Technical Field
[0001] The present invention relates to an internal high hardness type pearlitic rail with
excellent wear resistance and rolling contact fatigue (RCF) resistance and a method
for producing the same. Specifically, the present invention relates to an internal
high hardness type pearlitic rail having excellent wear resistance, rolling contact
fatigue resistance, and delayed fracture properties and achieving longer operating
life of rails used under severe high-axle load conditions like foreign mining railways
in which freight cars are heavy and high curve lines are often present, and to a method
for producing the internal high hardness type pearlitic rail.
Background Art
[0002] In high-axle load railways mainly transporting mineral ores, a load on an axle of
a freight car is significantly higher than that of a passenger car, and the use environment
of rails is also severe. Rails used in such an environment have been mainly composed
of steel having a pearlitic structure from the viewpoint of significant concern of
wear resistance. To enhance the efficiency of railway transport, progress has recently
been made in increasing carrying capacity. Thus, there is a need for further improvement
in wear resistance and rolling contact fatigue resistance. High-axle load railways
are used to indicate railways in which trains and freight cars have a large carrying
capacity (for example, a carrying capacity of about 150 ton or more per freight car).
[0003] In recent years, various studies have been conducted in order to further improve
wear resistance. For example, in Japanese Unexamined Patent Application Publication
Nos.
8-109439 and
8-144016, the C content is increased to more than 0.85% and 1.20% by mass or less. In Japanese
Unexamined Patent Application Publication Nos.
8-246100 and
8-246101, the C content is increased to more than 0.85% to 1.20% by mass or less and a rail
head is subjected to heat treatment. In this way, for example, a technique for improving
wear resistance by increasing the C content to increase the cementite ratio has been
used.
[0004] Meanwhile, rails placed in curved sections of high-axle load railways are subjected
to rolling stress due to wheels and slip force due to centrifugal force, causing severe
wear of rails and fatigue damage due to slippage. As described above, in the case
where the C content is simply more than 0.85% and 1.20% by mass or less, a proeutectoid
cementite structure is formed depending on heat treatment conditions, and the amount
of a cementite layer in a brittle lamellar pearlitic structure is also increased;
hence, rolling contact fatigue resistance is not improved. Japanese Unexamined Patent
Application Publication No.
2002-69585, thus, discloses a technique for inhibiting the formation of proeutectoid cementite
by addition of Al and Si to improve rolling contact fatigue resistance. The addition
of Al, however, causes the formation of an oxide acting as a starting point of fatigue
damage, for example. It is thus difficult to satisfy both wear resistance and rolling
contact fatigue resistance of a rail having a pearlitic structure.
[0005] To improve the operating life of rails, in Japanese Unexamined Patent Application
Publication No.
10-195601, a portion located from the surface of corners and of the top of the head of the
rail to a depth of at least 20 mm have a hardness of 370HV or more, thereby improving
the operating life of the rail. In Japanese Unexamined Patent Application Publication
No.
2003-293086, by controlling a pearlite block, a portion located from the surface of corners and
of the top of the head of the rail to a depth of at least 20 mm have a hardness of
300HV to 500HV, thereby improving the operating life of the rail.
[0007] As a technique for preventing a delayed fracture of a rail composed of pearlitic
steel (hereinafter, referred to as a "pearlitic rail"), for example, Japanese Patent
No.
3648192 and Japanese Unexamined Patent Application Publication No.
5-287450 disclose a technique for improving delayed fracture properties by subjecting high-strength
pearlitic steel to heavy drawing. In the case of applying the technique to rails,
disadvantageously, the use of heavy drawing increases the production cost of rails.
[0008] The control of the figure and volume of A-type inclusions disclosed in Japanese Unexamined
Patent Application Publication Nos.
2000-328190 and
6-279928, Japanese Patent No.
3323272, and Japanese Unexamined Patent Application Publication No.
6-279929 is also known to be effective as a technique for improving delayed fracture properties.
In Japanese Unexamined Patent Application Publication Nos.
2000-328190 and
6-279928, Japanese Patent No.
3323272, and Japanese Unexamined Patent Application Publication No.
6-279929, however, the figure and volume of A-type inclusions are controlled in order to improve
the toughness and ductility of rails. For example, in Japanese Unexamined Patent Application
Publication No.
6-279928, A-type inclusions are controlled so as to have a size of 0.1 to 20 µm and in such
a manner that the number of the A-type inclusions is 25 to 11,000 per square millimeter,
thereby improving the toughness and ductility of a rail. Thus, this technique does
not necessarily provide satisfactory delayed fracture properties.
[0009] The use environment of pearlitic rails, however, has been increasingly severe. To
improve the operating life of pearlitic rails, there has been a challenge for higher
hardness, the expansion of the range of quench hardening depth, and improvement in
delayed fracture properties. To solve the problems, the present invention has been
accomplished. The optimization of the addition of Si, Mn, Cr, V, and N, optimizations
of a quench hardenability index (hereinafter, referred to as "DI") and a carbon equivalent
(hereinafter, referred to as "C
eq"), and keeping the values of [%Mn]/[%Cr] and [%V]/[%N], where [%Mn] represents the
Mn content, [%Cr] represents the Cr content, [%V] represents the V content, and [%N]
represents the N content, within proper ranges increase the hardness of a portion
located from the surface of a rail head to a depth of at least 25 mm, as compared
with hypoeutectoid-, eutectoid-, and hypereutectoid-type pearlitic rails in the related
art, thereby providing an internal high hardness type pearlitic rail with excellent
wear resistance, rolling contact fatigue resistance, and delayed fracture properties.
The present invention also provides a preferred method for producing the internal
high hardness type pearlitic rail.
Disclosure of Invention
[0010] To overcome the foregoing problems, the inventors have produced pearlitic rails with
different proportions of Si, Mn, Cr, V, and N and have conducted intensive studies
on the structure, hardness, wear resistance, rolling contact fatigue resistance, and
delayed fracture properties. As a result, the inventors have found that in the case
where the value of [%Mn]/[%Cr], which is calculated from the Mn content [%Mn] and
the Cr content [%Cr], is greater than or equal to 0.3 and less than 1.0 and where
the value of [%V]/[%N], which is calculated from the V content [%V] and the N content
[%N], is in the range of 8.0 to 30.0, the spacing of the lamella (lamellar spacing)
of a pearlite layer (hereinafter, also referred to simply as a "lamella") is reduced,
and the internal hardness of a rail head that is defined by the Vickers hardness of
a portion located from a surface layer of the rail head to a depth of at least 25
mm is greater than or equal to 380Hv and less than 480Hv, thereby improving wear resistance,
rolling contact fatigue resistance, and delayed fracture properties. Furthermore,
the inventors have found that in the case where the quench hardenability index (i.e.,
the DI value) is in the range of 5.6 to 8.6, the carbon equivalent (i.e., the C
eq value) is in the range of 1.04 to 1.27, and the value of [%Si] + [%Mn] + [%Cr], which
is calculated from the Mn content [%Mn], the Cr content [%Cr], and the Si content
[%Si], is in the range of 1.55% to 2.50% by mass, the effect of improving wear resistance
and rolling contact fatigue resistance can be stably maintained.
[0011] The present invention has been accomplished on the basis of these findings.
[0012] According to the present invention, an internal high hardness type pearlitic rail
with excellent wear resistance, rolling contact fatigue resistance, and delayed fracture
properties has a composition containing 0.73% to 0.85% by mass C, 0.5% to 0.75% by
mass Si, 0.3% to 1.0% by mass Mn, 0.035% by mass or less P, 0.0005% to 0.012% by mass
S, 0.2% to 1.3% by mass Cr, 0.005% to 0.12% by mass V, 0.0015% to 0.0060% by mass
N, and the balance being Fe and incidental impurities, in which the value of [%Mn]/[%Cr]
is greater than or equal to 0.3 and less than 1.0, where [%Mn] represents the Mn content,
and [%Cr] represents the Cr content, and the value of [%V]/[%N] is in the range of
8.0 to 30.0, where [%V] represents the V content, and [%N] represents the N content,
and in which the internal hardness of a rail head is defined by the Vickers hardness
of a portion located from a surface layer of the rail head to a depth of at least
25 mm and is greater than or equal to 380Hv and less than 480Hv.
[0013] In the internal high hardness type pearlitic rail of the present invention, preferably,
the value of DI calculated from expression (1) is in the range of 5.6 to 8.6, and
the value of C
eq calculated from expression (2) is in the range of 1.04 to 1.27,

and

where [%C] represents the C content, [%Si] represents the Si content, [%Mn] represents
the Mn content, [%P] represents the P content, [%S] represents the S content, [%Cr]
represents the Cr content, and [%V] represents the V content of the composition.
[0014] Preferably, the value of [%Si] + [%Mn] + [%Cr] is in the range of 1.55% to 2.50,
where [%Si] represents the Si content, [%Mn] represents the Mn content, and [%Cr]
represents the Cr content of the composition. Preferably, the composition further
contains one or two or more selected from 1.0% by mass or less Cu, 1.0% by mass or
less Ni, 0.001% to 0.05% by mass Nb, and 0.5% by mass or less Mo.
[0015] In the internal high hardness type pearlitic rail of the present invention, preferably,
the lamellar spacing of a pearlite layer in the portion located from the surface layer
of the rail head to a depth of at least 25 mm is in the range of 0.04 to 0.15 µm.
[0016] Furthermore, according to the present invention, a method for producing an internal
high hardness type pearlitic rail with excellent wear resistance, rolling contact
fatigue resistance, and delayed fracture properties includes hot-rolling a steel material
having the composition described above to form a rail in such a manner that the finishing
rolling temperature is in the range of 850°C to 950°C, and then slack-quenching the
surface of the railhead from a temperature equal to or higher than a pearlite transformation
starting temperature to 400°C to 650°C at a cooling rate of 1.2 to 5 °C/s.
[0017] According to the present invention, a pearlitic rail having excellent wear resistance,
rolling contact fatigue resistance, and delayed fracture properties can be stably
produced compared with pearlitic rails in the related art. This contributes to longer
operating life of pearlitic rails used for high-axle load railways and to the prevention
of railway accidents, providing industrially beneficial effects.
Brief Description of Drawings
[0018]
[Figs. 1A and 1B] Figs. 1A and 1B show a Nishihara-type rolling contact test piece
used for evaluation of wear resistance, Fig. 1A is a plan view, and Fig. 1B is a side
view.
[Fig. 2] Fig. 2 is a cross-sectional view of a rail head and illustrates positions
where Nishihara-type rolling contact test pieces are taken.
[Figs. 3A and 3B] Figs. 3A and 3B show a Nishihara-type rolling contact test piece
used for evaluation of rolling contact fatigue resistance, Fig. 3A is a plan view,
and Fig. 3B is a side view.
[Fig. 4] Fig. 4 is a cross-sectional view of a rail head and illustrates a position
where a slow strain rate technique (SSRT) test piece is taken.
[Fig. 5] Fig. 5 is a cross-sectional view of the shape and dimensions of the SSRT
test piece.
[Fig. 6] Fig. 6 is a graph showing the relationship between the [%V]/[%N] value and
the rate of improvement in delayed fracture susceptibility.
Reference Numerals
[0019]
- 1
- Nishihara-type rolling contact test piece taken from pearlitic rail
- 1a
- Nishihara-type rolling contact test piece taken from surface layer of rail head
- 1b
- Nishihara-type rolling contact test piece taken from inside of rail head
- 2
- tire specimen
- 3
- rail head
- 4
- SSRT test piece
Best Modes for Carrying Out the Invention
[0020] The reason for limitations for the conditions of an internal high hardness type pearlitic
rail of the present invention including the composition will be described.
C: 0.73% to 0.85% by mass
[0021] C is an essential element to form cementite in a pearlitic structure to ensure wear
resistance. The wear resistance is improved as the C content is increased. At a C
content of less than 0.73% by mass, however, it is difficult to provide high wear
resistance compared with heat treatment-type pearlitic rails in the conventional art.
A C content exceeding 0.85% by mass results in the formation of proeutectoid cementite
in austenite grain boundaries during transformation after hot rolling, thereby significantly
reducing rolling contact fatigue resistance. Thus, the C content is set in the range
of 0.73% to 0.85% by mass and preferably 0.75% to 0.85% by mass.
Si: 0.5% to 0.75% by mass
[0022] Si is an element serving as a deoxidizer and strengthening a pearlitic structure
and needed in an amount of 0.5% by mass or more. A Si content exceeding 0.75% by mass
results in a deterioration in weldability due to high bond strength of Si with oxygen.
Further more, high quench hardenability of Si facilitates the formation of a martensitic
structure in a surface layer of the internal high hardness type pearlitic rail. Thus,
the Si content is set in the range of 0.5% to 0.75% by mass and preferably 0.5% to
0.70% by mass.
Mn: 0.3% to 1.0% by mass
[0023] Mn reduces a pearlite transformation starting temperature to reduce a lamellar spacing.
Thus, Mn contributes to higher strength and higher ductility of the internal high
hardness type pearlitic rail. An excessive amount of Mn added reduces the equilibrium
transformation temperature of pearlite to reduce the degree of supercooling, increasing
the lamellar spacing. A Mn content of less than 0.3% by mass does not result in a
sufficient effect. A Mn content exceeding 1.0% by mass facilitates the formation of
a martensitic structure, so that hardening and embrittlement occur during heat treatment
and welding, thereby readily reducing the quality of the material. Furthermore, even
if the pearlitic structure is formed, the equilibrium transformation temperature is
reduced, thereby increasing the lamellar spacing. Thus, the Mn content is set in the
range of 0.3% to 1.0% by mass and preferably 0.3% to 0.8% by mass.
P: 0.035% by mass or less
[0024] A P content exceeding 0.035% results in a deterioration in ductility. Thus, the P
content is set to 0.035% by mass or less and preferably 0.020% by mass or less.
S: 0.0005% to 0.012% by mass
[0025] S is present in steel mainly in the form of A-type inclusions. A S content exceeding
0.012% by mass results in a significant increase in the amount of the inclusions and
also results in the formation of coarse inclusions, thereby reducing cleanliness of
steel. A S content of less than 0.0005% by mass leads to an increase in steelmaking
cost. Thus, the S content is set in the range of 0.0005% to 0.012% by mass and preferably
0.0005% to 0.008% by mass.
Cr: 0.2% to 1.3% by mass
[0026] Cr is an element that increases the equilibrium transformation temperature of pearlite
to contribute to a reduction in lamellar spacing and that further increases the strength
by solid-solution hardening. However, a Cr content of less than 0.2% by mass does
not result in sufficient internal hardness. A Cr content exceeding 1.3% by mass results
in excessively high quench hardenability, forming martensite to reduce wear resistance
and rolling contact fatigue resistance. Thus, the Cr content is set in the range of
0.2% to 1.3% by mass, preferably 0.3% to 1.3% by mass, and more preferably 0.5% to
1.3% by mass.
V: 0.005% to 0.12% by mass
[0027] V forms a carbonitride that is dispersively precipitated in a matrix, improving wear
resistance and delayed fracture properties. At a V content of less than 0.005% by
mass, the effect is reduced. A V content exceeding 0.12% by mass results in an increase
in alloy cost, thereby increasing the cost of the internal high hardness type pearlitic
rail. Thus, the V content is in the range of 0.005% to 0.12% by mass and preferably
0.012% to 0.10% by mass.
N: 0.0015% to 0.0060% by mass
[0028] N forms a nitride that is dispersively precipitated in a matrix, improving wear resistance
and delayed fracture properties. At a N content of less than 0.0015% by mass, the
effect is reduced. A N content exceeding 0.0060% by mass results in the formation
of coarse nitrides in the internal high hardness type pearlitic rail, thereby reducing
rolling contact fatigue resistance and delayed fracture properties. Thus, the N content
is in the range of 0.0015% to 0.060% by mass and preferably 0.0030% to 0.0060%.
[%Mn]/[%Cr]: greater than or equal to 0.3 and less than 1.0
[0029] Mn and Cr are additive elements in order to increase the hardness of the internal
high hardness type pearlitic rail. In the case where an appropriate balance between
the Mn content [%Mn] and the Cr content [%Cr] is not achieved, however, martensite
is formed in a surface layer of the internal high hardness type pearlitic rail. Note
that the units of [%Mn] and [%Cr] are percent by mass. When the value of [%Mn]/[%Cr]
is less than 0.3, the Cr content is high. This facilitates the formation of martensite
in the surface layer of the internal high hardness type pearlitic rail due to high
quench hardenability of Cr. When the value of [%Mn]/[%Cr] is 1.0 or more, the Mn content
is high. This also facilitates the formation of martensite in the surface layer of
the internal high hardness type pearlitic rail due to high quench hardenability of
Mn. In the case where the Mn content and the Cr content are set in the above ranges
respectively and where the value of [%Mn]/[%Cr] is greater than or equal to 0.3 and
less than 1.0, the internal hardness of the head of the rail (hardness of a portion
located from the surface layer of the head of the internal high hardness type pearlitic
rail to a depth of at least 25 mm) can be controlled within a range described below
while the formation of martensite in the surface layer is being prevented. Thus, the
value of [%Mn]/[%Cr] is greater than or equal to 0.3 and less than 1.0 and preferably
in the range of 0.3 to 0.9.
[%V]/[%N]: 8.0 to 30.0
[0030] V and N are important elements that form a V-based nitride serving as a hydrogen-trapping
site. To form the V-based nitride, the amounts thereof added must be controlled. The
units of [%V] and [%N] are percent by mass. At a [%V]/[%N] value of less than 8.0,
the V-based nitride is not sufficiently formed, thereby reducing the number of the
hydrogen-trapping sites. Thus, it is unlikely that delayed fracture properties will
be significantly improved. At a [%V]/[%N] value exceeding 30.0, the amount of V added
is increased to increase the alloy cost, thereby increasing the cost of the internal
high hardness type pearlitic rail. Furthermore, it is unlikely that delayed fracture
properties will be significantly improved. Thus, the [%V]/[%N] value is in the range
of 8.0 to 30.0 and preferably 8.0 to 22.0.
[0031] Internal hardness of rail head (hardness of portion located from surface layer of
head of internal high hardness type pearlitic rail to depth of at least 25 mm): greater
than or equal to 380Hv and less than 480Hv
[0032] An internal hardness of the rail head of less than 380Hv results in a reduction in
wear resistance, thereby reducing the operating life of the internal high hardness
type pearlitic rail. An internal hardness of the rail head of 480Hv or more results
in the formation of martensite, thereby reducing the rolling contact fatigue resistance
of the internal high hardness type pearlitic rail. Thus, the internal hardness of
the rail head is greater than or equal to 380Hv and less than 480Hv. The reason the
internal hardness of the rail head is defined by the hardness of the portion located
from the surface layer of the head of the internal high hardness type pearlitic rail
to a depth of at least 25 mm is as follows: at a depth of less than 25 mm, the wear
resistance of the internal high hardness type pearlitic rail is reduced with increasing
distance from the surface layer of the rail head toward the inside, reducing the operating
life. Preferably, the internal hardness of the rail head is greater than 390Hv and
less than 480Hv.
DI: 5.6 to 8.6
[0033] The value of DI is calculated from expression (1) described below.

where [%C] represents the C content, [%Si] represents the Si content, [%Mn] represents
the Mn content, [%P] represents the P content, [%S] represents the S content, [%Cr]
represents the Cr content, and [%V] represents the V content. Note that the units
of [%C], [%Si], [%Mn], [%P], [%S], [%Cr], and [%V] are percent by mass.
[0034] The DI value indicates quench hardenability and is used as an index to determine
whether quench hardenability is good or not. In the present invention, the DI value
is used as an index to prevent the formation of martensite in the surface layer of
the internal high hardness type pearlitic rail and to achieve a target value of the
internal hardness of the rail head. The DI value is preferably maintained within a
suitable range. At a DI value of less than 5.6, although a desired internal hardness
is provided, the internal hardness is close to the lower limit of the target hardness
range. Thus, it is unlikely that the wear resistance, rolling contact fatigue resistance,
and delayed fracture properties will be further improved. A DI value exceeding 8.6
results in an increase in the quench hardenability of the internal high hardness type
pearlitic rail, facilitating the formation of martensite in the surface layer of the
rail head. Thus, the DI value is preferably in the range of 5.6 to 8.6 and more preferably
5.6 to 8.2.
Ceq: 1.04 to 1.27
[0035] The value of C
eq is calculated from expression (2) described below.

where [%C] represents the C content, [%Si] represents the Si content, [%Mn] represents
the Mn content, [%Cr] represents the Cr content, and [%V] represents the V content.
Note that the units of [%C], [%Si], [%Mn], [%Cr], and [%V] are percent by mass.
[0036] The C
eq value is used to estimate the maximum hardness and weldability from proportions of
the alloy components added. In the present invention, the C
eq value is used as an index to prevent the formation of martensite in the surface layer
of the internal high hardness type pearlitic rail and to achieve a target value of
the internal hardness of the rail head. The C
eq value is preferably maintained within a suitable range. At a C
eq value of less than 1.04, although a desired internal hardness is provided, the internal
hardness is close to the lower limit of the target hardness range. Thus, it is unlikely
that the wear resistance and rolling contact fatigue resistance will be further improved.
A C
eq value exceeding 1.27 results in an increase in the quench hardenability of the internal
high hardness type pearlitic rail, facilitating the formation of martensite in the
surface layer of the rail head. Thus, the C
eq value is preferably in the range of 1.04 to 1.27 and more preferably 1.04 to 1.20.
[%Si] + [%Mn] + [%Cr]: 1.55% to 2.50
[0037] When the sum of the Si content [%Si], the Mn content [%Mn], and the Cr content [%Cr]
(= [%Si] + [%Mn] + [%Cr]) is less than 1.55, it is difficult to satisfy an internal
hardness of the rail head greater than or equal to 380Hv and less than 480Hv. When
the sum exceeds 2.50, a martensitic structure is formed because of high quench hardenability
of Si, Mn, and Cr. This is liable to cause a reduction in ductility and toughness.
Thus, the value of [%Si] + [%Mn] + [%Cr] is preferably in the range of 1.55 to 2.50
and more preferably 1.55 to 2.30. The units of [%Si], [%Mn], and [%Cr] are percent
by mass.
[0038] The composition described above may further contain one or two or more selected from
1.0% by mass or less Cu, 1.0% by mass or less Ni, 0.001% to 0.05% by mass Nb, and
0.5% by mass or less Mo, as needed.
Cu: 1.0% by mass or less
[0039] Like Cr, Cu is an element that further increases the strength by solid-solution hardening.
To provide the effect, the Cu content is preferably 0.005% by mass or more. A Cu content
exceeding 1.0% by mass, however, is liable to cause Cu cracking. Thus, in the case
where Cu is added, the Cu content is preferably 1.0% by mass or less and more preferably
0.005% to 0.5% by mass.
Ni: 1.0% by mass or less
[0040] Ni is an element that increases the strength without reducing ductility. Furthermore,
the addition of Ni together with Cu suppresses Cu cracking. Thus, when Cu is added,
preferably, Ni is also added. To provide the effect, the Ni content is preferably
0.005% or more. The Ni content exceeding 1.0% by mass, however, results in an increase
in quench hardenability, forming martensite. This is liable to cause a reduction in
wear resistance and rolling contact fatigue resistance. In the case where Ni is added,
thus, the Ni content is preferably 1.0% by mass or less and more preferably 0.005%
to 0.5% by mass.
Nb: 0.001% to 0.05% by mass
[0041] Nb is combined with C in steel to precipitate as a carbide during and after rolling
and contributes to a reduction in pearlite colony size. This leads to significant
improvement in wear resistance, rolling contact fatigue resistance and ductility and
significant contribution to longer operating life of the internal high hardness type
pearlitic rail. To provide the effects, a Nb content of 0.001% by mass or more is
preferred. At a Nb content of less than 0.001% by mass, the effect is not sufficiently
provided. At a Nb content exceeding 0.05% by mass, the effect of improving wear resistance
and rolling contact fatigue resistance is saturated, the effect is not worth the amount
added. In the case where Nb is added, thus, the Nb content is preferably in the range
of 0.001% to 0.05% by mass and more preferably 0.001% to 0.03% by mass.
Mo: 0.5% by mass or less
[0042] Mo is an element that increases the strength by solid-solution hardening. To provide
the effect, the Mn content is preferably 0.005% by mass or more. A Mo content exceeding
0.5% by mass is liable to cause the formation of a bainitic structure and to reduce
wear resistance. In the case where Mo is added, thus, the Mo content is preferably
0.5% by mass or less and more preferably 0.005% to 0.3% by mass.
[0043] Lamellar spacing of pearlite layer in portion located from surface layer of rail
head to depth of at least 25 mm: 0.04 to 0.15 µm
[0044] A reduction in the lamellar spacing of a pearlite layer increases the hardness of
the internal high hardness type pearlitic rail, which is advantageous from the viewpoint
of improving wear resistance and rolling contact fatigue resistance. A lamellar spacing
exceeding 0.15 µm does no result in sufficient improvement in these properties. Thus,
the lamellar spacing is preferably 0.15 µm or less. On the other hand, for reducing
the lamellar spacing to less than 0.04 µm, a technique for reducing the lamellar spacing
by improving quench hardenability is to be used. This is liable to cause the formation
of martensite in the surface layer, thereby adversely affecting rolling contact fatigue
resistance. Thus, the lamellar spacing is preferably 0.04 µm or more.
[0045] The present invention also includes a pearlitic rail containing other trace elements
in place of part of the balance Fe in a composition according to the present invention
to the extent that the effect of the present invention is not substantially affected.
Here, examples of impurities include P and O. A P content of up to 0.035% by mass
is allowable as described above. An O content of up to 0.004% by mass is allowable.
Furthermore, in the present invention, a Ti content of up to 0.0010% is allowable,
Ti being contained as an impurity. In particular, Ti forms an oxide to reduce rolling
contact fatigue resistance, which is a basic property of the rail. Thus, the Ti content
is preferably controlled so as to be up to 0.0010%.
[0046] The internal high hardness type pearlitic rail of the present invention is preferably
produced by hot-rolling a steel material with a composition according to the present
invention to form a rail shape in such a manner that the finishing rolling temperature
is in the range of 850°C to 950°C, and slack-quenching at least the head of the rail
article from a temperature equal to or higher than a pearlite transformation starting
temperature to 400°C to 650°C at a cooling rate of 1.2 to 5 °C/s. The reason for a
finishing rolling temperature (roll finishing temperature) of 850°C to 950°C, a cooling
rate of the slack quenching of 1.2 to 5 °C/s, and a cooling stop temperature of 400°C
to 650°C is described below.
Finishing rolling temperature: 850°C to 950°C
[0047] In the case of a finishing rolling temperature of less than 850°C, rolling is performed
to a low-temperature austenite range. This not only introduces processing strain in
austenite grains but also causes a significantly high degree of extension of austenite
grains. The introduction of dislocation and an increase in austenite grain boundary
area result in an increase in the number of pearlite nucleation sites. Although the
pearlite colony size is reduced, the increase in the number of pearlite nucleation
sites increases a pearlite transformation starting temperature, thereby increasing
the lamellar spacing of the pearlite layer to cause a significant reduction in wear
resistance. Meanwhile, a finishing rolling temperature exceeding 950°C increases the
austenite grain size, thereby increasing the final pearlite colony size to cause a
reduction in rolling contact fatigue resistance. Thus, the finishing rolling temperature
is preferably in the range of 850°C to 950°C.
Cooling rate from temperature equal to or higher than pearlite transformation starting
temperature: 1.2 to 5 °C/s
[0048] A cooling rate of less than 1.2 °C/s results in an increase in pearlite transformation
starting temperature, thereby increasing the lamellar spacing of the pearlite layer
to cause a significant reduction in wear resistance and rolling contact fatigue resistance.
Meanwhile, a cooling rate exceeding 5 °C/s results in the formation of a martensitic
structure, thereby reducing ductility and toughness. Thus, the cooling rate is preferably
in the range of 1.2 to 5 °C/s and more preferably 1.2 to 4.6 °C/s. Although the pearlite
transformation starting temperature varies depending on the cooling rate, the present
invention, the pearlite transformation starting temperature is referred to as an equilibrium
transformation temperature in the present invention. In the composition range of the
present invention, the cooling rate within the above range may be used at 720°C or
higher.
Cooling stop temperature: 400°C to 650°C
[0049] In the case of the composition and the cooling rate according to the present invention,
in order to obtain a uniform pearlitic structure at a cooling rate of 1.2 to 5 °C/s,
it is preferable to ensure a cooling stop temperature of at least about 70°C lower
than the equilibrium transformation temperature. A cooling stop temperature of less
than 400°C, however, results in an increase in cooling time, leading to an increase
in the cost of the internal high hardness type pearlitic rail. Thus, the cooling stop
temperature is preferably in the range of 400°C to 650°C and more preferably 450°C
to 650°C.
[0050] Next, methods for measuring and evaluating wear resistance, rolling contact fatigue
resistance, delayed fracture properties, the internal hardness of the rail head, and
the lamellar spacing will be described.
(Wear resistance)
[0051] With respect to wear resistance, most preferably, the internal high hardness type
pearlitic rail is actually placed and evaluated. In this case, disadvantageously,
it takes a long time to conduct a test. In the present invention, thus, evaluation
is made by a comparative test performed under simulated real conditions of rail and
wheel contact with a Nishihara-type rolling contact test machine that can evaluate
wear resistance in a short time. A Nishihara-type rolling contact test piece 1 having
an external diameter of 30 mm is taken from the rail head. The test is performed by
contacting the test piece 1 with a tire specimen 2 and rotating them as shown in Fig.
1. Arrows in Fig. 1 indicate rotational directions of the Nishihara-type rolling contact
test piece 1 and the tire specimen 2. With respect to the tire specimen, a round bar
with a diameter of 32 mm is taken from the head of a standard rail (Japanese industrial
standard rail) described in JIS E1101. The round bar is subjected to heat treatment
so as to have a Vickers hardness of 390HV (load: 98 N) and a tempered martensitic
structure. Then the round bar is processed so as to have a shape shown in Fig. 1,
resulting in the tire specimen. Note that the Nishihara-type rolling contact test
piece 1 is taken from each of two portions of a rail head 3 as shown in Fig. 2. A
piece taken from a surface layer of the rail head 3 is referred to as a Nishihara-type
rolling contact test piece 1a. A piece taken from the inside is referred to as a Nishihara-type
rolling contact test piece 1b. The center of the Nishihara-type rolling contact test
piece 1b, which is taken from the inside of the rail head 3, in the longitudinal direction
is located at a depth of 24 to 26 mm (mean value: 25 mm) below the top face of the
rail head 3. The test is performed in a dry state at a contact pressure of 1.4 GPa,
a slip ratio of -10%, and a rotation speed of 675 rpm (750 rpm for the tire specimen).
The wear amount at 100,000 rotations is measured. A heat-treated pearlitic rail is
employed as reference steel used in comparing wear amounts. It is determined that
the wear resistance is improved when the wear amount is at least 10% smaller than
that of the reference steel. Note that the rate of improvement in wear resistance
is calculated from {(wear amount of reference steel - wear amount of test piece)/(wear
amount of reference steel)} × 100.
(Rolling contact fatigue resistance)
[0052] With respect to rolling contact fatigue resistance, the Nishihara-type rolling contact
test piece 1 having an external diameter of 30 mm and a curved contact surface with
a radius of curvature of 15 mm is taken from the rail head. A test is performed by
contacting the test piece 1 with the tire specimen 2 and rotating them as shown in
Fig. 3. Arrows in Fig. 3 indicate rotational directions of the Nishihara-type rolling
contact test piece 1 and the tire specimen 2. Note that the Nishihara-type rolling
contact test piece 1 is taken from each of two portions of a rail head 3 as shown
in Fig. 2. The tire specimen and each portion where the Nishihara-type rolling contact
test piece 1 is taken are the same as above; hence, the description is omitted. The
test is performed under an oil-lubricated condition at a contact pressure of 2.2 GPa,
a slip ratio of -20%, and a rotation speed of 600 rpm (750 rpm for the tire specimen).
The surface of each test piece is observed every 25,000 rotations. The number of rotations
at the occurrence of a crack with a length of 0.5 mm or more is defined as rolling
contact fatigue life. A heat-treated pearlitic rail is employed as reference steel
used in comparing rolling contact fatigue life. It is determined that the rolling
contact fatigue resistance is improved when the rolling contact fatigue life is at
least 10% longer than that of the reference steel. Note that the rate of improvement
in rolling contact fatigue resistance is calculated from {(number of rotations at
occurrence of fatigue damage of test piece - number of rotation at occurrence of fatigue
damage of reference steel)/(number of rotations at occurrence of fatigue damage of
reference steel)} × 100.
(Delayed fracture property)
[0053] As shown in Fig. 4, a slow strain rate technique (SSRT) test piece 4 having the center
25.4 mm below the top face of the rail head 3 is taken. The SSRT test piece 4 has
dimensions and a shape shown in Fig. 5. The test piece is subjected to three triangle
mark finish, except for screw sections and round sections. Parallel sections are polished
with emery paper (up to #600). The SSRT test piece is mounted on an SSRT test apparatus
and then subjected to an SSRT test at a strain rate of 3.3 × 10
-6 /s and a temperature of 25°C in the atmosphere, obtaining elongation E
0 of the SSRT test piece in the atmosphere. An SSRT test piece is subjected to an SSRT
test in a 20 mass% ammonium thiocyanate (NH
4SCN) solution at a strain rate of 3.3 × 10
-6 /s and a temperature of 25°C, obtaining elongation E
1 of the SSRT test piece in the ammonium thiocyanate solution. Delayed fracture susceptibility
(i.e., DF) used as an index to evaluate delayed fracture properties is calculated
from DF (%) = 100 × (1 - E
1/E
0). It is determined that the delayed fracture properties are improved when the rate
of improvement in delayed fracture susceptibility is at least 10% higher than that
of a reference steel (i.e., a heat treatment-type pearlitic rail having a C content
of 0.68% by mass). Note that the rate of improvement in delayed fracture susceptibility
is calculated from {(delayed fracture susceptibility of test piece - delayed fracture
susceptibility of reference steel)/(delayed fracture susceptibility of reference steel}
× 100.
(Internal hardness of rail head)
[0054] The Vickers hardness of a portion located from the surface layer of the rail head
of to a depth of 25 mm is measured at a load of 98 N and a pitch of 1 mm. Among all
hardness values, the minimum hardness value is defined as the internal hardness of
the rail head.
(Lamellar spacing)
[0055] Random five fields of view of each of a portion (at a depth of about 1 mm) close
to the surface layer of the rail head and a portion located at a depth of 25 mm are
observed with a scanning electron microscope (SEM) at a magnification of 7,500X. In
the case where a portion with the minimum lamellar spacing is present, the portion
is observed at a magnification of 20,000X, and the lamellar spacing in the field of
view is measured. In the case where no small lamellar spacing is observed in a field
of view at a magnification of 7,500X or where the cross-section of a lamellar structure
is not perpendicular to a lamellar plane but is obliquely arranged, the measurement
is performed in another field of view. The lamellar spacing is evaluated by the mean
value of the lamellar spacing measurements in the five fields of view.
EXAMPLES
(Example 1)
[0056] Steel materials with compositions shown in Table 1 were subjected to rolling and
cooling under conditions shown in Table 2 to produce pearlitic rails. Cooling was
performed only at heads of the rails. After termination of the cooling, the pearlitic
rails were subject to natural cooling. The resulting pearlitic rails were evaluated
for Vickers hardness, lamellar spacing, wear resistance, rolling contact fatigue resistance,
and delayed fracture properties. Table 3 shows the results. The finishing rolling
temperature shown in Table 2 indicates a value obtained by measuring a temperature
of the surface layer of a side face of each rail head on the entrance side of a final
roll mill with a radiation thermometer. The cooling stop temperature indicates a value
obtained by measuring a temperature of the surface layer of a side face of each rail
head on the exit side of a cooling apparatus with a radiation thermometer. The cooling
rate was defined as the rate of change in temperature between the start and end of
cooling.
[0057] The values of [%V]/[%N] were calculated from the V content and the N content in 1-B
to 1-N shown in Table 1. Fig. 6 shows the relationship between the resulting [%V]/[%N]
values and the rate of improvement in delayed fracture susceptibility shown in Table
3.
[0058] The results demonstrated the following: In the case where the [%Mn]/[%Cr] value was
greater than or equal to 0.3 and less than 1.0 and where the [%V]/[%N] value was in
the range of 8.0 to 30.0, the portion located from the surface layer of the rail head
to a depth of at least 25 mm had a hardness greater than or equal to 380Hv and less
than 480Hv, so that the wear resistance and the rolling contact fatigue resistance
were improved, and the delayed fracture properties are improved by 10% or more. In
each of 1-F and 1-I, the [%V]/[%N] value exceeded 30. In this case, further significant
improvement in delayed fracture properties was not achieved.
(Example 2)
[0059] Steel materials with compositions shown in Table 4 were subjected to rolling and
cooling under conditions shown in Table 5 to produce pearlitic rails. Cooling was
performed only at heads of the rails. After termination of the cooling, the pearlitic
rails were subject to natural cooling. Like Example 1, the resulting pearlitic rails
were evaluated for Vickers hardness, lamellar spacing, wear resistance, rolling contact
fatigue resistance, and delayed fracture properties. Table 6 shows the results.
[0060] The results demonstrated the following: In each of 2-B to 2-L and 2-V to 2-X, in
the case where the amounts of Si, Mn, Cr, V, and N added were optimized, the [%Mn]/[%Cr]
value was greater than or equal to 0.3 and less than 1.0, the [%V]/[%N] value was
in the range of 8.0 to 30.0, and one or two or more components selected from Cu, Ni,
Nb, and Mo were added in proper amounts, the wear resistance, rolling contact fatigue
resistance, and delayed fracture properties were improved. Among these examples, in
each of 2-B to 2-H and 2-V to 2-X, i.e., in the case where of a DI value of 5.6 to
8.6 and a C
eq of 1.04 to 1.27, the wear resistance and the rolling contact fatigue resistance were
improved compared with 2-I to 2-L. In 2-U, i.e., in the case of adding Ti, the rolling
contact fatigue resistance was reduced.
[0061] According to the present invention, a pearlitic rail having excellent wear resistance,
rolling contact fatigue resistance, and delayed fracture properties compared with
pearlitic rails in the related art can be stably produced. This contributes to longer
operating life of pearlitic rails used for high-axle load railways and to the prevention
of railway accidents, providing industrially beneficial effects.
Industrial Applicability
[0062] According to the present invention, a pearlitic rail having excellent wear resistance,
rolling contact fatigue resistance, and delayed fracture properties compared with
pearlitic rails in the related art can be stably produced. This contributes to longer
operating life of pearlitic rails used for high-axle load railways and to the prevention
of railway accidents, providing industrially beneficial effects.
TABLE 1 (mass% excluding mass ratio, DI, and Ceq)
Steel No. |
C |
Si |
Mn |
P |
S |
Cr |
V |
N |
[%Mn]/ [%Cr] |
[%V]/ [%N] |
DI |
Ceq |
[%Si]+ [%Mn] +[%Cr] |
Remarks |
1-A |
0.68 |
0.18 |
1.00 |
0.014 |
0.016 |
0.20 |
0.000 |
0.0024 |
5.0 |
0.0 |
3.8 |
0.87 |
1.38 |
Reference material |
1-B |
0.81 |
0.52 |
0.71 |
0.011 |
0.006 |
0.82 |
0.073 |
0.0035 |
0.9 |
20.9 |
8.5 |
1.17 |
2.05 |
Example |
1-C |
0.84 |
0.53 |
0.53 |
0.011 |
0.003 |
0.79 |
0.061 |
0.0056 |
0.7 |
10.9 |
6.7 |
1.16 |
1.85 |
1-D |
0.84 |
0.61 |
0.66 |
0.012 |
0.004 |
0.88 |
0.017 |
0.0021 |
0.8 |
8.1 |
8.2 |
1.16 |
2.15 |
1-E |
0.83 |
0.51 |
0.68 |
0.010 |
0.004 |
0.84 |
0.092 |
0.0031 |
0.8 |
29.7 |
8.6 |
1.21 |
2.03 |
1-F |
0.81 |
0.51 |
0.71 |
0.012 |
0.005 |
0.8 |
0.089 |
0.0020 |
0.9 |
44.5 |
8.5 |
1.18 |
2.02 |
Comparative example |
1-G |
0.82 |
0.51 |
0.73 |
0.013 |
0.004 |
0.79 |
0.011 |
0.0039 |
0.9 |
2.8 |
7.7 |
1.12 |
2.03 |
1-H |
0.81 |
0.66 |
0.69 |
0.011 |
0.005 |
0.83 |
0.015 |
0.0022 |
0.8 |
6.8 |
8.1 |
1.13 |
2.18 |
1-I |
0.82 |
0.59 |
0.68 |
0.010 |
0.006 |
0.77 |
0.072 |
0.0022 |
0.9 |
32.7 |
8.2 |
1.18 |
2.04 |
1-J |
0.76 |
0.51 |
0.69 |
0.011 |
0.003 |
0.82 |
0.072 |
0.0042 |
0.8 |
17.1 |
8.0 |
1.12 |
2.02 |
Example |
1-K |
0.83 |
0.70 |
0.63 |
0.013 |
0.003 |
0.79 |
0.055 |
0.0050 |
0.8 |
11.0 |
8.1 |
1.17 |
2.12 |
1-L |
0.84 |
0.69 |
0.59 |
0.010 |
0.004 |
0.99 |
0.030 |
0.0030 |
0.6 |
10.0 |
8.6 |
1.19 |
2.27 |
1-M |
0.82 |
0.52 |
0.46 |
0.011 |
0.004 |
1.20 |
0.063 |
0.0035 |
0.4 |
18.0 |
8.0 |
1.20 |
2.18 |
1-N |
0.85 |
0.70 |
0.55 |
0.011 |
0.003 |
0.83 |
0.090 |
0.0045 |
0.7 |
20.0 |
8.1 |
1.23 |
2.08 |
TABE 2
Steel No. |
Finishing rolling temperature (°C) |
Cooling stop temperature (°C) |
Cooling rate (°C/s) |
Remarks |
1-A |
900 |
500 |
2.0 |
Reference material |
1-B |
900 |
500 |
1.6 |
Example |
1-C |
950 |
550 |
2.3 |
1-D |
900 |
450 |
2.2 |
1-E |
850 |
600 |
3.2 |
1-F |
900 |
550 |
1.4 |
Comparative example |
1-G |
950 |
500 |
2.2 |
1-H |
950 |
550 |
1.9 |
1-I |
850 |
500 |
1.6 |
1-J |
900 |
500 |
2.6 |
Example |
1-K |
950 |
550 |
3.2 |
1-L |
900 |
500 |
2.3 |
1-M |
850 |
450 |
2.5 |
1-N |
900 |
550 |
3.3 |
TABEL 4 (mass% excluding mass ratio, DI, and Ceq)
Steel No. |
C |
Si |
Mn |
P |
S |
Cr |
V |
N |
Nb |
Cu |
Ni |
Mo |
Ti |
[%Mn]/ [%Cr] |
[%V]/ [%N] |
DI |
Ceq |
[%Si]+ [%Mn] +[%Cr] |
Remarks |
2-A |
0.68 |
0.18 |
1.00 |
0.014 |
0.016 |
0.20 |
0.000 |
0.0032 |
|
|
|
|
|
5.0 |
0.0 |
3.8 |
0.87 |
1.38 |
Reference material |
2-B |
0.84 |
0.55 |
0.55 |
0.012 |
0.004 |
0.77 |
0.050 |
0.0021 |
0.03 |
|
|
|
|
0.7 |
23.8 |
6.8 |
1.15 |
1.87 |
Example |
2-C |
0.84 |
0.65 |
0.39 |
0.011 |
0.008 |
0.78 |
0.051 |
0.0055 |
0.01 |
0.05 |
0.05 |
|
|
0.5 |
9.3 |
5.7 |
1.14 |
1.82 |
2-D |
0.84 |
0.55 |
0.33 |
0.011 |
0.004 |
1.09 |
0.120 |
0.0043 |
|
0.05 |
0.05 |
0.05 |
|
0.3 |
27.9 |
6.9 |
1.25 |
1.97 |
2-E |
0.82 |
0.52 |
0.66 |
0.015 |
0.003 |
0.83 |
0.050 |
0.0051 |
0.02 |
|
|
0.03 |
|
0.8 |
9.8 |
7.9 |
1.15 |
2.01 |
2-F |
0.82 |
0.54 |
0.77 |
0.013 |
0.005 |
0.83 |
0.029 |
0.0031 |
0.02 |
|
|
0.03 |
|
0.9 |
9.4 |
8.6 |
1.15 |
2.14 |
2-G |
0.82 |
0.66 |
0.47 |
0.016 |
0.002 |
1.15 |
0.013 |
0.0016 |
0.01 |
|
0.05 |
|
|
0.4 |
8.1 |
7.9 |
1.16 |
2.28 |
2-H |
0.81 |
0.53 |
0.72 |
0.012 |
0.007 |
0.86 |
0.055 |
0.0051 |
|
0.03 |
0.07 |
0.15 |
|
0.8 |
10.8 |
8.6 |
1.16 |
2.11 |
2-I |
0.83 |
0.51 |
0.51 |
0.010 |
0.005 |
0.65 |
0.031 |
0.0032 |
0.02 |
|
|
|
|
0.8 |
9.7 |
5.4 |
1.09 |
1.67 |
2-J |
0.81 |
0.52 |
0.44 |
0.011 |
0.003 |
0.69 |
0.062 |
0.0044 |
0.01 |
|
|
0.08 |
|
0.6 |
14.1 |
5.4 |
1.10 |
1.65 |
2-K |
0.81 |
0.52 |
0.44 |
0.012 |
0.004 |
0.75 |
0.042 |
0.0032 |
0.02 |
|
|
|
|
0.6 |
13.1 |
5.5 |
1.09 |
1.71 |
2-L |
0.79 |
0.51 |
0.31 |
0.011 |
0.003 |
0.70 |
0.033 |
0.0019 |
0.01 |
|
|
|
|
0.4 |
17.4 |
4.1 |
1.03 |
1.52 |
2-M |
0.78 |
0.31 |
0.72 |
0.011 |
0.004 |
1.08 |
0.044 |
0.0048 |
0.04 |
0.03 |
0.03 |
|
|
0.7 |
9.2 |
8.7 |
1.14 |
2.11 |
Comparative example |
2-N |
0.70 |
0.62 |
0.81 |
0.012 |
0.004 |
0.89 |
0.031 |
0.0022 |
0.02 |
|
|
|
|
0.9 |
14.1 |
9.0 |
1.06 |
2.32 |
2-P |
1.05 |
0.51 |
0.58 |
0.009 |
0.003 |
0.63 |
0.027 |
0.0031 |
0.02 |
|
|
0.04 |
|
0.9 |
8.7 |
6.5 |
1.31 |
1.72 |
2-Q |
0.84 |
0.94 |
0.63 |
0.009 |
0.008 |
0.81 |
0.044 |
0.0042 |
0.02 |
0.05 |
0.05 |
|
|
0.8 |
10.5 |
8.9 |
1.20 |
2.38 |
2-R |
0.83 |
0.62 |
0.31 |
0.007 |
0.003 |
1.25 |
0.021 |
0.0045 |
0.01 |
|
|
0.16 |
|
0.2 |
4.7 |
6.3 |
1.17 |
2.18 |
2-S |
0.76 |
0.53 |
1.16 |
0.011 |
0.004 |
0.50 |
0.081 |
0.0042 |
|
|
|
0.05 |
|
2.3 |
19.3 |
9.2 |
1.14 |
2.19 |
2-T |
0.80 |
0.51 |
0.36 |
0.013 |
0.007 |
1.35 |
0.051 |
0.0041 |
|
0.05 |
0.05 |
0.03 |
|
0.3 |
12.4 |
7.3 |
1.18 |
2.22 |
2-U |
0.79 |
0.73 |
0.55 |
0.011 |
0.004 |
0.75 |
0.055 |
0.0055 |
0.02 |
|
|
|
0.01 |
0.7 |
10.0 |
7.0 |
1.12 |
2.03 |
2-V |
0.77 |
0.62 |
0.61 |
0.010 |
0.004 |
0.72 |
0.025 |
0.0031 |
0.01 |
|
|
|
|
0.8 |
8.1 |
6.6 |
1.06 |
1.95 |
Example |
2-W |
0.84 |
0.51 |
0.51 |
0.014 |
0.003 |
0.71 |
0.053 |
0.0055 |
|
|
|
0.01 |
|
0.7 |
9.6 |
6.1 |
1.13 |
1.73 |
2-X |
0.82 |
0.70 |
0.31 |
0.013 |
0.004 |
1.11 |
0.048 |
0.0059 |
|
0.01 |
0.01 |
|
|
0.3 |
8.1 |
6.4 |
1.17 |
2.12 |
TABLE 5
Steel No. |
Finishing rolling temperature (°C) |
Cooling stop temperature (°C) |
Cooling rate (°C/s) |
Remarks |
2-A |
900 |
500 |
2.0 |
Reference material |
2-B |
900 |
500 |
2.3 |
Example |
2-C |
900 |
500 |
1.9 |
2-D |
950 |
550 |
1.3 |
2-E |
900 |
500 |
2.2 |
2-F |
900 |
500 |
1.9 |
2-G |
950 |
500 |
2.3 |
2-H |
900 |
600 |
2.0 |
2-I |
950 |
500 |
2.0 |
2-J |
850 |
550 |
2.1 |
2-K |
950 |
450 |
2.8 |
2-L |
950 |
550 |
2.0 |
2-M |
900 |
500 |
2.1 |
Comparative example |
2-N |
900 |
550 |
2.0 |
2-P |
950 |
500 |
2.2 |
2-Q |
900 |
500 |
2.3 |
2-R |
850 |
450 |
3.1 |
2-S |
850 |
650 |
2.4 |
2-T |
850 |
550 |
3.2 |
2-U |
900 |
600 |
2.2 |
2-V |
850 |
550 |
2.6 |
Example |
2-W |
900 |
500 |
2.4 |
2-X |
900 |
600 |
2.6 |
