Technical Field
[0001] The present invention relates to a flatbed knitting machine using, as knitting compound
needles that can allow split knit under operation of sliders.
Background Art
[0002] In general, the flatbed knitting machine having a pair of needle beds arranged in
front and back to face each other and define a needle bed gap can provide various
knitting operations including the operation of transferring loops between the front
needle bed and the back needle bed. Latch needles or compound needles are used as
the knitting needles accommodated in their respective needle grooves of the needles
beds to be actuated for the knitting. Each compound needle comprises, in general,
a slider including two blades, each having a tongue at a portion thereof in the vicinity
of its front end on the needle bed gap side, and a needle body having a hook at a
front end thereof. This compound needle can allow the hook to be opened or closed
and also allow the tongues of the slider to advance into the needle bed gap beyond
the hook by relative displacement of the slider, thereby allowing the split knit operation
(for example, see Patent Citations 1 and 2).
[0003] In the split knit operation using the compound needle, the operation of forming a
new loop by the needle body and the operation of holding an old loop in the needle
bed gap by the tongues of the slider are carried out in parallel. The old loop held
on the tongues of the slider is taken by the hook of the needle body of the needle
on the opposed needle bed. By using the old loop taken to the opposed needle bed in
the split knit operation, a knitting width can be increased from inside. When a loop
held on the knitting needle located on one side of the knitting width is shifted to
one side of the knitting width one by one with respect to the knitting needle as was
used for the split knit via the loop transfer and the shift of the needle bed, a knitting
needle adjacent to the one side can be made an empty needle. By transferring the old
loop taken to the opposed needle bed to the empty needle formed, the knitting width
can be increased by one stitch. Such a split knit requires that when the needle body
forming a new loop thereon is retracted from the needle bed gap, the slider be kept
in position in the needle bed gap. According to Patent Cit ation 2, the slider is
provided with a second butt, in order to prevent a possible awkward behavior of the
slider that may follow the needle body retracting from the needle bed gap. The second
butt is provided in order that after the split knit operation is selected with the
slider being kept in the needle bed gap, the slider can be subjected to a guiding
operation of guide cam means for preventing the awkward behavior.
Patent Citation 1: Japanese Patent No. 2917146
Patent Citation 2: Japanese Patent No. 3292836
Disclosure of the Invention
Technical Problem
[0004] Both the compound needle used in Patent Citation 1 and the compound needle used in
Patent Citation 2 have, on an opposite side of the needle bed gap, a selector for
needle selection, and a select jack for pressing in response to the needle selection.
In the both compound needles, the select jack is set at any one of three positions
of A, H or B in response to a two-stage needle selection for the selector. These three
positions are provided to allow selection of basically three basic knitting operations
of the knit, the tuck or the miss for each individual knitting needle. The cam for
driving the needle body is supposed to allow the knitting operation of the knit. The
knitting operation of the tuck is effected by pressing the butt of the select jack
in a zone where the needle body is advanced into the needle bed gap in the knitting
operation of the knit. The knitting operation of the miss is effected by pressing
the butt of the select jack over an entire zone. In the zone where the butt of the
select jack is pressed, the needle body and the drive butt of the slider are sunk
in the needle groove under the operation of the select jack, so that the needle body
and the slider are not subjected to the driving operation of the cam.
[0005] According to Patent Citation 2, when the three basic knitting operations are performed,
a presser for pressing the butt of the select jack is located in the position set
to the knit and is moved to a path where the slider is subjected to the operation
of the guide cam means in the split knit. In the knitting operation to withdraw the
slider together with the needle body, taken as the knitting operation of the knit,
the pressing by the presser is not performed. Even if the presser is a movable type
one, since an operative mode or an inoperative mode of the presser cannot be changed
over for each knitting needle, the split knit have to be carried out at a different
position from the knit. As described in Patent Citation 1 and Patent Citation 2, the
split knit is performed in the same knitting course as the knit. Due to this, in the
case where the position corresponding to the knit is kept in the basic knitting operation,
a split knit presser is disposed in the position corresponding to the tuck. In this
case, since the needle body is controlled to do the knitting operation of the knit,
not the tuck, in the split knit, a movable type tuck presser must be provided to allow
the change over between the knit and the tuck. Likewise, in the case where the split
knit presser is provided at the position corresponding to the tuck, the use of the
position corresponding to the tuck in the knit requires that the tuck presser must
be a movable type one.
[0006] That is, the selection between the knit and the split knit depending on whether the
butt of the select jack is pressed or not requires that the movable type presser for
exclusive use in the split knit be added and that the tuck presser also be a movable
type one. It is known that the movable type presser is used for Tuck and some other
movable type pressers are also used to allow various knitting operations. However,
the movable type presser requires a space for accommodating an actuator and the like
and also the carriage has only a limited interior space for the presser.
[0007] It is an object of the present invention to provide a flatbed knitting machine that
can allow reliable change over on the path of the slider without a movable presser
for exclusive use to change over on the split knit being included in the pressers
for pressing the butt of the select jack.
Technical Solution
[0008] The present invention is a flatbed knitting machine, in which a pair of needle beds
arranged in front and back to face each other, defining a needle bed gap between the
needle beds,
on each needle bed, formed needle grooves in which compound needles accommodated,
each compound needle includes a needle body having a hook at a front end thereof on
the needle bed gap side and a slider having a tongue at a vicinity of a front end
on the needle bed gap side, and is able to allow the hook to be opened or closed and
also allow the tongue to advance into the needle bed gap beyond the hook by relative
displacement of the slider to the needle body, so that split knit operations are possible,
and
the slider being provided with a first butt at a portion thereof nearer to the needle
bed gap and a second butt at a portion thereof far away from the needle bed gap, the
first butt and the second butt being spaced from each other, the flatbed knitting
machine comprising:
a carriage movable in reciprocation along the needle beds, and
a cam system, for operating the needle body and the slider of the compound needle,
being equipped on the carriage,
the cam system includes;
a slider operating cam having a bifurcating portion for guiding the second butt of
the slider and bifurcating a path of the slider, depending on whether the second butt
is sunk in the needle groove or not, into a first path which allows the slider to
be retreated from the needle bed gap together with the needle body and a second path
which allows the slider to be kept in position in the needle bed gap even when the
needle body is retreated from there, so as to be actuated for the split knit operation,
and
a change over presser which is located at a position in the vicinity of the slider
operating cam where the change over presser can press the first butt of the slider
when the second butt of the slider engages the bifurcating portion of the slider operating
cam, to allow change over between the operative mode of pressing and the inoperative
mode of non-pressing.
[0009] In addition, the flatbed knitting machine according to the present invention,
wherein said change over presser, in said inoperative mode, even when said needle
body is retreated from said needle bed gap, allows said slider to be kept in the needle
bed gap, so as to allow the split knit operation.
[0010] In addition, the flatbed knitting machine according to the present invention,
wherein said compound needle, on a rear anchor side opposite to said needle bed gap
side, has a pressing butt that is subjected to an operation of needle selection by
a needle selecting mechanism mounted on said carriage, and to pass through one of
a plurality of paths preset in accordance with a result of the needle selection, when
the pressing butt being pressed by a pressing presser arranged to confront the paths,
a butt for driving said needle body and at least said second butt of the slider are
sunk in the needle groove, and
at least one of the pressing pressers is a movable type presser that can allow a change
over on the knitting operation of the needle body, depending on whether the pressing
presser presses the pressing butt, and the position where said second butt of the
slider engages said bifurcating portion of the slider operating cam falls within a
range within which the movable type presser is able to press the pressing butt.
[0011] In addition, the flatbed knitting machine according to the present invention,
wherein said movable type presser is a tucking presser, by which said needle body
is changed over in tucking operation.
[0012] In addition, the flatbed knitting machine according to the present invention,
wherein said cam system mounted on the carriage is able to sort stitch values into
large-value group and small-value group when said needle body is retracted from said
needle bed gap, and
said pressing presser includes a 2nd-stitch presser of a movable type that is able
to sort the stitch values into the large-value group and the small-value group.
[0013] In addition, the flatbed knitting machine according to the present invention,
wherein said movable type pressing presser is disposed in only one path of a plurality
of paths preset in accordance with the result of said needle selection.
Advantageous Effects
[0014] According to the present invention, the compound needles used in the flatbed knitting
machine, each including the needle body and the slider and allowing the split knit
operation, are accommodated in their respective needle grooves of a pair of needle
beds arranged in front and back to face each other and define a needle bed gap. The
slider is provided with the first butt at a portion thereof nearer to the needle bed
gap and the second butt at a portion thereof far away from the needle bed gap, the
first butt and the second butt are spaced from each other. The cam system including
the slider operating cam and the change over presser is mounted on the carriage movable
in reciprocation along the needle beds. The slider operating cam has the bifurcating
portion for guiding the second butt of the slider and bifurcating the path of the
slider, depending on whether the second butt is sunk in the needle groove, into the
first path which allows the slider to be retracted from the needle bed gap together
with the needle body and the second path which allows the slider to be kept in position
in the needle bed gap even when the needle body is retracted from the needle bed gap.
The change over presser is located at a position in the vicinity of the slider operating
cam where the change over presser can press the auxiliary butt of the slider when
the driving butt of the slider engages the bifurcating portion of the slider operating
cam. Since the change over presser can allow the change over between the operative
mode of pressing and the inoperative mode of non-pressing, the change over on the
bifurcation at the bifurcating portion can be made in accordance with the presence
or absence of the pressing against the first butt of the slider. Accordingly, the
need to provide the presser for pressing the butt of the select jack to change over
to the split knit can be eliminated. Also, since the change over is made by applying
pressure directly to the slider, not to the select jack, the change over can be made
reliably with little influence given to the needle body and the like.
[0015] According to the present invention, when the change over presser is put in the inoperative
mode and the needle body is retracted from the needle bed gap, the slider can be kept
in position in the needle bed gap in the split knit.
[0016] According to the present invention, the compound needle has the pressing butt that
is subjected to the operation of the needle selection by the needle selection mechanism
mounted on the carriage, to pass through one of a plurality of paths preset in accordance
with the result of the needle selection. At least one of the pressing pressers of
movable type presses the pressing butt when the second butt of the slider engages
the bifurcating portion of the slider operating cam. When the needle selection is
performed, with the change over presser being in the inoperative mode, so that the
pressing butt passes through the path along which the pressing presser is arranged,
the slider can be retracted from the needle bed gap together with the needle body.
When the needle selection is performed, with the change over presser being in the
inoperative mode, so that the pressing presser does not pass through the path along
which the pressing presser is arranged, the slider can be controlled to perform the
slit knit operation. This means that by putting the change over presser in the inoperative
mode, the change over between the split knit and the knitting operation to control
the pressing presser can be made in response to the needle selection.
[0017] According to the present invention, the change over of the slider can also be made
by the tuck presser as the movable type pressing presser.
[0018] According to the present invention, the switching of the slider can also be made
by the 2nd-stitch presser as the movable type pressing presser capable of sorting
the stitch values in different stitch-density groups.
[0019] According to the present invention, the pressing pressers of movable type can be
all disposed in only one of a plurality of paths preset in accordance with the results
of the needle selection, to allow the change over of the knitting operation, so that
the remaining paths can be allocated to the fixed knitting operation.
Brief Description of Drawings
[0020]
[Fig.1] Fig.1 is a combination of a partial side view and a partial plan view to show
a main construction of a flatbed knitting machine 1 as one embodiment of the present
invention.
[Fig.2] Fig.2 is a partial plan view showing an operation of the flatbed knitting
machine 1 of Fig.1.
[Fig.3] Fig.3 is a partial plan view showing an operation of the flatbed knitting
machine 1 of Fig.1.
[Fig.4] Fig.4 is a combination of a partial side view and a partial plan view to show
a main construction of a flat knitting machine 51 as another embodiment of the present
invention.
[Fig.5] Fig.5 is a partial plan view showing an operation of the flat knitting machine
51 of Fig.4.
[Fig.6] Fig.6 is a partial plan view showing an operation of the flat knitting machine
51 of Fig.4.
Explanation of References
[0021]
- 1, 51
- Flatbed knitting machine
- 2
- Compound needle
- 3, 53
- Cam system
- 10
- Needle body
- 10a
- Hook
- 11
- Slider
- 12
- Slider base
- 12a
- First butt
- 12aA, 12aH, 12aH&A, 12bA, 12bH,
- 12bH&A, 14bA, 14bH, 14bH&A, 15aA,
- 15aH
- Trajectory
- 12b
- Second butt
- 13
- Blade
- 13a
- Tongue
- 14
- Needle jack
- 14b, 15a
- Butt
- 15
- Select jack
- 20, 50
- Needle body operating cam
- 21
- Slider operating cam
- 22, 52
- Presser part
- 23
- Knit presser part
- 23a, 23b
- Knit presser
- 39a, 39b
- Slider bifurcating cam
Best Mode for Carrying Out the Invention
[0022] Fig.1 shows a main construction of a flatbed knitting machine 1 as one embodiment
of the present invention. In the flatbed knitting machine 1, compound needles 2 are
accommodated in needle grooves of needles beds which are abbreviated to show in the
drawing. The needle beds of at least one pair are arranged in front and back to face
each other and define a needle bed gap. The compound needles 2 are driven by a cam
system 3 mounted on a ground plate of a carriage which is moved perpendicular to the
needle grooves along the needle beds. The cam system 3 can allow basic knitting operations
of the knit, the tuck, and the miss, and an operation of a slider for the split knit.
The cam system 3 is configured to be symmetrical on both sides with respect to a center
line 3a, so that when the cam system is moved in one direction or another of both
lateral sides, the same operations of the compound needles 2 can be performed in the
same manner. The carriage is provided, at both sides of the cam system 3, with another
cam system for allowing the operation on the loop transfer, though the cam system
are abbreviated to show in the drawing.
[0023] For explanatory convenience, the compound needle 2 arranged on the left side of the
cam system 3 is illustrated. In the flatbed knitting machine 1, the ground plate of
the carriage mounting the cam system 3 thereon is disposed to face the needle grooves
accommodating the compound needles 2 therein. In Fig.1, the upper side of the paper
surface of the drawing is the direction to move nearer to the needle bed gap, and
the lower side of the same is the direction to move away from there. The right side
of the paper surface of the drawing is the direction for the compound needle 2 to
rise up in the needle groove, and the left side of the same is the direction for the
compound needle 2 to sink down in the needle groove. A height in relation to the cam
system 3 corresponds to a height with respect to the direction of projecting vertically
from the paper surface of the drawing, and a height in relation to the needle groove
corresponds to a sinking direction.
[0024] A front end portion of the compound needle 2 is illustrated which is in the state
of being accommodated in the needle groove, with its bottom facing to the left side.
The compound needle 2 includes a needle body 10 and a slider 11. The needle body 10
has a hook 10a at a front end thereof on the needle bed gap side and has a recess
10b at a tail portion thereof. The slider 11 is formed of combination of a slider
base 12 and two blades 13. The slider base 12 has a first butt 12a and a second butt
12b projecting upwardly in spaced relation from each other. The first butt 12a is
located at a position nearer to the hook 10a side than the second butt 12b or nearer
to the needle bed gap and is lower than the second butt 12b in height extending from
the needle groove. In the case where the slider base 12 is solely provided with a
single butt, the second butt 12b corresponds to such a single butt. The blade 13 has
a tongue 13a formed at a front end portion thereof, and the tongue 13a is associated
with the slider base 12 to open or close the hook 10a at the front end. The slider
11 can allow the tongue 13a to advance toward the front end beyond the hook 10a.
[0025] A front projection 14a of the needle jack 14 is fitted in the recess 10b in a tail
portion of the needle body 10. The needle jack 14 has, at a nearly intermediate portion
thereof, the butt 14b projecting from the needle groove, and also has, at a tail portion
thereof, an elastic leg 14c bendable to contact to a bottom of the needle groove.
The butt 14b is biased by the resilience of the elastic leg 14c, to rise in the needle
groove and from the bottom of the needle groove. The tail portion of the slider base
12 is accommodated in a space defined between an arm formed to extend from the butt
14b of the needle jack 14 toward the front end and an extended portion of the elastic
leg 14c. This tail portion is biased by a lug provided in the extended portion so
that the first butt 12a and the second butt 12b come out from the needle groove. When
the needle jack 14 sinks in the needle groove, the tail portion of the slider base
12 is also bent by the pressing from the arm of the needle jack 14, so that at least
the second butt 12b also sinks in the needle groove.
[0026] The elastic leg 14c of the needle jack 14 is subjected to the pressing from the front
end portion of a select jack 15. The select jack 15, only a front end portion of which
is shown, is subjected to the action of the needle selection on the selector and the
like of the compound needle 2 provided on the side farther away from the tail portion,
whereby the pressing butt 15a is shifted to any one of three positions A, B, or H.
[0027] The cam system 3 includes a needle body operating cam 20, a slider operating cam
21, a presser part 22, and a knit presser part 23. The needle body operating cam 20,
which includes a raising cam 30, a bridge cam 31, and stitch cams 32a, 32b, drives
the butt 14b of the needle jack 14.
[0028] The raising cam 30 advances the needle body 10 toward the needle bed gap. The top
of the raising cam 30 is divided into two top portions 30a, 30b. The two top portions
30a, 30b are formed at positions symmetrical with respect to a center line 3a, projecting
from a flat shoulder portion 30c toward the bridge cam 31. The shoulder portion 30c
and outer fringes of the top portions 30a, 30b have a full height or a maximum height
in relation to the cam system 3 with respect to the direction of facing to the needle
bed from a surface of the ground plate of the carriage. The parts having the full
height are depicted by orthogonal broken lines. Inner parts of the top portions 30a,
30b facing to each other have slant surfaces varying in height from the ground plate
of the carriage to the full height, as depicted by oblique lines. Diagonal lines falling
from upper left to lower right indicate that the left side is higher in level than
the right side. Diagonal lines falling from upper right to lower left indicate that
the left side is lower in level than the right side. The shoulder portion 30c includes
therein an intermediate portion 30d of half height lower than the full height. The
portion having the half height is depicted by distributed dots. The raising cam 30
includes a base portion 30e of full height at the bottom.
[0029] A path for the knit, along which the butt 14b of the needle jack 14 is guided, is
formed between upper edges of the top portions 30a, 30b of the raising cam 30 and
a lower edge of the bridge cam 31. This path declines along the declinations on the
both sides of the raising cam 30. The needle body 10 is pulled down along this path
by the butt 14b being guided by the inner slant surfaces of the stitch cams 32a, 32b.
The stitches cams 32a, 32b, which are sometimes referred to as pulling cams, can adjust
the pulling quantity of the needle body 10 by varying stitch density value.
[0030] The slider operating cam 21 includes slider guide cams 35, 36a, 36b, a slider raising
cam37, slider holding cams 38a, 38b, and slider bifurcating cams 39a, 39b. The slider
guide cam 35 is disposed at the center and the slider guide cams 36a, 36b are disposed
at the both lateral sides, each slider guide cam having a half height. The slider
raising cam 37 is disposed under a center portion of the slider guide cam 35 and has
a full-height portion and a slant surface. The slider raising cam 37 guides the second
butt 12b of the slider base 12 in such a manner as to allow the second butt 12b to
rise up toward the needle bed gap along the periphery of the both lateral portions
of full height. The slider holding cams 38a, 38b of full height are disposed under
the right and left slider guide cams 36a, 36b, respectively. The slider bifurcating
cams 39a, 39b which act as the bifurcating portion for the second butt 12b are disposed
under the slider guide cam 35 and on both lateral sides of the slider raising cam
37, respectively.
[0031] The slider bifurcating cam 39a, 39b has a bifurcating portion of half height for
guiding the second butt 12b to the upper side of the laterally extending portion of
full height along the periphery, and a slant surface extending continuously to the
bifurcating portion. When the second butt 12b is guided along the periphery of the
bifurcating portion, it is further moved laterally along the periphery of the slant
surface and is guided into the path between the slider guide cams 36a, 36b and the
slider holding cams 38a, 38b.
[0032] As depicted by vertically extending chain double-dashed lines in the drawing, knit
pressers 23a, 23b of the knit presser part 23 able to act on the first butt 12a are
disposed on the same phase lines extending through the positions where the second
butt 12b of the slider base 12 engage the bifurcating portions of the slider operating
cams 39a, 39b. Movable type pressers are used for the right and left knit pressers
23a, 23b, respectively, so as to allow change over between the full-line operative
position and the broken-line inoperative position in at least the following side.
In this illustrated embodiment, a single solenoid is used as a shared driving source
to operate the right and left knit pressers 23a, 23b in association, so as to make
the changeover. The knit pressers 23a, 23b are each provided with a portion of full
height to press the first butt 12a in the operative position. When the first butt
12a is pressed, the second butt 12b sinks in the needle groove and moves across the
bifurcating portion of half height of the slider bifurcating cam 39a, 39b. The second
butt 12b is not guided to move along the periphery of the slider bifurcating cam 39a,
39b, but bifurcated to shift to the slant surface. The second butt 12b shifted to
the slant surface is guided along a slanted guide portion formed at a lower portion
of the slider holding cam 38a, 38b and is pulled down to retract from the needle bed
gap.
[0033] The presser part 22 has a fixed miss presser 40 in the path of the position B and
movable tuck pressers 41a, 41b in the path of the position A. No presser is provided
in the path of the position H. The movable tuck pressers 41a, 41b are disposed at
both sides of the center line 3a. The tuck pressers are independent, movable pressers
that can allow the changeover between the full-line operative position and the broken-line
inoperative position. When the select jack 15 is set to the position B by the needle
selection, the butt 15a is pressed by the miss presser 40, so that the select jack
15 is sunk in the needle groove. Then, the butt 14b of the needle jack 14 and the
second butt 12b of the slider base 12 are also sunk in the needle groove, so that
the butt 14b and the second butt 12b are not subjected to the action of the needle
body operating cam 20 and the slider operating cam 21. As a result of this, the knitting
operation of the miss is performed by the compound needle 2.
[0034] Figs.2 and 3 show the operation performed by the flatbed knitting machine 1 of Fig.1
when the carriage moves leftwards. The same operation is performed when the carriage
moves rightwards, as well.
[0035] Fig.2 shows the operation that can be provided by the needle selection to change
over between the knit and the split knit. A full-line trajectory shows a common part
and a part corresponding to the split knit. A broken-line trajectory shows a part
corresponding to the knit. The knit is selected by the needle selection in relation
to the position A. The split knit is selected by the needle selection in relation
to the position H. Of the two tuck pressers 41a, 41b disposed along the path of the
position A, the leading tuck presser 41b is made inoperative and the following tuck
presser 41a is made operative. The knit pressers 23a, 23b are set to the inoperative
position.
[0036] When the select jack 15 is set to the position H by the needle selection, the butt
15a is not subjected to the pressing action of the presser while passing through the
trajectory 15aH. The butt 14b of the needle jack 14 is guided along the periphery
of the raising cam 30 including the leading top portion 30b and passes through a mountain-shaped
route as shown as the trajectory 14bH&A. With the butt guided along the periphery
of the top portion 30b, the hook 10a of the needle body 10 is advanced into the needle
bed gap beyond the tongue 13a of the blade 13. If the hook 10a holds a stitch loop
therein, then the stitch loop will be cleared from the hook 10a and moved to the tongue
13a.
[0037] When passing the top portion 30b, the butt 14b of the needle jack 14 is moved downwards
along the downward mountain-shaped periphery provided at a center portion thereof
under the bridge cam 31. As engaging the slant surface of the following top portion
30a of the raising cam 30, the butt 14b passes over the slant surface and moves rightwards,
without being guided along the periphery of the raising cam. When engaging leg portions
of the bridge cam at both lower sides thereof and a guide portion of the stitch cam
32a, the butt 14b is guided via a downward slant path, whereby the hook 10a is retracted
from the needle bed gap. If a yarn feeding member, such as a yarn feeder, continues
to follow the carriage, then a yarn will be fed through the hook 10a before the hook
10a is retracted from the needle bed gap. Then, when the butt 14a is forced to move
downward by the guide portion of the stitch cam 32a, to retract the hook 10a from
the needle bed gap, a new loop is formed by the yarn fed through the hook 10a. The
new loop is formed in the hook 10a, while on the other hand, the loop moved to the
tongue 13a comes to be an old loop.
[0038] When the select jack 15 is set to the position A by the needle selection, the butt
15a is subjected to the action of the tuck presser 41a and as a result, the butt 14b
of the needle jack 14 is sunk in the needle groove. In this regard, however, this
zone is a zone for the butt 15a to engage the trailing top 30a. Even when the butt
15a is suck in the needle groove, the butt 14a passes through the same path as that
of position H, as shown as the track 14bH&A. This means that the needle body 10 provides
the same knitting operation in position A as well as in position H.
[0039] In either needle selection in relation to position A or H, when the butt 14b of the
needle jack 14 is raised up toward the needle bed gap via the raising cam 30, the
slider base 12 is also pushed up. The second butt 12b of the slider base 12 passes
through a space between the slider bifurcating cam 39b and the slider raising cam
37 and is raised up toward the needle bed gap along the periphery of a left-side portion
of the slider raising cam 37. The second butt 12b is moved downwards slightly at a
center of a lower edge of the slider guide cam 35. The second butt 12b passes across
the right-side slant face of the slider raising cam 37 transversely and arrives at
the bifurcating portion of the slider bifurcating cam 39a.
[0040] The butt 15a of the select jack 15 in position H is not subjected to the pressure
by the presser at the bifurcating portion. Since the first butt 12a of the slider
base 12 is not subjected to the pressure by the Knit pressure 23a, either, the second
butt 12b is guided along the periphery of the bifurcating portion of the slider bifurcating
cam 39a and led into a route defined between the slider guide cam 36a and the slider
holding cam 38a. The slider 11 is held in the state of the tongue 13a being advanced
into the needle bed gap along the full-line path 12bH, and the old loop is held with
the tongue 13a advanced into the needle bed gap. The old loop held on the tongue 13a
is transferred to the hook 10a advanced into the needle bed gap from the opposed needle
bed in the following knitting course and is released from the tongue 13a. Thus, the
Split-knit can be performed.
[0041] When the butt 15a of the select jack 15 is set to position A by the needle selection,
the butt 15a is pressed by the Tuck presser 41. As a result of this, the second butt
12b of the slider base 12 is guided along the broken-line path 12bA and is retracted
from the needle bed gap in response to the knitting operation of Knit. When the slider
base 12 is retracted from the needle bed gap, the old loop held on the tongue 13a
is released from the front end of the blade 13 (knock-over). The first butt 12a of
the slider base 12 is moved along the path 12aH, 12aA corresponding to the path 12bH,
12bA of the second butt 12b, respectively.
[0042] As shown in FIG. 2, when only the trailing Tuck presser 41a is made operative in
position A and the Knit presser 23a is made inoperative, the selection between Knit
and Split-knit can be made. More specifically, the needle selection in relation to
position A and the needle selection in relation to position H can allow the selection
of the knitting operation of Knit and the selection of the operation of Split-knit,
respectively, for each knitting needle. Also, since the second butt 12b of the slider
base 12, when switched to the path of Split-knit, is guided along the upper periphery
of the slider bifurcating cam 39a, 39b, a possible awkward behavior of the slider
that may follow the needle body 10 when retracted from the needle bed gap can also
be prevented.
[0043] FIG. 3 shows the operation that can allow the selection between Knit and Tuck without
the operation of Split-knit. In position A, the two Tuck pressers 41a, 41b are both
made operative. The Knit presser is also made operative. The path 14bH, along which
the butt 14b of the needle jack 14 moves when the select jack 15 is set to position
H by the needle selection, runs through a mountain-shaped route along the leading
top 30b of the raising cam 30. The path 14bA of the butt 14b in position A is maintained
at a shoulder level after passing over the top 30b. The path 14bH&A along which the
butt 14b passes over the trailing top 30a and then moves downwards along the slant
of the stitch cam 32a is common.
[0044] In accordance with the presence or absence of the pressing by the Tuck presser 41b,
the path of the butt 14b of the needle jack 14 is switched to the path 14bH or the
path 14bA in relation to the leading top 30b of the raising cam 30. In response to
this, the path of the second butt 12b of the slider base 12 is also switched to the
path 12bH or the path 12bA. In the broken-line path 12bA, since the needle body 10
is not advanced into the needle bed gap until the stitch loop held by the hook 10a
is cleared, the slider 11 is not driven to advance into the needle bed gap, either.
In the full-line path 12aH, as the hook 10a is advanced to the needle bed gap to clear
the stitch loop, the slider 11 is also advance to the needle bed gap. Thereafter,
the first butt 12a is pressed by the Knit presser 23a at the bifurcating portion of
the slider bifurcating cam 39a, so that the slider 11 is moved downward along the
path 12bA along which the slider 11 is retracted from the needle bed gap.
[0045] In short, the needle selection related to position H can allow the knitting operation
of Knit, and the needle selection related to position A can allow the knitting operation
of Tuck. In position B, the knitting operation of Miss is provided. Thus, the three
basic knitting operations of Knit, Tuck, Miss can be selected by controlling the Knit
presser 23a. If only the switching of the three knitting operations is required, fixed
pressers may be used for the Tuck pressers 41a, 41b. But, if the switching of Split-knit
as well is required, then at least the Tuck presser must be a movable type one. Without
using the movable type Tuck pressers 41a, 41b and the movable type Knit pressers 23a,
23b in combination, both the selection of Split-knit shown in FIG. 2 and the selection
between Knit and Tuck without the Split-knit operation shown in FIG. 3 cannot be provided.
[0046] FIG. 4 shows the construction' of a main part of a flat knitting machine 51 of another
embodiment of the present invention. In FIG. 4, like reference characters refer to
corresponding parts in FIG. 1 and overlap explanation thereon may be omitted.
[0047] The flat knitting machine 51 uses the same compound needles as those used in the
flat knitting machine 1. The flat knitting machine 51 is different from the flat knitting
machine 1 in arrangement of a needle body operating cam 50 and a presser portion 52
that can allow the selection of the 2nd-stitch. For this, a movable base 61 of half
height and a movable 2nd-stitch portion 62 of full height are used for stitch cams
60a, 60b of a cam system 53 mounted on the carriage. As shown as the stitch cam 60b
at the left side of FIG. 4, when the 2nd-stitch portion 62 corresponds in position
to a lower end of the base 61, a zero 2nd-stitch difference is provided. When the
zero 2nd-stitch difference is provided, the pulling of the needle body 10 is performed
substantially in correspondence with only a single stitch value, just as in the case
of the stitch cams 32a, 32b of FIG. 1. As shown as the stitch cam 60a at the right
side of FIG. 4, when the 2nd-stitch portion 62 is shifted from the lower end of the
base 61, the 2nd-stitch knitting operation can be provided. In this regard, however,
in position A for the butt 15a of the select jack 15, movable 2nd-stitch pressers
63a, 63b are added at both sides of the Tuck pressers 41a, 41b.
[0048] FIGS. 5 and 6 show a main operation of the flat knitting machine 51 of FIG. 4 performed
when the carriage is moved leftwards. It is noted in this regard that when the movable
2nd-stitch pressers 63a, 63b are made inoperative and the stitch cams 60a, 60b are
set to provide a zero 2nd-stitch difference, the flat knitting machine 51 can provide
the same operations including Split-knit as the flat knitting machine 1 of FIG. 1
does.
[0049] FIG. 5 shows the knitting operation in which stitch values are sorted in different
stitch-density groups of loose stitch and normal stitch. The presser in position H
puts the leading 2nd-stitch presser 63b and the Tuck presser 41b in the inoperative
position and also puts the trailing Tuck presser 41a and the 2nd-stitch presser 63a
in the operative position. The Knit presser 23a is put in the operative position.
[0050] As shown as the path 12bH&A, the second butt 12b of the slider base 12 passes through
the common path when the select jack 15 is in position H as well as in position A.
More specifically, the tongue 13a of the slider 11 after advanced into the needle
bed gap is retracted therefrom a short time later. In position H, only the pressing
on the first butt 12a by the Knit presser 23a is performed at the position where the
second butt 12a engages the bifurcating portion of the slider bifurcating cam 39a.
In position A, the pressing on the butt 15a of the select jack 15 by the trailing
Tuck presser 41 is also added. In either position, when engaging the bifurcating portion
of the slider bifurcating cam 39a, the second butt 12b passes over the bifurcating
portion of half height and then is guided to the path along which the slider 11 is
moved downwards.
[0051] The operation of selecting a stitch value by changing a dragged-down rate of the
needle body 10 is performed by the 2nd-stitch presser 63a that can act on in position
A. In position H, the butt 14b of the needle jack 14 is moved downwards to a lower
end of the base portion 61 of the stitch cam 60a along the periphery thereof, as shown
in the full-line path 14bH. In position A, the butt 14b is just moved downwards to
the lower end of the 2nd-stitch portion 62 of full height, passing across the base
portion 61 of half height, as shown in the broken-line path 14bA..
[0052] FIG. 6 shows the operation to select between Knit and Tuck with 2nd-stitch. In position
A, the leading 2nd-stitch presser 63b is made inoperative, and the leading Tuck presser
41b, the trailing Tuck presser 41a, and the trailing 2nd-stitch presser 63a are made
operative. The Knit presser 23a is also made operative. In position H, the needle
body 10 and the slider 11 perform a corresponding knitting operation to Knit in accordance
with the full-line paths 14bH, 12bH. In position A, in correspondence to the broken-line
path 14bH, the needle body 10 passes across the leading top 30b of the raising cam
30 to perform the operation of Tuck, and passes across the base 61 at the stitch cam
60a to perform the operation of 2nd-stitch. In short, in position A, the knitting
operations of Tuck and 2nd-stitch are performed. In the operation of Knit, the slider
11 is moved downwards after advanced into the needle bed gap, as shown in the full-line
path 12bH, while on the other hand, in the operation of Tuck, the slider 11 is not
advanced into the needle bed gap, as shown in the broken-line path 12bA.
[0053] The cam system 3 of FIG. 1 and the cam system 53 of FIG. 4 do not include any loop-transfer
cam. The construction of the cam system 3, 53 can allow the old loop to be held in
the needle bed gap via the tongue 13a of the slider 11, which is taken as a previous
step of Split-knit, but cannot allow the old loop to be taken to the opposed needle
bed. In this embodiment, the trailing cam system is provided with the loop-transfer
cam, to provide the operations of Split-knit and Loop-transfer. If the cam system
3, 53 is improved to include the loop-transfer cam, as in the case of FIG. 5 of Patent
Document 2, then the Split-knit cam and the Loop-transfer cam can be used in combination.
[0054] For example, if a presser is provided in the path of position H in relation to the
butt 15a of the select jack 15 and in the corresponding phase to that of the slider
bifurcating cams 39a, 39b, then there will be no need to provide the Knit presser
portion 23. In this case, however, many pressers will be collectively provided in
the presser portion 22, 52, so that the presser portion 22, 52 will be of densely-arranged.
The Knit pressers 23a, 23b are provided, separately from the presser portion 22, 52
that acts on the butt 15a of the select jack 15, so as to act on the first butt 12a
of the slider base 12. Thus, the presser portion 22, 52 in relation to the Split-knit
can be simplified in arrangement. Also, since the Knit pressers 23a, 23b are made
to act directly on the first butt 12a of the slider base 12, the second butt 12b of
the slider base 12 can be sunk in the needle groove with little influence given to
the needle jack 14.
1. A flatbed knitting machine, in which a pair of needle beds arranged in front and back
to face each other, defining a needle bed gap between the needle beds,
on each needle bed, formed needle grooves in which compound needles accommodated,
each compound needle includes a needle body having a hook at a front end thereof on
the needle bed gap side and a slider having a tongue at a vicinity of a front end
on the needle bed gap side, and is able to allow the hook to be opened or closed and
also allow the tongue to advance into the needle bed gap beyond the hook by relative
displacement of the slider to the needle body, so that split knit operations are possible,
and
the slider being provided with a first butt at a portion thereof nearer to the needle
bed gap and a second butt at a portion thereof far away from the needle bed gap, the
first butt and the second butt being spaced from each other,
the flatbed knitting machine comprising:
a carriage movable in reciprocation along the needle beds, and
a cam system, for operating the needle body and the slider of the compound needle,
being equipped on the carriage,
the cam system includes;
a slider operating cam having a bifurcating portion for guiding the second butt of
the slider and bifurcating a path of the slider, depending on whether the second butt
is sunk in the needle groove or not, into a first path which allows the slider to
be retreated from the needle bed gap together with the needle body and a second path
which allows the slider to be kept in position in the needle bed gap even when the
needle body is retreated from there, so as to be actuated for the split knit operation,
and
a change over presser which is located at a position in the vicinity of the slider
operating cam where the change over presser can press the first butt of the slider
when the second butt of the slider engages the bifurcating portion of the slider operating
cam, to allow change over between the operative mode of pressing and the inoperative
mode of non-pressing.
2. The flatbed knitting machine according to claim 1,
wherein said change over presser, in said inoperative mode, even when said needle
body is retreated from said needle bed gap, allows said slider to be kept in the needle
bed gap, so as to allow the split knit operation.
3. The flatbed knitting machine according to claims 1 or 2,
wherein said compound needle, on a rear anchor side opposite to said needle bed gap
side, has a pressing butt that is subjected to an operation of needle selection by
a needle selecting mechanism mounted on said carriage, and to pass through one of
a plurality of paths preset in accordance with a result of the needle selection, when
the pressing butt being pressed by a pressing presser arranged to confront the paths,
a butt for driving said needle body and at least said second butt of the slider are
sunk in the needle groove, and
at least one of the pressing pressers is a movable type presser that can allow a change
over on the knitting operation of the needle body, depending on whether the pressing
presser presses the pressing butt, and the position where said second butt of the
slider engages said bifurcating portion of the slider operating cam falls within a
range within which the movable type presser is able to press the pressing butt.
4. The flatbed knitting machine according to claim 3,
wherein said movable type presser is a tucking presser, by which said needle body
is changed over in tucking operation.
5. The flatbed knitting machine according to claims 3 or 4,
wherein said cam system mounted on the carriage is able to sort stitch values into
large-value group and small-value group when said needle body is retracted from said
needle bed gap, and
said pressing presser includes a 2nd-stitch presser of a movable type that is able
to sort the stitch values into the large-value group and the small-value group.
6. The flatbed knitting machine according to any one of claims 3-5,
wherein said movable type pressing presser is disposed in only one path of a plurality
of paths preset in accordance with the result of said needle selection.