the container body, and the fluid inside is substantially
simultaneously drawn over a whole region of the bottom portion through the inner wall,
which is composed of a perforate body, to flow to the entrance port portion from the
gap between the inner and outer walls to be discharged.
[0013] Also, since even when the fluid as stored is a high-viscosity fluid, it is decreased
such that an upper surface (liquid surface) thereof is lowered as a whole, the upper
body made of a flexible sheet material is not drawn locally and even when the fluid
inside is decreased in residual quantity to bring the upper body into close contact
with the inner wall, there is no fear of closing the entrance port portion formed
on the outer wall, and the drawing and discharging action is surely performed to the
last through the gap between the inner and outer walls from the entrance port portion.
Besides, since only the upper body is made of a flexible sheet material, overlap is
small even when the upper body is folded along the inner wall, so that the fluid adhering
to the upper body is decreased in residual quantity.
[0014] In the fluid shipping container, the lower body of the container body includes a
bottom portion and a side, lower region and is of a double-walled structure to comprise
an inner wall formed from a perforate body, through which a fluid can pass over a
whole region of the bottom portion and the side, lower region, and an outer wall made
of a plate material having a liquid impermeable property, and to retain a gap, through
which a fluid can flow, between the inner and outer walls.
[0015] In this case, when a high-viscosity fluid is drawn and discharged, the suction force
applied by the pump is exerted not only on the bottom portion but also on the side,
lower region, so that the fluid inside is drawn over a whole region of the bottom
portion and the side, lower region and the fluid is fairly drawn and discharged also
around a peripheral portion distant from the entrance port portion. Therefore, the
fluid in the container body is uniformly discharged as a whole, an upper surface of
the fluid is evenly lowered as the fluid is decreased, and the upper body made of
a flexible sheet materials is not partially drawn into the fluid.
[0016] In the fluid shipping container, the perforate body constituting the inner wall of
the lower body comprises a perforate plate, over a whole region of which a multiplicity
of holes enabling passage of a high-viscosity fluid therethrough are formed, or a
meshy body. Thereby, even when the fluid inside is a high-viscosity fluid, the fluid
can be discharged simultaneously over a whole region of the bottom portion, or over
a whole region of the bottom portion and the side, lower region. Also, when the inner
wall formed from a perforate body is provided detachably on the outer wall, the inner
and outer walls of the lower body can be readily washed by removing the inner wall.
[0017] In the fluid shipping container, preferably, a bottom portion of the outer wall of
the lower body is in the form of a funnel inclined toward the entrance port portion
and the inner wall is shaped to correspond to the outer wall and provided to cover
the entrance port portion. That is, when the fluid inside is discharged, the fluid
fed from the holes present on a substantially whole surface of the inner wall of the
lower body can be led to the entrance port portion and discharged surely and efficiently
by drawing the fluid from the entrance port portion by a pressure feed force of the
pump.
[0018] Also, in the fluid shipping container, preferably, the lower body is born and supported
at a peripheral edge thereof by a lower bottom bearing frame of an outer frame whereby
the container body is supported. Thereby, it is possible to stably support the container
body in a predetermined height position in the outer frame and it becomes readily
possible to provide the container body detachably on the outer frame.
[0019] In the fluid shipping container, preferably, a cylindrical-shaped port member enabling
a fluid filling and discharging pipe to be connected thereto is mounted to the entrance
port portion of the outer wall of the lower body. Thereby, it is possible to readily
connect the fluid filling and discharging pipe. Also, washing is made easy by removing
the fluid filling and discharging pipe.
[0020] In the fluid shipping container, preferably, the upper body is fixed so that a lower
end of the flexible sheet material retains a state of being sealed through a packing
to a frame member provided at an upper end of the lower body. Thereby, it is possible
to surely fix the upper body made of the flexible sheet material to the lower body
in a sealed state to use the same. Also, when the upper body is damaged, only the
upper body is exchanged to thereby enable the lower body to be used semipermanently.
[0021] In the fluid shipping container, the outer frame is provided with side plates, which
cover at least four sides of the upper body of the container body. Thereby, it is
possible to support and protect that upper body of the container body, which is made
of a flexible sheet material, from outside.
Effect of the Invention
[0022] As described above, with the fluid shipping container according to the invention,
the lower body including a bottom portion of the container body, or the lower body
including a bottom portion and a side, lower region is of a double-walled structure
to comprise an inner wall formed from a perforate body, through which a fluid can
pass, and an outer wall made of a plate material having a liquid impermeable property,
a gap, through which a fluid can pass, is retained between the inner and outer walls,
and an entrance port portion of a fluid is provided on the bottom portion of the outer
wall, whereby even when the fluid as stored inside is a high-viscosity fluid, the
fluid can be discharged simultaneously from not only a central portion near to the
entrance port portion but also a peripheral portion and the fluid can be discharged
smoothly. Besides, as the fluid inside is decreased, an upper surface of the fluid
is substantially evenly lowered as a whole, and even when the upper body made of a
flexible sheet material is folded along the lower body keeping therewith, it is not
drawn into the entrance port portion, thus enabling the fluid to be discharged to
the last with little residual quantity.
Best Mode for Carrying Out the Invention
[0023] A best mode for carrying out the invention will be described below on the basis of
an embodiment shown in the drawings.
[0024] Fig. 1 is a cross sectional view showing the outline of a state, in which a fluid
shipping container A according to the invention is assembled, Fig. 2 is an enlarged,
cross sectional view showing the neighborhood of an entrance port portion of the shipping
container, Fig. 3 is an enlarged, cross sectional view showing a connection of a lower
body and an upper body of a container body and a portion that bears and supports the
lower body, Fig. 4 is a perspective view showing, in cross section, the container
body with a part thereof cut out, Fig. 5 is a perspective view showing an outer frame
with a part thereof cut, and Fig. 6 is a cross sectional view showing a state, in
which discharge of a fluid is just before termination.
[0025] The fluid shipping container A according to the invention comprises a container body
1 that stores a fluid, for example, a high-viscosity fluid being shipped, and an outer
frame 3 that supports the container body 1, and a pallet section 4 is usually provided
integrally on a lower portion of the outer frame 3.
[0026] As shown in Fig. 4, the container body 1 comprises a lower body 10 formed from a
raw material, metal or the like, being rigid and including at least a bottom portion
10a, preferably, a lower body 10 including a bottom portion 10a and a side, lower
region 10b contiguous thereto, and an upper body 20 made of a flexible sheet material
having a liquid impermeable property and fixed to an upper end of the lower body 10
in a sealed manner, and an entrance port portion 11 is provided on the bottom portion
10a of the lower body 10. The reference numeral 5 denotes a liquid filling and discharging
pipe connected to the entrance port portion 11.
[0027] The upper body 20 is roofed and cylindrical-shaped to include a side, upper region
20b and a roof portion 20a, and an air relief port 21 with a cap is provided on a
part of the roof portion 20a. For a flexible sheet material having a liquid impermeable
property and constituting the upper body 20, it is possible to use a sheet of a single
layer or plural layers of a synthetic resin film such as polyethylene film, waterproof
sheet, such as tarpaulin, in a configuration, in which the sheet is reinforced with
fiber, a composite sheet, in which the sheets described above are combined with other
raw material sheets, or sheet materials of various kinds, such as a bag material made
of rubber, which are impermeable and flexible, and in particular, it is preferable
to use a sheet material, which stands repeated use.
[0028] The lower body 10 is of double-walled inside and outside structure, an inner wall
12 comprises a perforate body, through which a high-viscosity fluid being shipped
can pass over a whole region of the lower body composed of at least the bottom portion
10a, that is, the lower body 10 preferably composed of the bottom portion 10a and
the side, lower region 10b as shown in the figure, that is, a perforate body having
a multiplicity of holes, through which a fluid can pass, an outer wall 13 is fluid-tightly
formed by a plate material, such as stainless steel sheet, other metallic plate material,
having an appropriate stiffness, and a predetermined gap S, through which a high-viscosity
fluid can pass, is provided between the inner and outer walls 12, 13. While the gap
S is varied according to porosity of that perforate body, which constitutes the inner
wall 12, the viscosity of a fluid, or the like, it is set in the order of, for example,
10 to 30 mm, preferably, 15 to 25 mm.
[0029] The inner wall 12 is mounted detachably to an inner surface of the outer wall 13
to retain the gap S. As means therefor, nut members 14 serving as spacers are fixed
to a bottom portion and in predetermined locations in the side, lower region on the
inner surface of the outer wall 13 by means, such as welding, the inner wall 12 is
fixed by screw members 15, such as bolts, which extend through the inner wall 12 to
be threaded into the nut members 14, and the inner wall 12 can be separated from the
outer wall 13 by removing the screw members 15. While the inner wall 12 can be formed
integrally from a perforate body, it is desirably divided into and constituted by
a plurality of portions, such as a bottom portion, four side, lower regions, in order
to facilitate separation from the outer wall 13.
[0030] A perforate plate, such as punched metal, formed over a whole region thereof with
holes 12a, through which a fluid being shipped, in particular, a high-viscosity fluid
can pass, or a meshy body is preferably used as a perforate body, which constitutes
the inner wall 12. Above all things, a metallic perforate plate such as punched metal
is preferably used, on which circular holes and square holes are aligned at least
in one of longitudinal and traverse directions, or aligned zigzag, slots are aligned,
variable-shaped holes are aligned, or the like. Of course, it is possible to use a
perforate plate of other raw materials, a meshy body made of metal, a meshy body in
the form of a cord fabric, a meshy body formed from a synthetic resin material having
a stiffness, perforate plates and meshy bodies of other various kinds.
[0031] Porosity, that is, hole diameter, array pitch, density of holes, etc. of the holes
12a of the perforate body can be appropriately set according to the viscosity of a
fluid being shipped, etc. In case of, for example, a punched metal, holes 12a of which
are circular holes having a diameter of 10 to 40 mm, an alignment pitch of 20 to 50
mm and a hole spacing of 5 to 30 mm are set. Of course, an arrangement with a hole
diameter and alignment except those described above is also possible. The porosity
of the perforate body is not necessarily the same over a whole surface of the lower
body but it can be varied partially such that it is different between a central portion
and peripheral portions, or the like.
[0032] The entrance port portion 11 is provided centrally of the bottom portion of the outer
wall 13. In the case shown in the figure, the bottom portion of the outer wall 13
is funnel-shaped to be inclined toward the entrance port portion 11 from the four
quarters in a manner of inverse quadrangular pyramid, and the inner wall 12 composed
of the perforate body is provided to be shaped corresponding to the outer wall 13
and to cover the whole entrance port portion 11 with the gap S retained between it
and the entrance port portion. That is, the bottom portion 10a of the lower body 10
is funnel-shaped to make it easy for a fluid, which passes through the inner wall
12, to flow into the entrance port portion 11 when the fluid is to be discharged.
In addition, while an angle of inclination of the bottom portion 10a can be appropriately
set taking account of the flowing effect of a fluid, etc., the larger the angle of
inclination, the lower the efficiency of storage, and the smaller the angle of inclination,
the less the flowing effect is produced, so that an angle of inclination to the central
portion provided with the entrance port portion 11 is practically set to 15° to 45°,
preferably, 20° to 30°. As shown, in enlarged scale, in Fig. 2, a cylindrical-shaped
connection port member 16 for connection of the filling and discharging pipe 5 is
provided integrally on the entrance port portion 11 by means, such as welding, and
a cylindrical-shaped end portion of the port member 16 and a pipe end of the filling
and discharging pipe 5 are fluid-tightly connected to each other by clamp-type connecting
means 7 in a state of being butted against each other through a packing (not shown).
The filling and discharging pipe 5 comprises an opening and closing valve 52 on an
elbow-shaped pipe body 51 and a mouth ring 53, to which other pipe, hose, etc. (not
shown) provided with a pressure feed pump can be connected. The filling and discharging
pipe 5 is connected to the port member 16 to be fixed to the pallet section 4 by a
fixture 6, which includes a holding member.
[0033] That height H, over which the side, lower region 10b of the lower body 10 stands,
can be appropriately set so that the sheet material constituting the upper body 20
is put in a state of contacting with a whole inner surface of the inner wall 12 when
a fluid inside is discharged substantially fully in the range of 1/2 or less a side
height of the container body 1 in consideration of the discharged effect of a fluid
on the periphery in the container body 1, but is preferably set practically in the
range of at least 1/5 and at most 1/2 a side height of the container body 1 so as
to eliminate an excessive overlap in a state, in which the sheet material of the upper
body 20 contacts along the inner surface of the inner wall 12.
[0034] That is, since the holes 12a of the perforate body constituting the inner wall 12
of the lower body 10 enable simultaneous discharge over at least a whole region of
the bottom portion 10a, the effect of uniform discharge of a fluid can be produced
even when that height H, over which the side, lower region 10b of the lower body 10
stands from a peripheral edge of a bottom portion thereof, is smaller than 1/5 a side
height of the container body 1, but the range described above is further preferable
since the upper body 20 made of a flexible sheet material has an excessive margin
to be increased in overlap in a state of coming into close contact with the inner
wall as a fluid inside is discharged when the height H of the side, lower region 10b
is too small.
[0035] As means that fixes the upper body 20 to an upper end of the lower body 10 fluid-tightly,
as shown, in enlarged scale, in Fig. 3, a mount frame member 18 is fixed to an upper
end of the side, lower region 10b of the lower body 10, in particular, an upper end
of the outer wall 13 by welding means, a sealing material 19 made of rubber or the
like is arranged on an upper surface of the mount frame member 18, a lower end 22
of a flexible sheet material constituting the upper body 20 is interposed between
the sealing material 19 and a holding frame member 23 to be clamped at predetermined
pitch intervals (for example, interval of 50 mm) in a longitudinal direction by screw
clamping means 24, and clamping by the screw clamping means 24 can be released to
enable removal, thus enabling exchange of the sheet material constituting the upper
body 20. In the case shown in the figure, as the screw clamping means 24, a threaded
shaft portion 24a is protrusively provided on the mount frame member 18, and the sealing
material 19, the lower end 22 of the sheet material, and the holding frame member
23 are fitted at engagement holes thereof onto the threaded shaft portion 24a and
clamped by a nut 24b. Fixation is enabled making use of other various fixation means,
for example, bonding means or rivet type securing means or the like.
[0036] The container body 1 can be provided detachably on the outer frame 3 by assembling
a portion of the rigid lower body 10 integrally to the outer frame 3, and causing
a lower bottom bearing frame 31 of the outer frame 3 to bear and support the peripheral
edge of the lower body 10. The embodiment shown in the figure shows the case where
the container body 1 is assembled to the outer frame 3 to be made detachable.
[0037] In embodiment shown in the figure, the outer frame 3 comprises the bottom bearing
frame 31 that bears and supports the lower body 10 of the container body 1 on the
pallet section 4, side plates 32a, 32b, 32c, 32d connected to the bottom bearing frame
31 to cover four sides of the upper body 20 of the container body 1, and an upper
frame 33, as an upper lid, mounted detachably on the side plates assembled.
[0038] A bearing frame member 35 in the form of a crosspiece brides between support columns
34, which are provided upright at four corners of the pallet section 4, in predetermined
height positions on the support columns 34 along the four sides to make the bottom
bearing frame 31 frame-shaped. As shown, in enlarged scale, in Fig. 3, the bearing
frame member 35 is substantially L-shaped in section to include a bearing plate portion
35a projecting obliquely and inwardly of an inner, lower side thereof and corresponding
to inclination of the bottom portion 10a of the lower body 10, and the bearing plate
portion 35a can bear and support the lower body 10 of the container body 1, which
is dropped and set from above into the outer frame 3, at the peripheral edge thereof.
[0039] In the case shown in the figure, the support columns 34 are extended above the bearing
frame member 35 and provided so that a side frame portion 36 provided at an upper
end thereof is positioned in a substantially the same level as that of the lower body
10 of the container body 1 born and supported in the manner described above. While
the bearing plate portion 35a can be provided to bear and support a substantially
whole surface of the bottom portion 10a of the lower body 10 except the entrance port
portion 11, it is not necessary to bear and support a substantially whole surface
of the bottom portion 10a provided that the lower body 10 is made of a stiff raw material
such as metal, and the bearing plate portion can be embodied to bear and support a
peripheral edge of the lower body 10 as shown in the figure.
[0040] In any way, in the case where the lower body 10 of the container body 1 is born and
supported on the bottom bearing frame 31 as described above, it is desirable to provide
locking means (depiction thereof is omitted) capable of engagement and disengagement
and latching the lower body 10 on the outer frame 3 in a manner to suppress shaking
and floating of the lower body 10 as born and supported.
[0041] The side plates 32a, 32b, 32c, 32d on the four sides of the outer frame 3 comprise
a panel body, an inner surface of which is formed by a stiff plate material such as
metallic sheet, synthetic resin sheet, or various boards such as particle board stretched
and provided inside a frame member, and are provided to serve to bear the upper body
20 of the container body 1 from outside. The side plates 32a, 32b, 32c, 32d, respectively,
are connected to and provided upright on an upper portion of the bottom bearing frame
31, and adjacent side plates are connected to each other and assembled in a rectangular
shape as viewed in plan view. The respective side plates 32a, 32b, 32c, 32d are normally
connected separably to the bottom bearing frame 31.
[0042] In the case shown in the figure, one, for example, the side plate 32b that is one
of the left and right side plates as viewed in front view, out of the side plates
32a, 32b, 32c, 32d on the four sides is connected through a hinge portion 37 to the
side frame portion 36 to be capable of folding outward and opening, so that the work
of setting the container body 1, the work of washing the container body, or the work
of exchanging the upper body 20 of the container body 1 can be performed from the
opened portion described above.
[0043] In addition, the side plates 32a, 32b, 32c, 32d can be connected to the side frame
portion 36 positioned in a substantially the same level as the upper end of the lower
body 10 of the container body 1 to be able to fold inward in sequentially changed
levels, and constructed to be folded with the container body 1 in a set state to be
made low in size at the time of returning from a destination of shipping and in storage
of an empty container. Also, the side plates 32a, 32b, 32c, 32d can be connected to
the bearing frame member 35 to cover sides of the bottom bearing frame 31 while the
side frame portion 36 on the bottom bearing frame 31 is omitted.
[0044] The fluid shipping container A constructed in the manner described above is used
in shipping of various fluids such as grease, printing ink, adhesive, paint, liquid
food such as mayonnaisse, in particular, a high-viscosity fluid being high in viscosity,
and set so that the container body 1 comprising the lower body 10 being double-walled
and the upper body 20 connected thereto and made of a flexible sheet material is charged
into the outer frame 3 beforehand assembled in a predetermined configuration and the
peripheral edge of the lower body 10 is born and supported on the bearing frame member
35 provided on the bottom bearing frame 31 of the outer frame 3. The filling and discharging
pipe 5 is connected fluid-tightly to the port member 16 provided on the entrance port
portion 11 of the bottom portion 10a of the lower body 10 by the clamp-type connecting
means 7 and fixed to the pallet section 4 by the fixture 6.
[0045] A fluid, in particular, a high-viscosity fluid being shipped is pressure-fed by a
pressure-feed pump (not shown) provided on a pipe connected to the filling and discharging
pipe 5 to be filled and stored in the container body 1. At this time, the fluid being
pressure-fed by the pump enters between the inner wall 12 and the outer wall 13, which
are double-walled, from the entrance port portion 11 provided on the bottom portion
10a of the lower body 10 which is double-walled of the container body 1 to spread
on a periphery through the gap S between the inner wall 12 and the outer wall 13 and
is fed and filled through the holes 12a of the inner wall 12, which is composed of
a perforate body, into the container body 1 over a whole region of the bottom portion
10a and the side, lower region 10b. In keeping with the filling action, the upper
body 20 made of a flexible sheet material and put in a folded state expands following
the side plates 32a, 32b, 32c, 32d on the four sides and is finally held in an expanded
state shown in Fig. 1 by a fluid (not shown) as filled.
[0046] When a fluid being a content is to be discharged at a destination of shipping, it
is forwarded by a suction force of a pressure-feed pump provided on a pipe connected
to the filling and discharging pipe 5. At this time, when the fluid is drawn from
the entrance port portion 11 provided on the lower body 10 of the container body 1
by the suction force of the pump, the suction force applied by the pump is exerted
over a whole region of at least the bottom portion 10a through the gap S between the
inner wall 12 and the outer wall 13, which are double-walled, and exerted over a whole
region of the side, lower region 10b in the embodiment, so that the fluid inside is
simultaneously drawn all together through the holes 12a of the inner wall 12, which
is composed of a perforate body, to flow to the entrance port portion from the gap
between the inner and outer walls to be discharged.
[0047] Therefore, even when the fluid as stored is a high-viscosity fluid, it is decreased
such that an upper surface (liquid surface) of the fluid in the container body 1 is
lowered substantially simultaneously as a whole due to the discharge, and the roof
portion 20a of the upper body 20 made of a flexible sheet material is lowered following
lowering of the upper surface of the fluid, but the upper body 20 made of a flexible
sheet material is not drawn locally. Besides, as the upper surface of the fluid inside
becomes lower in level than the side, lower region 10b of the lower body 10 to be
decreased in residual quantity, the upper body 20 is drawn along inner surfaces of
the side, lower region 10b and the bottom portion 10a of the lower body 10 to closely
contact therewith, but it is drawn over a whole region of the inner wall 12 of the
lower body 10 at this time, so that it will not close the entrance port portion 11
formed on the outer wall 13 even when a part thereof closely contacts with a part
of the inner wall 12 to partially close the holes 12a. Therefore, the drawing and
discharging actions are made from the remaining holes 12a through the gap S between
the inner and outer walls 12, 13 from the entrance port portion 11 with the result
that the fluid can be favorably discharged to the last and remains little.
[0048] In addition, in the case where the fluid shipping container A is used repeatedly,
it is possible to wash an interior of the container body 1 for reuse according to
a fluid being stored, or to reuse the container body without washing. For example,
in case of grease or the like, repeated use is possible without washing an interior
of the container body 1.
Industrial Applicability
[0049] The invention can be preferably used for shipping of grease, printing ink, adhesive,
paint, liquid food such as mayonnaisse, and other high-viscosity fluids being high
in viscosity.
Brief Description of the Drawings
[0050]
[Fig. 1] Fig. 1 is a cross sectional view showing the outline of a state, in which
a fluid shipping container according to the invention is assembled.
[Fig. 2] Fig. 2 is an enlarged, cross sectional view showing a neighborhood of an
entrance port portion of the fluid shipping container.
[Fig. 3] Fig. 3 is an enlarged, cross sectional view showing a connection of a lower
body and an upper body of a container body and a portion that bears and supports the
lower body.
[Fig. 4] Fig. 4 is a perspective view showing, in cross section, the container body
with a part thereof cut out.
[Fig. 5] Fig. 5 is a perspective view showing an outer frame with a part thereof cut.
[Fig. 6] Fig. 6 is a cross sectional view showing a state, in which discharge of a
fluid is just before termination.
Description of Reference Numerals and Signs
[0051] A: fluid shipping container, 1: container body, 3: outer frame, 4: pallet section,
5: liquid filling and discharging pipe, 6: fixture, 7: connecting means, 10: lower
body, 10a: bottom portion, 10b: side, lower region, 11: entrance port portion, 12:
inner wall, 12a: hole, 13: outer wall, 14: nut member, 15: screw member, 16: port
member, 18: frame member, 19: sealing material, 20: upper body, 20a: roof portion,
20b: side, upper region, 21: air relief port, 22: lower end of flexible sheet material,
23: holding frame member, 24: screw clamping means, 24a: threaded shaft portion, 24b:
nut, 31: bottom bearing frame, 32a, 32b, 32c, 32d: side plate, 33: upper frame, 34:
support column, 35: bearing frame member, 35a: bearing plate portion, 36: side frame
portion, 37: hinge portion, 51: pipe body, 52: opening and closing valve, 53: mouth
ring
1. A fluid shipping container comprising a container body for storage of a fluid and
an outer frame that supports the container body, wherein
the container body includes a lower body having at least a bottom portion and an upper
body fixed to an upper portion of the lower body in a sealed manner and made of a
flexible sheet material, and
the lower body has a double-walled structure including an inner wall formed from a
perforate body, through which a fluid can pass over a whole region of at least the
bottom portion, and an outer wall made of a plate material having a liquid impermeable
property, a gap, through which a fluid can flow, being retained between the inner
and outer walls and an entrance port portion of a fluid being provided on the bottom
portion of the outer wall.
2. The fluid shipping container according to claim 1, wherein the lower body of the container
body includes a bottom portion and a side, lower region and is of a double-walled
structure to comprise an inner wall formed from a perforate body, through which a
fluid can pass over a whole region of the bottom portion and the side, lower region,
and an outer wall made of a plate material having a liquid impermeable property, and
to retain a gap, through which a fluid can flow, between the inner and outer walls.
3. The fluid shipping container according to claim 1, wherein the perforate body constituting
the inner wall of the lower body comprises a perforate plate, over a whole region
of which a multiplicity of holes enabling passage of a high-viscosity fluid therethrough
are formed, or a meshy body.
4. The fluid shipping container according to claim 2, wherein the perforate body constituting
the inner wall of the lower body comprises a perforate plate, over a whole region
of which a multiplicity of holes enabling passage of a high-viscosity fluid therethrough
are formed, or a meshy body.
5. The fluid shipping container according to claim 3, wherein the inner wall formed by
the perforate body is provided detachably on the outer wall.
6. The fluid shipping container according to claim 4, wherein the inner wall formed by
the perforate body is provided detachably on the outer wall.
7. The fluid shipping container according to any one of claims 1 to 6, wherein a bottom
portion of the outer wall of the lower body is in the form of a funnel inclined toward
the entrance port portion and the inner wall is shaped to correspond to the outer
wall and provided to cover the entrance port portion.
8. The fluid shipping container according to any one of claims 1 to 6, wherein the lower
body is born and supported at a peripheral edge thereof by a lower bottom bearing
frame of an outer frame whereby the container body is supported.
9. The fluid shipping container according to any one of claims 1 to 6, wherein a cylindrical-shaped
port member enabling a fluid filling and discharging pipe to be connected thereto
is mounted to the entrance port portion of the outer wall of the lower body.
10. The fluid shipping container according to any one of claims 1 to 6, wherein the upper
body is fixed so that a lower end of the flexible sheet material retains a state of
being sealed through a packing to a frame member provided at an upper end of the lower
body.
11. The fluid shipping container according to any one of claims 1 to 6, wherein the outer
frame is provided with side plates, which cover at least four sides of the upper body
of the container body.