[0001] The present invention relates to a packaging unit for producing sealed packages of
a food product pourable into a tube of packaging material.
[0002] Many food products, such as fruit juice, pasteurized or UHT (ultra-high-temperature
treated) milk, wine, tomato sauce, etc., are sold in packages made of sterilized packaging
material.
[0003] A typical example of this type of package is the parallelepiped-shaped package for
liquid or pourable food products known as Tetra Brik Aseptic (registered trademark),
which is made by folding and sealing laminated strip packaging material.
[0004] The packaging material has a multilayer structure substantially comprising a base
layer for stiffness and strength, which may be defined by a layer of fibrous material,
e.g. paper, or mineral-filled polypropylene material; and a number of layers of heat-seal
plastic material, e.g. polyethylene film, covering both sides of the base layer.
[0005] In the case of aseptic packages for long-storage products, such as UHT milk, the
packaging material also comprises a layer of gas- and light-barrier material, e.g.
aluminium foil or ethyl vinyl alcohol (EVOH) film, which is superimposed on a layer
of heat-seal plastic material, and is in turn covered with another layer of heat-seal
plastic material forming the inner face of the package eventually contacting the food
product.
[0006] As is known, packages of this sort are produced on fully automatic packaging units,
on which a continuous tube is formed from the web-fed packaging material; the web
of packaging material is sterilized in the packaging unit, e.g. by applying a chemical
sterilizing agent such as a hydrogen peroxide solution, which is subsequently removed,
e.g. by heating and evaporation, from the surfaces of the packaging material.
[0007] The sterilized web is maintained in a closed, sterile environment, and is folded
into a cylinder and sealed longitudinally to form a tube.
[0008] The tube is fed in a vertical direction parallel to its axis, is filled continuously
with the sterilized or sterile-processed food product and is heat-sealed at equally
spaced cross sections to form pillow packs connected to the tube by transverse sealing
strips.
[0009] Packaging unit are known which comprise a duct for conveying downwards the food product
into the tube, and a flange coaxially housed within the tube and provided with a plurality
of through holes.
[0010] More precisely, the heat-sealing of each cross-section pumps upwards an amount of
food product, which passes through the holes defined by the flange. In this way, the
flange controls the flow of food product pumped upwards by the heat-sealing of each
cross section.
[0011] The flange and the duct are connected one another via locking means.
[0012] A need is felt within the industry to avoid that the vibrations and stresses due
to the upwards flow of the food product unlock the flange from the duct, so rendering
the amount of food product filled into packages uncontrollable.
[0013] A need is also felt within the industry to avoid that such vibrations and stresses
break the locking means, so generating the risk that some parts of such locking means
may fall into the tube and remain into the sealed packages.
[0014] It is an object of the present invention to provide a packaging unit for producing
sealed packages of a food product pourable into a tube of packaging material, designed
to meet at least one of the above requirements in a straightforward, low-cost manner.
[0015] According to the present invention, there is provided a packaging unit for producing
sealed packages of a food product pourable into a tube of packaging material, as claimed
in Claim 1.
[0016] A preferred, non-limiting embodiment of the present invention will be described by
way of example with reference to the accompanying drawings, in which:
Figure 1 shows a view in perspective, with parts removed for clarity, of a packaging
unit for producing packages of a food product pourable into a tube of packaging material
according to the present invention;
Figure 2 to 5 show in perspective view respective steps of an operation for connecting
a filling duct and a flange of the unit of Figure 1 by using a connecting group;
Figures 6 and 7 show a larger scale view of the connecting group of Figures 2 to 5
respectively in a first and a second operative position;
Figure 8 is a section along line VIII-VIII in Figure 7;
Figure 9 shows the connecting group of Figures 2 and 7 in a third operative position;
Figure 10 is section along line X-X in Figure 9;
Figure 11 shows the connecting group of Figures 2 to 10 in a fourth operative position;
Figure 12 is a section along line XII-XII in Figure 11;
Figure 13 shows the connecting group of Figures 2 to 12 in a fifth operative position;
Figure 14 is a section along line XIV-XIV in Figure 13;
Figure 15 shows the connecting group of Figures 2 to 14 in a sixth operative position;
and
Figure 16 is a bottom view of the connecting group of Figure 2 to 15, with parts removed
for clarity.
[0017] Number 1 in Figure 1 indicates as a whole a packaging unit for continuously producing
sealed packages of a food product from a web 3 of packaging material, which is unwound
off a reel and fed along a forming path.
[0018] Unit 1 preferably produces sealed packages (shown in Figure 1) of a pourable food
product, such as pasteurized or UHT milk, fruit juice, wine, etc.
[0019] Unit 1 may also produce sealed packages of a food product that is pourable when producing
packages, and sets after packages are sealed. One example of such a food product is
a portion of cheese, that is melted when producing packages, and sets after packages
are sealed.
[0020] The packaging material has a multilayer structure substantially comprising a base
layer for stiffness and strength, which may be defined by a layer of fibrous material,
e.g. paper, or mineral-filled polypropylene material; and a number of layers of heat-seal
plastic material, e.g. polyethylene film, covering both sides of the base layer.
[0021] More specifically, web 3 is fed along forming path by guide members (not shown),
e.g. rollers or similar, and successively through a first station (not shown) for
applying a sealing strip to web 3; a second station (not shown) for forming a tube
10 of packaging material; and a third station (not shown) for heat sealing a longitudinal
seal along tube 10. In particular, tube 10 has an axis A.
[0022] Unit 1 also comprises a fill device 12 for pouring the sterilized or sterile-processed
food product continuously downwards into tube 10 of packaging material; and a jaw-type
forming assembly (not shown) for gripping, sealing, and cutting tube 10 along equally
spaced cross sections to form a succession of packages.
[0023] More specifically, fill device 12 comprises a duct 20, a flange 25 and connecting
means 35 for connecting duct 20 and flange 25.
[0024] Duct 20 has a main portion 21 housed within tube 10 and extending along axis A, an
end portion 24 protruding from main portion 21 outside tube 10 and defining a food
product inlet opening 23.
[0025] With reference to Figures 2 to 5, flange 25 extends symmetrically about axis A, is
coaxially housed within tube 10 and coaxially surrounds main portion 21 of duct 20.
[0026] In particular, flange 25 comprises two axial ends 26, 27 and a main portion 28 axially
interposed between ends 26, 27 with respect to axis A.
[0027] End 26 is located above main portion 28 and is cylindrical.
[0028] End 27 is located below main portion 28 and defines a couple of grooves 29, which
are opposite one another with respect to axis A and mainly extend along respective
horizontal axes orthogonal to axis A.
[0029] Each groove 29 substantially comprise a main cylindrical portion and an inlet end
portion, which is curved and crosswise the main portion.
[0030] Furthermore, each groove 29 is open at its side opposite to axis A.
[0031] Moving from end 26 to end 27, main portion 28 comprises a top section 30 shaped as
a truncated cone and a cylindrical bottom section 31.
[0032] Top section 30 is tapered towards end portion 26 and comprises a plurality of through
holes 22 angularly equally spaced about axis A.
[0033] The diameter of bottom section 31 is greater than the diameter of ends 26, 28.
[0034] The heat sealing of the cross-sections of tube 10 pumps an amount of food product
upwards and across holes 22 of flange 25. In this way, holes 22 control the flow of
such amount of food product pumped upwards.
[0035] Connecting means 35 are releasable and advantageously comprise:
- two coupling elements 40a, 40b movable with respect to main portion 21 of duct 20
between a first configuration in which they are firmly connected to main portion 21
and to flange 25 (Figure 5), and a second configuration, in which they are detachable
from main portion 21 and flange 25 (Figure 3);
- a locking element 50 movable with respect coupling elements 40a, 40b arranged in the
first configuration along a path P (Figures 6, 7, 9, 11, 13 and 14) between a position
P1 (Figure 6), in which such locking element 50 keeps coupling elements 40a, 40b in
the first configuration, and a position P2 (Figure 15), in which coupling elements 40a, 40b are free to move towards said second
configuration; and
- first constraining means for constraining locking element 50 to coupling elements
40a, 40b at a position P3 (Figures 7 and 8), which is arranged between positions P1, P2 along path P; locking element 50 is movable, at position P3, with respect to coupling elements 40a, 40b crosswise to path P and between a plurality
of first blocking positions, in which first constraining means prevent locking element
50 from moving along path P towards position P2, and a position Q2 (Figure 8), in which locking element 50 is free to move along path P towards position
P2.
[0036] In particular, locking element 50 moves with respect to coupling elements 40a, 40b
at position P
3 along a line Y crosswise to path P.
[0037] The first blocking positions correspond to all the positions that locking element
50 can reach along line Y at position P
3, except position Q
2.
[0038] Furthermore, unit 1 comprises second constraining means interposed between coupling
elements 40a, 40b and locking element 50 at a position P
4, which is interposed between positions P
3, P
2 along path P.
[0039] Locking element 50 is also movable with respect to coupling elements 40a, 40b parallel
to line Y at position P
4 between a plurality of second blocking positions, in which second constraining means
prevent locking element 50 from moving along path P towards position P
2 and a position Q
4 in which locking element 50 is free to move along path P towards position P
2 (Figure 12).
[0040] The second blocking positions correspond to all the positions that locking element
50 can reach along line Y at position P
3, except position Q
4.
[0041] In particular, positions Q
2, Q
4 are spaced along a line parallel to line Y.
[0042] In greater detail, coupling elements 40a, 40b define respective projections 48, 49,
and locking element 50 defines seats 58, 59.
[0043] First constraining means comprise projection 49 and seat 59, and second constraining
means comprise projection 48 and seat 58.
[0044] Projection 49 is housed with clearance within seat 59 when locking element 50 is
at position Q
2 along line Y and at position P
3 along path P (Figures 7 and 8).
[0045] Differently, projection 49 cooperates with locking element 50 when locking element
50 is at one of first blocking positions along line Y and at position P
3 along path P.
[0046] Projection 48 is housed with clearance within seat 58 when locking element 50 is
at position Q
4 along line Y and at position P
4 along path P (Figures 11 and 12).
[0047] Differently, projection 48 cooperates with locking element 50 when locking element
50 is at one of second blocking positions along line Y and at position P
4 along path P.
[0048] Each coupling element 40a, 40b is shaped as a closed annulus, which extends about
a respective axis B.
[0049] Furthermore, each coupling element 40a, 40b substantially comprises:
- a cylindrical portion 41a, 41b, which extends along an axis orthogonal to axis A and
relative axis B;
- a portion 42a, 42b opposite to the relative portion 41a, 41b with respect to relative
axis B; and
- two opposite curved C-shaped portions 43a, 44a; 43b, 44b, which are positioned with
their concavities facing respective portions 41a, 42a; 41b, 42b.
[0050] In particular, portions 41a, 41b engage respective grooves 29 of end 27 of flange
25 and comprise respective stop ends 45a, 45b.
[0051] Stop ends 45a, 45b abut against corresponding surfaces of end 27 when coupling elements
40a, 40b engage respective grooves 29.
[0052] Moving from each portion 43a, 43b to respective portion 44a, 44b, each portion 42a,
42b substantially comprises a tooth 46a, 46b and a concave cavity 47a, 47b, which
is delimited by an arc-shaped profile.
[0053] In particular, teeth 46a, 46b protrude from respective portions 42a, 42b substantially
parallel to relative axis B.
[0054] Furthermore, each portion 43a, 43b comprises a groove 39a, 39b (Figures 2, 7, 8,
11, 13 and 15), in order to avoid that portions 41a, 41b interfere with relative grooves
29, when coupling elements 40a, 40b engage relative grooves 29.
[0055] Projections 48 protrudes from portion 44a of coupling element 40a on the opposite
side of axis B.
[0056] Projections 49 protrudes from a section which divides portions 42b, 44b of coupling
element 40b on the opposite side of axis B.
[0057] Preferably, projections 48, 49 are tapered towards respective sides opposite to respective
axes B.
[0058] Therefore, projections 48, 49 are staggered along path P.
[0059] In particular, projection 49 is located upstream from projection 48 along path P.
[0060] Coupling elements 40a, 40b are substantially vertical in the first configuration
(Figures 5, 6, 7, 9, 11, 13 and 15).
[0061] With regard to such first configuration, axes B are orthogonal to axis A, and portions
42a, 42b are located under respective portions 41a, 41b.
[0062] Moving from portions 41a, 41b to respective portions 42a, 42b, portions 43a, 43b
are descending.
[0063] Moving from portions 42a, 42b to relative portions 41a, 41b, portions 44a, 44b are
ascending.
[0064] Due to the fact that coupling elements 40a, 40b are substantially vertical in first
configuration, the abutment of portions 43a, 43b against end 27 prevents respective
coupling elements 40a, 40b from being detached from end 27 of flange 15.
[0065] Furthermore, teeth 46a, 46b and cavities 47a, 47b face main portion 21 of duct 20
and define a seat 38 (figure 16) firmly engaged by main portion 21 of duct 20.
[0066] More precisely, seat 38 is shaped as an arc of circumference symmetric with respect
to axis A, and is defined, at its first side, by tooth 46a and cavity 47a, and at
its second side, opposite to first side with respect to axis A, by tooth 46b and cavity
47b.
[0067] Coupling elements 40a, 40b are substantially horizontal in the second configuration
(Figures 3).
[0068] With regard to second configuration, axes B are parallel to axis A, portions 41a,
41b are interposed between portions 42a, 42b, and portions 43a, 43b are crosswise
to axis A.
[0069] In this way, when coupling elements 40a, 40b move relative to end 27 along a direction
opposite to the one indicated by the arrows in Figure 2, portions 43a, 43b do not
interfere with end 27 and coupling elements 40a, 40b can be freely detached from end
27.
[0070] Locking element 50 is shaped as an elongated closed annulus and integrally comprises:
- a rectilinear portion 51 sliding on first profiles nearer to relative axes B of respective
coupling elements 40a, 40b arranged in the first configuration;
- a portion 52 opposite to portion 51 and sliding on second profiles, opposite to the
respective first profiles, of respective coupling elements 40a, 40b arranged in the
first configuration; and
- two opposite curved C-shaped portions 53a, 53b, which are positioned with their concavities
facing respective portions 51, 52.
[0071] Portion 52 comprises two curved C-shaped sections 54 which are positioned with their
concavities facing portions 51 and the second profiles of respective coupling elements
40a, 40b.
[0072] Furthermore, portion 52 comprises a rectilinear section 55 interposed between sections
54, and sections 54 define seats 58, 59.
[0073] In particular, coupling elements 40a, 40b are forged, so reducing the risk that cracks
may arise in curved portions 43a, 43b, 44a, 44b.
[0074] Operation of unit 1 will be now described starting with coupling elements 40a, 40b
in the first configuration (Figure 5) and with locking element 50 in position P
1 (figure 6) along path P.
[0075] In this situation, connecting means 35 firmly connect main portion 21 of duct 20
with flange 25.
[0076] Very briefly, web 3 is fed along the forming path, and tube 10 is formed and filled
with the food product by duct 20.
[0077] Subsequently, jaw-type forming assembly grips and seals tube 10 along equally spaced
cross sections to form a succession of packages.
[0078] The heat sealing of each cross section of tube 10 pumps upwards an amount of food
product towards flange 25.
[0079] Such amount of food product goes across holes 22 and generates stresses and vibrations
on coupling elements 40a, 40b and locking element 50.
[0080] Such vibrations and stresses move locking element 50 with respect to coupling elements
40a, 40b both along path P and parallel to line Y.
[0081] Due to the fact that these vibrations and stresses are random, it is very unlikely
that such vibrations and stresses move, at position P
3, at the same time locking element 50 at position Q
2 parallel to line Y and towards position P
4 along path P.
[0082] On the contrary, these vibrations and stresses are likely to move locking element
50 along line Y in one of first blocking positions, at which projection 49 abuts against
C-shaped portions 53a, so preventing locking element 50 from moving towards position
P
3 along path P.
[0083] Consequently, locking element 50 remains in position P
1 and coupling elements 40a, 40b remain in first configuration (Figure 5).
[0084] In case vibrations and stresses move, at position P
3, at the same time locking element 50 both in position Q
2 along line Y and locking element towards position P
2 along path P, projection 49 is housed with clearance within seat 59 moving along
path P, and locking element 50 remains between positions P
3, P
4 along path P.
[0085] Vibrations and stresses continue to move locking element 50 with respect to coupling
elements 40a, 40b both along path P between positions P
3, P
4 and parallel to line Y.
[0086] Due to the fact that these vibrations and stresses are random, it is very unlikely
that such vibrations and stresses move, at position P
4, at the same time locking element 50 in position Q
4 parallel to line Y and towards position P
2 along path P.
[0087] On the contrary, these vibrations and stresses are likely to move locking element
50 parallel to line Y in one of second blocking positions, at which projection 48
abuts against C-shaped portion 53b (figure 10), so preventing locking element 50 from
moving towards position P
2 along path P.
[0088] When unit 1 is stopped, an operator can easily detach connecting means 35 form main
portion 21 of duct 20 and flange 25.
[0089] In fact, starting with coupling elements 40a, 40b in the first configuration (Figure
5) and with locking element 50 in position P
1 (figure 6), the operator pushes at first locking element 50 in position P
3 and then moves locking element 50 along line Y in position Q
2.
[0090] At this stage, the operator further pushes locking element 50 towards position P
4, so that projection 49 is housed with clearance within seat 59 moving along path
P.
[0091] When locking element 50 is near to position P
4, the operator moves locking element 50 along line Y in position Q
4 and pushes locking element 50 towards position P
2 along path P.
[0092] In this way, projection 48 is housed with clearance within seat 58 moving along path
P and locking element 50 can easily pushed to position P
2.
[0093] Once locking element 50 is at position P
2, coupling elements 40a, 40b can reach the second configuration (Figure 3) and can
be easily detached from main portion 21 of duct 20 and flange 25.
[0094] Analogously, the operator can easily connect main portion 21 of duct 20 with flange
25 by using connecting means 35.
[0095] In fact, starting with coupling elements 40a, 40b in second configuration (Figure
2) and detached from main portion 21 of duct 20 and flange 25, the operator at first
engages portions 41a, 41b within respective grooves 29 up to stop ends 45a, 45b abut
against the surface of end 27 surrounding respective grooves 29 (Figure 3), then rotate
coupling elements 40a, 40b with respect to relative portions 41a, 41b up to coupling
elements 40a, 40b reaches the first configuration (Figure 4).
[0096] At this stage, locking element 50 is in position P
2 (figure 4).
[0097] Then, the operator moves locking element 50 towards position P
4, moves locking element 50 parallel to line Y up to position Q
4, and moves locking element 50 from position P
4 to position P
3.
[0098] Finally, the operator moves locking element 50 at first parallel to line Y up to
position Q
2 and then up to position P
1 (Figure 5).
[0099] At this stage, coupling elements 40a, 40b are firmly locked by locking elements 50
in the first configuration and unit 1 can be operated.
[0100] The advantages of unit 1 according to the present invention will be clear from the
foregoing description.
[0101] In particular, locking element 50 can move along path P from position P
1 to position P
2 only if it is at the same time at position Q
2 along line Y and at position P
3 along path P, and if it is at the same time at position Q
4 parallel to line Y and at position P
4 along path P.
[0102] Since the vibrations and stresses generated by the upwards flow of the food product
and acting on connecting means 35 are very unlikely to cause such combination of movements
of locking element 50, connecting means 35 are very unlikely to be accidentally detached
from main portion 21 of duct 20 and flange 25.
[0103] Analogously, such vibrations and stresses are very unlikely to break locking element
50 or coupling elements 40a, 40b, so drastically reducing the risk that some parts
of them may fall into tube 10 and remain into the packages.
[0104] In particular, due to the fact that coupling elements 40a, 40b are shaped as respective
closed annuluses, potential cracks in such coupling elements 40a, 40b are prevented
from causing the fall of pieces of them into tube 10.
[0105] Finally, locking element 50 can be easily moved along path P by an operator from
position P
1 to position P
2 and vice versa when unit 1 is stopped, so that coupling elements 40a, 40b can be
easily moved by the operator between first and second configuration.
[0106] Clearly, changes may be made to unit 1 without, however, departing from the scope
as defined in the accompanying Claims.
[0107] In particular, coupling elements 40a, 40b could comprise a plurality of respective
projections 48, 49.
1. Packaging unit (1) for producing sealed packages of a food product pourable into a
tube (10) of packaging material, comprising;
- a duct (20) for pouring said food product into said tube (10);
- a flange (25) receivable within said tube (10);
- releasable connecting means (35) for connecting said duct (20) to said flange (25);
characterized in that said connecting means (35) comprise, in turn,:
- two coupling elements (40a, 40b) movable with respect to said duct (20) between
a first and second configuration; said coupling elements (40a, 40b) being firmly connected
to said duct (20) and to said flange (25) in said first configuration, and being detachable
from said duct (20) and said flange (25) in said second configuration;
- a locking element (50) movable with respect to said coupling elements (40a, 40b)
arranged in said first configuration along a path (P) between a first position (P1) in which said coupling elements (40a, 40b) are kept in said first configuration
by said locking element (50), and a second position (P2) in which said coupling elements (40a, 40b) are free to move towards said second
configuration; and
- first constraining means (49, 59) for constraining said locking element (50) to
said coupling elements (40a, 40b) at least at a third position (P3), which is arranged between said first and second position (P1, P2) along said path (P);
said locking element (50) being movable, at said third position (P
3), with respect to said coupling elements (40a, 40b) crosswise to said path (P) of
said path (P) between at least a fourth position in which said first constraining
means (49; 59) prevent said locking element (50) from moving along said path (P) towards
said second position (P
2), and a fifth position (Q
2) in which said locking element (50) is free to move along said path (P) towards said
second position (P
2).
2. Unit according to claim 1,
characterized by comprising second constraining means (48; 58) for constraining said locking element
(50) to said coupling elements (40a, 40b) at least at a sixth position (P
4) along said path (P);
said locking element (50) being also movable with respect to said coupling elements
(40a, 40b) crosswise to said path (P) at said sixth position (P4) between at least a seventh position in which said second constraining means (48,
58) prevent said locking element (50) from moving along said path (P) towards said
second position (P2) and an eight position (Q4) in which said locking element (50) is free to move along said path (P) towards said
second position (P2).
3. Unit according to claims 1 or 2, characterized in that said first constraining means (49, 59) comprise a first seat (59) defined by said
locking element (50), and a first projection (49) defined by one (40b) of said coupling
element (40a, 40b) and located at said third position (P3); said first projection (49) being housed with clearance within said first seat (59)
at said fifth position (Q2) of said locking element (50), and contacting said locking element (50) at said fourth
position of said locking element (50) to prevent said locking element (50) from moving
towards said second position (P2).
4. Unit according to claim 2 or 3 when dependent on claim 2, characterized in that said locking element (50) is movable at said third and sixth positions (P3, P4) parallel to a rectilinear line (Y) crosswise to said path (P); said fifth position
(Q2) and said eight position (Q4) being spaced along said rectilinear line (Y).
5. Unit according to anyone of claims 2 to 4, characterized in that said second constraining means comprise a second seat (58) defined by said locking
element (50), and a second projection (48) defined by the other (40a) of said coupling
element (40a, 40b) and located at said sixth position (P4); said second projection (48) being housed with clearance within said second seat
(58) at said eight position (Q4) of said locking element (50), and contacting said locking element (50) at said seventh
position of said locking element (50) to prevent said locking element (50) from moving
towards said second position (P2).
6. Unit according anyone of foregoing claims, characterized in that said coupling elements (40a, 40b) are shaped as respective closed annuluses.
7. Unit according anyone of foregoing claims, characterized in that said coupling elements (40a, 40b) define in said first configuration an arc-shaped
third seat (38) which can be engaged by said tube (10).
8. Unit according to claim 7, characterized in that said coupling elements (40a, 40b) comprise respective first portions (42a, 42b) and
second portions (41a, 4ab) opposite to corresponding said first portions (42a, 42b).
9. Unit according to claim 8, characterized in that said first portions (42a, 42b) comprise respective teeth (46a, 46b) and cavities
(47a, 47b) facing one another and defining said third seat (38) when said coupling
elements (40a, 40b) are in said first configuration.
10. Unit according to claim 8 or 9, characterized in that said second portions (41a, 41b) may be engaged in respective grooves (29) defined
by said flange (25).
11. Unit according to anyone of claims 8 to 10, characterized in that each coupling element (40a, 40b) comprises a third portion (44a, 44b) interposed
between respective first and second portions (42a, 42b; 41a, 41b); said third portions
(44a, 44b) being ascending, moving from said respective first portions (42a, 42b)
towards said respective first portions (41a, 41b) when said coupling elements (40a,
40b) are in said first configuration.
12. Unit according to claim 11, characterized in that each coupling element (40a, 40b) comprises a fourth portion (43a, 43b) opposite to
respective said third portion (44a, 44b) and provided with a further groove (39a,
39b).