Technical Field
[0001] The present invention relates to a refrigerator having an atomization apparatus installed
in a storage compartment space for storing vegetables and the like as defined in the
preamble of claim 1. Moreover, the present invention relates to a method of storage
in a refrigerator as defined in the preamble of claim 15.
Background Art
[0002] Influential factors in a decrease in freshness of vegetables include temperature,
humidity, environmental gas, microorganisms, light, and so on. Vegetables are living
things on surfaces of which respiration and transpiration are performed. To maintain
freshness, such respiration and transpiration need to be suppressed. Except some vegetables
that suffer from low temperature damage, many vegetables can be prevented from respiration
by a low temperature and prevented from transpiration by a high humidity. In recent
years, household refrigerators are provided with a sealed vegetable container for
the purpose of vegetable preservation, where vegetables are cooled at a proper temperature
and also control is exercised to suppress transpiration of the vegetables by, for
example, creating a high humidity state inside the container. One such means for creating
a high humidity state inside the container is mist spray.
[0003] Conventionally, in a refrigerator having this type of mist spray function, an ultrasonic
atomization apparatus generates and sprays a mist to humidify the inside of a vegetable
compartment when the inside of the vegetable compartment is at a low humidity, thereby
suppressing transpiration of vegetables (for example, see Patent Reference 1).
[0004] FIG. 84 shows the conventional refrigerator including the ultrasonic atomization
apparatus described in Patent Reference 1. FIG. 85 is an enlarged perspective view
showing a relevant part of the ultrasonic atomization apparatus shown in FIG. 84.
[0005] As shown in the drawing, a vegetable compartment 21 is provided at a lower part of
a main body case 26 of a refrigerator main body 20, and has a front opening closed
by a drawer door 22 that can be slid in and out. The vegetable compartment 21 is separated
from a refrigerator compartment (not shown) located above, by a partition plate 2.
[0006] A fixed hanger 23 is fixed to an inner surface of the drawer door 22, and a vegetable
container 1 for storing foods such as vegetables is mounted on the fixed hanger 23.
An upper opening of the vegetable container 1 is sealed by a lid 3. A thawing compartment
4 is provided inside the vegetable container 1, and an ultrasonic atomization apparatus
5 is included in the thawing compartment 4.
[0007] As shown in FIG. 85, the ultrasonic atomization apparatus 5 includes a mist blowing
port 6, a water storage tank 7, a humidity sensor 8, and a hose receptacle 9. The
water storage tank 7 is connected to a defrost water hose 10 by the hose receptacle
9. A purifying filter 11 for purifying defrost water is equipped in a part of the
defrost water hose 10.
[0008] An operation of the refrigerator having the above-mentioned structure is described
below.
[0009] Air cooled by a heat exchange cooler (not shown) flows along outer surfaces of the
vegetable container 1 and the lid 3, as a result of which the vegetable container
1 and the foods stored in the vegetable container 1 are cooled. Moreover, defrost
water generated from the cooler during refrigerator operation is purified by the purifying
filter 11 when passing through the defrost water hose 10, and supplied to the water
storage tank 7 in the ultrasonic atomization apparatus 5.
[0010] Next, when the humidity sensor 8 detects an inside humidity to be less than 90%,
the ultrasonic atomization apparatus 5 starts humidification, allowing for an adjustment
to a proper humidity for freshly preserving vegetables and the like in the vegetable
container 1.
[0011] When the humidity sensor 8 detects the inside humidity to be equal to or more than
90%, the ultrasonic atomization apparatus 5 stops excessive humidification. Thus,
the inside of the vegetable compartment can be humidified speedily by the ultrasonic
atomization apparatus 5, with it being possible to constantly maintain a high humidity
in the vegetable compartment. This suppresses transpiration of vegetables and the
like, so that the vegetables and the like can be kept fresh.
[0012] There is also a refrigerator that includes an ozone water mist apparatus (for example,
see Patent Reference 2). As a humidification means having a microbial elimination
effect in addition to a humidification effect, ozone water is generated by mixing
water and ozone gas that is produced by decomposing oxygen in the air by an ozone
generator of a discharge type or an ultraviolet type, and a mist of ozone water is
sprayed by an ultrasonic spray method.
[0013] FIG. 86 shows the conventional refrigerator including the ozone water mist apparatus
described in Patent Reference 2. As shown in FIG. 86, an ozone generator 71, an exhaust
port 72, a water supply path directly connected to tap water, and an ozone water supply
path are provided near a vegetable compartment 70, with the ozone water supply path
being led to the vegetable compartment 70. The ozone generator 71 is connected to
the water supply unit directly connected to tap water, and the exhaust port 72 is
connected to the ozone water supply path. The water supply path includes an on-off
valve V4, whereas the ozone water supply path includes an on-off valve V5. An ultrasonic
element 73 is included in the vegetable compartment 70.
[0014] An operation of the refrigerator having the above-mentioned structure is described
below.
[0015] In the refrigerator that performs cooling by forced circulation of cool air, the
vegetable compartment 70 sealed as a high humidity storage compartment is cooled at
about 5°C with a humidity of 80% or more, by indirect cooling from its periphery.
The ozone generator 71 is capable of generating ozone by applying an AC voltage of
5 kV to 25 kV according to a silent discharge method. The generated ozone is brought
into contact with water to obtain ozone water as treated water. At this time, ozone
that has not dissolved in water is exhausted from the exhaust port 72. This ozone
is detoxified by a honeycomb ozone decomposition catalyst installed in the exhaust
port 72. The generated ozone water is then guided to the vegetable compartment 70
in the refrigerator. The guided ozone water is atomized by the ultrasonic vibrator
73 and sprayed in the vegetable compartment 70. The sprayed ozone water kills bacteria
adhering to foods and discourages bacterial growth. This enables food decay to be
retarded.
[0016] Furthermore, though not shown, there is a technique whereby freshness of foods is
preserved by combining a negative ion generation apparatus, a centrifugal force and
Coriolis force generation apparatus, and a gas-liquid separation apparatus (for example,
see Patent Reference 3).
[0017] The centrifugal force and Coriolis force generation apparatus is a mechanism for
performing an ion dissociation process, a liquid droplet activation process, and a
gas molecule ionization process, and generates water molecule addition negative ions
in the air. The gas-liquid separation apparatus separates the air containing the negative
ions from liquid droplets and supplies it to a storage compartment. The storage compartment
is maintained at a temperature equal to or less than a normal temperature and a humidity
equal to or more than 80%, where an atmosphere of negative ion containing air with
at least 1000 negative ions per cc is formed to preserve foods.
[0018] By filling the storage compartment with this high humidity air, the storage compartment
can be maintained in a highly clean and also sterile state, and the effects of preserving
freshness of foods and reviving animals and plants can be achieved through microbial
elimination and deodorization by the negative ions contained in the air.
[0019] In addition, there is another humidification method (for example, see Patent Reference
4).
[0020] FIG. 87 is a side sectional view of a conventional refrigerator described in Patent
Reference 4, and FIG. 88 is a relevant part enlarged sectional view of a humidifier
in the refrigerator shown in FIG. 87.
[0021] In FIG. 87, a refrigerator 51 includes a refrigerator compartment 52 (one of the
refrigeration temperature zone compartments), a pivoted door 53 of the refrigerator
compartment 52, a vegetable compartment 54 (one of the refrigeration temperature zone
compartments), a drawer door 55, a freezer compartment 56, and a drawer door 57. A
partition plate 58 separates the refrigerator compartment 52 and the vegetable compartment
54 from each other. Cool air from the refrigerator compartment 52 flows into the vegetable
compartment 54 via a hole 59. A vegetable container 60 is pulled out together with
the drawer door 55.
[0022] A vegetable container lid 61 is fixed to a refrigerator main body. The vegetable
container lid 61 covers the vegetable container 60 when the drawer door 55 is closed.
An ultrasonic humidification apparatus 62 transpires water into the vegetable container
60. A cooler 63 is a refrigeration temperature zone compartment cooler, and cools
the refrigerator compartment 52 and the vegetable compartment 54.
[0023] Though not shown, the refrigerator 51 also includes a freezing temperature zone compartment
cooler that cools the freezer compartment 56. A cool air circulation fan 64 for the
freezing temperature zone compartment operates to cause the cool air from the cooler
63 to circulate in the refrigerator compartment 52 and the vegetable compartment 54.
The ultrasonic humidification apparatus 62 is provided in a hole 65 of the vegetable
container lid 61, and composed of an absorbent member 66 and an ultrasonic oscillator
67.
[0024] An operation of the refrigerator having the above-mentioned structure is described
below.
[0025] When the refrigerator compartment 52 and the vegetable compartment 54 increase in
temperature, a refrigerant flows into the cooler 63 and the cool air circulation fan
64 is driven. As a result, ambient cool air of the cooler 63 passes through the refrigerator
compartment 52, the hole 59, and the vegetable compartment 54 and then returns to
the cooler 63, as indicated by arrows in FIG. 87. Thus, the refrigerator compartment
52 and the vegetable compartment 54 are cooled. This state is referred to as a cooling
mode.
[0026] Once the refrigerator compartment 52 and the vegetable compartment 54 have been roughly
cooled, the supply of the refrigerant to the cooler 63 is stopped. Meanwhile, the
cool air circulation fan 64 continues its operation. Hence, frost adhering to the
cooler 63 melts down and as a result the refrigerator compartment 52 and the vegetable
compartment 54 are humidified. This state is referred to as a humidification mode
(the so-called "moisture operation").
[0027] After the humidification mode is continued for a predetermined time period (several
minutes), the cool air circulation fan 64 is stopped to switch to an operation stop
mode. Subsequently, when the refrigerator compartment 52 and the vegetable compartment
54 increase in temperature, the refrigerator 51 enters the cooling mode again.
[0028] The ultrasonic humidification apparatus 62 shown in FIG. 88 is described next.
[0029] The absorbent member 66 is made of a water-absorbing material such as silica gel,
zeolite, and activated carbon. Accordingly, the absorbent member 66 adsorbs water
in the flowing air in the above-mentioned humidification mode. In the latter part
of the cooling mode, the ultrasonic oscillator 67 is driven. This causes the water
in the absorbent member 66 to be discharged outwardly and the inside of the vegetable
container to be humidified. Note that the driving of the ultrasonic oscillator 67
in the latter part of the cooling mode is intended to prevent the vegetable compartment
54 from drying due to a decrease in humidity.
[0030] As described above, the ultrasonic humidification apparatus 62 includes the absorbent
member 66 and the ultrasonic oscillator 67 for vibrating the absorbent member 66.
This makes it unnecessary to provide a water tank and a water supply pipe for humidification.
[0031] Moreover, in the refrigerator having the humidification mode, the ultrasonic humidification
apparatus 62 is operated other than during the humidification mode. Hence, a fluctuation
in humidity in the storage compartment can be suppressed.
[0032] In addition, in the refrigerator that is cooled by flowing the refrigerant into the
cooler 63 and operating the cool air circulation fan 64, the ultrasonic humidification
apparatus 62 is operated at the time of this cooling. Thus, the humidification is
performed at the time of cooling during which drying tends to occur, so that a fluctuation
in humidity in the storage compartment can be suppressed.
[0033] Furthermore, the ultrasonic humidification apparatus 62 includes the absorbent member
66 and the ultrasonic oscillator 67, where the absorbent member 66 absorbs water in
the air above the vegetable container lid 61, and the ultrasonic oscillator 67 vibrates
the absorbent member 66 to emit the water contained in the absorbent member 66 into
the vegetable container 60. This allows the inside of the vegetable container 60 to
be humidified.
[0034] However, the refrigerators of the conventional structures described above have the
following problem. In the method of atomizing water or ozone water by an ultrasonic
vibrator, atomized water particles or ozone water particles cannot be finely produced
and so cannot be uniformly sprayed in the storage compartment.
[0035] The conventional structures also have the following problem. In the method of generating
ozone water by adding fine bubbles of ozone gas to water to thereby dissolve ozone,
most of generated ozone gas cannot be sufficiently dissolved in water. For users,
this causes residual ozone gas of an ozone concentration level that poses a danger
to human bodies. To reduce the residual gas to such a low concentration level that
is safe for human bodies and also has no ozone odor, an ozone decomposition unit needs
to be provided, which requires a complex structure.
[0036] The conventional structures also have the following problem. Though a mist is sprayed
in order to increase the humidity of the storage compartment in the refrigerator,
this is intended only for moisture retention of vegetables, and there is neither description
nor suggestion about suppression of low temperature damage in addition to moisture
retention of vegetables.
[0037] Moreover, a mechanism of ionizing liquid droplets in the storage compartment is extremely
large and is not suitable for use in household refrigerators. Furthermore, simple
ionization merely produces low oxidative power of liquid droplets, and therefore the
mechanism has a relatively insignificant advantage.
Prior Art References
Patent References
[0038]
Patent Reference 1: Japanese Unexamined Patent Application Publication No. 6-257933
Patent Reference 2: Japanese Unexamined Patent Application Publication No. 2000-220949
Patent Reference 3: Japanese Unexamined Patent Application Publication No. 7-135945
Patent Reference 4: Japanese Unexamined Patent Application Publication No. 2004-125179
[0039] Document
GB 2 326 095 A discloses a moisture supply apparatus arranged in the interior of a refrigerated
area and which comprises air-borne moisture generation means to generate fog or mist
to be sprayed into the interior of the refrigerated area. The apparatus comprises
a water supply means which is arranged to supply water to the airborne moisture generation
means to obtain the desired mist or fog. A delivery means in the form of a distributor
provides distribution of the fog or mist to the refrigerated area. In addition, the
water forming the basis for the fog or mist can be ozonated with a water ozonation
means to provide sterile water to the airborne moisture generator. There may also
be a recirculation of condensed mist or fog back to the water ozonating means.
[0040] Document
WO 03/038351 A1 discloses refrigeration purifiers, wherein continuously or periodically water or
air of surfaces in a refrigeration system are cleaned and purified. Oxidants and oxidant
radicals are produced electrically in a stream of air and the resulting gas is injected
into a stream of water which flows through the refrigeration system. The apparatus
includes an oxidant or ozone generator having an inlet which is connected to an air
inlet. Water or air treated by the ozone generator are passed into and mixed with
water or air to clean and purify the refrigeration system. The apparatus further includes
a humidifier which is positioned in a gas stream to humidify the gas by water spray
or mist. The gas stream then enters the refrigeration system.
[0041] Document
EP 0 878 203 A2 discloses a duct work purification system, wherein a fogging unit is provided to
atomize water droplets to the interior of a food storage cabinet, the water droplets
being provided with ozone obtained by an ozone generating means. The conditioned water
droplets are directed to the interior of the duct work for circulating there through
and cleaning the duct work. The food storage cabinet is cooled by the refrigeration
unit, and some of the refrigerated air is used as oxygen-containing gas for the ozone
generating means. The ozone generating means and the fogging unit are operated to
produce a fog of atomized water droplets under a specific timing control.
[0042] Document
JP 2006 242556 A discloses a refrigerator system, wherein means are provided to keep the interior
of the refrigerator clean for a long time. To this end, pores of a resin coat of a
wall surface are provided and fine particles of mist are sprayed into the refrigerating
compartment and enter into the pores. Water is stored and is sprayed as the mist to
maintain the deodorizing capacity.
[0043] Document
JP 2007 192539 A discloses the preamble of claim 1 and describes a refrigerator and a storage box
having an electrostatic atomizer which has a spray part in which an applying electrode
electrically connected to a voltage applying part for generating high voltage and
a counter electrode are installed. Moisture in the air is condensed on the applying
electrode and sprayed as mists into the vegetable chamber. Fine mists are generated
by high-voltage corona discharge between the applying electrode and the counter electrode.
Disclosure of Invention
[0044] A refrigerator according to the present invention is defined in claim 1. In particular,
the refrigerator comprises a heat-insulated storage compartment, a back partition
wall and a partition wall; an atomization unit included in a mist spray apparatus
that sprays a mist into said storage compartment and that has an external case being
arranged in a depression of the back partition wall of the partition wall of the refrigerator;
and an atomization tip included in said atomization unit, the mist being sprayed from
said atomization tip, a temperature detection unit configured to detect the temperature
of said atomization tip, a temperature adjustment unit configured to adjust a temperature
of said atomization tip, and a heat transfer connection member fixed to the external
case of the atomization unit and thermally connected with the atomization tip. The
heat transfer connection member has a projection which protrudes from the external
case, wherein the projection is located opposite to the atomization tip and is located
into a deepest depression or a through part of back partition wall or into a deepest
depression of the partition wall. The temperature adjustment unit is configured to
indirectly adjust a temperature of said atomization tip by cooling or heating said
atomization tip to a dew point or below via said projection, to cause water in air
to form dew condensation at said atomization tip, and said atomization unit is configured
to generate the mist containing radicals, the generated mist adhering to vegetables
and fruit stored in said storage compartment to suppress low temperature damage.
[0045] A method of storage in a refrigerator according to the present invention is defined
in claim 15. In particular, the method is directed to a refrigerator which includes
a heat-insulated storage compartment, a back partition wall, a partition wall, an
atomization unit that is included in a mist spray apparatus that sprays a mist into
said compartment and that has an external case being arranged in a depression of the
back partition wall or the partition wall of the refrigerator, an atomization tip
which is included in the atomization unit and from which the mist is sprayed, a temperature
detection unit configured to detect the temperature of said atomization tip, and a
temperature adjustment unit configured to adjust a temperature of the atomization
tip, providing a heat transfer connection member fixed to the external case of the
atomization unit and thermally connected with the atomization tip. The heat transfer
connection member has a projection which protrudes from the external case, wherein
the projection is located opposite to the atomization tip and is located into a deepest
depression or a through part of the back partition wall or into a deepest depression
of the partition wall. The storage method comprises the steps of indirectly adjusting
the temperature of the atomization tip by cooling or heating said heat transfer connection
member to a dew point or below via the projection, to cause water in air to form dew
condensation at the atomization tip, and generating the mist containing radicals by
the atomization unit and causing the mist to adhere to vegetables and fruit stored
in the storage compartment so as to suppress low temperature damage.
[0046] Such a refrigerator generates a nano-size mist and sprays the mist directly to foods
in a container, as a result of which the mist can be uniformly sprayed into the storage
compartment. In addition, it is possible to eliminate and inhibit the growth of microorganisms
such as molds, bacteria, yeasts, and viruses adhering to surfaces of vegetables and
fruits and to surfaces of a storage compartment case, and also maintain a high humidity
state and improve freshness preservation.
[0047] Such a refrigerator sprays mist particles into the storage compartment from the atomization
tip, as a result of which the mist can be uniformly sprayed into the storage compartment.
In addition, freshness preservation in a low temperature environment can be improved
by suppression of low temperature damage as well as moisture retention of vegetables.
Brief Description of Drawings
[0048]
FIG. 1 is a longitudinal sectional view showing a section when a refrigerator in a
first example of the present disclosure is cut into left and right.
FIG. 2 is a relevant part front view showing a back surface of a vegetable compartment
in the refrigerator in the first example of the present disclosure.
FIG. 3 is a sectional view of an electrostatic atomization apparatus and its periphery
included in the vegetable compartment in the refrigerator in the first example of
the present disclosure, as taken along line A-A in FIG. 2 and seen from an arrow direction.
FIG. 4 is a sectional view of an electrostatic atomization apparatus and its periphery
included in a vegetable compartment in a refrigerator in a second example of the present
disclosure, as taken along line A-A in FIG. 2 and seen from the arrow direction.
FIG. 5 is a relevant part longitudinal sectional view showing a section when a door-side
peripheral part of a partition wall above a vegetable compartment in a refrigerator
in a third example of the present disclosure is cut into left and right.
FIG. 6 is a sectional view of an electrostatic atomization apparatus and its periphery
included in a vegetable compartment in a refrigerator in a fourth example of the present
disclosure, as taken along line A-A in FIG. 2 and seen from the arrow direction.
FIG. 7 is a sectional view of an electrostatic atomization apparatus and its periphery
included in a vegetable compartment in a refrigerator in a fifth example of the present
disclosure, as taken along line A-A in FIG. 2 and seen from the arrow direction.
FIG. 8 is a sectional view of an electrostatic atomization apparatus and its periphery
included in a vegetable compartment in a refrigerator in a sixth example of the present
disclosure, as taken along line A-A in FIG. 2 and seen from the arrow direction.
FIG. 9 is a relevant part longitudinal sectional view showing a section when a vegetable
compartment and a periphery of a partition wall above the vegetable compartment in
a refrigerator in a seventh example of the present disclosure are cut into left and
right.
FIG. 10 is a sectional view of the refrigerator in the seventh example of the present
disclosure, as taken along line B-B in FIG. 9 and seen from an arrow direction.
FIG. 11 is a sectional view of the partition wall above the vegetable compartment
in the refrigerator in the seventh example of the present disclosure, as taken along
line C-C in FIG. 10 and seen from an arrow direction.
FIG. 12 is a detailed sectional view of an ultrasonic atomization apparatus and its
periphery in a refrigerator in an eighth example of the present disclosure.
FIG. 13 is a sectional view of an electrostatic atomization apparatus and its periphery
included in a vegetable compartment in a refrigerator in a ninth example of the present
disclosure, as taken along line A-A in FIG. 2 and seen from the arrow direction.
FIG. 14 is a sectional view of an electrostatic atomization apparatus and its periphery
included in a vegetable compartment in a refrigerator in a tenth example of the present
disclosure, as taken along line A-A in FIG. 2 and seen from the arrow direction.
FIG. 15 is a sectional view of a vegetable compartment and its vicinity in a refrigerator
in an eleventh example of the present disclosure.
FIG. 16 is a sectional view of a vegetable compartment and its vicinity in a refrigerator
of another form in the eleventh example of the present disclosure.
FIG. 17 is a detailed plan view of an electrostatic atomization apparatus and its
vicinity taken along line D-D in FIG. 16.
FIG. 18 is a sectional view of a vegetable compartment and its vicinity in a refrigerator
in a twelfth example of the present disclosure.
FIG. 19 is a longitudinal sectional view showing a section when a refrigerator in
a thirteenth example of the present disclosure is cut into left and right.
FIG. 20 is a schematic view of a cooling cycle in the refrigerator in the thirteenth
example of the present disclosure.
FIG. 21 is a sectional view of an electrostatic atomization apparatus and its periphery
included in a vegetable compartment in the refrigerator in the thirteenth example
of the present disclosure.
FIG. 22A is a sectional view of a vegetable compartment and its periphery in a refrigerator
in a fourteenth example of the present disclosure.
FIG. 22B is a sectional view of an electrostatic atomization apparatus and its periphery
included in the vegetable compartment in the refrigerator in the fourteenth example
of the present disclosure.
FIG. 23 is a sectional view of a vegetable compartment and its periphery in a refrigerator
in a fifteenth example of the present disclosure.
FIG. 24 is a sectional view of a vegetable compartment and its vicinity in a refrigerator
in a sixteenth example of the present disclosure.
FIG. 25 is a partial cutaway perspective view showing an indoor unit of an air conditioner
using an electrostatic atomization apparatus in a seventeenth example of the present
disclosure.
FIG. 26 is a sectional structural view of the air conditioner shown in FIG. 25.
FIG. 27 is a longitudinal sectional view of a refrigerator in a first embodiment of
the present invention.
FIG. 28 is a front view of a refrigerator compartment and its vicinity in the refrigerator
in the first embodiment of the present invention.
FIG. 29 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity taken along line E-E in FIG. 28.
FIG. 30 is an example of a functional block diagram of the refrigerator in the first
embodiment of the present invention.
FIG. 31 is an example of a flowchart of a control flow in the refrigerator in the
first embodiment of the present invention.
FIG. 32 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in a second embodiment of the present invention taken along line E-E
in FIG. 28.
FIG. 33 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in a third embodiment of the present invention taken along line E-E in
FIG. 28.
FIG. 34 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in a fourth embodiment of the present invention taken along line E-E
in FIG. 28.
FIG. 35 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in a fifth embodiment of the present invention taken along line E-E in
FIG. 28.
FIG. 36 is a longitudinal sectional view of a refrigerator in a sixth embodiment of
the present invention.
FIG. 37 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in the refrigerator in the sixth embodiment of the present invention
taken along line E-E in FIG. 28.
FIG. 38 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in a seventh embodiment of the present invention taken along line E-E
in FIG. 28.
FIG. 39 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in an eighth embodiment of the present invention taken along line E-E
in FIG. 28.
FIG. 84 is a view showing a conventional refrigerator including an ultrasonic atomization
apparatus.
FIG. 85 is an enlarged perspective view showing a relevant part of the ultrasonic
atomization apparatus shown in FIG. 84.
FIG. 86 is a view showing a conventional refrigerator including an ozone water mist
apparatus.
FIG. 87 is a side sectional view of a conventional refrigerator.
FIG. 88 is a relevant part enlarged sectional view of a humidifier in the refrigerator
shown in FIG. 87.
Numerical References
[0049]
100, 700, 901, 1101, 1200 Refrigerator
101, 701, 1201 Heat-insulating main body
102, 1202 Outer case
103, 1203 Inner case
104, 704, 1103, 1203 Refrigerator compartment
105, 1104, 1205 Switch compartment
106, 1107, 1206 Ice compartment
107, 907, 1105, 1207 Vegetable compartment
108, 1106, 1208 Freezer compartment
109, 1209 Compressor
110, 1210 Cooling compartment
111,711,1211 Back partition wall
111a, 1211a Depression
112, 712, 1212 Cooler
113, 1213 Cooling fan
114, 1214 Radiant heater
115, 1215 Drain pan
116, 1216 Drain tube
117, 1217 Evaporation dish
118, 1218 Door
119, 1219 Lower storage container
120, 1220 Upper storage container
122, 1222 Lid
123, 1223 First partition wall
124, 1224 Vegetable compartment discharge port
125, 1225 Second partition wall
126, 1226 Vegetable compartment suction port
131, 731, 915, 1114, 1231 Electrostatic atomization apparatus (mist spray apparatus)
132, 1232 Spray port
133, 733, 935, 1119, 1233 Voltage application unit
134 Cooling pin (heat transfer cooling member)
134a, 1234a Projection
135, 735, 1235 Atomization electrode or atomization tip, respectively
136, 736, 921, 1118, 1236 Counter electrode
137, 1237 External case
138, 1238 Moisture supply port
139, 739, 1239 Atomization unit
140 Refrigerator compartment return air path
141, 1241 Freezer compartment discharge air path
146, 1142, 1246 Control unit
151, 1251 Back partition wall surface
152, 1252 Heat insulator
154, 1124 Heating unit
155, 1255 Heat insulator depression
156, 1256 Low temperature air path
161 Cooling compartment partition wall
162 Heat insulator protrusion
165 Through part
166 Cooling pin cover
167 Opening
171 Heat insulator
172 Freezer compartment side partition plate
173 Vegetable compartment side partition plate
174 Partition wall
176 Mist discharge port
177 Mist air path
178 Heater
181 Vegetable compartment suction air path
182 Vegetable compartment discharge air path
183 Mist suction port
191, 1281 Projection
192, 1282 Hole (spray port)
193, 1283 Moisture supply port
194, 1284 Tape (cool air blocking member)
196, 1286 Void
197a, 197b, 197c, 197d, 1287a, 1287b, 1287c Void filling member (butyl)
200 Horn-type ultrasonic atomization apparatus (mist spray apparatus)
201 Horn unit
202 Electrode
203 Piezoelectric element
204 Electrode
205 Cooling pin
207 External case
208 Horn-type ultrasonic vibrator
209 Spray port
211 Atomization unit
251,1291,1301 Partition wall
252, 1302 Vegetable compartment discharge air path
253, 1303 Vegetable compartment suction air path
254, 1304 Air flow hole
255, 1305 Atomization apparatus cooling air path
301 Temperature changing compartment
302 Damper
303 Low temperature side evaporator
304 High temperature side evaporator
305 First partition wall
306 Second partition wall
307 Condenser
308 Three way valve
309 Low temperature side capillary
310 High temperature side capillary
311 Temperature changing compartment side cooling air path
312 Freezer compartment side cooling air path
313 Temperature changing compartment back partition wall
314 Freezer compartment back partition wall
321, 1102 Partition plate
322 Refrigerator compartment fan
323 Refrigerator compartment partition plate
324 Refrigerator compartment air path
325 Temperature changing compartment discharge port
326 Temperature changing compartment suction port
723 Partition wall
724 Refrigerator compartment discharge port
726 Refrigerator compartment suction port
734, 1234 Heat transfer connection member (metal pin)
741, 756, 1109 Air path
750 Heat pipe
754, 1258 Metal pin heater
770 Second cooler
801 Peltier module (Peltier element)
902 Main body
920, 1116 Application electrode
967 Ultrasonic atomization apparatus (first spray unit)
1108 Vegetable container
1110 Storage compartment partition
1111 Atomization unit
1112 Water collection unit
1113 Mist generation unit (mist spray apparatus)
1115 Holder
1117 Water retainer
1120 Main body outer wall
1122 Cooler
1123 Water collection plate
1125 Air blow unit
1126 Circulation air path
1127, 1132 Cover
1128 First circulation air path opening
1129 Second circulation air path opening
1130 Temperature detection unit
1131 Water conveyance unit
1133 Container
1137 Luminous body
1138 Diffusion plate
1139 Inside temperature detection unit
1140 Inside humidity detection unit
1141 Door detection unit
1143 Cooling unit
1254 Partition wall heater
1261 Upper rib
1262 Lower rib
1266 Beverage storage unit
1267 Beverage partition plate
1285 Metal pin cover
Best Mode for Carrying Out the Invention
[0050] The following describes examples and embodiments of the present invention with reference
to drawings. Note that detailed description is omitted for parts to which same structures
or same technical ideas as embodiments described earlier can be applied, and disclosed
examples of individual embodiments can be combined for use especially for a structure
of a mist spray apparatus, a structure of attaching the mist spray apparatus to a
refrigerator, and a functional advantage of the mist spray apparatus according to
the present invention. Note also that the present invention is not limited to these
embodiments.
(First Example)
[0051] FIG. 1 is a longitudinal sectional view showing a section when a refrigerator in
a first example of the present disclosure is cut into left and right. FIG. 2 is a
relevant part front view showing a back surface of a vegetable compartment in the
refrigerator. FIG. 3 is a sectional view of an electrostatic atomization apparatus
and its periphery included in the vegetable compartment in the refrigerator, as taken
along line A-A in FIG. 2 and seen from an arrow direction.
[0052] In the drawings, a heat-insulating main body 101 which is a main body of a refrigerator
100 is formed by an outer case 102 mainly composed of a steel plate, an inner case
103 molded with a resin such as ABS, and a foam heat insulation material such as rigid
urethane foam charged in a space between the outer case 102 and the inner case 103.
The heat-insulating main body 101 is thermally insulated from its surroundings, and
the refrigerator 100 is partitioned into a plurality of thermally insulated storage
compartments by partition walls. A refrigerator compartment 104 as a first storage
compartment is located at the top. A switch compartment 105 as a fourth storage compartment
and an ice compartment 106 as a fifth storage compartment are located side by side
below the refrigerator compartment 104. A vegetable compartment 107 as a second storage
compartment is located below the switch compartment 105 and the ice compartment 106.
A freezer compartment 108 as a third storage compartment is located at the bottom.
[0053] The refrigerator compartment 104 is typically set to 1°C to 5°C, with a lower limit
being a temperature low enough for refrigerated storage but high enough not to freeze.
The vegetable compartment 107 is set to a temperature of 2°C to 7°C that is equal
to or slightly higher than the temperature of the refrigerator compartment 104. The
freezer compartment 108 is set to a freezing temperature zone. The freezer compartment
108 is typically set to -22°C to -15°C for frozen storage, but may be set to a lower
temperature such as -30°C and -25°C for an improvement in frozen storage state.
[0054] The switch compartment 105 is capable of switching to not only the refrigeration
temperature zone of 1°C to 5°C, the vegetable temperature zone of 2°C to 7°C, and
the freezing temperature zone of typically -22°C to -15°C, but also a preset temperature
zone between the refrigeration temperature zone and the freezing temperature zone.
The switch compartment 105 is a storage compartment with an independent door arranged
side by side with the ice compartment 106, and often has a drawer door.
[0055] Note that, though the switch compartment 105 is a storage compartment including the
refrigeration and freezing temperature zones in this example, the switch compartment
105 may be a storage compartment specialized for switching to only the above-mentioned
intermediate temperature zone between the refrigerated storage and the frozen storage,
while leaving the refrigerated storage to the refrigerator compartment 104 and the
vegetable compartment 107 and the frozen storage to the freezer compartment 108. Alternatively,
the switch compartment 105 may be a storage compartment fixed to a specific temperature
zone.
[0056] The ice compartment 106 makes ice by an automatic ice machine (not shown) disposed
in an upper part of the ice compartment 106 using water sent from a water storage
tank (not shown) in the refrigerator compartment 104, and stores the ice in an ice
storage container (not shown) disposed in a lower part of the ice compartment 106.
[0057] A top part of the heat-insulating main body 101 has a depression stepped toward the
back of the refrigerator. A machinery compartment 101a is formed in this stepped depression,
and high-pressure components of a refrigeration cycle such as a compressor 109 and
a dryer (not shown) for water removal are housed in the machinery compartment 101a.
That is, the machinery compartment 101a including the compressor 109 is formed cutting
into a rear area of an uppermost part of the refrigerator compartment 104.
[0058] By forming the machinery compartment 101a to dispose the compressor 109 in the rear
area of the uppermost storage compartment in the heat-insulating main body 101 which
is hard to reach and so used to be a dead space, a machinery compartment space provided
at the bottom of the heat-insulating main body 101 in a conventional refrigerator
so as to be easily accessible by users can be effectively converted to a storage compartment
capacity. This significantly improves storability and usability.
[0059] Note that the matters relating to the relevant part of the present disclosure described
below in this example are also applicable to a conventional type of refrigerator in
which the machinery compartment is formed to dispose the compressor 109 in the rear
area of the lowermost storage compartment in the heat-insulating main body 101.
[0060] A cooling compartment 110 for generating cool air is provided behind the vegetable
compartment 107 and the freezer compartment 108 and separated from an air path 141.
The air path 141 for conveying cool air to each compartment having heat insulation
properties and a back partition wall 111 for heat insulating partition from each storage
compartment are formed between the cooling compartment 110 and each of the vegetable
compartment 107 and the freezer compartment 108. A partition plate 161 for isolating
a freezer compartment discharge air path 141 and the cooling compartment 110 from
each other is provided, too. A cooler 112 is disposed in the cooling compartment 110,
and a cooling fan 113 for blowing air cooled by the cooler 112 into the refrigerator
compartment 104, the switch compartment 105, the ice compartment 106, the vegetable
compartment 107, and the freezer compartment 108 by a forced convection method is
placed in a space above the cooler 112.
[0061] Moreover, a radiant heater 114 made up of a glass tube for defrosting by removing
frost or ice adhering to the cooler 112 and its periphery during cooling is provided
in a space below the cooler 112. Furthermore, a drain pan 115 for receiving defrost
water generated during defrosting and a drain tube 116 passing from a deepest part
of the drain pan 115 through to outside the compartment are formed below the radiant
heater 114. An evaporation dish 117 is formed outside the compartment downstream of
the drain tube 116.
[0062] The vegetable compartment 107 includes a lower storage container 119 that is mounted
on a frame attached to a drawer door 118 of the vegetable compartment 107, and an
upper storage container 120 mounted on the lower storage container 119.
[0063] A lid 122 for substantially sealing mainly the upper storage container 120 in a closed
state of the drawer door 118 is held by the inner case 103 and a first partition wall
123 above the vegetable compartment 107. In the closed state of the drawer door 118,
left, right, and back sides of an upper surface of the upper storage container 120
are in close contact with the lid 122, and a front side of the upper surface of the
upper storage container 120 is substantially in close contact with the lid 122. In
addition, a boundary between the lower storage container 119 and left, right, and
lower sides of a back surface of the upper storage container 120 has a narrow gap
so as to prevent moisture in the food storage unit from escaping, in a range of not
interfering with the upper storage container 120 during operation.
[0064] An air path of cool air discharged from a vegetable compartment discharge port 124
formed in the back partition wall 111 is provided between the lid 122 and the first
partition wall 123. Moreover, a space is provided between the lower storage container
119 and a second partition wall 125, thereby forming a cool air path. A vegetable
compartment suction port 126 through which cool air, having cooled the inside of the
vegetable compartment 107 and undergone heat exchange, returns to the cooler 112 is
disposed in a lower part of the back partition wall 111 on the back of the vegetable
compartment 107.
[0065] Note that the matters relating to the relevant part of the present disclosure described
below in this example are also applicable to a conventional type of refrigerator that
is opened and closed by a frame attached to a door and a rail formed on an inner case.
[0066] The back partition wall 111 includes a back partition wall surface 151 made of a
resin such as ABS, and a heat insulator 152 made of styrene foam or the like for ensuring
the heat insulation of the storage compartment by isolating the storage compartment
from the air path 141 and the cooling compartment 110. Here, a depression 111a is
formed in a part of a storage compartment side wall surface of the back partition
wall 111 so as to be lower in temperature than other parts, and an electrostatic atomization
apparatus 131 which is a mist spray apparatus is installed in the depression 111a.
[0067] The electrostatic atomization apparatus 131 is mainly composed of an atomization
unit 139, a voltage application unit 133, and an external case 137. A spray port 132
and a moisture supply port 138 are each formed in a part of the external case 137.
An atomization electrode 135 as an atomization tip is placed in the atomization unit
139. The atomization electrode 135 is securely connected to a cooling pin 134 which
is a heat transfer cooling member made of a good heat conductive material such as
aluminum, stainless steel, or the like.
[0068] The atomization electrode 135 placed in the atomization unit 139 is an electrode
connection member made of a good heat conductive material such as aluminum, stainless
steel, brass, or the like. The atomization electrode 135 is fixed to an approximate
center of one end of the cooling pin 134, and also electrically connected including
one end wired from the voltage application unit 133.
[0069] The cooling pin 134 which is an electrode connection member is, for example, formed
as a cylinder of about 10 mm in diameter and about 15 mm in length, and has a large
heat capacity 50 times to 1000 times and preferably 100 times to 500 times that of
the atomization electrode 135 of about 1 mm in diameter and about 5 mm in length.
Thus, the cooling pin 134 has a heat capacity equal to or more than 50 times and preferably
equal to or more than 100 times that of the atomization electrode 135. This further
alleviates a direct significant influence of a temperature change of the cooling unit
on the atomization electrode, with it being possible to spray a mist more stably with
a smaller load fluctuation. Moreover, as a heat capacity upper limit, the cooling
pin 134 has a heat capacity equal to or less than 1000 times and preferably equal
to or less than 500 times that of the atomization electrode 135. When the heat capacity
of the cooling pin 134 is excessively high, large energy is required to cool the cooling
pin 134, making it difficult to save energy in cooling the cooling pin 134. By restricting
the heat capacity within such an upper limit, however, it is possible to cool the
atomization electrode stably and energy-efficiently, while alleviating a significant
influence on the atomization electrode in the case where a heat load fluctuation from
the cooling unit changes. In addition, by restricting the heat capacity within such
an upper limit, a time lag required to cool the atomization electrode 135 via the
cooling pin 134 can be kept within a proper range. Hence, slow start when cooling
the atomization electrode, that is, when supplying water to the atomization apparatus,
can be prevented and as a result the atomization electrode can be cooled stably and
properly.
[0070] Moreover, the cooling pin 134 is preferably made of a high heat conductive material
such as aluminum, copper, or the like. To efficiently conduct cold heat from one end
to the other end of the cooling pin 134 by heat conduction, it is desirable that the
heat insulator 152 covers a circumference of the cooling pin 134.
[0071] Furthermore, the heat conduction of the atomization electrode 135 and the cooling
pin 134 needs to be maintained for a long time. Accordingly, an epoxy material or
the like is poured into the connection part to prevent moisture and the like from
entering, thereby suppressing a heat resistance and fixing the atomization electrode
135 and the cooling pin 134 together. Here, the atomization electrode 135 may be fixed
to the cooling pin 134 by pressing and the like, in order to reduce the heat resistance.
[0072] In addition, since the cooling pin 134 needs to conduct cool temperature heat in
the heat insulator 152 for thermally insulating the storage compartment from the cooler
112 or the air path, it is desirable that the cooling pin 134 has a length equal to
or more than 5 mm and preferably equal to or more than 10 mm. That is, it is desirable
that the length of the cooling pin 134 is equal to or more than 5 mm, and preferably
equal to or more than 10 mm. Note, however, that a length equal to or more than 30
mm reduces effectiveness.
[0073] Note that the electrostatic atomization apparatus 131 placed in the storage compartment
(vegetable compartment 107) is in a high humidity environment and this humidity may
affect the cooling pin 134. Accordingly, the cooling pin 134 is preferably made of
a metal material that is resistant to corrosion and rust, or a material that has been
coated or surface-treated by, for example, alumite.
[0074] In this example, the cooling pin 134 as the heat transfer cooling member is shaped
as a cylinder. This being so, when fitting the cooling pin 134 into the depression
111a of the heat insulator 152, the cooling pin 134 can be press-fit while rotating
the electrostatic atomization apparatus 131 even in the case where a fitting dimension
is slightly tight. This enables the cooling pin 134 to be attached with less clearance.
Alternatively, the cooling pin 134 may be shaped as a rectangular parallelepiped or
a regular polyhedron. Such polygonal shapes allow for easier positioning than the
cylinder, so that the electrostatic atomization apparatus 131 can be put in a proper
position.
[0075] Furthermore, the atomization electrode 135 as the atomization tip is attached on
a central axis of the cooling pin 134. Accordingly, when attaching the cooling pin
134, a distance between the atomization electrode 135 and a counter electrode 136
can be kept constant even though the electrostatic atomization apparatus 131 is rotated.
Hence, a stable discharge distance can be ensured.
[0076] The cooling pin 134 as the heat transfer cooling member is fixed to the external
case 137, where the cooling pin 134 itself has a projection 134a that protrudes from
the external case 137. The projection 134a of the cooling pin 134 is located opposite
to the atomization electrode 135, and fits into a deepest depression 111b that is
deeper than the depression 111a of the back partition wall 111.
[0077] Thus, the deepest depression 111b deeper than the depression 111a is formed on the
back of the cooling pin 134 as the heat transfer cooling member, and this part of
the heat insulator 152 on the cooling compartment 110 side, that is, on the air path
141 side, is thinner than other parts in the back partition wall 111 on the back of
the vegetable compartment 107. The thinner heat insulator 152 serves as a heat relaxation
member, and the cooling pin 134 is cooled from the back by the cool air of the cooling
compartment 110 via the heat insulator 152 as the heat relaxation member.
[0078] Here, the cool air generated in the cooling compartment 110 is used to cool the cooling
pin 134 as the heat transfer cooling member, and the cooling pin 134 is formed of
a metal piece having excellent heat conductivity. Accordingly, the cooling unit can
perform cooling necessary for dew condensation of the atomization electrode 135 as
the atomization tip, just by heat conduction from the air path (freezer compartment
discharge air path 141) through which the cool air generated by the cooler 112 flows.
Hence, dew condensation can be formed.
[0079] Since the cooling unit can be realized by such a simple structure, highly reliable
atomization with a low incidence of troubles can be achieved. Moreover, the cooling
pin 134 as the heat transfer cooling member and the atomization electrode 135 as the
atomization tip can be cooled by using the cooling source of the refrigeration cycle,
which contributes to energy-efficient atomization.
[0080] The cooling pin 134 as the heat transfer cooling member in this example is shaped
to have the projection 134a on the opposite side to the atomization electrode 135
as the atomization tip. This being so, in the atomization unit 139, an end 134b on
a projection 134a side is closest to the cooling unit. Therefore, the cooling pin
134 is cooled by the cool air of the cooling unit, from the end 134b farthest from
the atomization electrode 135.
[0081] The counter electrode 136 shaped like a circular doughnut plate is installed in a
position facing the atomization electrode 135 on a storage compartment (vegetable
compartment 107) side, so as to have the constant distance from the tip of the atomization
electrode 135. The spray port 132 is formed on a further extension from the atomization
electrode 135.
[0082] Furthermore, the voltage application unit 133 is formed near the atomization unit
139. A negative potential side of the voltage application unit 133 generating a high
voltage is electrically connected to the atomization electrode 135, and a positive
potential side of the voltage application unit 133 is electrically connected to the
counter electrode 136.
[0083] Discharge constantly occurs in the vicinity of the atomization electrode 135 for
mist spray, which raises a possibility that the tip of the atomization electrode 135
wears out. The refrigerator 100 is typically intended to operate over a long period
of 10 years or more. Therefore, a strong surface treatment needs to be performed on
the surface of the atomization electrode 135. For example, the use of nickel plating,
gold plating, or platinum plating is desirable.
[0084] The counter electrode 136 is made of, for example, stainless steel. Long-term reliability
needs to be ensured for the counter electrode 136. In particular, to prevent foreign
substance adhesion and contamination, it is desirable to perform a surface treatment
such as platinum plating on the counter electrode 136.
[0085] The voltage application unit 133 communicates with and is controlled by a control
unit 146 of the refrigerator main body, and switches the high voltage on or off according
to an input signal from the refrigerator 100 or the electrostatic atomization apparatus
131.
[0086] In this example, the voltage application unit 133 is placed inside the electrostatic
atomization apparatus 131 and so is present in a low temperature and high humidity
atmosphere in the storage compartment (vegetable compartment 107). Accordingly, a
molding material or a coating material for moisture prevention is applied to a board
surface of the voltage application unit 133.
[0087] In the case where the voltage application unit 133 is placed in a high temperature
part outside the storage compartment, however, no coating is needed.
[0088] Note that a heating unit 154 such as a heater is disposed between the heat insulator
152 and the back partition wall surface 151 to which the electrostatic atomization
apparatus 131 is fixed, in order to adjust the temperature of the storage compartment
(vegetable compartment 107) or prevent surface dew condensation.
[0089] An operation and working of the refrigerator 100 in this example having the above-mentioned
structure are described below.
[0090] An operation of the refrigeration cycle is described first. The refrigeration cycle
is activated by a signal from a control board (not shown) according to a set temperature
inside the refrigerator, as a result of which a cooling operation is performed. A
high temperature and high pressure refrigerant discharged by an operation of the compressor
109 is condensed into liquid to some extent by a condenser (not shown), is further
condensed into liquid without causing dew condensation of the refrigerator main body
(heat-insulating main body 101) while passing through a refrigerant pipe (not shown)
and the like disposed on the side and back surfaces of the refrigerator main body
(heat-insulating main body 101) and in a front opening of the refrigerator main body
(heat-insulating main body 101), and reaches a capillary tube (not shown). Subsequently,
the refrigerant is reduced in pressure in the capillary tube while undergoing heat
exchange with a suction pipe (not shown) leading to the compressor 109 to thereby
become a low temperature and low pressure liquid refrigerant, and reaches the cooler
112.
[0091] Here, the low temperature and low pressure liquid refrigerant undergoes heat exchange
with the air in each storage compartment such as the freezer compartment discharge
air path 141 conveyed by an operation of the cooling fan 113, as a result of which
the refrigerant in the cooler 112 evaporates. Hence, the cool air for cooling each
storage compartment is generated in the cooling compartment 110. The low temperature
cool air from the cooling fan 113 is branched into the refrigerator compartment 104,
the switch compartment 105, the ice compartment 106, the vegetable compartment 107,
and the freezer compartment 108 using air paths and dampers, and cools each storage
compartment to a desired temperature zone. In particular, the vegetable compartment
107 is adjusted to 2°C to 7°C by cool air allocation and an on/off operation of the
heating unit 154 and the like, and usually does not have an inside temperature detection
unit.
[0092] After cooling the refrigerator compartment 104, the air is discharged into the vegetable
compartment 107 from the vegetable compartment discharge port 124 formed in a refrigerator
compartment return air path 140 for circulating the air to the cooler 112, and flows
around the upper storage container 120 and the lower storage container 119 for indirect
cooling. The air then returns to the cooler 112 from the vegetable compartment suction
port 126.
[0093] In a part of the back partition wall 111 that is in a relatively high humidity environment,
the heat insulator 152 has a smaller wall thickness than other parts. In particular,
there is the deepest depression 111b behind the cooling pin 134 where the heat insulator
152 is, for example, about 2 mm to 10 mm in thickness. In the refrigerator 100 of
this example, such a thickness is appropriate for the heat relaxation member located
between the cooling pin 134 and the cooling unit. Thus, the depression 111a is formed
in the back partition wall 111, and the electrostatic atomization apparatus 131 having
the protruding projection 134a of the cooling pin 134 is fit into the deepest depression
111b on a backmost side of the depression 111a.
[0094] Cool air of about -15°C to -25°C generated by the cooler 112 and blown by the cooling
fan 113 according to an operation of a cooling system flows in the freezer compartment
discharge air path 141 behind the cooling pin 134, as a result of which the cooling
pin 134 as the heat transfer cooling member is cooled to, for example, about 0°C to
-10°C by heat conduction from the air path surface. Since the cooling pin 134 is a
good heat conductive member, the cooling pin 134 transmits cold heat extremely easily,
so that the atomization electrode 135 as the atomization tip is indirectly cooled
to about 0°C to -10°C via the cooling pin 134.
[0095] Here, the vegetable compartment 107 is 2°C to 7°C in temperature, and also is in
a relatively high humidity state due to transpiration from vegetables and the like.
Accordingly, when the atomization electrode 135 as the atomization tip drops to a
dew point temperature or below, water is generated and water droplets adhere to the
atomization electrode 135 including its tip.
[0096] The voltage application unit 133 applies a high voltage (for example, 4 kV to 10
kV) between the atomization electrode 135 as the atomization tip to which the water
droplets adhere and the counter electrode 136, where the atomization electrode 135
is on a negative voltage side and the counter electrode 136 is on a positive voltage
side. This causes corona discharge to occur between the electrodes. The water droplets
at the tip of the atomization electrode 135 as the atomization tip are finely divided
by electrostatic energy. Furthermore, since the liquid droplets are electrically charged,
a nano-level fine mist carrying an invisible charge of a several nm level, accompanied
by ozone, OH radicals, and so on, is generated by Rayleigh fission. The voltage applied
between the electrodes is an extremely high voltage of 4 kV to 10 kV. However, a discharge
current value at this time is at a several µA level, and therefore an input is extremely
low, about 0.5 W to 1.5 W.
[0097] In detail, suppose the atomization electrode 135 is on a reference potential side
(0 V) and the counter electrode 136 is on a high voltage side (+7 kV). An air insulation
layer between the atomization electrode 135 and the counter electrode 136 is broken
down, and discharge is induced by an electrostatic force. At this time, the dew condensation
water adhering to the tip of the atomization electrode 135 is electrically charged
and becomes fine particles. Since the counter electrode 136 is on the positive side,
the charged fine mist is attracted to the counter electrode 136, and the liquid droplets
are more finely divided. Thus, the nano-level fine mist carrying an invisible charge
of a several nm level containing radicals is attracted to the counter electrode 136,
and sprayed toward the storage compartment (vegetable compartment 107) by its inertial
force.
[0098] Note that, when there is no water on the atomization electrode 135, the discharge
distance increases and the air insulation layer cannot be broken down, and therefore
no discharge phenomenon takes place. Hence, no current flows between the atomization
electrode 135 and the counter electrode 136.
[0099] By cooling the cooling pin 134 as the heat transfer cooling member instead of directly
cooling the atomization electrode 135 as the atomization tip, the atomization electrode
135 can be cooled indirectly. Here, since the cooling pin 134 as the heat transfer
cooling member has a larger heat capacity than the atomization electrode 135, the
atomization electrode 135 can be cooled while alleviating a direct significant influence
on the atomization electrode 135 as the atomization tip. Moreover, as a result of
the cooling pin 134 functioning as a cool storage, a sudden temperature fluctuation
of the atomization electrode 135 can be prevented and mist spray of a stable spray
amount can be realized.
[0100] Thus, by cooling the cooling pin 134 as the heat transfer cooling member instead
of directly cooling the atomization electrode 135 as the atomization tip, the atomization
electrode 135 can be cooled indirectly. Here, since the heat transfer cooling member
has a larger heat capacity than the atomization electrode 135, the atomization electrode
135 as the atomization tip can be cooled while alleviating a direct significant influence
of a temperature change of the cooling unit on the atomization electrode 135. Therefore,
a load fluctuation of the atomization electrode 135 can be suppressed, with it being
possible to realize mist spray of a stable spray amount.
[0101] As described above, the counter electrode 136 is disposed at a position facing the
atomization electrode 135, and the voltage application unit 133 generates a high-voltage
potential difference between the atomization electrode 135 and the counter electrode
136. This enables an electric field near the atomization electrode 135 to be formed
stably. As a result, an atomization phenomenon and a spray direction are determined,
and accuracy of a fine mist sprayed into the storage containers (lower storage container
119, upper storage container 120) is enhanced, which contributes to improved accuracy
of the atomization unit 139. Hence, the electrostatic atomization apparatus 131 of
high reliability can be provided.
[0102] In addition, the cooling pin 134 as the heat transfer cooling member is cooled via
the heat relaxation member (heat insulator 152). This achieves dual-structure indirect
cooling, that is, the atomization electrode 135 is indirectly cooled via the cooling
pin 134 and further via the heat insulator 152 as the heat relaxation member. In so
doing, the atomization electrode 135 as the atomization tip can be kept from being
cooled excessively.
[0103] When the temperature of the atomization electrode 135 decreases by 1 K, a water generation
speed of the tip of the atomization electrode 135 increases by about 10%. However,
when the atomization electrode 135 is cooled excessively, a dew condensation speed
increases sharply. This causes a large amount of dew condensation, and an increase
in load of the atomization unit 139 raises concern about an input increase in the
electrostatic atomization apparatus 131 and freezing and an atomization failure of
the atomization unit 139. According to the above-mentioned structure, on the other
hand, such problems due to the load increase of the atomization unit 139 can be prevented.
Since an appropriate dew condensation amount can be ensured, stable mist spray can
be achieved with a low input.
[0104] In terms of assembly, the cooling pin 134 as the heat transfer cooling member is
desirably shaped as a cylinder. To be exact, the cooling pin 134 may also be shaped
as a rectangular parallelepiped or a regular polyhedron. In the case of a cylinder,
however, the cooling pin 134 can be fit into the depression 111a of the heat insulator
152 while tilting the electrostatic atomization apparatus 131. In the case of a polygonal
shape, on the other hand, positioning is easier than in the case of a cylinder.
[0105] Moreover, by attaching the atomization electrode 135 on the central axis of the cooling
pin 134, when attaching the cooling pin 134, the distance between the atomization
electrode 135 and the counter electrode 136 can be kept constant even though the electrostatic
atomization apparatus 131 is rotated. Hence, a stable discharge distance can be ensured.
[0106] Furthermore, by indirectly cooling the atomization electrode 135 as the atomization
tip in the dual structure via the heat transfer cooling member (cooling pin 134) and
the heat relaxation member (heat insulator 152), a direct significant influence of
a temperature change of the cooling unit on the atomization electrode 135 as the atomization
tip can be further alleviated. This suppresses a load fluctuation of the atomization
electrode 135, so that mist spray of a stable spray amount can be achieved.
[0107] Besides, the cool air generated in the cooling compartment 110 is used to cool the
cooling pin 134 as the heat transfer cooling member, and the cooling pin 134 is formed
of a metal piece having excellent heat conductivity. Accordingly, the cooling unit
can perform necessary cooling just by heat conduction from the air path (freezer compartment
discharge air path 141) through which the cool air generated by the cooler 112 flows.
[0108] The cooling pin 134 as the heat transfer cooling member in this example is shaped
to have the projection 134a on the opposite side to the atomization electrode 135
as the atomization tip. This being so, in the atomization unit 139, the end 134b on
the projection 134a side is closest to the cooling unit. Therefore, the cooling pin
134 as the heat transfer cooling member is cooled by the cool air of the cooling unit,
from the end 134b farthest from the atomization electrode 135 as the atomization tip.
[0109] Since the cooling unit can be made by such a simple structure, the atomization unit
139 of high reliability with a low incidence of troubles can be realized. Moreover,
the cooling pin 134 as the heat transfer cooling member and the atomization electrode
135 as the atomization tip can be cooled by using the cooling source of the refrigeration
cycle, which contributes to energy-efficient atomization.
[0110] Thus, the cooling by the cooling unit is performed from the end 134b which is a part
of the cooling pin 134 as the heat transfer cooling member farthest from the atomization
electrode 135 as the atomization tip. In doing so, after the large heat capacity of
the cooling pin 134 is cooled, the atomization electrode 135 is cooled by the cooling
pin 134. This further alleviates a direct significant influence of a temperature change
of the cooling unit on the atomization electrode 135, with it being possible to realize
stable mist spray with a smaller load fluctuation.
[0111] Moreover, the depression 111a is formed in a storage compartment (vegetable compartment
107) side part of the back partition wall 111 to which the atomization unit 139 is
attached, and the atomization unit 139 having the projection 134a is inserted into
this depression 111a. In this way, the heat insulator 152 constituting the back partition
wall 111 of the storage compartment (vegetable compartment 107) can be used as the
heat relaxation member. Hence, the heat relaxation member for properly cooling the
atomization electrode 135 as the atomization tip can be provided by adjusting the
thickness of the heat insulator 152, with there being no need to prepare a particular
heat relaxation member. This contributes to a more simplified structure of the atomization
unit 139.
[0112] In addition, by inserting the atomization unit 139 having the projection 134a composed
of the cooling pin 134 into the depression 111a, the atomization unit 139 can be securely
attached to the partition wall without looseness, and also a protuberance toward the
vegetable compartment 107 as the storage compartment can be prevented. Such an atomization
unit 139 is difficult to reach by hand, so that safety can be improved.
[0113] Besides, the atomization unit 139 does not extend through and protrude out of the
back partition wall 111 of the vegetable compartment 107 as the storage compartment.
Accordingly, an air path cross-sectional area of the freezer compartment discharge
air path 141 is unaffected, and a decrease in cooling amount caused by an increased
air path resistance can be prevented.
[0114] Moreover, the depression 111a is formed in a part of the vegetable compartment 107
and the atomization unit 139 is inserted into this depression 111a, so that a storage
capacity for storing vegetables, fruits, and other foods is unaffected. In addition,
while reliably cooling the cooling pin 134 as the heat transfer cooling member, a
wall thickness enough for ensuring heat insulation properties is secured for other
parts. This prevents dew condensation in the external case 137, thereby enhancing
reliability.
[0115] Additionally, the cooling pin 134 as the electrode connection member has a certain
level of heat capacity and is capable of lessening a response to heat conduction from
the cooling air path (freezer compartment discharge air path 141), so that a temperature
fluctuation of the atomization electrode 135 as the atomization tip can be suppressed.
The cooling pin 134 also functions as a cool storage member, thereby ensuring a dew
condensation time for the atomization electrode 135 as the atomization tip and also
preventing freezing.
[0116] Furthermore, by combining the good heat conductive cooling pin 134 and the heat insulator
152, the cold heat can be conducted favorably without loss. Besides, by suppressing
a heat resistance at the connection part between the cooling pin 134 and the atomization
electrode 135, temperature fluctuations of the atomization electrode 135 and the cooling
pin 134 follow each other favorably. In addition, thermal bonding can be maintained
for a long time because moisture cannot enter into the connection part.
[0117] Moreover, since the storage compartment (vegetable compartment 107) is in a high
humidity environment and this humidity may affect the cooling pin 134 as the heat
transfer cooling member, the cooling pin 134 is made of a metal material that is resistant
to corrosion and rust or a material that has been coated or surface-treated by, for
example, alumite. This prevents rust and the like, suppresses an increase in surface
heat resistance, and ensures stable heat conduction.
[0118] Further, nickel plating, gold plating, or platinum plating is used on the surface
of the atomization electrode 135 as the atomization tip, which enables the tip of
the atomization electrode 135 to be kept from wearing due to discharge. Thus, the
tip of the atomization electrode 135 can be maintained in shape, as a result of which
spray can be performed over a long period of time and also a stable liquid droplet
shape at the tip can be attained.
[0119] When the fine mist is sprayed from the atomization electrode 135, an ion wind is
generated. During this time, high humidity air newly flows into the part of the atomization
electrode 135 inside the external case 137 from the moisture supply port 138 formed
in the external case 137. This allows the spray to be performed continuously.
[0120] The fine mist generated by the atomization electrode 135 is mainly sprayed into the
lower storage container 119, but also reaches the upper storage container 120 because
the fine mist is made up of extremely small particles and so has high diffusivity.
The sprayed fine mist is generated by high-voltage discharge, and so is negatively
charged. Meanwhile, green leafy vegetables, fruits, and the like stored in the vegetable
compartment 107 tend to wilt more by transpiration or by transpiration during storage.
Usually, some of vegetables and fruits stored in the vegetable compartment are in
a rather wilted state as a result of transpiration on the way home from shopping or
transpiration during storage, and these vegetables and fruits are positively charged.
Accordingly, the atomized mist tends to gather on vegetable surfaces, thereby enhancing
freshness preservation.
[0121] The nano-level fine mist adhering to the vegetable surfaces sufficiently contains
OH radicals, a small amount of ozone, and the like. Such a nano-level fine mist is
effective in sterilization, antimicrobial activity, microbial elimination, and so
on, and also stimulates increases in nutrient of the vegetables such as vitamin C
through agricultural chemical removal and antioxidation by oxidative decomposition.
[0122] When there is no water on the atomization electrode 135, the discharge distance increases
and the air insulation layer cannot be broken down, and therefore no discharge phenomenon
takes place. Hence, no current flows between the atomization electrode 135 and the
counter electrode 136. This phenomenon may be detected by the control unit 146 of
the refrigerator 100 to control on/off of the high voltage of the voltage application
unit 133.
[0123] In this example, the voltage application unit 133 is installed at a relatively low
temperature and high humidity position in the storage compartment (vegetable compartment
107). Accordingly, a dampproof and waterproof structure by a potting material or a
coating material is employed for the voltage application unit 133 for circuit protection.
[0124] Note, however, that the above-mentioned measure is unnecessary in the case where
the voltage application unit 133 is installed outside the storage compartment.
[0125] As described above, in the first example, the thermally insulated storage compartment
(vegetable compartment 107 and the like) and the electrostatic atomization apparatus
131 (atomization unit 139) that sprays a mist into the storage compartment (vegetable
compartment 107) are provided. The atomization unit 139 in the electrostatic atomization
apparatus 131 includes the atomization tip (atomization electrode 135) electrically
connected to the voltage application unit 133 for generating a high voltage and spraying
the mist, the counter electrode 136 disposed facing the atomization electrode 135,
the heat transfer cooling member (cooling pin 134) connected to the atomization tip
(atomization electrode 135), and the cooling unit that cools the heat transfer cooling
member (cooling pin 134) in order to bring the atomization electrode 135 to not more
than the dew point that is a temperature at which water in the air builds up dew condensation.
The cooling unit cools the heat transfer cooling member (cooling pin 134), thereby
indirectly cooling the atomization tip (atomization electrode 135) to the dew point
or below. This causes water in the air to build up dew condensation on the atomization
tip (atomization electrode 135) and to be sprayed as a mist into the storage compartment
(vegetable compartment 107). Thus, the dew condensation is formed on the atomization
tip (atomization electrode 135) easily and reliably from an excess water vapor in
the storage compartment (vegetable compartment 107), and the nano-level fine mist
is generated by high-voltage corona discharge with the counter electrode 136. The
atomized fine mist is sprayed to uniformly adhere to surfaces of vegetables and fruits,
thereby suppressing transpiration from the vegetables and fruits and enhancing freshness
preservation. The fine mist also penetrates into tissues via intercellular spaces,
stomata, and the like on the surfaces of the vegetables and fruits, as a result of
which water is supplied into wilted cells and the vegetables and fruits return to
a fresh state.
[0126] Here, since the discharge is induced between the atomization electrode 135 and the
counter electrode 136, an electric field can be formed stably to determine a spray
direction. As a result, the fine mist can be sprayed into the storage containers (lower
storage container 119, upper storage container 120) more accurately.
[0127] Moreover, ozone and OH radicals generated simultaneously with the mist contribute
to enhanced effects of deodorization, removal of harmful substances from food surfaces,
contamination prevention, and the like.
[0128] Besides, the mist can be directly sprayed over the foods in the storage containers
(lower storage container 119, upper storage container 120) in the vegetable compartment
107, and the potentials of the mist and the vegetables are exploited to cause the
mist to adhere to the vegetable surfaces. This improves freshness preservation efficiency.
[0129] Furthermore, the mist is sprayed by causing an excess water vapor in the storage
compartment (vegetable compartment 107) to build up dew condensation on the atomization
electrode 135 and water droplets to adhere to the atomization electrode 135. This
makes it unnecessary to provide any of a defrost hose for supplying mist spray water,
a purifying filter, a water supply path directly connected to tap water, a water storage
tank, and so on. A water conveyance unit such as a pump is not used, either. Hence,
the fine mist can be supplied to the storage compartment (vegetable compartment 107)
by a simple structure, with there being no need for a complex mechanism.
[0130] Since the fine mist is supplied to the storage compartment (vegetable compartment
107) stably by a simple structure, the possibility of troubles of the refrigerator
100 can be significantly reduced. This enables the refrigerator 100 to exhibit higher
quality in addition to higher reliability.
[0131] Here, dew condensation water having no mineral compositions or impurities is used
instead of tap water, so that deterioration in water retentivity caused by water retainer
deterioration or clogging in the case of using a water retainer can be prevented.
[0132] Further, the atomization performed here is not ultrasonic atomization by ultrasonic
vibration, with there being no need to take noise and vibration of resonance and the
like associated with ultrasonic frequency oscillation into consideration.
[0133] Moreover, since no water storage tank is necessary, there is no need to provide,
for example, a water level sensor that is required in the case of using a water storage
tank in order to address ultrasonic element destruction caused by a water shortage.
Hence, the atomization apparatus can be provided in the refrigerator by a simpler
structure.
[0134] In addition, the part accommodating the voltage application unit 133 is also buried
in the back partition wall 111 and cooled, with it being possible to suppress a temperature
increase of the board. This allows for a reduction in temperature effect in the storage
compartment (vegetable compartment 107).
[0135] In this example, the cooler 112 for cooling each of the storage compartments 104,
105, 106, 107, and 108 and the back partition wall 111 for thermally insulating the
storage compartment (vegetable compartment 107) from the cooling compartment 110 including
the cooler 112 are provided, and the electrostatic atomization apparatus 131 is attached
to the back partition wall 111. By such installing the electrostatic atomization apparatus
131 in the gap in the storage compartment (vegetable compartment 107), a reduction
in storage capacity can be avoided. Additionally, the electrostatic atomization apparatus
131 is difficult to reach by hand because it is attached to the back surface, which
contributes to enhanced safety.
[0136] In this example, the heat transfer cooling member (cooling pin 134) connected to
the atomization electrode 135 as the atomization tip of the electrostatic atomization
apparatus 131 is a metal piece having good heat conductivity, and the cooling unit
for cooling the heat transfer cooling member (cooling pin 134) utilizes heat conduction
from the air path (freezer compartment discharge air path 141) through which the cool
air generated by the cooler 112 flows. By adjusting the wall thickness of the heat
insulator 152 of the back partition wall 111 as the heat relaxation member, it is
possible to easily set the temperatures of the cooling pin 134 as the heat transfer
cooling member and the atomization electrode 135 as the atomization tip. In addition,
interposing the heat insulator 152 as the heat relaxation member suppresses leakage
of cool temperature air, so that frost formation and dew condensation of the external
case 137 and the like that lead to lower reliability can be prevented.
[0137] In this example, the depression 111a is formed in a storage compartment (vegetable
compartment 107) side part of the back partition wall 111 to which the atomization
unit 139 of the electrostatic atomization apparatus 131 is attached, and the heat
transfer cooling member (cooling pin 134) connected to the atomization electrode 135
as the atomization tip of the electrostatic atomization apparatus 131 is inserted
into this depression 111a. Accordingly, the storage capacity for storing vegetables,
fruits, and other foods is unaffected. In addition, while reliably cooling the heat
transfer cooling member (cooling pin 134), a wall thickness enough for ensuring heat
insulation properties is secured for other parts in the electrostatic atomization
apparatus 131. This prevents dew condensation in the external case 137, thereby enhancing
reliability.
[0138] Note that, though ozone is generated together with the fine mist because the electrostatic
atomization apparatus 131 in this example applies a high voltage between the atomization
electrode 135 as the atomization tip and the counter electrode 136, an ozone concentration
in the storage compartment (vegetable compartment 107) can be adjusted by on/off operation
control of the electrostatic atomization apparatus 131. By properly adjusting the
ozone concentration, deterioration such as yellowing of vegetables due to excessive
ozone can be prevented, and sterilization and antimicrobial activity on vegetable
surfaces can be enhanced.
[0139] In this example, the atomization electrode 135 is set on the reference potential
side (0 V) and the positive potential (+7 kV) is applied to the counter electrode
136, thereby generating a high-voltage potential difference between the electrodes.
Alternatively, a high-voltage potential difference may be generated between the electrodes
by setting the counter electrode 136 on the reference potential side (0 V) and applying
a negative potential (-7 kV) to the atomization electrode 135. In this case, the counter
electrode 136 closer to the storage compartment (vegetable compartment 107) is on
the reference potential side, and therefore an electric shock or the like can be avoided
even when a user's hand comes near the counter electrode 136. Moreover, in the case
where the atomization electrode 135 is at the negative potential of -7 kV, the counter
electrode 136 may be omitted by setting the storage compartment (vegetable compartment
107) on the reference potential side.
[0140] In such a case, for example, a conductive storage container is provided in the heat-insulated
storage compartment (vegetable compartment 107), where the conductive storage container
is electrically connected to a (conductive) holding member of the storage container
and also is made detachable from the holding member. In this structure, the holding
member is connected to a reference potential part to be grounded (0 V).
[0141] This allows the potential difference to be constantly maintained between the atomization
unit 139 and each of the storage container and the holding member, so that a stable
electric field is generated. As a result, the mist can be sprayed stably from the
atomization unit 139. Besides, since the entire storage container is at the reference
potential, the sprayed mist can be diffused throughout the storage container. Further,
electrostatic charges to surrounding objects can be prevented.
[0142] Thus, there is no need to particularly provide the counter electrode 136, because
the potential difference from the atomization electrode 135 can be created to spray
the mist by providing the grounded holding member in a part of the storage compartment
(vegetable compartment 107). In this way, a stable electric field can be generated
by a simpler structure, thereby enabling the mist to be sprayed stably from the atomization
unit.
[0143] In addition, when the holding member is attached to the storage container side, the
entire storage container is at the reference potential, and therefore the sprayed
mist can be diffused throughout the storage container. Further, electrostatic charges
to surrounding objects can be prevented.
[0144] Though the air path for cooling the cooling pin 134 as the heat transfer cooling
member is the freezer compartment discharge air path 141 in this example, the air
path may instead be a low temperature air path such as a freezer compartment return
air path or a discharge air path of the ice compartment 106. This expands an area
in which the electrostatic atomization apparatus 131 can be installed.
[0145] Though the cooling unit for cooling the cooling pin 134 as the heat transfer cooling
member is the air cooled using the cooling source generated in the refrigeration cycle
of the refrigerator 100 in this example, it is also possible to utilize heat transmission
from a cooling pipe that uses a cool temperature or cool air from the cooling source
of the refrigerator 100. In such a case, by adjusting a temperature of the cooling
pipe, the cooling pin 134 as the heat transfer cooling member can be cooled at an
arbitrary temperature. This eases temperature control when cooling the atomization
electrode 135.
[0146] Though no water retainer is provided around the atomization electrode 135 of the
electrostatic atomization apparatus 131 in this example, a water retainer may be provided.
This enables dew condensation water generated near the atomization electrode 135 to
be retained around the atomization electrode 135, with it being possible to timely
supply the water to the atomization electrode 135.
[0147] Though the storage compartment to which the mist is sprayed from the atomization
unit 139 of the electrostatic atomization apparatus 131 is the vegetable compartment
107 in this example, the mist may be sprayed to storage compartments of other temperature
zones such as the refrigerator compartment 104 and the switch compartment 105. In
such a case, various applications can be developed.
(Second Example)
[0148] A longitudinal sectional view showing a section when a refrigerator in a second example
of the present disclosure is cut into left and right is approximately the same as
FIG. 1, and a relevant part front view showing a back surface of a vegetable compartment
in the refrigerator in the second example of the present disclosure is the same as
FIG. 2. FIG. 4 is a sectional view of an electrostatic atomization apparatus and its
periphery included in the vegetable compartment in the refrigerator in the second
example of the present disclosure, as taken along line A-A in FIG. 2 and seen from
the arrow direction.
[0149] In the drawing, the back partition wall 111 includes the back partition wall surface
151 made of a resin such as ABS, and the heat insulator 152 made of styrene foam or
the like for ensuring the heat insulation of the storage compartment by isolating
the storage compartment from an air path 156 and the cooling compartment 110. A depression
is formed in a part of a storage compartment side wall surface of the back partition
wall 111 so as to be lower in temperature than other parts. In addition, a further
depression is formed in an installation site of the cooling pin 134 on a cooler 112
side, as a result of which a through part 111c is generated. The electrostatic atomization
apparatus 131 which is a mist spray apparatus is installed in the through part 111c.
[0150] Here, a part of the cooling pin 134 as a heat transfer cooling member passes through
the heat insulator 152 and is exposed to a part of the low temperature air path 156.
The low temperature air path 156 has a projection near the back of the cooling pin
134, that is, a heat insulator depression 155 is formed. Thus, the air path is partly
widened.
[0151] An operation and working of the refrigerator 100 having the above-mentioned structure
are described below.
[0152] In a part of the back partition wall 111 that is in a relatively high humidity environment,
the heat insulator 152 is smaller in wall thickness than other parts. In particular,
the heat insulator 152 behind the cooling pin 134 has a thickness of, for example,
about 2 mm to 10 mm. Accordingly, the through part 111c is formed in the back partition
wall 111, and the electrostatic atomization apparatus 131 is attached in the through
part 111c.
[0153] The cooling pin 134 is partly exposed to the low temperature air path 156 located
behind. Cool air of a temperature lower than the vegetable compartment temperature
is generated by the cooler 112 and blown by the cooling fan 113 according to an operation
of a cooling system, and as a result the cooling pin 134 is cooled to, for example,
about 0°C to -10°C. Since the cooling pin 134 is a good heat conductive member, the
cooling pin 134 transmits cold heat extremely easily, so that the atomization electrode
135 as the atomization tip is also cooled to about 0°C to -10°C.
[0154] Here, the low temperature air path 156 is widened near the heat insulator depression
155, thereby decreasing an air path resistance. This allows an increased amount of
air to be blown from the cooling fan 113. Hence, cooling system efficiency can be
improved.
[0155] The voltage application unit 133 applies a high voltage (for example, 4 kV to 10
kV) between the atomization electrode 135 to which water droplets adhere and the counter
electrode 136, where the atomization electrode 135 is on a negative voltage side and
the counter electrode 136 is on a positive voltage side. This causes corona discharge
to occur between the electrodes. The water droplets at the tip of the atomization
electrode 135 are finely divided by electrostatic energy. Furthermore, since the liquid
droplets are electrically charged, a nano-level fine mist carrying an invisible charge
of a several nm level, accompanied by ozone, OH radicals, and so on, is generated
by Rayleigh fission. The voltage applied between the electrodes is an extremely high
voltage of 4 kV to 10 kV. However, a discharge current value at this time is at a
several µA level, and therefore an input is extremely low, about 0.5 W to 1.5 W.
[0156] The generated fine mist is sprayed into the lower storage container 119, but also
reaches the upper storage container 120 because the fine mist is made up of extremely
small particles and so has high diffusivity. The sprayed fine mist is generated by
high-voltage discharge, and so is negatively charged.
[0157] Meanwhile, green leafy vegetables, fruits, and the like stored in the vegetable compartment
107 tend to wilt more by transpiration or by transpiration during storage. Usually,
some of vegetables and fruits stored in the vegetable compartment are in a rather
wilted state as a result of transpiration on the way home from shopping or transpiration
during storage, and these vegetables and fruits are positively charged. Accordingly,
the atomized mist tends to gather on vegetable surfaces, thereby enhancing freshness
preservation.
[0158] The nano-level fine mist adhering to the vegetable surfaces sufficiently contains
OH radicals, a small amount of ozone, and the like. Such a nano-level fine mist is
effective in sterilization, antimicrobial activity, microbial elimination, and so
on, and also stimulates increases in nutrient of the vegetables such as vitamin C
through agricultural chemical removal and antioxidation by oxidative decomposition.
[0159] As described above, in this example, at least one air path (low temperature air path
156) for conveying cool air to the storage compartment or the cooler 112 and the heat
insulator 152 thermally insulated so as to suppress a heat effect between the storage
compartment and other air paths are provided on the back surface side of the back
partition wall 111 for partitioning the cooler 112 and the storage compartment (vegetable
compartment 107) in a heat insulation manner. The cooling unit (heat transfer cooling
member) that cools the atomization electrode 135 as the atomization tip of the atomization
unit 139 in the electrostatic atomization apparatus 131 to cause dew condensation
is the cooling pin 134 composed of a good heat conductive metal piece connected to
the atomization electrode 135 as the atomization tip. The cooling unit that cools
the cooling pin 134 can reliably cool the atomization electrode 135 as the atomization
tip by using the cool air generated by the cooler 112. This can be achieved by a simple
structure at low cost, because any particular new cooling unit is not used.
[0160] Moreover, in this example, a storage compartment (vegetable compartment 107) side
part of the back partition wall 111 to which the atomization unit 139 of the electrostatic
atomization apparatus 131 is attached has a depression, and the through part 111c
is formed in the back partition wall 111 by the heat insulator depression 155. The
cooling pin 134 as the heat transfer cooling member is inserted into this through
part 111c, thereby attaching the electrostatic atomization apparatus 131 (atomization
unit 139) to the back partition wall 111.
[0161] A part of the cooling pin 134 as the heat transfer cooling member inserted into the
through part 111c passes through the heat insulator 152 and is exposed to a part of
the low temperature air path 156. This allows the heat transfer cooling member (cooling
pin 134) composed of a metal piece to be cooled reliably. In addition, by forming
the heat insulator depression 155 in the low temperature air path 156 to widen an
air path cross-sectional area of the low temperature air path 156, the air path resistance
can be lowered or made equal, so that a decrease in cooling amount can be prevented.
Furthermore, the temperature of the atomization electrode 135 as the atomization tip
can be adjusted easily, by adjusting an exposed surface area of the cooling pin 134
as the heat transfer cooling member to the low temperature air path 156.
(Third Example)
[0162] FIG. 5 is a relevant part longitudinal sectional view showing a section when a door-side
peripheral part of a partition wall in an upper part of a vegetable compartment in
a refrigerator in a third example of the present disclosure is cut into left and right.
[0163] As shown in the drawing, the electrostatic atomization apparatus 131 is incorporated
in the first partition wall 123 that secures heat insulation in order to separate
the temperature zones of the vegetable compartment 107 and the ice compartment 106.
In particular, the heat insulator has a depression in a part corresponding to the
cooling pin 134 of the atomization unit 139.
[0164] The refrigerator main body (heat-insulating main body 101) of the refrigerator 100
in this example has a plurality of storage compartments. The lower temperature storage
compartment (ice compartment 106) maintained at a lower temperature than the vegetable
compartment 107 including the atomization unit 139 of the electrostatic atomization
apparatus 131 as the mist spray apparatus is provided on a top side of the vegetable
compartment 107 including the atomization unit 139, and the atomization unit of the
electrostatic atomization apparatus 131 is attached to the first partition wall 123
on the top side of the vegetable compartment 107 including the atomization unit 139
of the electrostatic atomization apparatus 131. The first partition wall 123 has a
depression 123a on the vegetable compartment 107 side, and the cooling pin 134 as
the heat transfer cooling member is inserted into the depression 123a.
[0165] An operation and working of the refrigerator 100 in this example having the above-mentioned
structure are described below.
[0166] The first partition wall 123 in which the atomization unit 139 of the electrostatic
atomization apparatus 131 is installed needs to have such a thickness that allows
the cooling pin 134 as the heat transfer cooling member to which the atomization electrode
135 as the atomization tip is fixed, to be cooled. Accordingly, a part of the first
partition wall 123 provided with the electrostatic atomization apparatus 131 has a
smaller wall thickness than other parts. As a result, the cooling pin 134 can be cooled
by heat conduction from the ice compartment 106 of a relatively lower temperature
than the vegetable compartment 107, with it being possible to cool the atomization
electrode 135. When the tip of the atomization electrode 135 drops to the dew point
or below, a water vapor near the atomization electrode 135 builds up dew condensation
on the atomization electrode 135, thereby reliably generating water droplets.
[0167] Though not shown, by installing an inside temperature detection unit, an inside humidity
detection unit, an atomization electrode temperature detection unit, an atomization
electrode humidity detection unit, and the like in the storage compartment, the dew
point can be precisely calculated by a predetermined computation according to a change
in storage compartment environment.
[0168] In this state, the voltage application unit 133 applies a high voltage (for example,
7.5 kV) between the atomization electrode 135 and the counter electrode 136, where
the atomization electrode 135 is on a negative voltage side and the counter electrode
136 is on a positive voltage side. This causes an air insulation layer to be broken
down and corona discharge to occur between the electrodes. Water on the atomization
electrode 135 is atomized from the electrode tip, and a nano-level fine mist carrying
an invisible charge less than 1 µm, accompanied by ozone, OH radicals, and so on,
is generated.
[0169] The generated fine mist is sprayed into the vegetable containers (lower storage container
119, upper storage container 120). The fine mist sprayed from the electrostatic atomization
apparatus 131 is negatively charged. Meanwhile, green leafy vegetables, fruits, and
the like stored in the vegetable compartment 107 usually tend to be in a rather wilted
state as a result of transpiration on the way home from shopping or transpiration
during storage, and so these vegetables and fruits are usually positively charged.
Accordingly, the sprayed fine mist carrying a negative charge tends to gather on vegetable
surfaces.
[0170] Thus, the sprayed fine mist increases the humidity of the vegetable compartment 107
again and simultaneously adheres to surfaces of vegetables and fruits, thereby suppressing
transpiration from the vegetables and fruits and enhancing freshness preservation.
The fine mist also penetrates into tissues via intercellular spaces of the vegetables
and fruits, as a result of which water is supplied into cells that have wilted due
to moisture evaporation to resolve the wilting by cell turgor pressure, and the vegetables
and fruits return to a fresh state.
[0171] Moreover, the generated fine mist contains ozone, OH radicals, and the like, which
possess strong oxidative power. Hence, the generated fine mist can perform deodorization
in the vegetable compartment 107 and antimicrobial activity and sterilization on the
vegetable surfaces, and also oxidative-decompose and remove harmful substances such
as agricultural chemicals and wax adhering to the vegetable surfaces.
[0172] Currently, isobutane which is a flammable refrigerant with a low global warming potential
is mainly used as a refrigerant of a refrigeration cycle, in view of global environmental
protection.
[0173] Isobutane which is a hydrocarbon has a specific gravity about twice the air at a
room temperature and an atmospheric pressure (2.04, 300 K).
[0174] In the case where isobutane which is a flammable refrigerant leaks from the refrigeration
system when the compressor 109 is stopped, isobutane leaks downward because it is
heavier than the air. Here, the refrigerant may leak into storage compartments over
the back partition wall 111. In particular, when the refrigerant leaks from the cooler
112 where a large amount of refrigerant is retained, a large amount of leakage may
occur. However, the vegetable compartment 107 including the electrostatic atomization
apparatus 131 is located above the cooler 112. Accordingly, even when the leakage
occurs, the refrigerant does not leak into the vegetable compartment 107.
[0175] Moreover, even if the flammable refrigerant (isobutane) leaks from the cooler 112
into the vegetable compartment 107, the flammable refrigerant (isobutane) stays in
a lower part of the storage compartment (vegetable compartment 107) because it is
heavier than the air. Since the electrostatic atomization apparatus 131 is installed
at the top of the storage compartment (vegetable compartment 107), the possibility
that the vicinity of the electrostatic atomization apparatus 131 reaches a flammable
concentration is extremely low.
[0176] As described above, in this example, the refrigerator main body (heat-insulating
main body 101) has a plurality of storage compartments. The ice compartment 106 as
the lower temperature storage compartment maintained at a lower temperature than the
vegetable compartment 107 as the storage compartment including the atomization unit
139 is provided on the top side of the vegetable compartment 107 as the storage compartment
including the atomization unit 139. The atomization unit 139 is attached to the first
partition wall 123 on the top side of the vegetable compartment 107.
[0177] Thus, in the case where a freezing temperature zone storage compartment (the ice
compartment 106 in this example) such as the freezer compartment or the ice compartment
is located above the storage compartment (vegetable compartment 107) including the
atomization unit 139, by installing the atomization unit 139 in the first partition
wall 123 at the top separating these storage compartments, the cooling pin 134 as
the heat transfer cooling member in the atomization unit 139 is cooled by cool air
of the storage compartment (ice compartment 106) above the vegetable compartment 107,
with it being possible to cool and build up dew condensation on the atomization electrode
135 as the atomization tip. Since the atomization unit can be provided by a simple
structure with there being no need for a particular cooling apparatus, a highly reliable
atomization unit with a low incidence of troubles can be realized.
[0178] In this example, the refrigerator 100 is provided with the partition wall (first
partition wall 123) for separating the storage compartment (vegetable compartment
107), and the lower temperature storage compartment (ice compartment 106) of a lower
temperature than the storage compartment (vegetable compartment 107) on the top side
of the storage compartment (vegetable compartment 107). The electrostatic atomization
apparatus 131 is attached to the first partition wall 123 at the top of the vegetable
compartment 107. Thus, in the case where a freezing temperature zone storage compartment
such as the freezer compartment or the ice compartment is located above the storage
compartment (vegetable compartment 107) including the electrostatic atomization apparatus
131, by installing the electrostatic atomization apparatus 131 in the partition wall
(first partition wall 123) at the top separating these compartments, a cooling source
of the freezing temperature zone storage compartment can be used to cool and build
up dew condensation on the atomization electrode 135 of the electrostatic atomization
apparatus 131 via the cooling pin 134 as the heat transfer cooling member. This makes
it unnecessary to provide any particular cooling apparatus. Moreover, since the mist
is sprayed from the top, the mist can be easily diffused throughout the storage containers
(lower storage container 119, upper storage container 120). In addition, the atomization
unit 139 is difficult to reach by hand, which contributes to enhanced safety.
[0179] In this example, the atomization unit 139 generates a mist according to the electrostatic
atomization method, where water droplets are finely divided using electrical energy
such as a high voltage to thereby form a fine mist. The generated mist is electrically
charged. This being so, by causing the mist to carry an opposite charge to vegetables,
fruits, and the like to which the mist is intended to adhere, for example, by spraying
a negatively charged mist over positively charged vegetables, the adhesion of the
mist to the vegetables and fruits increases, as a result of which the mist can adhere
to the vegetable surfaces more uniformly. In this way, a mist adhesion ratio can be
improved when compared with an uncharged mist. Moreover, the fine mist can be directly
sprayed over the foods in the vegetable containers, and the potentials of the fine
mist and the vegetables are exploited to cause the fine mist to adhere to the vegetable
surfaces. This improves freshness preservation efficiently.
[0180] In this example, not tap water supplied from outside but dew condensation water is
used as makeup water. Since dew condensation water is free from mineral compositions
and impurities, deterioration in water retentivity caused by deterioration or clogging
of the tip of the atomization electrode can be prevented.
[0181] In this example, the mist contains radicals, so that agricultural chemicals, wax,
and the like adhering to the vegetable surfaces can be decomposed and removed with
an extremely small amount of water. This benefits water conservation, and also achieves
a low input.
[0182] Moreover, since the electrostatic atomization apparatus 131 is located above the
evaporator (cooler 112), even when a flammable refrigerant such as isobutane or propane
used in a refrigeration cycle leaks, the vegetable compartment 107 is kept from being
filled with the refrigerant because the refrigerant is heavier than the air. Thus,
safety can be ensured.
[0183] In addition, since the atomization unit 139 of the electrostatic atomization apparatus
131 is installed in an upper part of the storage compartment (vegetable compartment
107), even when the refrigerant leaks, ignition can be prevented because the refrigerant
stays in a lower part of the storage compartment (vegetable compartment 107).
[0184] Note that no part in the storage compartment (vegetable compartment 107) directly
faces a refrigerant pipe or the like, and so the refrigerant does not leak into the
storage compartment. Accordingly, ignition through the flammable refrigerant can be
prevented.
(Fourth Example)
[0185] A longitudinal sectional view showing a section when a refrigerator in a fourth example
of the present disclosure is cut into left and right is approximately the same as
FIG. 1, and a relevant part front view showing a back surface of a vegetable compartment
in the refrigerator in the fourth example of the present disclosure is the same as
FIG. 2. FIG. 6 is a sectional view of an electrostatic atomization apparatus and its
periphery included in the vegetable compartment in the refrigerator in the fourth
example of the present disclosure, as taken along line A-A in FIG. 2 and seen from
the arrow direction.
[0186] In this example, detailed description is given only for parts that differ from the
structures described in the first to third examples, with description being omitted
for parts that are the same as the structures described in the first to third examples
or parts to which the same technical ideas are applicable.
[0187] In the drawing, the back partition wall 111 includes the back partition wall surface
151 made of a resin such as ABS as a partition for separating the storage compartment
(vegetable compartment 107), and the heat insulator 152 for thermally insulating the
storage compartment from the air path 141 through which cool air for cooling the storage
compartment (freezer compartment 108) flows. There is also the partition plate 161
for isolating the freezer compartment discharge air path 141 and the cooling compartment
110 from each other. The heat insulator 152 made of styrene foam or the like for ensuring
heat insulation is located between the back partition wall surface 151 on the vegetable
compartment 107 side and the freezer compartment discharge air path 141. Moreover,
the heating unit 154 such as a heater is disposed between the heat insulator 152 and
the back partition wall surface 151, in order to adjust the temperature of the storage
compartment (vegetable compartment 107) or prevent surface dew condensation.
[0188] Here, the depression 111a is formed in a part of a storage compartment side wall
surface of the back partition wall 111, and the electrostatic atomization apparatus
131 as the mist spray apparatus is buried in the depression 111a.
[0189] The electrostatic atomization apparatus 131 cools the atomization electrode 135 as
the atomization tip included in the atomization unit 139 to the dew point temperature
or below by a cooling unit, thereby causing water in the air around the atomization
unit 139 to build up dew condensation on the atomization electrode 135 and generated
dew condensation water to be sprayed as a mist.
[0190] In this example, when causing the dew condensation, low temperature cool air flowing
in the freezer compartment discharge air path 141 is used as the cooling unit and,
instead of directly cooling the atomization electrode 135 as the atomization tip,
the atomization electrode 135 is cooled via the cooling pin 134 as the heat transfer
cooling member having a larger heat capacity than the atomization electrode 135.
[0191] To cool the cooling pin 134 as the heat transfer cooling member, it is desirable
that the heat insulator 152 on the cooling compartment 110 side, i.e., on the back
side of the cooling pin 134 as the heat transfer cooling member is made thinner (as
in FIG. 3 described in the first example). However, when there is an extremely thin
walled part in molding of styrene foam or the like, the thin walled part decreases
in rigidity, which raises a possibility of problems such as a crack and a hole caused
by insufficient strength or defective molding. Thus, there is concern about quality
deterioration.
[0192] In view of this, in this example, the heat insulator 152 near the back of the cooling
pin 134 is provided with a protrusion 162, thereby enhancing rigidity around the cooling
pin 134 when compared with a flat part, and further enhancing rigidity by securing
the wall thickness of the heat insulator 152. In addition, by forming the protrusion
162, the cooling pin 134 can be cooled both from its back and its side.
[0193] Furthermore, in order to suppress an increase in air path resistance, an outer peripheral
surface of the protrusion 162 is sloped in a conical shape that tapers toward the
end.
[0194] An operation and working of the refrigerator 100 in this example having the above-mentioned
structure are described below.
[0195] The cooling pin 134 as the heat transfer cooling member is cooled via the heat insulator
152 as the heat relaxation member. This achieves dual-structure indirect cooling,
that is, the atomization electrode 135 as the atomization tip is indirectly cooled
via the cooling pin 134 and further via the heat insulator 152 as the heat relaxation
member. In so doing, the atomization electrode 135 as the atomization tip can be kept
from being cooled excessively. Excessively cooling the atomization electrode 135 as
the atomization tip causes a large amount of dew condensation on the atomization unit
139, and an increase in load during atomization raises concern about an increase in
input of the electrostatic atomization apparatus 131 and an atomization failure of
the atomization unit 139 due to freezing and the like. According to the above-mentioned
structure, however, such problems due to the load increase of the atomization unit
139 can be prevented. Since an appropriate dew condensation amount can be ensured,
stable mist spray can be achieved with a low input.
[0196] Furthermore, by indirectly cooling the atomization electrode 135 as the atomization
tip in the dual structure via the heat transfer cooling member (cooling pin 134) and
the heat relaxation member (heat insulator 152), a direct significant influence of
a temperature change of the cooling unit (low temperature cool air flowing in the
freezer compartment discharge air path 141) on the atomization electrode 135 as the
atomization tip can be further alleviated. This suppresses a load fluctuation of the
atomization electrode 135 as the atomization tip, so that mist spray of a stable spray
amount can be achieved.
[0197] Besides, the cool air generated in the cooling compartment 110 is used to cool the
cooling pin 134 as the heat transfer cooling member, and the cooling pin 134 is formed
of a metal piece having excellent heat conductivity. Accordingly, the cooling unit
can perform necessary cooling just by heat conduction from the air path through which
the cool air generated by the cooler 112 flows.
[0198] The cooling pin 134 as the heat transfer cooling member in this example is shaped
to have the projection 134a on the opposite side to the atomization electrode 135
as the atomization tip. This being so, in the atomization unit 139, the end 134b on
the projection 134a side is closest to the cooling unit. Therefore, the cooling pin
134 is cooled by the cool air as the cooling unit, from the end 134b farthest from
the atomization electrode 135.
[0199] Thus, in the part exposed to the vegetable compartment 107, only the atomization
electrode 135 as the atomization tip is cooled by heat conduction. This allows for
dew condensation and mist generation on the atomization electrode 135. Meanwhile,
heat insulation is ensured for other components, with it being possible to prevent,
for example, dew condensation of the external case 137.
[0200] Moreover, there is no communicating part between the electrostatic atomization apparatus
131 and the freezer compartment discharge air path 141, and so the low temperature
cool air does not leak into the storage compartment. Accordingly, the storage compartment
(vegetable compartment 107) and its peripheral components can be protected from dew
condensation, low temperature anomalies, and so on.
[0201] Since the cooling unit can be made by such a simple structure, the highly reliable
atomization unit 139 with a low incidence of troubles can be realized. Moreover, the
cooling pin 134 as the heat transfer cooling member and the atomization electrode
135 as the atomization tip can be cooled by using the cooling source of the refrigeration
cycle, which contributes to energy-efficient atomization.
[0202] In addition, the depression 111a is formed in a storage compartment (vegetable compartment
107) side part of the back partition wall 111 to which the atomization unit 139 is
attached, and the atomization unit 139 having the projection 134a is inserted into
this depression 111a. In this way, the heat insulator 152 constituting the back partition
wall 111 of the storage compartment (vegetable compartment 107) can be used as the
heat relaxation member. Hence, the heat relaxation member for properly cooling the
atomization electrode 135 as the atomization tip can be provided by adjusting the
thickness of the heat insulator 152, with there being no need to prepare a particular
heat relaxation member. This contributes to a more simplified structure of the atomization
unit 139.
[0203] Besides, in the freezer compartment discharge air path 141 situated behind the back
partition wall 111, the heat insulator 152 forms the partially conical protrusion
162, but this protrusion 162 is gently sloped so as not to resist against the flow
of the cool air. Accordingly, cooling capacity deterioration can be prevented. Moreover,
an increase in heat conduction area for the cooling pin 134 leads to enhanced cooling
efficiency for the cooling pin 134.
[0204] Thus, in this example, the protrusion 162 protruding toward the freezer compartment
discharge air path 141 is formed on the heat insulator 152 of the back partition wall
111 near the back of the cooling pin 134 as the heat transfer cooling member, thereby
enhancing rigidity around the cooling pin 134 and further enhancing rigidity by securing
the wall thickness of the heat insulator 152 when compared with the case where the
cooling pin 134 side surface in the freezer compartment discharge air path 141 is
flat without providing the protrusion 162 in the freezer compartment discharge air
path 141. Even in such a case, the surface area for heat conduction can be increased
because the cooling pin 134 as the heat transfer cooling member can be cooled both
from its back and its side. Hence, the rigidity around the cooling pin 134 can be
enhanced without a decrease in cooling efficiency of the cooling pin 134 as the heat
transfer cooling member.
[0205] Moreover, by shaping the outer peripheral surface of the protrusion 162 to be sloped
in a conical shape that tapers toward the end, the cool air flows along the outer
periphery of the protrusion 162 that is curved with respect to the cool air flow direction,
so that an increase in air path resistance can be suppressed. Besides, by uniformly
cooling the cooling pin 134 from the outer periphery of the side wall, the cooling
pin 134 as the heat transfer cooling member can be cooled evenly, as a result of which
the atomization electrode 135 as the atomization tip can be cooled efficiently via
the cooling pin 134 as the heat transfer cooling member.
[0206] In addition, the cooling pin 134 as the electrode connection member (heat transfer
cooling member) has a certain level of heat capacity and is capable of lessening a
response to heat conduction from the cooling air path (freezer compartment discharge
air path 141), so that a temperature fluctuation of the atomization electrode 135
as the atomization tip can be suppressed. The cooling pin 134 also functions as a
cool storage member, thereby ensuring a dew condensation time for the atomization
electrode 135 as the atomization tip and also preventing freezing.
[0207] Moreover, by using the electrostatic atomization apparatus 131 as the atomization
apparatus, the generated fine mist reaches throughout the vegetable compartment 107
when sprayed because the fine mist is made up of extremely small particles and so
has high diffusivity. The sprayed fine mist is generated by high-voltage discharge,
and so is negatively charged. Meanwhile, vegetables and fruits stored in the vegetable
compartment 107 are positively charged. Accordingly, the atomized mist tends to adhere
to vegetable surfaces, as a result of which the vegetable surfaces increase in humidity
and also water penetrates into cells from the surfaces. This contributes to enhanced
freshness preservation.
[0208] Furthermore, the nano-level fine mist adhering to the vegetable surfaces sufficiently
contains OH radicals, a small amount of ozone, and the like. Such a nano-level fine
mist is effective in sterilization, antimicrobial activity, microbial elimination,
and so on, and also stimulates increases in nutrient of the vegetables such as vitamin
C through agricultural chemical removal and antioxidation by oxidative decomposition.
[0209] When there is no water on the atomization electrode 135 as the atomization tip, the
discharge distance increases and the air insulation layer cannot be broken down, and
therefore no discharge phenomenon takes place. Hence, no current flows between the
atomization electrode 135 and the counter electrode 136. This phenomenon may be detected
by the control unit 146 of the refrigerator 100 to control on/off of the high voltage
of the voltage application unit 133. By doing so, a heat load in the storage compartment
can be reduced and energy can be saved.
[0210] As described above, in the fourth example, the conical protrusion 162 protruding
toward the freezer compartment discharge air path 141 is formed on the heat insulator
152 behind the cooling pin 134 as the projection 134a of the atomization unit 139.
By enhancing the rigidity of the heat insulator 152 in this way, the heat insulator
152 can be molded easily. Moreover, the flow path resistance of the freezer compartment
discharge air path 141 is minimized to ensure the cooling capacity for the cooling
pin 134 as the heat transfer cooling member.
[0211] In addition, in this example, by securing the wall thickness of the heat insulator
152, no leakage of low temperature cool air occurs between the vegetable compartment
107 and the adjacent freezer compartment discharge air path 141 which are separated
from each other. Hence, frost formation and dew condensation of the external case
137 and the like that lead to lower reliability can be prevented.
[0212] Though the air path as the cooling unit for cooling the cooling pin 134 as the heat
transfer cooling member is the freezer compartment discharge air path 141 in this
example, the air path may instead be a low temperature air path such as a return air
path of the freezer compartment 108 or a discharge air path of the ice compartment
106. Moreover, the cooling unit is not limited to an air path, as cool air in a storage
compartment of a lower temperature than the vegetable compartment 107 may equally
be used. This expands an area in which the electrostatic atomization apparatus 131
can be installed.
[0213] Though the cooling unit for cooling the cooling pin 134 as the heat transfer cooling
member is the air cooled using the cooling source generated in the refrigeration cycle
of the refrigerator in this example, it is also possible to utilize heat transmission
from a cooling pipe that uses a cool temperature or cool air from the cooling source
of the refrigerator. In such a case, by adjusting a temperature of the cooling pipe,
the cooling pin 134 as the heat transfer cooling member can be cooled at an arbitrary
temperature. This eases temperature control when cooling the atomization electrode
135 as the atomization tip.
[0214] Though the cooling unit for cooling the cooling pin 134 as the heat transfer cooling
member is low temperature cool air in this example, a Peltier element that utilizes
a Peltier effect may be used here as an auxiliary component. In such a case, the temperature
of the tip of the atomization electrode 135 can be controlled very finely by a voltage
supplied to the Peltier element.
[0215] Though no cushioning material is used between the external case 137 of the electrostatic
atomization apparatus 131 and the depression 111a of the heat insulator 152 in this
example, it is more desirable to provide a cushioning material such as urethane foam
on the external case 137 of the electrostatic atomization apparatus 131 or the depression
111a of the heat insulator 152 in order to prevent the entry of moisture into the
cooling pin 134 and suppress rattling. In so doing, moisture can be kept from entering
into the cooling pin 134, and dew condensation on the heat insulator 152 can be prevented.
[0216] Though no water retainer is provided around the atomization electrode 135 as the
atomization tip in this example, a water retainer may be provided. This enables dew
condensation water generated near the atomization electrode 135 to be retained around
the atomization electrode 135, with it being possible to timely supply the water to
the atomization electrode 135. Further, by including a water retainer or a sealing
unit in the vegetable compartment 107, a high humidity can be maintained.
[0217] Though the storage compartment to which the mist is sprayed from the atomization
unit 139 of the electrostatic atomization apparatus 131 is the vegetable compartment
107 in this example, the mist may be sprayed to storage compartments of other temperature
zones such as the refrigerator compartment 104 and the switch compartment 105. In
such a case, various applications can be developed.
(Fifth Example)
[0218] A longitudinal sectional view showing a section when a refrigerator in a fifth example
of the present disclosure is cut into left and right is approximately the same as
FIG. 1, and a relevant part front view showing a back surface of a vegetable compartment
in the refrigerator in the fifth example of the present disclosure is the same as
FIG. 2. FIG. 7 is a sectional view of an electrostatic atomization apparatus and its
periphery included in the vegetable compartment in the refrigerator in the fifth example
of the present disclosure, as taken along line A-A in FIG. 2 and seen from the arrow
direction.
[0219] In this example, detailed description is given only for parts that differ from the
structures described in the first to fourth examples, with description being omitted
for parts that are the same as the structures described in the first to fourth examples
or parts to which the same technical ideas are applicable.
[0220] In the drawing, the back partition wall 111 includes the back partition wall surface
151 made of a resin such as ABS, and the heat insulator 152 made of styrene foam or
the like for ensuring heat insulation between the back partition wall surface 151
and the freezer compartment discharge air path 141. There is also the partition plate
161 for isolating the freezer compartment discharge air path 141 and the cooling compartment
110 from each other. Moreover, the heating unit 154 such as a heater is disposed between
the heat insulator 152 and the back partition wall surface 151, in order to adjust
the temperature of the storage compartment (vegetable compartment 107) or prevent
surface dew condensation.
[0221] Here, a through part 165 is formed in a part of a storage compartment (vegetable
compartment 107) side wall surface of the back partition wall 111, and the electrostatic
atomization apparatus 131 as the mist spray apparatus is installed in the through
part 165.
[0222] The electrostatic atomization apparatus 131 cools the atomization electrode 135 as
the atomization tip included in the atomization unit 139 to the dew point temperature
or below by a cooling unit, thereby causing water in the air around the atomization
unit 139 to build up dew condensation on the atomization electrode 135 and generated
dew condensation water to be sprayed as a mist.
[0223] In this example, when causing the dew condensation, low temperature cool air flowing
in the freezer compartment discharge air path 141 is used as the cooling unit and,
instead of directly cooling the atomization electrode 135 as the atomization tip,
the atomization electrode 135 as the atomization tip is cooled via the cooling pin
134 as the heat transfer cooling member having a larger heat capacity than the atomization
electrode 135.
[0224] The electrostatic atomization apparatus 131 is mainly composed of the atomization
unit 139, the voltage application unit 133, and the external case 137. The spray port
132 and the moisture supply port 138 are each formed in a part of the external case
137. The atomization electrode 135 as the atomization tip is placed in the atomization
unit 139. The atomization electrode 135 is securely connected to the cooling pin 134
as the heat transfer cooling member made of a good heat conductive material such as
aluminum, stainless steel, or the like, and also electrically connected including
one end wired from the voltage application unit 133.
[0225] The cooling pin 134 as the electrode connection member (heat transfer cooling member)
has a large heat capacity 50 times to 1000 times and preferably 100 times to 500 times
that of the atomization electrode 135 as the atomization tip. The cooling pin 134
is preferably a high heat conductive member such as aluminum, copper, or the like.
To efficiently conduct cold heat from one end to the other end of the cooling pin
134 by heat conduction, it is desirable that the heat insulator 152 covers a circumference
of the cooling pin 134.
[0226] Thus, the cooling pin 134 has a heat capacity equal to or more than 50 times and
preferably equal to or more than 100 times that of the atomization electrode 135.
This further alleviates a direct significant influence of a temperature change of
the cooling unit on the atomization electrode, with it being possible to spray a mist
more stably with a smaller load fluctuation. Moreover, as a heat capacity upper limit,
the cooling pin 134 has a heat capacity equal to or less than 1000 times and preferably
equal to or less than 500 times that of the atomization electrode 135. When the heat
capacity of the cooling pin 134 is excessively high, large energy is required to cool
the cooling pin 134, making it difficult to save energy in cooling the cooling pin
134. By restricting the heat capacity within such an upper limit, however, it is possible
to cool the atomization electrode stably and energy-efficiently, while alleviating
a significant influence on the atomization electrode in the case where a heat load
fluctuation from the cooling unit changes. In addition, by restricting the heat capacity
within such an upper limit, a time lag required to cool the atomization electrode
135 via the cooling pin 134 can be kept within a proper range. Hence, slow start when
cooling the atomization electrode, that is, when supplying water to the atomization
apparatus, can be prevented and as a result the atomization electrode can be cooled
stably and properly.
[0227] In the case where the through part 165 in which the cooling pin 134 as the heat transfer
cooling member is provided is formed as in this example, in molding of styrene foam
or the like, the heat insulator decreases in rigidity, which raises a possibility
of problems such as a crack and a hole caused by insufficient strength or defective
molding. Thus, there is concern about quality deterioration.
[0228] In view of this, in this example, the heat insulator 152 of the back partition wall
111 near the through part 165 in which the cooling pin 134 as the heat transfer cooling
member is placed is provided with the protrusion 162 protruding toward the freezer
compartment discharge air path 141, thereby enhancing rigidity around the through
part 165 and further enhancing rigidity by securing the wall thickness of the heat
insulator 152, when compared with the case where the cooling pin 134 side surface
in the freezer compartment discharge air path 141 is flat without providing the protrusion
162 in the freezer compartment discharge air path 141. In addition, by forming the
protrusion 162, the cooling pin 134 can be cooled both from its back and its side.
[0229] Furthermore, in order to suppress an increase in air path resistance, an outer peripheral
surface of the protrusion 162 is sloped in a conical shape that tapers toward the
end.
[0230] In this case, when the cooling pin 134 is directly placed in the air path (freezer
compartment discharge air path 141), there is a possibility of excessive cooling that
may cause an excessive amount of dew condensation or freezing of the atomization electrode
135.
[0231] Accordingly, the hole (through part 165) is formed in the heat insulator near the
back of the cooling pin 134, the cooling pin 134 is inserted into the hole, and a
cooling pin cover 166 formed of a resin such as PS or PP having heat insulation properties
and also high waterproof properties is provided around the cooling pin 134, thereby
ensuring heat insulation.
[0232] Here, the cooling pin cover 166 may be, for example, insulating tape having heat
insulation properties.
[0233] Though not shown, by using a cushioning material between the hole (through part 165)
and the cooling pin cover 166 to ensure sealability, it is possible to more effectively
prevent the cool air from the freezer compartment discharge air path 141 from entering
around the cooling pin 134.
[0234] Furthermore, though not shown, it is more advantageous to block the cool air by attaching
tape or the like to an opening 167 of the through part 165.
[0235] An operation and working of the refrigerator 100 in this example having the above-mentioned
structure are described below.
[0236] The cooling pin 134 as the heat transfer cooling member is cooled via the cooling
pin cover 166. This achieves dual-structure indirect cooling, that is, the atomization
electrode 135 as the atomization tip is indirectly cooled via the cooling pin 134
and further via the cooling pin cover 166 as the heat relaxation member. In so doing,
the atomization electrode 135 as the atomization tip can be kept from being cooled
excessively. Excessively cooling the atomization electrode 135 as the atomization
tip causes a large amount of dew condensation, and an increase in load of the atomization
unit 139 raises concern about an increase in input of the electrostatic atomization
apparatus 131 and an atomization failure of the atomization unit 139 due to freezing
and the like. According to the above-mentioned structure, however, such problems due
to the load increase of the atomization unit 139 can be prevented. Since an appropriate
dew condensation amount can be ensured, stable mist spray can be achieved with a low
input.
[0237] Moreover, by indirectly cooling the atomization electrode 135 as the atomization
tip in the dual structure via the cooling pin 134 as the heat transfer cooling member
and the heat relaxation member (cooling pin cover 166, heat insulator 152), a direct
significant influence of a temperature change of the cooling unit on the atomization
electrode 135 as the atomization tip can be further alleviated. This suppresses a
load fluctuation of the atomization electrode 135, so that mist spray of a stable
spray amount can be achieved.
[0238] Besides, the cool air generated in the cooling compartment 110 is used to cool the
cooling pin 134 as the heat transfer cooling member, and the cooling pin 134 is formed
of a metal piece having excellent heat conductivity. Accordingly, the cooling unit
can perform necessary cooling just by heat conduction from the air path (freezer compartment
discharge air path 141) through which the cool air generated by the cooler 112 flows.
[0239] The cooling pin 134 as the heat transfer cooling member in this example is shaped
to have the projection 134a on the opposite side to the atomization electrode 135.
This being so, in the atomization unit 139, the end 134b on the projection 134a side
is closest to the cooling unit. Therefore, the cooling pin 134 is cooled by the cool
air as the cooling unit, from the end 134b farthest from the atomization electrode
135 as the atomization tip.
[0240] Thus, in this example, the protrusion 162 protruding toward the freezer compartment
discharge air path 141 is formed on the heat insulator 152 near the through part 165,
thereby enhancing rigidity around the through part 165. Even in such a case, the surface
area for heat conduction can be increased because the cooling pin 134 can be cooled
both from its back and its side. Hence, the rigidity around the cooling pin 134 can
be enhanced without a decrease in cooling efficiency of the cooling pin 134 as the
heat transfer cooling member.
[0241] Moreover, by shaping the outer peripheral surface of the protrusion 162 to be sloped
in a conical shape that tapers toward the end, the cool air flows along the outer
periphery of the protrusion 162 that is curved with respect to the cool air flow direction,
so that an increase in air path resistance can be suppressed. Besides, by uniformly
cooling the cooling pin 134 as the heat transfer cooling member from the outer periphery
of the side wall, the cooling pin 134 can be cooled evenly, as a result of which the
atomization electrode 135 as the atomization tip can be cooled efficiently via the
cooling pin 134.
[0242] In addition, the through part 165 as a through hole is formed only in one part of
the heat insulator 152 behind the cooling pin 134, with there being no thin walled
part. This eases molding of styrene foam, and prevents problems such as a breakage
during assembly.
[0243] Furthermore, according to the structure of this example, the back surface part of
the cooling pin cover 166 in contact with the cooling unit (low temperature cool air)
serves as the heat relaxation member. Since a heat relaxation state of the heat relaxation
member can be adjusted by changing in thickness of the part of the cooling pin cover
166 in contact with the cool air, it is possible to easily change a cooling state
of the cooling pin 134 as the heat transfer cooling member. For example, this structure
can be applied to refrigerators of various storage capacities, by changing the thickness
of the cooling pin cover 166 according to a corresponding cooling load.
[0244] Besides, there is no clearance between the cooling pin cover 166 and the through
part 165 and also the opening of the through part 165 is sealed by tape or the like
to block the entry of cool air from the adjacent section, so that the low temperature
cool air does not leak into the storage compartment. Accordingly, the storage compartment
(vegetable compartment 107) and its peripheral components can be protected from dew
condensation, low temperature anomalies, and so on.
[0245] The cooling by the cooling unit is performed from the end 134b which is a part of
the cooling pin 134 as the heat transfer cooling member farthest from the atomization
electrode 135. In doing so, after the large heat capacity of the cooling pin 134 is
cooled, the atomization electrode 135 as the atomization tip is cooled by the cooling
pin 134 as the heat transfer cooling member. This further alleviates a direct significant
influence of a temperature change of the cooling unit on the atomization electrode
135 as the atomization tip, with it being possible to realize stable mist spray with
a smaller load fluctuation.
[0246] The generated fine mist sprayed in the vegetable compartment 107 is made up of extremely
small particles and so has high diffusivity, and therefore reaches throughout the
vegetable compartment 107.
[0247] By using the electrostatic atomization apparatus 131 as the atomization apparatus,
the generated fine mist reaches throughout the vegetable compartment 107 when sprayed
because the fine mist is made up of extremely small particles and so has high diffusivity.
The sprayed fine mist is generated by high-voltage discharge, and so is negatively
charged. Meanwhile, vegetables and fruits stored in the vegetable compartment 107
are positively charged. Accordingly, the atomized mist tends to gather on vegetable
surfaces. This contributes to enhanced freshness preservation.
[0248] Furthermore, the nano-level fine mist adhering to the vegetable surfaces sufficiently
contains OH radicals, a small amount of ozone, and the like. Such a nano-level fine
mist is effective in sterilization, antimicrobial activity, microbial elimination,
and so on, and also stimulates increases in nutrient of the vegetables such as vitamin
C through agricultural chemical removal and antioxidation by oxidative decomposition.
[0249] In the case of using, for mist spray, dew condensation water generated from water
in the air by cooling the atomization electrode 135 as the atomization tip as in this
example, when there is no water on the atomization electrode 135, the discharge distance
increases and the air insulation layer cannot be broken down, and therefore no discharge
phenomenon takes place. Hence, no current flows between the atomization electrode
135 and the counter electrode 136. This phenomenon may be detected by the control
unit 146 of the refrigerator 100 to control on/off of the high voltage of the voltage
application unit 133. By doing so, a heat load in the storage compartment can be reduced
and energy can be saved.
[0250] As described above, in the fifth example, regarding the structure of the cooling
pin 134 as the projection 134a of the atomization unit 139, the through part 165 as
the through hole is formed in the heat insulator 152, the cooling pin 134 is inserted
into the through part 165, and the cooling pin cover 166 is provided around the cooling
pin 134. This eases the molding of the heat insulator 152, while ensuring the cooling
capacity for the cooling pin 134 as the heat transfer cooling member.
[0251] Moreover, by covering the side and back of the cooling pin 134 as the heat transfer
cooling member with the integrally formed cooling pin cover 166, it is possible to
effectively prevent the cool air from the freezer compartment discharge air path 141
situated at the back from entering around the cooling pin 134.
[0252] Though no cushioning material is provided around the cooling pin 134 in the fifth
example, a cushioning material may be provided. This allows for close contact between
the through hole (through part 165) and the cooling pin cover 166, with it being possible
to prevent cool air leakage.
[0253] Though a shield such as tape is not disposed at the opening 167 of the through hole
(through part 165) in the fifth example, a shield may be disposed. This makes it possible
to further prevent cool air leakage.
[0254] Though the air path for cooling the cooling pin 134 as the heat transfer cooling
member is the freezer compartment discharge air path 141 in this example, the air
path may instead be a low temperature air path such as a return air path of the freezer
compartment 108 or a discharge air path of the ice compartment 106. This expands an
area in which the electrostatic atomization apparatus 131 can be installed.
[0255] Though the cooling unit for cooling the cooling pin 134 as the heat transfer cooling
member is the air cooled using the cooling source generated in the refrigeration cycle
of the refrigerator 100 in this example, it is also possible to utilize heat transmission
from a cooling pipe that uses a cool temperature or cool air from the cooling source
of the refrigerator 100. In such a case, by adjusting a temperature of the cooling
pipe, the cooling pin 134 as the heat transfer cooling member can be cooled at an
arbitrary temperature. This eases temperature control when cooling the atomization
electrode 135 as the atomization tip.
[0256] In this example, the cooling unit for cooling the cooling pin 134 as the heat transfer
cooling member may use a Peltier element that utilizes a Peltier effect as an auxiliary
component. In such a case, the temperature of the tip of the atomization electrode
135 can be controlled very finely by a voltage supplied to the Peltier element.
[0257] Though no cushioning material is used between the external case 137 of the electrostatic
atomization apparatus 131 and the depression 111a of the heat insulator 152 in this
example, a cushioning material such as urethane foam may be disposed on the external
case 137 of the electrostatic atomization apparatus 131 or the depression 111a of
the heat insulator 152, in order to prevent the entry of moisture into the cooling
pin 134 and suppress rattling. In so doing, moisture can be kept from entering into
the cooling pin 134, and dew condensation on the heat insulator 152 can be prevented.
(Sixth Example)
[0258] A longitudinal sectional view showing a section when a refrigerator in a sixth example
of the present disclosure is cut into left and right is approximately the same as
FIG. 1, and a relevant part front view showing a back surface of a vegetable compartment
in the refrigerator in the sixth example of the present disclosure is the same as
FIG. 2. FIG. 8 is a sectional view of an electrostatic atomization apparatus and its
periphery included in the vegetable compartment in the refrigerator in the sixth example
of the present disclosure, as taken along line A-A in FIG. 2 and seen from the arrow
direction.
[0259] In this example, detailed description is given only for parts that differ from the
structures described in the first to fifth examples, with description being omitted
for parts that are the same as the structures described in the first to fifth examples
or parts to which the same technical ideas are applicable.
[0260] In the drawing, the back partition wall 111 includes the back partition wall surface
151 made of a resin such as ABS, and the heat insulator 152 made of styrene foam or
the like for ensuring heat insulation between the back partition wall surface 151
and the freezer compartment discharge air path 141. There is also the partition plate
161 for isolating the freezer compartment discharge air path 141 and the cooling compartment
110 from each other. Moreover, the heating unit 154 such as a heater is disposed between
the heat insulator 152 and the back partition wall surface 151, in order to adjust
the temperature of the storage compartment (vegetable compartment 107) or prevent
surface dew condensation.
[0261] Here, the through part 165 is formed in a part of a storage compartment (vegetable
compartment 107) side wall surface of the back partition wall 111 so as to be lower
in temperature than other parts, and the electrostatic atomization apparatus 131 as
the mist spray apparatus is installed in the through part 165.
[0262] The electrostatic atomization apparatus 131 is mainly composed of the atomization
unit 139, the voltage application unit 133, and the external case 137. The spray port
132 and the moisture supply port 138 are each formed in a part of the external case
137.
[0263] The electrostatic atomization apparatus 131 cools the atomization electrode 135 as
the atomization tip included in the atomization unit 139 to the dew point temperature
or below by a cooling unit, thereby causing water in the air around the atomization
unit 139 to build up dew condensation on the atomization electrode 135 and generated
dew condensation water to be sprayed as a mist.
[0264] In this example, when causing the dew condensation, low temperature cool air flowing
in the freezer compartment discharge air path 141 is used as the cooling unit and,
instead of directly cooling the atomization electrode 135 as the atomization tip,
the atomization electrode 135 as the atomization tip is cooled via the cooling pin
134 as the heat transfer cooling member having a larger heat capacity than the atomization
electrode 135.
[0265] The atomization electrode 135 as the atomization tip is placed in the atomization
unit 139. The atomization electrode 135 is securely connected to the cooling pin 134
as the heat transfer cooling member made of a good heat conductive material such as
aluminum, stainless steel, or the like, and also electrically connected including
one end wired from the voltage application unit 133.
[0266] The cooling pin 134 as the electrode connection member (heat transfer cooling member)
has a large heat capacity 50 times to 1000 times and preferably 100 times to 500 times
that of the atomization electrode 135. The cooling pin 134 is preferably a high heat
conductive member such as aluminum, copper, or the like. To efficiently conduct cold
heat from one end to the other end of the cooling pin 134 by heat conduction, it is
desirable that the heat insulator 152 covers a circumference of the cooling pin 134.
[0267] Thus, the cooling pin 134 has a heat capacity equal to or more than 50 times and
preferably equal to or more than 100 times that of the atomization electrode 135.
This further alleviates a direct significant influence of a temperature change of
the cooling unit on the atomization electrode, with it being possible to spray a mist
more stably with a smaller load fluctuation. Moreover, as a heat capacity upper limit,
the cooling pin 134 has a heat capacity equal to or less than 1000 times and preferably
equal to or less than 500 times that of the atomization electrode 135. When the heat
capacity of the cooling pin 134 is excessively high, large energy is required to cool
the cooling pin 134, making it difficult to save energy in cooling the cooling pin
134. By restricting the heat capacity within such an upper limit, however, it is possible
to cool the atomization electrode stably and energy-efficiently, while alleviating
a significant influence on the atomization electrode in the case where a heat load
fluctuation from the cooling unit changes. In addition, by restricting the heat capacity
within such an upper limit, a time lag required to cool the atomization electrode
135 via the cooling pin 134 can be kept within a proper range. Hence, slow start when
cooling the atomization electrode, that is, when supplying water to the atomization
apparatus, can be prevented and as a result the atomization electrode can be cooled
stably and properly.
[0268] The through part 165 is formed behind the depression 111a, and the projection 134a
of the cooling pin 134 as the heat transfer cooling member is placed in the through
part 165.
[0269] In the case where the through part 165 in which the cooling pin 134 as the heat transfer
cooling member is provided is formed as in this example, in molding of styrene foam
or the like, the heat insulating wall decreases in rigidity, which raises a possibility
of problems such as a crack and a hole caused by insufficient strength or defective
molding. Thus, there is concern about quality deterioration.
[0270] In view of this, in this example, the heat insulator 152 near the through part 165
is provided with the protrusion 162 protruding toward the freezer compartment discharge
air path 141 so that its end is in contact with the partition plate 161, thereby enhancing
rigidity around the through part 165 and further enhancing rigidity by securing the
wall thickness of the heat insulator 152, when compared with the case where the cooling
pin 134 side surface in the freezer compartment discharge air path 141 is flat without
providing the protrusion 162 in the freezer compartment discharge air path 141. In
addition, by forming the protrusion 162, the cooling pin 134 can be cooled both from
its back and its side.
[0271] When the cooling pin 134 as the heat transfer cooling member is directly placed in
the air path (freezer compartment discharge air path 141), there is a possibility
of excessive cooling that may cause an excessive amount of dew condensation or freezing
of the atomization electrode 135 as the atomization tip.
[0272] Accordingly, the through hole 165 is formed in the heat insulator 152 behind the
atomization electrode 135 as the atomization tip, the protrusion 162 protruding toward
the freezer compartment discharge air path 141 so that its end is in contact with
the partition plate 161 is formed on the heat insulator 152 near the through part
165, and the cooling pin 134 is inserted into the through hole 165, thereby ensuring
heat insulation. By doing so, the cooling pin 134 is not directly in contact with
the cooling unit, but in contact with the cooling unit via the partition plate 161
and the heat insulator 152 as the heat relaxation member.
[0273] In this case, the side surfaces of the substantially cylindrical cooling pin 134
are entirely covered with the heat insulator 152.
[0274] Moreover, the partition plate 161 that separates the freezer compartment discharge
air path 141 and the cooling compartment 110 from each other shields the opening 167
of the through part 165 from the air path, thereby ensuring sealability.
[0275] Though not shown, tape or the like may be attached to the opening 167 of the through
hole (through part 165) to block the cool air.
[0276] An operation and working of the refrigerator 100 in this example having the above-mentioned
structure are described below.
[0277] The cooling pin 134 as the heat transfer cooling member is cooled from its side via
the protrusion 162 of the heat insulator 152. This achieves dual-structure indirect
cooling, that is, the atomization electrode 135 as the atomization tip is indirectly
cooled via the cooling pin 134 and further via the protrusion 162 of the heat insulator
152. In so doing, the atomization electrode 135 can be kept from being cooled excessively.
[0278] Moreover, the heat insulator 152 conically surrounds the circumference of the cylindrical
cooling pin 134, where a thinnest heat insulation wall part is farthest from the atomization
electrode 135. This makes it possible to cool especially a side peripheral part of
the cooling pin 134 near the opening 167 most intensively and also cool other parts
from the outer periphery of the side wall uniformly.
[0279] In addition, the end surface of the cooling pin 134 on the air path (freezer compartment
discharge air path 141) side is shielded from the air path (freezer compartment discharge
air path 141) by the partition plate 161. Furthermore, a creepage distance is ensured
by pressing the protrusion 162 against the partition plate 161 while securing a certain
distance of the end surface of the protrusion 162, to thereby prevent the cool air
from directly contacting the cooling pin 134 as the heat transfer cooling member.
Here, tape or the like may be attached to the end surface to enhance sealability.
By fixing the opening 167 of the through hole 165 to the partition plate 161 in this
manner, even when a heat deformation occurs in the refrigerator 100 that widely varies
in temperature due to outside air temperature, inside temperature, defrosting control,
and the like, the cooling pin 134 and the atomization unit 139 can be fixed more securely.
[0280] Moreover, the through hole 165 is formed only in one part of the heat insulator 152
behind the cooling pin 134, with there being no thin walled part. This eases molding
of styrene foam, and prevents problems such as a breakage during assembly.
[0281] Furthermore, there is no clearance between the cooling pin 134 and the through hole
165, and also the opening 167 of the through hole 165 is shielded from the cool air
by tape or the like. Since there is no communicating part, the low temperature cool
air does not leak into the storage compartment. Accordingly, the storage compartment
(vegetable compartment 107) and its peripheral components can be protected from dew
condensation, low temperature anomalies, and so on.
[0282] Besides, the back partition wall 111 can be made thinner, allowing for an increase
in storage capacity of the storage compartment.
[0283] In such cooling by the cooling unit, the end 134b which is a part of the cooling
pin 134 as the heat transfer cooling member farthest from the atomization electrode
135 is cooled most intensively. In doing so, after the large heat capacity of the
cooling pin 134 is cooled, the atomization electrode 135 as the atomization tip is
cooled by the cooling pin 134 as the heat transfer cooling member. This further alleviates
a direct significant influence of a temperature change of the cooling unit on the
atomization electrode 135 as the atomization tip, with it being possible to realize
stable mist spray with a smaller load fluctuation.
[0284] By using the electrostatic atomization apparatus 131 as the atomization apparatus,
the generated fine mist reaches throughout the vegetable compartment 107 when sprayed
because the fine mist is made up of extremely small particles and so has high diffusivity.
The sprayed fine mist is generated by high-voltage discharge, and so is negatively
charged. Meanwhile, vegetables and fruits stored in the vegetable compartment 107
are positively charged. Accordingly, the atomized mist tends to gather on vegetable
surfaces. This contributes to enhanced freshness preservation.
[0285] Furthermore, the nano-level fine mist adhering to the vegetable surfaces sufficiently
contains OH radicals, a small amount of ozone, and the like. Such a nano-level fine
mist is effective in sterilization, antimicrobial activity, microbial elimination,
and so on, and also stimulates increases in nutrient of the vegetables such as vitamin
C through agricultural chemical removal and antioxidation by oxidative decomposition.
[0286] When there is no water on the atomization electrode 135, the discharge distance increases
and the air insulation layer cannot be broken down, and therefore no discharge phenomenon
takes place. Hence, no current flows between the atomization electrode 135 and the
counter electrode 136. This phenomenon may be detected by the control unit 146 of
the refrigerator 100 to control on/off of the high voltage of the voltage application
unit 133. By doing so, a heat load in the storage compartment can be reduced and energy
can be saved.
[0287] As described above, in the sixth example, regarding the structures of the cooling
pin 134 as the projection 134a of the atomization unit 139, the heat insulator 152,
and the cooling compartment 110, the through hole 165 is formed in the heat insulator
152, the cooling pin 134 is inserted into the through hole 165, and the end surface
of the cooling pin 134 is covered with the partition plate 161. As a result, the cooling
pin 134 as the heat transfer cooling member is cooled via the protrusion 162 of the
heat insulator 152 and the partition plate 161. This achieves dual-structure indirect
cooling, that is, the atomization electrode 135 as the atomization tip is indirectly
cooled via the cooling pin 134 as the heat transfer cooling member and further via
the protrusion 162 of the heat insulator 152. In so doing, the atomization electrode
135 as the atomization tip can be kept from being cooled excessively. In addition,
the end surface of the cooling pin 134 on the air path (freezer compartment discharge
air path 141) side is shielded from the air path (freezer compartment discharge air
path 141) by the partition plate 161. Furthermore, a creepage distance is ensured
by pressing the protrusion 162 against the partition plate 161 while securing a certain
distance of the end surface of the protrusion 162, to thereby prevent the cool air
from directly contacting the cooling pin 134.
[0288] Moreover, in the case of forming the through hole 165 in the heat insulator 152 behind
the atomization unit 139 as in this example, by abutting and fixing one end of the
atomization unit 139 not only to the wall surface of the storage compartment including
the atomization unit 139 but also to the partition plate 161 via the air path, the
atomization unit 139 can be fixed more accurately even when the heat insulator 152
as the heat insulation wall is somewhat deformed by heat contraction or heat expansion
due to a temperature change in the refrigerator. It is possible to prevent quality
deterioration caused by leakage of cool air into the storage compartment and the like
as a result of providing the through hole 165 in the heat insulator 152. Hence, the
storage compartment including the atomization unit 139 of sufficient reliability can
be provided even in the refrigerator that is intended to be used for a long period
of time.
[0289] Thus, the cooling pin 134 can be protected from excessive cooling, and the storage
compartment (vegetable compartment 107) can be protected from excessive cooling and
dew condensation caused by cool air leakage and the like.
[0290] In addition, in this example, the protrusion 162 protruding toward the freezer compartment
discharge air path 141 is formed on the heat insulator 152 of the back partition wall
111 near the back of the cooling pin 134 as the heat transfer cooling member, thereby
enhancing rigidity around the cooling pin 134 when compared with the case where the
cooling pin 134 side surface in the freezer compartment discharge air path 141 is
flat without providing the protrusion 162 in the freezer compartment discharge air
path 141. This enables the cooling pin 134 as the heat transfer cooling member to
be cooled from its side, and so the surface area for heat conduction can be increased.
Hence, the rigidity around the cooling pin 134 can be enhanced without a decrease
in cooling efficiency of the cooling pin 134 as the heat transfer cooling member.
[0291] Moreover, by shaping the outer peripheral surface of the protrusion 162 to be sloped
in a conical shape that tapers toward the end, the cool air flows along the outer
periphery of the protrusion 162 that is curved with respect to the cool air flow direction,
so that an increase in air path resistance of the freezer compartment discharge air
path 141 can be suppressed. Besides, by uniformly cooling the cooling pin 134 from
the outer periphery of the side wall, the cooling pin 134 can be cooled evenly, as
a result of which the atomization electrode 135 as the atomization tip can be cooled
efficiently via the cooling pin 134 as the heat transfer cooling member.
[0292] Here, the protrusion 162 may be shaped as a cylinder. In such a case, the cooling
pin 134 can be cooled uniformly from its side, with it being possible to cool the
cooling pin 134 more evenly.
[0293] In this example, by fixing (pressing) the opening 167 of the through hole 165 to
the partition plate 161, even when a heat deformation occurs in the refrigerator 100
that widely varies in temperature due to outside air temperature, inside temperature,
defrosting control, and the like, the cooling pin 134 and the atomization unit 139
can be fixed more securely.
[0294] Though no cushioning material is provided around the cooling pin 134 in the sixth
example, a cushioning material may be provided. This allows for close contact between
the through hole (through part 165) and the cooling pin 134, with it being possible
to prevent cool air leakage. Moreover, though a shield such as tape is not disposed
at the opening 167 of the through hole (through part 165) in the sixth example, a
shield may be disposed. This makes it possible to further prevent cool air leakage.
[0295] Though no cushioning material is used between the external case 137 of the electrostatic
atomization apparatus 131 and the through hole 165 of the heat insulator 152 in this
example, a cushioning material such as urethane foam may be disposed on the external
case 137 of the electrostatic atomization apparatus 131 or the depression 111a or
the through hole 165 of the heat insulator 152, in order to prevent the entry of moisture
into the cooling pin 134 and suppress rattling. Moreover, the cooling pin cover may
be provided as in the fifth example shown in FIG. 7. In so doing, moisture can be
kept from entering into the cooling pin 134, and dew condensation on the heat insulator
152 can be prevented.
(Seventh Example)
[0296] FIG. 9 is a relevant part longitudinal sectional view showing a section when a vegetable
compartment and a periphery of a partition wall above the vegetable compartment in
a refrigerator in a seventh example of the present disclosure are cut into left and
right. FIG. 10 is a sectional view of the refrigerator in the seventh example of the
present disclosure, as taken along line B-B in FIG. 9 and seen from an arrow direction.
FIG. 11 is a sectional view of the partition wall above the vegetable compartment
in the refrigerator in the seventh example of the present disclosure, as taken along
line C-C in FIG. 10 and seen from an arrow direction.
[0297] In this example, detailed description is mainly given for parts that differ from
the structures described in the first to sixth examples, with detailed description
being omitted for parts that are the same as the structures described in the first
to sixth examples or parts to which the same technical ideas are applicable.
[0298] In the drawing, the heat-insulating main body 101 which is a main body of the refrigerator
100 is formed by the outer case 102 mainly composed of a steel plate, the inner case
103 molded with a resin such as ABS, and a foam heat insulation material such as rigid
urethane foam charged in a space between the outer case 102 and the inner case 103.
The heat-insulating main body 101 is thermally insulated from its surroundings, and
the refrigerator 100 is partitioned into a plurality of storage compartments. In this
example, the vegetable compartment 107 is located at the bottom of the refrigerator
100, and the freezer compartment 108 set at a freezing temperature which is a relatively
low temperature is located above the vegetable compartment 107. The vegetable compartment
107 and the freezer compartment 108 are separated by a partition wall 174 as separate
storage compartments.
[0299] The cooling compartment 110 for generating cool air is provided behind the freezer
compartment 108. An air path for conveying cool air to each compartment having heat
insulation properties and the back partition wall 111 for heat insulating partition
from each storage compartment are formed between the cooling compartment 110 and the
freezer compartment 108.
[0300] The cool air generated by the cooler 112 in the cooling compartment 110 is conveyed
to each storage compartment by the cooling fan 113. In this example, the cool air
generated by the cooler 112 above the vegetable compartment 107 flows into the vegetable
compartment 107 via a vegetable compartment discharge air path 182, directly or using
a return air path after heat exchange in another storage compartment. The cool air
then returns to the cooler 112 via a vegetable compartment suction air path 181.
[0301] The partition wall 174 is disposed above the vegetable compartment 107 to separate
the vegetable compartment 107 from the freezer compartment 108.
[0302] The partition wall 174 includes a vegetable compartment side partition plate 173
and a freezer compartment side partition plate 172 made of a resin such as ABS, and
a heat insulator 171 made of styrene foam, urethane, or the like for ensuring heat
insulation between the vegetable compartment side partition plate 173 and the freezer
compartment side partition plate 172. Here, a depression 174a is formed in a part
of a storage compartment 107 side wall surface of the partition wall 174 so as to
be lower in temperature than other parts, and the electrostatic atomization apparatus
131 as the mist spray apparatus and a mist air path 177 are situated in the depression
174a.
[0303] The electrostatic atomization apparatus 131 is mainly composed of the atomization
unit 139 and the voltage application unit 133. The atomization electrode 135 is placed
in the atomization unit 139. The atomization electrode 135 is securely connected to
the cooling pin 134 as the electrode connection member (heat transfer cooling member)
made of a good heat conductive material such as aluminum, stainless steel, brass,
or the like, and also electrically connected including one end wired from the voltage
application unit 133.
[0304] The cooling pin 134 as the electrode connection member (heat transfer cooling member)
has a large heat capacity equal to or more than 50 times and preferably equal to or
more than 100 times that of the atomization electrode 135. The cooling pin 134 is
preferably a high heat conductive member such as aluminum, copper, or the like. To
efficiently conduct cold heat from one end to the other end of the cooling pin 134
by heat conduction, it is desirable that the heat insulator covers a circumference
of the cooling pin 134.
[0305] Moreover, the heat conduction of the atomization electrode 135 and the cooling pin
134 needs to be maintained for a long time. Accordingly, an epoxy material or the
like is poured into the connection part to prevent moisture and the like from entering,
thereby suppressing a heat resistance and fixing the atomization electrode 135 and
the cooling pin 134 together. Here, the atomization electrode 135 may be fixed to
the cooling pin 134 by pressing and the like, in order to reduce the heat resistance.
[0306] In addition, since the cooling pin 134 needs to conduct cool temperature heat in
the heat insulator for thermally insulating the storage compartment from the cooler
112 or the air path, it is desirable that the cooling pin 134 has a length equal to
or more than 5 mm and preferably equal to or more than 10 mm. Note, however, that
a length equal to or more than 30 mm reduces effectiveness, and also causes an increase
in thickness of the partition wall 174 which leads to a smaller storage capacity.
[0307] Note that the electrostatic atomization apparatus 131 placed in the storage compartment
(vegetable compartment 107) is in a high humidity environment and this humidity may
affect the cooling pin 134. Accordingly, the cooling pin 134 is preferably made of
a metal material that is resistant to corrosion and rust, or a material that has been
coated or surface-treated by, for example, alumite.
[0308] The cooling pin 134 as the heat transfer cooling member is fixed to the heat insulator
171 by being fitted in the depression 174a formed in a part of the heat insulator
171, and the atomization electrode 135 is attached to the cooling pin 134 so as to
form an L-shaped protrusion. This contributes to the thinner partition wall 174 to
thereby increase the storage capacity.
[0309] This being so, an opposite end surface of the cooling pin 134 as the heat transfer
cooling member to the atomization electrode 135 is pressed against the freezer compartment
side partition plate 172 formed of a resin such as ABS or PP. The atomization electrode
135 as the atomization tip is cooled by heat conduction from the freezer compartment
108 via the freezer compartment side partition plate 172, thereby building up dew
condensation on the tip of the atomization electrode 135 and generating water.
[0310] Since the cooling unit can be made by such a simple structure, the atomization unit
139 of high reliability with a low incidence of troubles can be realized. Moreover,
the cooling pin 134 as the heat transfer cooling member and the atomization electrode
135 as the atomization tip can be cooled by using the cooling source of the refrigeration
cycle, which contributes to energy-efficient atomization.
[0311] The counter electrode 136 shaped like a circular doughnut plate is installed in a
position facing the atomization electrode 135 so as to have a constant distance from
the tip of the atomization electrode 135. The mist air path 177 is formed on a further
extension from the atomization electrode 135.
[0312] The mist air path 177 is provided in the depression 174a of the partition wall 174
that separates the vegetable compartment 107 and the freezer compartment 108 from
each other.
[0313] The partition wall 174 is 25 mm to 45 mm to ensure the heat insulation and the storage
capacity. The mist air path 177 is situated in the depression 174a of the partition
wall 174.
[0314] The mist air path 177 has a suction port 183 for supplying moisture from the vegetable
compartment 107 and a mist discharge port 176 for spraying a mist into the vegetable
compartment 107. High humidity air flows into the atomization unit 139 from this mist
suction port 183, and the atomization electrode 135 of the atomization unit 139 is
cooled via the cooling pin by heat conduction from the freezer compartment, as a result
of which dew condensation is formed at the tip of the atomization electrode 135.
[0315] Applying a high voltage between the tip of the atomization electrode 135 and the
counter electrode 136 causes a mist to be generated.
[0316] The generated mist passes through the mist air path 177, and is sprayed into the
vegetable compartment 107 from the mist discharge port 176.
[0317] Moreover, the voltage application unit 133 is electrically connected to the atomization
unit 139. A negative potential side of the voltage application unit 133 generating
a high voltage is electrically wired and connected to the atomization electrode 135,
and a positive potential side of the voltage application unit 133 is electrically
wired and connected to the counter electrode 136.
[0318] Discharge constantly occurs in the vicinity of the atomization electrode 135 for
mist spray, which raises a possibility that the tip of the atomization electrode 135
wears out. The refrigerator 100 is typically intended to operate for 10 years or more.
Therefore, a strong surface treatment needs to be performed on the surface of the
atomization electrode 135. For example, the use of nickel plating, gold plating, or
platinum plating is desirable.
[0319] The counter electrode 136 is made of, for example, stainless steel. Long-term reliability
needs to be ensured for the counter electrode 136. In particular, to prevent foreign
substance adhesion and contamination, it is desirable to perform a surface treatment
such as platinum plating on the counter electrode 136.
[0320] The voltage application unit 133 communicates with and is controlled by the control
unit 146 of the refrigerator main body (heat-insulating main body 101), and switches
the high voltage on or off according to an input signal from the refrigerator 100
or the electrostatic atomization apparatus 131.
[0321] Note that a heating unit 178 such as a heater is disposed in the partition wall 174
to which the electrostatic atomization apparatus 131 is fixed, in order to prevent
dew condensation in the air path.
[0322] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0323] The heat insulator 171 of the partition wall 174 in which the electrostatic atomization
apparatus 131 is installed needs to have such a thickness that allows the cooling
pin 134 to which the atomization electrode 135 is fixed, to be cooled. Accordingly,
a part of the heat insulator 171 provided with the electrostatic atomization apparatus
131 has a smaller wall thickness than other parts. As a result, the cooling pin 134
as the heat transfer cooling member can be cooled by heat conduction from the freezer
compartment of a relatively low temperature, with it being possible to cool the atomization
electrode 135 as the atomization tip. When the tip of the atomization electrode 135
drops to the dew point or below, a water vapor near the atomization electrode 135
builds up dew condensation on the atomization electrode 135, thereby reliably generating
water droplets.
[0324] Though not shown, by installing an inside temperature detection unit, an inside humidity
detection unit, and the like in the storage compartment, the dew point can be precisely
calculated by a predetermined computation according to a change in storage compartment
environment.
[0325] In this state, the voltage application unit 133 applies a high voltage (for example,
7.5 kV) between the atomization electrode 135 and the counter electrode 136, where
the atomization electrode 135 is on a negative voltage side and the counter electrode
136 is on a positive voltage side. This causes an air insulation layer to be broken
down and corona discharge to occur between the electrodes. Water on the atomization
electrode 135 is atomized from the electrode tip, and a nano-level fine mist carrying
an invisible charge less than 1 µm, accompanied by ozone, OH radicals, and so on,
is generated.
[0326] The generated fine mist is sprayed into the vegetable containers (lower storage container
119, upper storage container 120) in the vegetable compartment 107. The fine mist
sprayed from the electrostatic atomization apparatus 131 is negatively charged. Meanwhile,
green leafy vegetables, fruits, and the like stored in the vegetable compartment 107
usually tend to be in a rather wilted state as a result of transpiration on the way
home from shopping or transpiration during storage, and so these vegetables and fruits
are usually positively charged. Accordingly, the sprayed fine mist carrying a negative
charge tends to gather on vegetable surfaces. Thus, the sprayed fine mist increases
the humidity of the vegetable compartment 107 again and simultaneously adheres to
the surfaces of the vegetables and fruits, thereby suppressing transpiration from
the vegetables and fruits and enhancing freshness preservation. The fine mist also
penetrates into tissues via intercellular spaces of the vegetables and fruits, as
a result of which water is supplied into cells that have wilted due to moisture evaporation
to resolve the wilting by cell turgor pressure, and the vegetables and fruits return
to a fresh state.
[0327] Moreover, the generated fine mist contains ozone, OH radicals, and the like, which
possess strong oxidative power. Hence, the generated fine mist can perform deodorization
in the vegetable compartment and antimicrobial activity and sterilization on the vegetable
surfaces, and also oxidative-decompose and remove harmful substances such as agricultural
chemicals and wax adhering to the vegetable surfaces.
[0328] As described above, in the seventh example, the refrigerator main body (heat-insulating
main body 101) has a plurality of storage compartments. The freezer compartment 108
as the lower temperature storage compartment maintained at a lower temperature than
the vegetable compartment 107 as the storage compartment including the atomization
unit 139 is provided on the top side of the vegetable compartment 107 as the storage
compartment including the atomization unit 139. The atomization unit 139 is attached
to the partition wall 174 on the top side of the vegetable compartment 107.
[0329] Thus, in the case where a freezing temperature zone storage compartment such as the
freezer compartment 108 or the ice compartment 106 is located above the storage compartment
(vegetable compartment 107) including the atomization unit 139, by installing the
atomization unit 139 in the partition wall 174 at the top separating these storage
compartments, the cooling pin 134 as the heat transfer cooling member in the atomization
unit 139 is cooled by cool air of the storage compartment (freezer compartment 108)
above the vegetable compartment 107, with it being possible to cool and build up dew
condensation on the atomization electrode 135. Since the atomization unit 139 can
be provided by a simple structure with there being no need for a particular cooling
apparatus, a highly reliable atomization unit with a low incidence of troubles can
be realized.
[0330] In this example, the refrigerator 100 is provided with the partition wall for separating
the storage compartment, and the lower temperature storage compartment (freezer compartment
108) on the top side of the storage compartment (vegetable compartment 107). The electrostatic
atomization apparatus 131 is attached to the partition wall 174 at the top of the
vegetable compartment 107. Thus, in the case where a freezing temperature zone storage
compartment such as the freezer compartment 108 or the ice compartment 106 is located
above the storage compartment, by installing the electrostatic atomization apparatus
131 in the partition wall 174 at the top separating these compartments, a cooling
source of the freezing temperature zone storage compartment can be used to cool and
build up dew condensation on the atomization electrode 135 as the atomization tip
of the electrostatic atomization apparatus 131. This makes it unnecessary to provide
any particular cooling apparatus. Moreover, since the mist is sprayed from the top,
the mist can be easily diffused throughout the storage containers (lower storage container
119, upper storage container 120) in the vegetable compartment 107.
[0331] In addition, since the atomization unit 139 is not disposed in the storage space
of the vegetable compartment 107 but disposed on the back side of the vegetable compartment
side partition plate 173, the atomization unit 139 is difficult to reach by hand,
which contributes to enhanced safety.
[0332] In this example, the atomization unit 139 generates a mist according to the electrostatic
atomization method, where water droplets are finely divided using electrical energy
such as a high voltage to thereby form a fine mist. The generated mist is electrically
charged. This being so, by causing the mist to carry an opposite charge to vegetables,
fruits, and the like to which the mist is intended to adhere, for example, by spraying
a negatively charged mist over positively charged vegetables, the adhesion of the
mist to the vegetables and fruits increases, as a result of which the mist can adhere
to the vegetable surfaces more uniformly. In this way, a mist adhesion ratio can be
improved when compared with an uncharged mist. Moreover, the fine mist can be directly
sprayed over the foods in the vegetable containers (lower storage container 119, upper
storage container 120), and the potentials of the fine mist and the vegetables are
exploited to cause the fine mist to adhere to the vegetable surfaces. This improves
freshness preservation efficiently.
[0333] In this example, not tap water supplied from outside but dew condensation water is
used. Since dew condensation water is free from mineral compositions and impurities,
deterioration in water retentivity caused by deterioration or clogging of the tip
of the atomization electrode 135 can be prevented.
[0334] In this example, the mist contains radicals, so that agricultural chemicals, wax,
and the like adhering to the vegetable surfaces can be decomposed and removed with
an extremely small amount of water. This benefits water conservation, and also achieves
a low input.
(Eight Example)
[0335] FIG. 12 is a detailed sectional view of an ultrasonic atomization apparatus and its
periphery in a refrigerator in an eighth example of the present disclosure.
[0336] In this example, detailed description is mainly given for parts that differ from
the structures described in the first to seventh examples, with detailed description
being omitted for parts that are the same as the structures described in the first
to seventh examples or parts to which the same technical ideas are applicable.
[0337] In the drawing, the back partition wall 111 includes the back partition wall surface
151 made of a resin such as ABS, and the heat insulator 152 made of styrene foam or
the like for ensuring heat insulation of the storage compartment. There is also the
partition plate 161 for isolating the freezer compartment discharge air path 141 and
the cooling compartment 110 from each other. Moreover, the heating unit 154 such as
a heater is disposed between the heat insulator 152 and the back partition wall surface
151, in order to adjust the temperature of the storage compartment or prevent surface
dew condensation.
[0338] Here, the depression 111a is formed in a part of a storage compartment side wall
surface of the back partition wall 111, and a horn-type ultrasonic atomization apparatus
200 which is a mist spray apparatus, namely, an atomization apparatus, is installed
in the depression 111a.
[0339] Thus, the ultrasonic atomization apparatus 200 as the atomization apparatus is installed
in the back partition wall 111 including the heating unit 154 such as a heater from
among the side walls, where the heating unit 154 is disposed at least at a lower position
than the ultrasonic atomization apparatus 200.
[0340] The ultrasonic atomization apparatus 200 includes a horn-type ultrasonic vibrator
208 composed of a horn unit 201 and a cooling pin 205 (heat transfer cooling member)
as an atomization unit 211, electrodes 202 and 204, and a piezoelectric element 203,
an external case 207 fixing and surrounding these components, and a spray port 209
included in the external case to spray a mist into the vegetable compartment. The
horn unit 201 as an atomization tip has a projection from its bottom toward its end
by a process such as cutting or sintering. A tip 201a of the horn unit 201 is processed
in a rectangular or circular shape, and has a cross-sectional ratio of about 1/5 or
below. A side surface shape of the horn unit 201 depends on an oscillation frequency
of the piezoelectric element 203. The horn unit 201, the electrode 202, the piezoelectric
element 203, and the electrode 204 are integrally formed in this order, and each connection
part is bonded and fixed by an epoxy or silicon adhesive. The horn-type ultrasonic
vibrator 208 is designed so that the vibration generated by the piezoelectric element
203 reaches a maximum amplitude at the horn unit tip 201a.
[0341] Though not shown, the piezoelectric element and the electrode are shaped as a cylinder
with a hollow central part. The cooling pin is formed in this hollow, and fixed to
the horn unit 201 by pressure.
[0342] The outline of the horn-type ultrasonic vibrator 208 is coated with a silicon resin,
an epoxy resin, an acrylic resin, or the like (not shown).
[0343] The horn unit 201 as the atomization tip is made of a high heat conductive material.
Examples of the material include metals such as aluminum, titanium, and stainless
steel. In particular, a material having aluminum as a main component is preferable
in terms of light weight, high heat conduction, and amplitude amplification performance
during ultrasonic propagation. However, for a refrigerator and the like which require
a corrosion resistance and a service life improvement, a material having stainless
steel such as SUS304 and SUS316L as a main component is desirable because aged deterioration
hardly occurs and reliability can be ensured over a long period of time.
[0344] The spray port 209 is formed as a rectangular or circular hole in a part of the external
case 207 so as to be situated in a direction in which the liquid is atomized from
the atomization unit 211, that is, in a part of the external case 207 facing the tip
201a of the horn unit 201.
[0345] The ultrasonic atomization apparatus 200 as the atomization apparatus cools the horn
201 as the atomization tip included in the atomization unit 211 to the dew point temperature
or below by a cooling unit, thereby causing water in the air around the atomization
unit to build up dew condensation on the horn unit 201 and generated dew condensation
water to be sprayed as a mist from the tip 201a.
[0346] When a high humidity state continues due to door opening/closing or the like and
dew condensation water is supplied to the horn unit 201 more than necessary, water
is discharged from the drainage port 138. The drainage port 138 has a function as
a cool air supply port for taking cool air into the external case 207, in addition
to a function as a drainage hole for draining water accumulated in the external case
207 to outside.
[0347] The drained dew condensation water flows along the back partition wall surface 151
of the partition wall 111, but is evaporated by convection in the vegetable compartment
and the heater on the back surface because it is of an extremely small quantity. At
this time, since the heating unit 154 such as the heater is installed in the wall
surface, an ascending air current is likely to occur around the back partition wall
111 when compared with other side walls. Accordingly, by disposing the atomization
unit 211 in the back partition wall 111, high humidity cool air flows in again from
the drainage port 138 situated in a lower part of the external case 207 that houses
the atomization unit and functioning as a cool air supply port, with it being possible
to further stimulate dew condensation.
[0348] An operation of the refrigerator having the above-mentioned structure is described
below.
[0349] The cooling pin 205 in the ultrasonic atomization apparatus 200 installed in a part
of the back partition wall 111 is cooled by the freezer compartment air path in which
lower temperature cool air than the vegetable compartment flows. Since the cooling
pin 205 and the horn unit 201 are pressed together, the horn unit 201 as the atomization
tip is cooled by heat conduction, and as a result an excess water vapor contained
in high humidity air in the vegetable compartment forms dew condensation on the horn
unit 201 decreased in temperature. Dew condensation water generated in this way adheres
to the tip 201a.
[0350] In this state, by energizing a high voltage oscillation circuit, a high voltage is
generated at a predetermined frequency (for example, 80 kHz to 210 kHz) and applied
to the electrodes 202 and 204. This causes the piezoelectric element 202 to vibrate,
as a result of which a capillary wave occurs on the surface of the supplied water
adhering to the tip 201a of the atomization unit 211, and the water at the tip is
divided into fine particles of several µm to several tens of µm and atomized as a
mist in a vibration direction. When the fine particle mist passes through the spray
port 209, a mist of a large particle diameter generated from other than the tip 201a
of the horn unit 201 collides with a peripheral wall of the rectangular or circular
spray port 209 and remains inside the case without being sprayed into the storage
compartment. Therefore, only a fine mist of a relatively small particle diameter is
sorted and sprayed into the vegetable compartment 107 as the storage compartment.
[0351] The ultrasonic atomization apparatus 200 is energized at a fixed interval, such as
by turning on for one minute and turning off for nine minutes. In this way, the mist
is sprayed into the vegetable compartment 107 while adjusting an atomization amount,
thereby quickly humidifying the vegetable compartment 107. This enables the vegetable
compartment 107 to become high in humidity, as a result of which transpiration from
vegetables can be suppressed. Moreover, since energy is concentrated so that the vibration
generated by the piezoelectric element 203 is maximized in amplitude at the tip 201a
of the horn unit 201, the piezoelectric element 203 is limited to a low amount of
heat generation of about 1 W to 2 W, with it being possible to reduce a temperature
influence on the vegetable compartment 107.
[0352] It is preferable that, in terms of amplitude amplification performance during ultrasonic
propagation, a coating material covering the piezoelectric element 203 is mainly composed
of a silicon resin that has flexibility and so does not easily deteriorate even by
repeated vibrations, in order to prevent coating material deterioration in a refrigerator
that is intended to be used over a long period of time of about 10 years on average.
By preventing liquid and water vapor entry in each connection part between the horn
unit 201, the electrode 202, the piezoelectric element 203, and the electrode 204
and also preventing adhesive deterioration, lifetime reliability can be improved,
with it being possible to achieve a structure that can tolerate an actual load when
installed in a refrigerator.
[0353] Note that a packing material (not shown) may be used in a clearance between the external
case 207 and the horn-type ultrasonic vibrator, for water leakage prevention and resonance
prevention. In so doing, the liquid or water vapor entry mentioned above can be prevented
more reliably, and also noise can be reduced. In detail, the use of a fluorine-based
packing material contributes to improved lifetime reliability.
[0354] As described above, in this example, the vegetable compartment is thermally insulated
in a relatively high humidity environment, and the horn-type ultrasonic atomization
apparatus is provided to spray the liquid into the vegetable compartment. By installing
the cooling pin in the horn unit to generate dew condensation water at the horn tip,
dew condensation is formed at the tip and directly sprayed to thereby preserve food
quality in the vegetable compartment.
[0355] Note that, in this example, the atomized liquid may be zinc ion water, silver ion
water, copper ion water, or the like containing a metal ion that has bacteriostatic
power and deodorizing power. This makes it possible to enhance the effect of suppressing
bacteria generated in the storage compartment.
[0356] Though the shape of the part of the heat insulator 152 provided with the cooling
pin 205 is exemplified as shown in FIG. 12 in this example, it should be obvious that
the same advantages can be attained even when the shape of the part where the cooling
pin 205 is disposed is any of the shapes as described in the first to seventh examples.
[0357] Though the atomization apparatus is the ultrasonic atomization apparatus 200 in this
example, other atomization apparatuses such as the electrostatic atomization apparatus
described in the first to seventh examples and atomization apparatuses of other types
such as an ejector type are also applicable so long as mist spray is performed using
dew condensation water actively formed from water in the air. Thus, the technical
ideas described in the above examples may be applied.
(Ninth Example)
[0358] A longitudinal sectional view showing a section when a refrigerator in a ninth example
of the present disclosure is cut into left and right is approximately the same as
FIG. 1, and a relevant part front view showing a back surface of a vegetable compartment
in the refrigerator in the ninth example of the present disclosure is the same as
FIG. 2. FIG. 13 is a sectional view of an electrostatic atomization apparatus and
its periphery included in the vegetable compartment in the refrigerator in the ninth
example of the present disclosure, as taken along line A-A in FIG. 2 and seen from
the arrow direction.
[0359] In this example, detailed description is given only for parts that differ from the
structures described in the first to eighth examples, with description being omitted
for parts that are the same as the structures described in the first to eighth examples
or parts to which the same technical ideas are applicable.
[0360] In the drawing, a depression and the through part 165 are formed in a part of a storage
compartment (vegetable compartment 107) side wall surface of the back partition wall
111, and the electrostatic atomization apparatus 131 as the mist spray apparatus is
installed at this position.
[0361] A projection 191 is formed on the back partition wall surface 151 where the electrostatic
atomization apparatus 131 is installed, and the electrostatic atomization apparatus
131 is sandwiched between the projection 191 of the back partition wall surface and
the heat insulator 152.
[0362] A hole (spray port) 192 is provided in the projection 191 of the back partition wall
surface, on an extension from the spray port 132 in the electrostatic atomization
apparatus 131. Likewise, a moisture supply port 193 is provided in the projection
191 of the back partition wall surface, near the moisture supply port 138 in a part
of the external case of the electrostatic atomization apparatus 131.
[0363] Regarding the through part 165 in which the cooling pin 134 is situated, when there
is a thin walled part of about 2 mm in molding of styrene foam or the like, the heat
insulation wall decreases in rigidity, which raises a possibility of problems such
as a crack and a hole caused by insufficient strength or defective molding. Thus,
there is concern about quality deterioration.
[0364] In view of this, in this example, the heat insulator 152 of the back partition wall
111 near the through hole 165 in which the cooling pin 134 is situated is provided
with the protrusion 162 protruding toward the freezer compartment discharge air path
141, thereby enhancing rigidity around the through part 165 and further enhancing
rigidity by securing the wall thickness of the heat insulator 152 when compared with
the case where the cooling pin 134 side surface in the freezer compartment discharge
air path 141 is flat without providing the protrusion 162 in the freezer compartment
discharge air path 141. In addition, by forming the protrusion 162, the cooling pin
134 can be cooled both from its back and its side.
[0365] Furthermore, in order to suppress an increase in air path resistance, an outer peripheral
surface of the protrusion 162 is sloped in a conical shape that tapers toward the
end.
[0366] In this case, when the cooling pin 134 is directly placed in the air path (freezer
compartment discharge air path 141), there is a possibility of excessive cooling that
may cause an excessive amount of dew condensation or freezing of the atomization electrode
135.
[0367] Accordingly, the hole (through part 165) is formed in the heat insulator near the
back of the cooling pin 134, the cooling pin 134 is inserted into the hole, and the
cooling pin cover 166 formed of a resin such as PS or PP having heat insulation properties
and also high waterproof properties is provided around the cooling pin 134, thereby
ensuring heat insulation.
[0368] Here, the cooling pin cover 166 may be, for example, insulating tape having heat
insulation properties.
[0369] Though not shown, by using a cushioning material between the hole (through part 165)
and the cooling pin cover 166 to ensure sealability, it is possible to effectively
prevent the cool air from the freezer compartment discharge air path 141 from entering
around the cooling pin 134, flowing into the storage compartment, and causing excessive
cooling or freezing in the storage compartment.
[0370] The cooling pin 134 is fixed to the external case 137, where the cooling pin 134
itself has the projection 134a that protrudes from the external case 137. The projection
134a of the cooling pin 134 is located opposite to the atomization electrode 135.
The projection 134a is fit into the depression as the through part 165 smaller than
the depression 111a of the heat insulator 152 of the back partition wall 111, and
tape such as aluminum tape as a cool air blocking member 194 is attached to the heat
insulator 152 at the opening 167 of the through part 165 on the freezer compartment
discharge air path 141 side, to thereby block cool air.
[0371] The tape 194 attached to the opening 167 may be pressed by the partition plate 161.
This makes the tape 194 more resistant to peeling. Cold heat is transmitted from the
cooling compartment 110 via the partition plate 161, from the back end 134b of the
cooling pin 134.
[0372] Note here that, due to some dimension error or the like, a void 196 of a certain
extent is present between the cooling pin 134 and the cooling pin cover 166. When
the void 196 is present, an air layer is generated in this area and shows heat insulation
properties, making it difficult to cool the cooling pin 134. In view of this, a heat
conduction retention member such as butyl or a heat transferable compound is buried
between the cooling pin 134 and the cooling pin cover 166 and between the cooling
pin cover 166 and the tape 194, as void filling members 197a, 197b, and 197c for filling
the void 196.
[0373] An operation and working of the refrigerator 100 in this example having the above-mentioned
structure are described below.
[0374] The cooling pin 134 is cooled via the cooling pin cover 166. This achieves dual-structure
indirect cooling, that is, the atomization electrode 135 as the atomization tip is
indirectly cooled via the cooling pin 134 and further via the cooling pin cover 166
as the heat relaxation member. Here, there is a possibility that the void 196 occurs
between the cooling pin 134 and the cooling pin cover 166 or between the cooling pin
cover 166 and the tape 194 due to processing accuracy. When the void 196 occurs, heat
conductivity in that space deteriorates significantly, making it impossible to sufficiently
cool the cooling pin 134. This causes temperature variations of the cooling pin 134
and the atomization electrode 135 and, in some cases, hampers dew condensation on
the atomization electrode tip.
[0375] To prevent this, the void 196 is filled with the void filling members 197a, 197b,
and 197c such as butyl or a heat transferable compound, thereby ensuring heat conduction
from the tape 194 to the cooling pin cover 166 and from the cooling pin cover 166
to the cooling pin 134. Thus, the cooling capacity for the atomization electrode 135
can be ensured.
[0376] Besides, the cooling pin 134 can be cooled using the cool air generated in the cooling
compartment 110, both from the side of the cooling pin 134 from the freezer compartment
discharge air path 141 via the heat insulator 152, and from the back end 134b of the
cooling pin 134 by heat conduction via the tape 194 and the partition plate 161 of
the cooling compartment 110.
[0377] Thus, in this example, the protrusion 162 protruding toward the freezer compartment
discharge air path 141 is formed on the heat insulator 152 near the through part 165,
thereby enhancing rigidity around the through part 165. Even in such a case, the surface
area for heat conduction can be increased because the cooling pin 134 can be cooled
both from its back and its side. Hence, the rigidity around the cooling pin 134 can
be enhanced without a decrease in cooling efficiency of the cooling pin 134 as the
heat transfer cooling member.
[0378] Moreover, by shaping the outer peripheral surface of the protrusion 162 to be sloped
in a conical shape that tapers toward the end, the cool air flows along the outer
periphery of the protrusion 162 that is curved with respect to the cool air flow direction,
so that an increase in air path resistance can be suppressed. Besides, by uniformly
cooling the cooling pin 134 as the heat transfer cooling member from the outer periphery
of the side wall, the cooling pin 134 can be cooled evenly, as a result of which the
atomization electrode 135 as the atomization tip can be cooled efficiently via the
cooling pin 134.
[0379] In addition, the through part 165 as a through hole is formed only in one part of
the heat insulator 152 behind the cooling pin 134, with there being no thin walled
part. This eases molding of styrene foam, and prevents problems such as a breakage
during assembly.
[0380] Furthermore, there is no clearance between the cooling pin cover 166 and the through
part 165 and also the opening 167 of the through part 165 is sealed by the tape 194
to block the entry of cool air from the adjacent cooling air path, so that the low
temperature cool air does not leak into the storage compartment. Accordingly, the
storage compartment (vegetable compartment 107) and its peripheral components can
be protected from dew condensation, low temperature anomalies, and so on.
[0381] Regarding heat conduction deterioration due to a void that inevitably occurs between
the cooling pin cover 166 and the cooling pin 134 due to processing accuracy and assembly
accuracy, the void 196 is filled with a heat conductive member such as butyl to ensure
heat conductivity, thereby ensuring the cooling capacity. The void 196 between the
tape 194 and the cooling pin cover 166 can be dealt with in the same manner.
[0382] As a result of the cooling, dew condensation is formed on the atomization electrode
135. The fine mist generated by causing high-voltage discharge between the counter
electrode 136 and the atomization electrode 135 passes through the spray port 132
formed in the external case 137 of the electrostatic atomization apparatus 131, and
is sprayed into the vegetable compartment 107 from the hole (spray port) 192 formed
in the back partition wall surface 151. The sprayed fine mist reaches throughout the
vegetable compartment 107 because the fine mist is made up of extremely small particles
and so has high diffusivity. The sprayed fine mist is generated by high-voltage discharge,
and so is negatively charged. Meanwhile, vegetables and fruits stored in the vegetable
compartment 107 are positively charged. Accordingly, the atomized mist tends to gather
on vegetable surfaces. This contributes to enhanced freshness preservation.
[0383] Even in the case where unusual dew condensation occurs on the atomization electrode
135, it is possible to prevent an error caused by water accumulated in the atomization
unit 139, because the moisture supply port 138 is located below the atomization electrode
135 and also the moisture supply port 193 is located in the back partition wall surface
151 on the extension from the moisture supply port 138.
[0384] As described above, in the ninth example, regarding the structure of the cooling
pin 134 as the projection 134a of the atomization unit 139, the through part 165 as
the through hole is formed in the heat insulator 152, the cooling pin 134 is inserted
into the through part 165, and the cooling pin cover 166 is provided around the cooling
pin 134. The void 196 between the cooling pin cover 166 and the cooling pin 134 and
the void 196 between the cooling pin 134 and the tape 194 attached to the opening
167 of the through part 165 are eliminated by burying the void filling member. Thus,
heat conduction from the cooling air path and the cooling compartment 110 can be ensured.
[0385] Moreover, the tape 194 attached to the opening 167 of the through part 165 is pressed
by the partition plate 161 for separating the cooling compartment 110 and the freezer
compartment discharge air path 141, so that the tape 194 is kept from peeling. This
ensures stable quality, and also ensures the cooling capacity for the atomization
electrode 135 and the cooling pin 134 by heat conduction.
[0386] Though no cushioning material is provided around the cooling pin 134 in the ninth
example, a cushioning material may be provided. This allows for close contact between
the through hole (through part 165) and the cooling pin cover 166, with it being possible
to prevent cool air leakage.
[0387] Though the air path for cooling the cooling pin 134 as the heat transfer cooling
member is the freezer compartment discharge air path 141 in this example, the air
path may instead be a low temperature air path such as a return air path of the freezer
compartment 108 or a discharge air path of the ice compartment 106. This expands an
area in which the electrostatic atomization apparatus 131 can be installed.
[0388] Though the cooling unit for cooling the cooling pin 134 as the heat transfer cooling
member is the air cooled using the cooling source generated in the refrigeration cycle
of the refrigerator 100 in this example, it is also possible to utilize heat transmission
from a cooling pipe that uses a cool temperature or cool air from the cooling source
of the refrigerator 100. In such a case, by adjusting a temperature of the cooling
pipe, the cooling pin 134 as the heat transfer cooling member can be cooled at an
arbitrary temperature. This eases temperature control when cooling the atomization
electrode 135 as the atomization tip.
(Tenth Example)
[0389] A longitudinal sectional view showing a section when a refrigerator in a tenth example
of the present disclosure is cut into left and right is approximately the same as
FIG. 1, and a relevant part front view showing a back surface of a vegetable compartment
in the refrigerator in the tenth example of the present disclosure is the same as
FIG. 2. FIG. 14 is a sectional view of an electrostatic atomization apparatus and
its periphery included in the vegetable compartment in the refrigerator in the tenth
example of the present disclosure, as taken along line A-A in FIG. 2 and seen from
the arrow direction.
[0390] In this example, detailed description is given only for parts that differ from the
structures described in the first to ninth examples, with description being omitted
for parts that are the same as the structures described in the first to ninth examples
or parts to which the same technical ideas are applicable.
[0391] In the drawing, the through part 165 is formed in a part of a storage compartment
(vegetable compartment 107) side wall surface of the back partition wall 111, and
the electrostatic atomization apparatus 131 as the mist spray apparatus is installed
in the through part 165.
[0392] The projection 191 is formed on the back partition wall surface 151 where the electrostatic
atomization apparatus 131 is installed, and the electrostatic atomization apparatus
131 is sandwiched between the projection 191 of the back partition wall surface 151
and the heat insulator 152.
[0393] The cooling pin 134 of the electrostatic atomization apparatus 131 is fit into the
through part 165 of the heat insulator 152, in a state where its circumference is
covered with the cooling pin cover 166 formed of a resin such as PS or PP having heat
insulation properties and also high waterproof properties.
[0394] Here, the cooling pin cover 166 is pressed against the surrounding heat insulator
152. In this way, even when water adheres to the cooling pin 134, it is possible to
prevent a situation where the water adheres to the heat insulator 152 and penetrates
into the heat insulator 152, causing freezing or breakage.
[0395] Regarding the end 134b of the cooling pin 134, however, the cooling pin cover 166
is shaped as a cylinder in order to ensure the cooling capacity from the back, so
that only the end 134b of the cooling pin 134 is in an open state. The tape 194 such
as aluminum tape is attached to the opening 167 of the through part 165 to block cool
air.
[0396] The tape 194 is attached so as to be in close contact with the end 134b of the cooling
pin 134, thereby ensuring heat conductivity.
[0397] Here, the cooling pin cover 166 may be, for example, insulating tape having heat
insulation properties.
[0398] Note that, due to some dimension error or the like, the void 196 of a certain extent
is present between the cooling pin 134 and the cooling pin cover 166. To fill the
void 196, a heat conduction retention member such as butyl or a heat transferable
compound is buried between the cooling pin 134 and the cooling pin cover 166, as a
void filling member 197d which is a member for filling the void and has relatively
excellent heat conductivity.
[0399] An operation and working of the refrigerator 100 in this example having the above-mentioned
structure are described below.
[0400] The cooling pin 134 is cooled from the cooling air path or the partition plate 161
separating the cooling compartment 110, via the tape 194 and the void filling member
197d or via the heat insulator on the side of the cooling pin. When dual-structure
indirect cooling is performed via the tape 194, there is a possibility that the void
196 occurs between the cooling pin cover 166 and the tape 194 due to processing accuracy.
When the void 196 occurs, heat conductivity in that space deteriorates significantly,
making it impossible to sufficiently cool the cooling pin 134. This causes temperature
variations of the cooling pin 134 and the atomization electrode 135 and, in some cases,
hampers dew condensation on the atomization electrode tip.
[0401] To prevent this, it is ensured during assembly that the tape 194 and the cooling
pin 134 are in close contact with each other. In the case where there is still a possibility
of an occurrence of a void, the void 196 is filled with a heat conduction retention
member such as butyl or a heat transferable compound as the void filling member197d,
thereby ensuring heat conduction from the tape 194 to the cooling pin 134. Thus, the
cooling capacity for the atomization electrode 135 can be ensured.
[0402] Furthermore, there is no clearance between the cooling pin cover 166 and the through
part 165 and also the opening 167 of the through part 165 is sealed by the tape 194
to block the entry of cool air from the adjacent cooling air path, so that the low
temperature cool air does not leak into the storage compartment. Accordingly, the
storage compartment (vegetable compartment 107) and its peripheral components can
be protected from dew condensation, low temperature anomalies, and so on.
[0403] Regarding heat conduction deterioration by a void that inevitably occurs between
the cooling pin cover 166 and the cooling pin 134 due to processing accuracy and assembly
accuracy, the void 196 is filled with a heat conductive member such as butyl to ensure
heat conductivity, thereby ensuring the cooling capacity. The void 196 between the
tape 194 and the cooling pin 134 can also be filled with a heat conductive member
such as butyl to ensure heat conductivity.
[0404] Moreover, since there is no clearance between the cooling pin cover 166 and the through
part 165, water is kept from entering the heat insulator made of styrene foam. By
preventing a situation where water penetrates into the heat insulator and the penetrated
portion is frozen and, due to a stress caused by water volume expansion, cracked and
broken, it is possible to further ensure quality.
[0405] Besides, the opening 167 of the through part 165 is sealed by the tape 194 to block
the entry of cool air from the adjacent cooling air path, so that the low temperature
cool air does not leak into the storage compartment. Accordingly, the storage compartment
(vegetable compartment 107) and its peripheral components can be protected from dew
condensation, low temperature anomalies, and so on.
[0406] As a result of the cooling, dew condensation is formed on the atomization electrode
135. The fine mist generated by causing high-voltage discharge between the counter
electrode 136 and the atomization electrode 135 passes through the spray port 132
formed in the external case 137 of the electrostatic atomization apparatus 131, and
is sprayed into the vegetable compartment 107 from the hole (spray port) 192 formed
in the back partition wall surface 151. The sprayed fine mist reaches throughout the
vegetable compartment 107 because the fine mist is made up of extremely small particles
and so has high diffusivity. The sprayed fine mist is generated by high-voltage discharge,
and so is negatively charged. Meanwhile, vegetables and fruits stored in the vegetable
compartment 107 are positively charged. Accordingly, the atomized mist tends to gather
on vegetable surfaces. This contributes to enhanced freshness preservation.
[0407] Even in the case where unusual dew condensation occurs on the atomization electrode
135, it is possible to prevent an error caused by water accumulated in the atomization
unit 139, because the moisture supply port 138 is located below the atomization electrode
135 and also the moisture supply port 193 is located in the back partition wall surface
on the extension from the moisture supply port 138.
[0408] As described above, in the tenth example, regarding the structure of the cooling
pin cover 166 of the cooling pin 134 as the projection 134a of the atomization unit
139, the cooling pin cover 166 is designed to cover the circumference of the cooling
pin 134 when the cooling pin 134 is inserted into the through part 165 as the through
hole in the heat insulator 152, and the cooling pin cover 166 is buried so as to be
pressed into the through part 165. Moreover, the surface of the cooling pin cover
166 on the side of the end 134b of the cooling pin 134 is in an open state, and the
void between the cooling pin and the tape attached to the opening 167 of the through
part 165 is eliminated by providing the heat conductive member. Thus, heat conduction
from the cooling air path and the cooling compartment can be ensured.
[0409] As a result, the cooling capacity for the atomization electrode and the cooling pin
by heat conduction can be ensured, too.
[0410] Moreover, the tape attached to the opening 167 of the through part 165 is pressed
by the partition plate 161 for separating the cooling compartment 110 and the freezer
compartment discharge air path 141, so that the tape 194 is kept from peeling. This
ensures stable quality.
[0411] In addition, the cooling pin cover 166 is pressed into the through part 165. By keeping
water from entering the heat insulator 152 made of styrene foam in this manner, the
heat insulator can be prevented from cracking or breaking.
[0412] Though no cushioning material is provided around the cooling pin 134, a cushioning
material may be provided. This allows for close contact between the through hole (through
part 165) and the cooling pin cover 166, with it being possible to prevent cool air
leakage.
(Eleventh Example)
[0413] FIG. 15 is a sectional view of a vegetable compartment and its vicinity in a refrigerator
in an eleventh example of the present disclosure. FIG. 16 is a sectional view of a
vegetable compartment and its vicinity in a refrigerator of another form in the eleventh
example of the present disclosure. FIG. 17 is a detailed plan view of an electrostatic
atomization apparatus and its vicinity taken along line D-D in FIG. 16.
[0414] In this example, detailed description is given only for parts that differ from the
structures described in the first to tenth examples, with description being omitted
for parts that are the same as the structures described in the first to tenth examples
or parts to which the same technical ideas are applicable.
[0415] As shown in the drawings, in the refrigerator 100 of the eleventh example, the refrigerator
compartment 104 as the first storage compartment is located at the top, the switch
compartment 105 as the fourth storage compartment and the ice compartment 106 as the
fifth storage compartment are located side by side below the refrigerator compartment
104, the freezer compartment 108 is located below the switch compartment 105 and the
ice compartment 106, and the vegetable compartment 107 is located below the freezer
compartment 108.
[0416] The second partition wall 125 ensures heat insulation properties to separate the
temperature zones of the vegetable compartment 107 and the freezer compartment 108.
A partition wall 251 is formed at the back of the second partition wall 125 and at
the back of the freezer compartment 108. The cooler 112 is installed between the partition
wall 251 and the heat-insulating main body 101 of the refrigerator, and the radiant
heater 114 for melting frost adhering to the cooler and the drain pan 115 for receiving
melted water are disposed below the cooler 112. The cooler 112, the radiant heater
114, the drain pan 115, and the cooling fan 113 for conveying cool air to each compartment
constitute the cooling compartment 110. As shown in FIG. 15, the electrostatic atomization
apparatus 131 as the atomization apparatus which is the mist spray apparatus is installed
in the second partition wall 125 separating the cooling compartment 110 and the vegetable
compartment 107, so as to utilize the cooling source of the cooling compartment 110.
In particular, a heat insulator of the second partition wall 125 has a depression
for the cooling pin 134 as the heat transfer connection member of the atomization
unit 139, and a cooling pin heater 158 is formed nearby.
[0417] As shown in FIG. 15, an air path structure for cooling the vegetable compartment
107 includes a vegetable compartment discharge air path 252 that is located on the
back of the vegetable compartment 107 and uses an air path from the refrigerator compartment
or an air path from the freezer compartment. Air of a little lower temperature than
the vegetable compartment 107 passes through the vegetable compartment discharge air
path 252 and is discharged from the vegetable compartment discharge port 124 in a
direction from the back toward the bottom of the lower storage container 119 in the
vegetable compartment 107. The stream of cool air then flows from the bottom to the
front of the lower storage container 119, and flows into a beverage container 166
in a front part of the storage container. The cool air further flows into the vegetable
compartment suction port 126 formed on the lower surface of the second partition wall
125, and circulates into the cooler 112 through a vegetable compartment suction air
path 253.
[0418] A part of the upper storage container 120 at the bottom is located inside the lower
storage container 119. A plurality of air flow holes 171 are provided in the upper
storage container 120 located inside the lower storage container 119.
[0419] The bottom surface of the upper storage container 120 has a corrugated shape made
up of depressions and projections.
[0420] The second partition wall 125 has an envelope mainly made of a resin such as ABS,
and contains urethane foam, styrene foam, or the like inside to thermally insulate
the vegetable compartment 107 from the freezer compartment 108 and the cooling compartment
110. In addition, the depression 111a is formed in a part of a storage compartment
side wall surface of the second partition wall 125 so as to be lower in temperature
than other parts, and the electrostatic atomization apparatus 131 as the atomization
apparatus is installed in the depression 111a.
[0421] The cooling pin heater 158 for adjusting the temperature of the cooling pin 134 as
the heat transfer connection member included in the electrostatic atomization apparatus
131 and preventing excessive dew condensation on a peripheral part including the atomization
electrode 135 as the atomization tip is installed near the atomization unit 139, in
the second partition wall 125 to which the electrostatic atomization apparatus 131
is fixed.
[0422] The cooling pin 134 as the heat transfer connection member is fixed to the external
case 137, where the cooling pin 134 itself has the projection 134a that protrudes
from the external case 137. The projection 134a of the cooling pin 134 is located
opposite to the atomization electrode 135, and fits into a corner where the second
partition wall 125 meets the partition wall 251 on the back of the storage compartment.
[0423] Thus, the electrostatic atomization apparatus 131 including the cooling pin 134 is
disposed in the corner where the heat insulation wall is thickest. Since the corner
has a thicker heat insulation wall than other parts, the electrostatic atomization
apparatus 131 can be embedded more deeply into the heat insulation wall, with it being
possible to reduce a decrease in storage compartment capacity caused by the installation
of the atomization apparatus. This enables a larger-capacity storage compartment including
the atomization apparatus to be realized. In addition, since sufficient heat insulation
properties can be ensured, the electrostatic atomization apparatus 131 and its vicinity
are protected from excessive cooling, so that quality deterioration due to peripheral
dew condensation and the like can be avoided.
[0424] Accordingly, the back of the cooling pin 134 as the heat transfer connection member
is positioned close to the cooling compartment 110.
[0425] Here, the cool air generated in the cooling compartment 110 is used to cool the cooling
pin 134 as the heat transfer connection member, and the cooling pin 134 is formed
of a metal piece having excellent heat conductivity. Accordingly, the cooling unit
can perform necessary cooling just by heat conduction from the cool air generated
by the cooler 112.
[0426] The atomization unit 139 of the electrostatic atomization apparatus 131 is positioned
in a gap between the lid 122 and the upper storage container 120, with the atomization
electrode tip being directed toward the upper storage container 120.
[0427] In some cases, the atomization electrode 135 may be vertically attached to the second
partition wall 125 as shown in FIGS. 16 and 17.
[0428] In such a case, the cooling pin 134 is cooled by heat conduction from the freezer
compartment 108, and also a hole is formed in a part of the lid 122 so that the mist
from the electrostatic atomization apparatus 131 can be sprayed into the upper storage
container 120.
[0429] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0430] The second partition wall 125 in which the electrostatic atomization apparatus 131
is installed needs to have a wall thickness for thermally insulating the vegetable
compartment 107 from the freezer compartment 108 and the cooling compartment 110.
Meanwhile, a cooling capacity for cooling the cooling pin 134 to which the atomization
electrode 135 as the atomization tip is fixed is also necessary. Accordingly, the
second partition wall 125 has a smaller wall thickness in a part where the electrostatic
atomization apparatus 131 is disposed, than in other parts. Further, the second partition
wall 125 has a still smaller wall thickness in a deepest depression where the cooling
pin 134 is held. As a result, the cooling pin 134 can be cooled by heat conduction
from the cooling compartment 110 which is lower in temperature, with it being possible
to cool the atomization electrode 135. When the temperature of the tip of the atomization
electrode 135 drops to the dew point or below, a water vapor near the atomization
electrode 135 builds up dew condensation on the atomization electrode 135, thereby
reliably generating water droplets.
[0431] An outside air temperature variation may cause the temperature control of the freezer
compartment 108 to vary and lead to excessive cooling of the atomization electrode
135. In view of this, the amount of water on the tip of the atomization electrode
135 is optimized by adjusting the temperature of the atomization electrode 135 by
the cooling pin heater 158 disposed near the atomization electrode 135.
[0432] Here, the cool air flows in the vegetable compartment 107 as follows. The cool air
lower in temperature than the vegetable compartment 107 passes through the vegetable
compartment discharge air path 252 and is discharged from the vegetable compartment
discharge port 124. The cool air flows in an air path at the bottom of the lower storage
container 119, between the storage container and the heat-insulating main body, thus
flowing toward the front door. The cool air then flows into the storage container
from an air flow hole 254 formed in a part of the lower storage container 119, and
cools beverages in the beverage container. At this time, a section at the back of
the lower storage container 119 is indirectly cooled. The cool air further flows into
the vegetable compartment suction port 126 formed on the lower surface of the second
partition wall 125, and circulates into the cooler 112 through the vegetable compartment
suction air path 253. This reduces an influence of the cool air on the upper storage
container 120, so that freshness preservation is maintained.
[0433] Thus, in this example, the flow of cool air in the vegetable compartment 107 is controlled
in order to effectively use the cool air. First, dry cool air of a low temperature
is supplied in a large quantity into the beverage container 166 in front of a beverage
partition plate 167 where beverages such as PET bottled beverages are often stored,
to cause the beverages to be in direct contact with the low temperature cool air to
thereby ensure a cooling speed. Next, since the humidity increases as the cool air
entering from the front of the vegetable compartment 107 flows toward the back, the
back side has a relatively high humidity when compared with the door side. This creates
a high humidity atmospheric environment around the electrostatic atomization apparatus
131 located at the back, so that water in the air easily builds up dew condensation
in the electrostatic atomization apparatus 131. Further, the mist sprayed by the electrostatic
atomization apparatus 131 using water droplets generated by dew condensation of water
in the storage compartment fills the upper storage container 120 and then flows into
the lower storage container 119 for moisture retention, as a fine mist that is made
up of fine particles of a nano-level particle diameter and so has high diffusivity.
[0434] By controlling the flow of cool air in this manner, when contents to be cooled speedily
are stored in the beverage container 166 in the front part, ordinary vegetables and
fruits relatively insusceptible to low temperature damage and the like are stored
in the lower storage container 119, and vegetables and fruits more susceptible to
low temperature damage are stored in the upper storage container 120, it is possible
to perform cooling suitable for each content. This enables a vegetable compartment
of higher quality with improved freshness preservation to be provided.
[0435] This example is based on the premise that the mist is sprayed. However, since the
cooling speed of PET bottled beverages can be increased by releasing the cool air
introduced from the vegetable compartment discharge port 124 first to the PET bottle
container, even in the case where the mist spray apparatus is not installed, it is
possible to, having increased the cooling speed of PET bottled beverages, improve
the moisture retention of the upper storage container 120.
[0436] Therefore, even when the mist spray apparatus is not installed, by forming the air
path as in this example so that the low temperature dry cool air first enters into
the beverage container 166 in the door side part of the lower storage container 119
and then passes through the lower storage container 119 storing vegetables and the
like and flows into the upper storage container 120, an effect of achieving moisture
retention and high temperature of the upper storage container 120 to some extent can
be attained. When mist spray is performed in addition to this structure, a synergistic
effect of suppressing low temperature damage can be attained.
[0437] Though not shown, by installing an inside temperature detection unit, an inside humidity
detection unit, an atomization electrode temperature detection unit, an atomization
electrode peripheral humidity detection unit, and the like in the storage compartment,
the dew point can be precisely calculated by a predetermined computation according
to a change in storage compartment environment.
[0438] In this state, the voltage application unit 133 applies a high voltage (for example,
7.5 kV) between the atomization electrode 135 and the counter electrode 136, where
the atomization electrode 135 is on a negative voltage side and the counter electrode
136 is on a positive voltage side. This causes an air insulation layer to be broken
down and corona discharge to occur between the electrodes. Water on the atomization
electrode 135 is atomized from the electrode tip, and a nano-level fine mist carrying
an invisible charge less than 1 µm, accompanied by ozone, OH radicals, and so on,
is generated.
[0439] The generated fine mist is sprayed into the upper storage container 120. The fine
mist sprayed from the electrostatic atomization apparatus 131 is negatively charged.
Meanwhile, vegetables and fruits are stored in the vegetable compartment 107. In particular,
vegetables and fruits susceptible to low temperatures are often stored in the upper
storage container 120. These vegetables and fruits usually tend to be in a rather
wilted state as a result of transpiration on the way home from shopping or transpiration
during storage, and so are usually positively charged. Accordingly, the sprayed fine
mist carrying a negative charge tends to gather on vegetable surfaces. Thus, the sprayed
fine mist increases the humidity of the vegetable compartment 107 again and simultaneously
adheres to surfaces of vegetables and fruits, thereby suppressing transpiration from
the vegetables and fruits and enhancing freshness preservation. The fine mist also
penetrates into tissues via intercellular spaces of the vegetables and fruits, as
a result of which water is supplied into cells that have wilted due to moisture evaporation
to resolve the wilting by cell turgor pressure, and the vegetables and fruits return
to a fresh state. Moreover, radicals contained in the mist have functions such as
microbial elimination, low temperature damage suppression, and nutrient increase,
and also decompose agricultural chemicals by their strong oxidative power to facilitate
removal of agricultural chemicals from the vegetable surfaces.
[0440] During defrosting of the cooling compartment 110 which is performed at a regular
interval in refrigerator operation, the bottom of the cooling compartment 110 is heated
by radiation and convection by heat from the radiant heater. Since the cooling pin
134 is located near the cooling compartment 110, the cooling pin 134 and the atomization
electrode 135 are heated at the regular interval. This allows the atomization unit
139 including the atomization electrode 135 to be dried. Even when unusual dew condensation
on the atomization tip makes it impossible to perform atomization, the atomization
tip can be dried after a predetermined time, and so can be easily returned to a normal
atomization state.
[0441] As described above, in the eleventh example, the partition wall for separating the
storage compartment and the lower temperature storage compartment on the top side
of the storage compartment are provided. The electrostatic atomization apparatus is
attached to the partition wall at the top. Thus, in the case where a freezing temperature
zone storage compartment such as the cooling compartment, the freezer compartment,
or the ice compartment is located above the storage compartment, by installing the
electrostatic atomization apparatus in the partition wall at the top separating these
compartments, the cooling source of the freezing temperature zone storage compartment
can be used to cool and build up dew condensation on the atomization electrode of
the electrostatic atomization apparatus. This makes it unnecessary to provide any
particular cooling apparatus. Moreover, since the mist is sprayed from the top, the
mist can be easily diffused throughout the storage containers. In addition, the atomization
unit is difficult to reach by hand, which contributes to enhanced safety.
[0442] In this example, the atomization unit generates the mist according to the electrostatic
atomization method, where water droplets are finely divided using electrical energy
such as a high voltage to thereby form a fine mist. The generated mist is electrically
charged. This being so, by causing the mist to carry an opposite charge to vegetables,
fruits, and the like to which the mist is intended to adhere, for example, by spraying
a negatively charged mist over positively charged vegetables, the adhesion of the
mist to the vegetables and fruits increases, as a result of which the mist can adhere
to the vegetable surfaces more uniformly. In this way, a mist adhesion ratio can be
improved when compared with an uncharged mist. Moreover, the fine mist can be directly
sprayed over the foods in the vegetable containers, and the potentials of the fine
mist and the vegetables are exploited to cause the fine mist to adhere to the vegetable
surfaces. This improves freshness preservation efficiently.
[0443] In addition, the cooling pin 134 is fit into the corner where the second partition
wall 125 meets the partition wall 251 on the back of the storage compartment. That
is, the electrostatic atomization apparatus 131 including the cooling pin 134 is disposed
in the corner where the heat insulation wall is thickest. Since the corner has a thicker
heat insulation wall than other parts, the electrostatic atomization apparatus 131
can be embedded more deeply into the heat insulation wall, with it being possible
to reduce a decrease in storage compartment capacity caused by the installation of
the atomization apparatus. This enables a larger-capacity storage compartment including
the atomization apparatus to be realized. In addition, since sufficient heat insulation
properties can be ensured, the electrostatic atomization apparatus 131 and its vicinity
are protected from excessive cooling, so that quality deterioration due to peripheral
dew condensation and the like can be avoided.
[0444] Furthermore, the cooling pin 134 is fit into the corner where the second partition
wall 125 meets the partition wall 251 on the back of the storage compartment, where
the bottom side of the cooling compartment 110 is used as the cooling unit for cooling
the cooling pin. Because of a property that warm air rises and cold air falls, a lowest
temperature part of the cooling compartment 110 can be used as the cooling source.
Hence, the cooling pin 134 can be cooled more efficiently.
[0445] Besides, by using the bottom side of the cooling compartment 110 as the cooling unit
for cooling the cooling pin 134, the bottom side of the cooling compartment 110 with
a smaller temperature variation among low temperature air paths can be employed as
the cooling source, so that the cooling pin 134 can be cooled stably.
[0446] In addition, during defrosting of the cooling compartment 110, the atomization electrode
135 can receive heat from the radiant heater in the vicinity. Thus, the atomization
electrode 135 can be heated and dried at a regular interval. Accordingly, even when
unusual dew condensation on the atomization tip makes it impossible to perform atomization,
the atomization tip can be dried after a predetermined time, and so can be easily
returned to a normal atomization state.
[0447] In this example, not tap water supplied from outside but dew condensation water is
used as makeup water. Since dew condensation water is free from mineral compositions
and impurities, deterioration in water retentivity caused by deterioration or clogging
of the tip of the atomization electrode can be prevented.
[0448] In this example, the mist contains radicals, so that agricultural chemicals, wax,
and the like adhering to the vegetable surfaces can be decomposed and removed with
an extremely small amount of water. This benefits water conservation, and also achieves
a low input.
(Twelfth Example)
[0449] FIG. 18 is a sectional view of a vegetable compartment and its vicinity in a refrigerator
in a twelfth example of the present disclosure.
[0450] In this example, detailed description is given only for parts that differ from the
structures described in the first to eleventh examples, with description being omitted
for parts that are the same as the structures described in the first to eleventh examples
or parts to which the same technical ideas are applicable.
[0451] As shown in the drawing, in the refrigerator 100 of the twelfth example, the refrigerator
compartment 104 as the first storage compartment is located at the top, the switch
compartment 105 as the fourth storage compartment and the ice compartment 106 as the
fifth storage compartment are located side by side below the refrigerator compartment
104, the freezer compartment 108 is located below the switch compartment 105 and the
ice compartment 106, and the vegetable compartment 107 is located below the freezer
compartment 108.
[0452] The second partition wall 125 ensures heat insulation properties to separate the
temperature zones of the vegetable compartment 107 and the freezer compartment 108.
The partition wall 251 is formed at the back of the second partition wall 125 and
at the back of the freezer compartment 108. The cooler 112 is installed between the
partition wall 251 and the heat-insulating main body 101 of the refrigerator, and
the radiant heater 114 for melting frost adhering to the cooler and the drain pan
115 for receiving melted water are disposed below the cooler 112. The cooler 112,
the radiant heater 114, the drain pan 115, and the cooling fan 113 for conveying cool
air to each compartment constitute the cooling compartment 110. An atomization apparatus
cooling air path is formed below the cooling compartment 110. As shown in FIG. 18,
the electrostatic atomization apparatus 131 as the mist spray apparatus is installed
in a part of the atomization apparatus cooling air path. In particular, the cooling
pin 134 as the heat transfer connection member of the atomization unit 139 is immediately
adjacent to the air path, and the cooling pin heater 158 is formed nearby.
[0453] A part of the upper storage container 120 at the bottom is located inside the lower
storage container 119. The plurality of air flow holes 171 are provided in the upper
storage container 120 located inside the lower storage container 119.
[0454] The bottom surface of the upper storage container 120 has a corrugated shape made
up of depressions and projections.
[0455] The atomization electrode cooling air path 255 is formed of a resin such as ABS or
PP and a heat insulator such as styrene foam. Cool air flowing in the air path is
at a relatively low temperature of -15°C to -25°C. The electrostatic atomization apparatus
131 including the cooling pin 134 is installed in the partition wall facing the atomization
apparatus cooling air path at the back of the vegetable compartment 107, near a gap
between the upper storage container 120 and the lower storage container 119. Thus,
the vegetable compartment 107 has an approximately same structure as the first example.
[0456] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0457] When the atomization apparatus cooling air path 255 formed on the partition wall
251 side where the electrostatic atomization apparatus 131 is installed ensures a
cooling capacity for cooling the cooling pin 134 to which the atomization electrode
135 as the atomization tip is fixed, the vicinity of the electrostatic atomization
apparatus 131 is brought into a high humidity state by transpiration from stored vegetables
and the like, and water droplets are reliably generated at the tip of the atomization
electrode.
[0458] In this state, the voltage application unit 133 applies a high voltage (for example,
7.5 kV) between the atomization electrode 135 and the counter electrode 136, where
the atomization electrode 135 is on a negative voltage side and the counter electrode
136 is on a positive voltage side. This causes an air insulation layer to be broken
down and corona discharge to occur between the electrodes. Water on the atomization
electrode 135 is atomized from the electrode tip, and a nano-level fine mist carrying
an invisible charge less than 1 µm, accompanied by ozone, OH radicals, and so on,
is generated.
[0459] The generated fine mist is sprayed between the upper storage container 120 and the
lower storage container 119. The fine mist sprayed from the electrostatic atomization
apparatus 131 is negatively charged. Meanwhile, vegetables and fruits are stored in
the vegetable compartment 107. In particular, vegetables and fruits susceptible to
low temperatures are often stored in the upper storage container 120. These vegetables
and fruits usually tend to be in a rather wilted state as a result of transpiration
on the way home from shopping or transpiration during storage, and so are usually
positively charged. Accordingly, the sprayed fine mist carrying a negative charge
tends to gather on vegetable surfaces. Thus, the sprayed fine mist increases the humidity
of the vegetable compartment 107 again and simultaneously adheres to surfaces of vegetables
and fruits, thereby suppressing transpiration from the vegetables and fruits and enhancing
freshness preservation. The fine mist also penetrates into tissues via intercellular
spaces of the vegetables and fruits, as a result of which water is supplied into cells
that have wilted due to moisture evaporation to resolve the wilting by cell turgor
pressure, and the vegetables and fruits return to a fresh state. Moreover, radicals
contained in the mist have functions such as bacteria elimination, low temperature
damage suppression, and nutrient increase, and also decompose agricultural chemicals
by their strong oxidative power to facilitate removal of agricultural chemicals from
the vegetable surfaces.
[0460] As described above, in the twelfth example, the partition wall for separating the
storage compartment and the atomization apparatus cooling air path for cooling the
atomization electrode are provided. The electrostatic atomization apparatus is attached
to the air path. Thus, in the case where a freezing temperature zone storage compartment
such as the cooling compartment, the freezer compartment, or the ice compartment is
located above the storage compartment, the cold heat source of the freezing temperature
zone storage compartment can be conveyed to the back of the vegetable compartment
through the air path, and the cooling source of the freezing temperature zone storage
compartment can be used to cool and build up dew condensation on the atomization electrode
of the electrostatic atomization apparatus. This enables the spray to be performed
stably. In addition, the atomization unit is difficult to reach by hand because it
is attached to the back surface, which contributes to enhanced safety.
[0461] In this example, the atomization unit generates the mist according to the electrostatic
atomization method, where water droplets are finely divided using electrical energy
such as a high voltage to thereby form a fine mist. The generated mist is electrically
charged. This being so, by causing the mist to carry an opposite charge to vegetables,
fruits, and the like to which the mist is intended to adhere, for example, by spraying
a negatively charged mist over positively charged vegetables, the adhesion of the
mist to the vegetables and fruits increases, as a result of which the mist can adhere
to the vegetable surfaces more uniformly. In this way, a mist adhesion ratio can be
improved when compared with an uncharged mist. Moreover, the fine mist can be directly
sprayed over the foods in the vegetable containers, and the potentials of the fine
mist and the vegetables are exploited to cause the fine mist to adhere to the vegetable
surfaces. This improves freshness preservation efficiently.
[0462] Besides, by providing the atomization apparatus cooling air path independent of ordinary
air paths for cooling the storage compartments as the cooling unit for cooling the
cooling pin 134, a temperature variation from a state of the cooling air path can
be suppressed more. The bottom side of the cooling compartment with a smaller temperature
variation among low temperature air paths is employed as the cooling source, so that
the cooling pin can be cooled stably.
[0463] In this example, not tap water supplied from outside but dew condensation water is
used as makeup water. Since dew condensation water is free from mineral compositions
and impurities, deterioration in water retentivity caused by deterioration or clogging
of the tip of the atomization electrode can be prevented.
[0464] In this example, the mist contains radicals, so that agricultural chemicals, wax,
and the like adhering to the vegetable surfaces can be decomposed and removed with
an extremely small amount of water. This benefits water conservation, and also achieves
a low input.
[0465] Though the atomization apparatus air path is used for conveying the cold heat source
in this example, heat conduction of a solid object such as aluminum or copper or a
heat conveyance unit such as a heat pipe or a heat lane may be used. This saves an
air path area, thereby reducing an influence on the storage compartment capacity.
(Thirteenth Example)
[0466] FIG. 19 is a sectional view of a refrigerator in a thirteenth example of the present
disclosure. FIG. 20 is a schematic view of a simplified cooling cycle in the refrigerator
in the thirteenth example of the present disclosure. FIG. 21 is a detailed sectional
view of an electrostatic atomization apparatus and its periphery.
[0467] In this example, detailed description is given only for parts that differ from the
structures described in the first to twelfth examples, with description being omitted
for parts that are the same as the structures described in the first to twelfth examples
or parts to which the same technical ideas are applicable.
[0468] As shown in the drawings, in the refrigerator 100 of the thirteenth example, the
refrigerator compartment 104 as the first storage compartment is located at the top,
a temperature changing compartment 301 that can be changed to a vegetable compartment
temperature of about 5°C is located below the refrigerator compartment 104, and the
freezer compartment 108 is located below the temperature changing compartment 301.
The temperature changing compartment 301 is defined by a first partition wall 305
ensuring heat insulation for separating the temperature zones of the refrigerator
compartment 104 and the temperature changing compartment 301, a second partition wall
306 ensuring heat insulation for separating the temperature zone of the temperature
changing compartment 301, a temperature changing compartment back partition wall 313
on the back of the temperature changing compartment 301, and the door 118.
[0469] The refrigerator compartment 104 uses a high temperature side evaporator 304 housed
in an inner wall on the back of the refrigerator compartment as a cooling source.
Meanwhile, the temperature changing compartment 301 and the freezer compartment 108
use a low temperature side evaporator 303 included in the cooling compartment 110
on the back of the freezer compartment 108 as a cooling source. The cooling fan 113
is installed above the low temperature side evaporator 303 to blow cool air generated
by the low temperature side evaporator 303.
[0470] A temperature changing compartment cooling air path 311 is formed behind the temperature
changing compartment 301, and a damper 302 is disposed in the air path, to adjust
the temperature of the temperature changing compartment 301. The electrostatic atomization
apparatus 131 as the mist spray apparatus for spraying a mist into the temperature
changing compartment 301 is formed in the temperature changing compartment back partition
wall 313.
[0471] In a cooling cycle according to the present disclosure, a refrigerant discharged
from the compressor 109 is condensed by a condenser 307, and switched between a plurality
of flow paths by a three way valve 308. One flow path constitutes a refrigerator compartment
and freezer compartment simultaneous cooling cycle in which the refrigerant is reduced
in pressure in a high temperature side capillary 310, undergoes heat exchange in the
high temperature side evaporator 304, and then passes through the low temperature
side evaporator 303 and an accumulator and returns to the compressor 109. The other
flow path constitutes a freezer compartment individual cooling cycle in which the
refrigerant is reduced in pressure in a low temperature side capillary 309, undergoes
heat exchange in the low temperature side evaporator 303, and then passes through
the accumulator and returns to the compressor 109.
[0472] This being so, through the use of the cool air of the low temperature side evaporator
303, the temperature of the temperature changing compartment 301 is optimally regulated
by the operations of the cooling fan 113, the damper 302, the compressor 109, and
the three way valve 308.
[0473] The partition wall on the back of the temperature changing compartment 301 has an
envelope mainly made of a resin such as ABS, and contains styrene foam or the like
inside to thermally insulate the temperature changing compartment 301 and the temperature
changing compartment cooling air path 311. In addition, a depression is formed in
a part of a temperature changing compartment side wall surface of the partition wall
so as to be lower in temperature than other parts, and the electrostatic atomization
apparatus 131 as the atomization apparatus is installed in the depression.
[0474] The cooling pin heater 158 for adjusting the temperature of the cooling pin 134 as
the heat transfer connection member included in the electrostatic atomization apparatus
131 and preventing excessive dew condensation on a peripheral part including the atomization
electrode 135 as the atomization tip is installed near the atomization unit 139, in
the temperature changing compartment back partition wall 313 to which the electrostatic
atomization apparatus 131 is fixed.
[0475] The cooling pin 134 as the heat transfer connection member is fixed to the external
case 137, where the cooling pin 134 itself has the projection 134a that protrudes
from the external case 137. The projection 134a of the cooling pin 134 is located
opposite to the atomization electrode 135, and fits into the temperature changing
compartment back partition wall 313.
[0476] Accordingly, the back of the cooling pin 134 as the heat transfer connection member
is positioned close to the temperature changing compartment cooling air path 311 set
to the freezing temperature zone.
[0477] Here, the cool air generated in the cooling compartment 110 and blown by the cooling
fan 113 is used to cool the cooling pin 134 as the heat transfer connection member,
and the cooling pin 134 is formed of a metal piece having excellent heat conductivity.
Accordingly, the cooling unit can perform necessary cooling just by heat conduction
from the cool air generated by the low temperature side evaporator 303.
[0478] The damper 302 is positioned downstream of the cooling compartment 110.
[0479] The atomization unit 139 of the electrostatic atomization apparatus 131 is situated
in a gap between the lower storage container 119 and the upper storage container 120,
with the tip of the atomization electrode being directed toward the gap.
[0480] The depression is formed in the temperature changing compartment back partition wall
313 in which the electrostatic atomization apparatus 131 is installed, and the electrostatic
atomization apparatus 131 is disposed in the depression.
[0481] The cooling pin 134 of the electrostatic atomization apparatus 131 is fit into the
through part 165 of the heat insulator 152, in a state where its circumference is
covered with the cooling pin cover 166 formed of a resin such as PS or PP having heat
insulation properties and also high waterproof properties.
[0482] Here, the cooling pin cover 166 is pressed against the surrounding heat insulator
152. In this way, even when water adheres to the cooling pin 134, it is possible to
prevent a situation where the water adheres to the heat insulator 152 and penetrates
into the heat insulator 152, causing freezing or breakage.
[0483] Regarding the end 134b of the cooling pin 134, however, the cooling pin cover 166
is shaped as a cylinder in order to ensure the cooling capacity from the back, so
that only the end 134b of the cooling pin 134 is in an open state. The tape 194 such
as aluminum tape is attached to the opening 167 of the through part 165 to block cool
air.
[0484] The tape 194 is attached so as to be in close contact with the end 134b of the cooling
pin 134, thereby ensuring heat conductivity.
[0485] Here, the cooling pin cover 166 may be, for example, insulating tape having heat
insulation properties.
[0486] Note that, due to some dimension error or the like, the void 196 of a certain extent
is present between the cooling pin 134 and the cooling pin cover 166. To fill the
void 196, a heat conduction retention member such as butyl or a heat transferable
compound is buried between the cooling pin 134 and the cooling pin cover 166, as the
void filling member 197d which is a member for filling the void and has relatively
excellent heat conductivity.
[0487] The temperature changing compartment 301 can be switched from the freezing temperature
up to a wine storage temperature. This being so, for example, a temperature adjustment
heater (not shown) may be disposed in its periphery.
[0488] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0489] An operation of a refrigeration cycle is described first. The refrigeration cycle
is activated by a signal from a control board (not shown) according to a set temperature
inside the refrigerator, as a result of which a cooling operation is performed. A
high temperature and high pressure refrigerant discharged by the operation of the
compressor 109 is condensed into liquid to some extent by the condenser 307, is further
condensed into liquid without causing dew condensation of the refrigerator main body
(heat-insulating main body 101) while passing through a refrigerant pipe (not shown)
and the like disposed on the side and back surfaces of the refrigerator main body
(heat-insulating main body 101) and in a front opening of the refrigerator main body
(heat-insulating main body 101), and reaches the three way valve 308. The flow path
of the three way valve 308 is determined according to an operation signal from the
control board of the refrigerator 100, and the refrigerant is flown to either the
low temperature side capillary 309 or the high temperature side capillary 310, or
to both the low temperature side capillary 309 and the high temperature side capillary
310. When the flow path of the three way valve 308 is open to the high temperature
side capillary 310, the refrigerant becomes a low temperature and low pressure liquid
refrigerant in the high temperature side capillary 310, and reaches the high temperature
side evaporator 304.
[0490] The low temperature and low pressure liquid refrigerant in the high temperature side
evaporator 304 reaches a temperature of about -10°C to -20°C, and directly or indirectly
undergoes heat exchange with the air in the refrigerator compartment 104. As a result,
a part of the refrigerant in the high temperature side evaporator 304 evaporates.
After this, the refrigerant further flows through the refrigerant pipe, and reaches
the low temperature side evaporator 303.
[0491] The refrigerant then passes through the accumulator (not shown) and returns to the
compressor 109. Thus, the operation of the cooling cycle is performed.
[0492] On the other hand, when the flow path of the three way valve 308 is open to the low
temperature side capillary 309, the refrigerant becomes a low temperature and low
pressure liquid refrigerant in the low temperature side capillary 309, and reaches
the low temperature side evaporator 303.
[0493] Here, the low temperature and low pressure liquid refrigerant reaches a temperature
of about -20°C to -30°C, and undergoes heat exchange through convection of the air
in the cooling compartment by the cooling fan 113. As a result, most of the refrigerant
in the low temperature side evaporator 303 evaporates. The resulting cool air is blown
by the cooling fan 113 into the freezer compartment 108 or the temperature changing
compartment 301. The refrigerant which has undergone heat exchange then passes through
the accumulator and returns to the compressor 109.
[0494] The low temperature side evaporator 303 in the cooling compartment 110 discharges
the cool air by the cooling fan 113. The discharged cool air passes through a freezer
compartment side cooling air path 312 in a freezer compartment back partition wall
314, and is discharged into the freezer compartment 108 from a discharge port. Having
undergone heat exchange with a freezer compartment case, the discharged cool air is
sucked from a lower part of the freezer compartment back partition wall 314, and returns
to the cooling compartment 110 including the low temperature side evaporator 303.
[0495] Moreover, a part of the cool air discharged by the cooling fan 113 flows into the
temperature changing compartment cooling air path 311 in the temperature changing
compartment back partition wall 313. The cool air flowing in the temperature changing
compartment cooling air path 311 passes through the damper 302, and is discharged
into the temperature changing compartment 301 from a discharge port. Having undergone
heat exchange with the inside of the temperature changing compartment 301, the cool
air is sucked from a duct on the back surface, and returns to the cooling compartment
110. During this time, an opening/closing operation of the damper 302 is determined
by a temperature detection unit installed in the temperature changing compartment
301. In so doing, the amount of cool air passing through the damper is controlled
to thereby keep the temperature of the temperature changing compartment 301 constant.
[0496] Here, the temperature changing compartment 301 can be set to an arbitrary temperature,
that is, the temperature changing compartment 301 can be switched from the freezing
temperature zone of about -20°C to the vegetable compartment temperature of about
5°C and further to the wine compartment temperature of about 12°C. This being so,
the temperature changing compartment 301 may be used as a vegetable compartment for
storing vegetables and fruits.
[0497] In view of this, when the temperature of the temperature changing compartment 301
is set to about the vegetable storage temperature, for example, 2°C or more, the electrostatic
atomization apparatus 131 is operated to improve freshness preservation of stored
contents.
[0498] In a part of the temperature changing compartment back partition wall 313 of the
temperature changing compartment 301 that is in a relatively high humidity environment,
the heat insulator has a smaller wall thickness than other parts. In particular, there
is the deepest depression 111b behind the cooling pin 134. Thus, the depression 111a
is formed in the temperature changing compartment back partition wall 313, and the
electrostatic atomization apparatus 131 having the protruding projection 134a of the
cooling pin 134 is fit into the deepest depression 111b on a backmost side of the
depression 111a.
[0499] Cool air of about -15°C to -25°C generated by the low temperature side evaporator
303 and blown by the cooling fan 113 according to the operation of the cooling system
flows in the temperature changing compartment cooling air path 311 behind the cooling
pin 134, as a result of which the cooling pin 134 as the heat transfer cooling member
is cooled to, for example, about 0°C to -10°C by heat conduction from the air path
surface. Since the cooling pin 134 is a good heat conductive member, the cooling pin
134 transmits cold heat extremely easily, so that the atomization electrode 135 as
the atomization tip is indirectly cooled to about 0°C to -10°C via the cooling pin
134.
[0500] When the damper 302 is open, the cool air directly flows into the temperature changing
compartment 301, so that the temperature changing compartment is in a low humidity
state. When the damper 302 is closed, the dry air does not flow into the temperature
changing compartment, so that the temperature changing compartment is relatively high
in humidity, and also the temperature changing compartment cooling air path behind
the cooling pin 134 is kept at a low temperature to some extent.
[0501] Here, in the case where the temperature setting of the temperature changing compartment
301 is the vegetable compartment setting, the temperature changing compartment 301
is 2°C to 7°C in temperature and also in a relatively high humidity state due to transpiration
from vegetables and the like. Accordingly, when the atomization electrode 135 as the
atomization tip of the electrostatic atomization apparatus 131 decreases to the dew
point temperature or below, water is generated and water droplets adhere to the atomization
electrode 135 including its tip.
[0502] The voltage application unit 133 applies a high voltage (for example, 4 kV to 10
kV) between the atomization electrode 135 as the atomization tip to which the water
droplets adhere and the counter electrode 136, where the atomization electrode 135
is on a negative voltage side and the counter electrode 136 is on a positive voltage
side. This causes corona discharge to occur between the electrodes. The water droplets
at the tip of the atomization electrode 135 as the atomization tip are finely divided
by electrostatic energy. Furthermore, since the liquid droplets are electrically charged,
a nano-level fine mist carrying an invisible charge of a several nm level, accompanied
by ozone, OH radicals, and so on, is generated by Rayleigh fission. The voltage applied
between the electrodes is an extremely high voltage of 4 kV to 10 kV. However, a discharge
current value at this time is at a several µA level, and therefore an input is extremely
low, about 0.5 W to 1.5 W.
[0503] In detail, suppose the atomization electrode 135 is on a reference potential side
(0 V) and the counter electrode 136 is on a high voltage side (+7 kV). An air insulation
layer between the atomization electrode 135 and the counter electrode 136 is broken
down, and discharge is induced by an electrostatic force. At this time, the dew condensation
water adhering to the tip of the atomization electrode 135 is electrically charged
and becomes fine particles. Since the counter electrode 136 is on the positive side,
the charged fine mist is attracted to the counter electrode 136, and the liquid droplets
are more finely divided. Thus, the nano-level fine mist carrying an invisible charge
of a several nm level containing radicals is attracted to the counter electrode 136,
and sprayed toward the storage compartment (temperature changing compartment 301)
by its inertial force.
[0504] Here, the cooling pin 134 is cooled from the temperature changing compartment cooling
air path 311 via the tape 194 and the void filling member 197d or via the heat insulator
on the side of the cooling pin 134. When dual-structure indirect cooling is performed
via the tape 194, there is a possibility that the void 196 occurs between the cooling
pin cover 166 and the tape 194 due to processing accuracy. When the void 196 occurs,
heat conductivity in that space deteriorates significantly, making it impossible to
sufficiently cool the cooling pin 134. This causes temperature variations of the cooling
pin 134 and the atomization electrode 135 and, in some cases, hampers dew condensation
on the atomization electrode tip.
[0505] To prevent this, it is ensured during assembly that the tape 194 and the cooling
pin 134 are in close contact with each other. In the case where there is still a possibility
of an occurrence of a void, the void 196 is filled with a heat conduction retention
member such as butyl or a heat transferable compound as the void filling member197d,
thereby ensuring heat conduction from the tape 194 to the cooling pin 134. Thus, the
cooling capacity for the atomization electrode 135 can be ensured.
[0506] Furthermore, there is no clearance between the cooling pin cover 166 and the through
part 165 and also the opening 167 of the through part 165 is sealed by the tape 194
to block the entry of cool air from the adjacent cooling air path, so that the low
temperature cool air does not leak into the storage compartment. Accordingly, the
storage compartment (temperature changing compartment 301) and its peripheral components
can be protected from dew condensation, low temperature anomalies, and so on.
[0507] Regarding heat conduction deterioration by a void that inevitably occurs between
the cooling pin cover 166 and the cooling pin 134 due to processing accuracy and assembly
accuracy, the void 196 is filled with a heat conductive member such as butyl to ensure
heat conductivity, thereby ensuring the cooling capacity. The void 196 between the
tape 194 and the cooling pin 134 can also be filled with a heat conductive member
such as butyl to ensure heat conductivity.
[0508] Moreover, since there is no clearance between the cooling pin cover 166 and the through
part 165, water is kept from entering the heat insulator made of styrene foam. By
preventing a situation where water penetrates into the heat insulator and the penetrated
portion is frozen and, due to a stress caused by water volume expansion, cracked and
broken, it is possible to further ensure quality.
[0509] Besides, the opening 167 of the through part 165 is sealed by the tape 194 to block
the entry of cool air from the adjacent cooling air path, so that the low temperature
cool air does not leak into the storage compartment. Accordingly, the storage compartment
(temperature changing compartment 301) and its peripheral components can be protected
from dew condensation, low temperature anomalies, and so on.
[0510] As a result of the cooling, dew condensation is formed on the atomization electrode
135. The fine mist generated by causing high-voltage discharge between the counter
electrode 136 and the atomization electrode 135 passes through the spray port 132
formed in the external case 137 of the electrostatic atomization apparatus 131, and
is sprayed into the temperature changing compartment 301. The sprayed fine mist reaches
throughout the temperature changing compartment 301 because the fine mist is made
up of extremely small particles and so has high diffusivity. The sprayed fine mist
is generated by high-voltage discharge, and so is negatively charged. Meanwhile, vegetables
and fruits stored in the temperature changing compartment 301 are positively charged.
Accordingly, the atomized mist tends to gather on vegetable surfaces. This contributes
to enhanced freshness preservation.
[0511] Note that the temperature mentioned above is not a limit for the present disclosure,
so long as it is possible to spray the mist. For example, even in the case where the
temperature changing compartment is set to a partial temperature of about -2°C, an
ice temperature of about 0°C, or a chilled temperature zone of about 1°C, when the
electrostatic atomization apparatus 131 determines that it is possible to spray the
mist, the mist can be sprayed. Since the fine mist adhering to perishable food surfaces
enhances microbial elimination, long-term storage can be achieved.
[0512] When the temperature changing compartment 301 is set to the wine temperature, the
damper 302 is mostly closed, and accordingly the storage compartment is in a relatively
high humidity state. This raises a possibility of propagation of molds and the like.
However, such propagation can be prevented by spraying the mist containing radicals
with strong oxidative power.
[0513] When the temperature changing compartment 301 is set to a temperature zone, such
as the freezing temperature zone, for which the mist spray can be determined to be
impossible, or when the operation of the electrostatic atomization apparatus 131 can
be arbitrarily stopped using a manual button or the like, the electrostatic atomization
apparatus 131 may be stopped.
[0514] Moreover, by determining the operation of the electrostatic atomization apparatus
131 by the damper opening/closing operation, the electrostatic atomization apparatus
131 can be operated efficiently.
[0515] In addition, by disposing the temperature adjustment heater near the cooling pin
134 of the electrostatic atomization apparatus 131, the temperature control of the
atomization electrode and the water quantity adjustment of the atomization tip can
be carried out, with it being possible to achieve a more stable atomization state.
[0516] As described above, in the thirteenth example, the temperature changing compartment
variable in temperature, the partition wall for separating the storage compartment,
and the temperature changing compartment cooling air path for cooling the temperature
changing compartment are provided in the refrigerator having a plurality of evaporators.
By attaching the electrostatic atomization apparatus to the back partition wall separating
the storage compartment and the air path, when the temperature setting of the temperature
changing compartment is about the vegetable compartment temperature setting, the atomization
electrode is cooled by heat conduction from the air path flowing into the temperature
changing compartment to thereby form dew condensation. Thus, the mist can be sprayed
stably. Additionally, the electrostatic atomization apparatus 131 is difficult to
reach by hand because it is attached to the back surface, which contributes to enhanced
safety.
[0517] In this example, even when the damper 302 is closed, the air path behind the temperature
changing compartment can be kept at a relatively low temperature because it is situated
upstream of the damper 302. This allows the atomization electrode to be cooled sufficiently,
thereby forming dew condensation on the atomization electrode tip and generating the
mist.
[0518] In this example, the atomization unit generates a mist according to the electrostatic
atomization method, where water droplets are finely divided using electrical energy
such as a high voltage to thereby form a fine mist. The generated mist is electrically
charged. This being so, by causing the mist to carry an opposite charge to vegetables,
fruits, and the like to which the mist is intended to adhere, for example, by spraying
a negatively charged mist over positively charged vegetables, the adhesion of the
mist to the vegetables and fruits increases, as a result of which the mist can adhere
to the vegetable surfaces more uniformly. In this way, a mist adhesion ratio can be
improved when compared with an uncharged mist. Moreover, the fine mist can be directly
sprayed over the foods in the vegetable containers, and the potentials of the fine
mist and the vegetables are exploited to cause the fine mist to adhere to the vegetable
surfaces. This improves freshness preservation efficiently.
[0519] Note that, by using an electrically powered damper as the damper in this example,
a setting temperature (operating temperature) constraint in the case of using a mechanical
damper can be circumvented, so that the temperature changing compartment can be controlled
at an arbitrary temperature. This enables temperatures suitable for various foods
to be set. Furthermore, forced closing which cannot be performed with a mechanical
damper becomes possible. When the temperature changing compartment is not in use,
there is no need to circulate cool air to the temperature changing compartment. In
such a case, by forcibly closing the electrically powered damper, needless cooling
can be prevented, and power consumption can be reduced. Besides, by forcibly closing
the electrically powered damper when defrosting the low temperature side evaporator
in the cooling compartment, it is possible to prevent the entry of warm moisture into
the temperature changing compartment. As a result, frosting prevention and also power
consumption reduction by increased defrosting efficiency can be achieved. In addition,
since the atomization electrode can be increased in temperature, it is possible to
provide a means for drying the atomization electrode, which contributes to improved
reliability.
[0520] Note that, by using a heat reserving compartment fan that can be varied in rotation
frequency as the damper in this example, the amount of cool air into the temperature
changing compartment can be adjusted, and also the setting temperature (operating
temperature) constraint in the case of a mechanical damper can be circumvented. Therefore,
the temperature changing compartment 301 can be controlled to an arbitrary temperature,
with it being possible to set temperatures suitable for various foods. Moreover, a
cooling speed of rapid cooling, slow cooling, and the like can be controlled. This
further contributes to enhanced food freshness preservation.
[0521] Though the storage compartment in which the electrostatic atomization apparatus is
installed is the temperature changing compartment in this example, the electrostatic
atomization apparatus may be installed in the vegetable compartment that is more limited
in temperature zone. This narrows the range of temperature variation, enabling control
to be more simplified.
(Fourteenth Example)
[0522] FIG. 22A is a sectional view of a refrigerator in a fourteenth example of the present
disclosure. FIG. 22B is a sectional view of an electrostatic atomization apparatus
and its vicinity in the fourteenth example of the present disclosure.
[0523] In this example, detailed description is given only for parts that differ from the
structures described in the first to thirteenth examples, with description being omitted
for parts that are the same as the structures described in the first to thirteenth
examples or parts to which the same technical ideas are applicable.
[0524] As shown in the drawings, in the refrigerator 100 of the fourteenth example, the
refrigerator compartment 104 as the first storage compartment is located at the top,
the temperature changing compartment 301 that can be changed to the vegetable compartment
temperature of about 5°C is located below the refrigerator compartment 104, and the
freezer compartment 108 is located below the temperature changing compartment 301.
The temperature changing compartment 301 is defined by a partition plate 321 for separating
the temperature zones of the refrigerator compartment 104 and the temperature changing
compartment 301, a second partition wall ensuring heat insulation for separating the
temperature zone of the temperature changing compartment 301, the inner case 103 on
the back of the temperature changing compartment 301, and the door 118.
[0525] The refrigerator compartment 104 and the temperature changing compartment 301 use
the high temperature side evaporator 304 housed in an inner wall on the back of the
refrigerator compartment and the temperature changing compartment as a cooling source.
Meanwhile, the freezer compartment 108 uses the low temperature side evaporator 303
included in the cooling compartment 110 on the back of the freezer compartment 108
as a cooling source. The cooling fan 113 is installed above the low temperature side
evaporator 303 to blow cool air generated by the low temperature side evaporator 303.
[0526] The electrostatic atomization apparatus 131 as the mist spray apparatus for spraying
a mist into the temperature changing compartment 301 is formed in the back surface
of the temperature changing compartment 301.
[0527] In a cooling cycle according to the present disclosure, a refrigerant discharged
from the compressor 109 is condensed by the condenser 307, and switched between a
plurality of flow paths by the three way valve 308. One flow path constitutes the
refrigerator compartment 104 and freezer compartment 108 simultaneous cooling cycle
in which the refrigerant is reduced in pressure in the high temperature side capillary
310, undergoes heat exchange in the high temperature side evaporator 304, and then
passes through the low temperature side evaporator 303 and the accumulator and returns
to the compressor 109. The other flow path constitutes the freezer compartment 108
individual cooling cycle in which the refrigerant is reduced in pressure in the low
temperature side capillary 309, undergoes heat exchange in the low temperature side
evaporator 303, and then passes through the accumulator and returns to the compressor
109.
[0528] This being so, through the use of the high temperature side evaporator 304, the temperature
of the temperature changing compartment 301 is optimally regulated by a refrigerator
compartment temperature detection unit (not shown) or a temperature changing compartment
temperature detection unit (not shown), the compressor 109, and the three way valve
308.
[0529] The inner case 103 on the back of the temperature changing compartment 301 is mainly
made of a resin such as ABS, and the electrostatic atomization apparatus 131 as the
atomization apparatus is installed in a part of the inner case 103.
[0530] The cooling pin heater 158 for adjusting the temperature of the cooling pin 134 as
the heat transfer connection member included in the electrostatic atomization apparatus
131 and preventing excessive dew condensation on a peripheral part including the atomization
electrode 135 as the atomization tip is installed near the atomization unit 139, in
the inner case 103 to which the electrostatic atomization apparatus 131 is fixed.
[0531] The cooling pin 134 as the heat transfer connection member is fixed to the external
case 137, where the cooling pin 134 itself has the projection 134a that protrudes
from the external case 137. The projection 134a of the cooling pin 134 is located
opposite to the atomization electrode 135, and fits into a depression formed in a
part of the inner case 103.
[0532] Accordingly, the back of the cooling pin 134 as the heat transfer connection member
is positioned close to the high temperature side evaporator 304.
[0533] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0534] An operation of a refrigeration cycle is described first. The refrigeration cycle
is activated by a signal from a control board (not shown) according to a set temperature
inside the refrigerator, as a result of which a cooling operation is performed. A
high temperature and high pressure refrigerant discharged by the operation of the
compressor 109 is condensed into liquid to some extent by the condenser 307, is further
condensed into liquid without causing dew condensation of the refrigerator main body
(heat-insulating main body 101) while passing through a refrigerant pipe (not shown)
and the like disposed on the side and back surfaces of the refrigerator main body
(heat-insulating main body 101) and in a front opening of the refrigerator main body
(heat-insulating main body 101), and reaches the three way valve 308. The flow path
of the three way valve 308 is determined according to an operation signal from the
control board of the refrigerator 100, and the refrigerant is flown to either the
low temperature side capillary 309 or the high temperature side capillary 310, or
to both the low temperature side capillary 309 and the high temperature side capillary
310. When the flow path of the three way valve 308 is open to the high temperature
side capillary 310, the refrigerant becomes a low temperature and low pressure liquid
refrigerant in the high temperature side capillary 310, and reaches the high temperature
side evaporator 304.
[0535] The low temperature and low pressure liquid refrigerant in the high temperature side
evaporator 304 reaches a temperature of about -10°C to -20°C, and directly or indirectly
undergoes heat exchange with the air in the refrigerator compartment 104 or the temperature
changing compartment 301. As a result, a part of the refrigerant in the high temperature
side evaporator 304 evaporates. After this, the refrigerant further flows through
the refrigerant pipe, and reaches the low temperature side evaporator 303.
[0536] The refrigerant then passes through the accumulator (not shown) and returns to the
compressor 109. Thus, the operation of the cooling cycle is performed.
[0537] On the other hand, when the flow path of the three way valve 308 is open to the low
temperature side capillary 309, the refrigerant becomes a low temperature and low
pressure liquid refrigerant in the low temperature side capillary 309, and reaches
the low temperature side evaporator 303.
[0538] Here, the low temperature and low pressure liquid refrigerant reaches a temperature
of about -20°C to -30°C, and undergoes heat exchange through convection of the air
in the cooling compartment 110 by the cooling fan 113. As a result, most of the refrigerant
in the low temperature side evaporator 303 evaporates. The resulting cool air is blown
by the cooling fan 113 into the freezer compartment 108. The refrigerant which has
undergone heat exchange then passes through the accumulator and returns to the compressor
109.
[0539] The low temperature side evaporator 303 in the cooling compartment 110 discharges
the cool air by the cooling fan 113. The discharged cool air passes through the freezer
compartment side cooling air path 312 in the freezer compartment back partition wall
314, and is discharged into the freezer compartment 108 from a discharge port. Having
undergone heat exchange with a freezer compartment case, the discharged cool air is
sucked from a lower part of the freezer compartment back partition wall 314, and returns
to the cooling compartment 110 including the low temperature side evaporator 303.
[0540] The flow path of the three way valve to the high temperature side capillary 310 is
opened to cool the freezer compartment 108 and the temperature changing compartment
301. The opening/closing of the three way valve is determined by a temperature detection
unit placed in the refrigerator compartment 104 or the temperature changing compartment
301, thereby keeping the temperature of each of the refrigerator compartment 104 and
the temperature changing compartment 301 constant.
[0541] Here, the temperature changing compartment 301 can be set to an arbitrary temperature,
that is, the temperature changing compartment 301 can be switched from the partial
temperature zone of about -2°C to the vegetable compartment temperature of about 5°C
and further to the wine compartment temperature of about 12°C. This being so, the
temperature changing compartment 301 may be used as a vegetable compartment for storing
vegetables and fruits.
[0542] In view of this, when the temperature of the temperature changing compartment 301
is set to about the vegetable storage temperature, for example, 2°C or more, the electrostatic
atomization apparatus 131 is operated to improve freshness preservation of stored
contents.
[0543] The electrostatic atomization apparatus 131 is disposed in a part of the inner case
103 on the back of the temperature changing compartment 301 that is in a relatively
high humidity environment, and especially the back of the cooling pin 134 is close
to the high temperature side evaporator 304.
[0544] A heat conductive member such as a refrigerator pipe or a fin of the high temperature
side evaporator 304 on the back of the cooling pin 134 becomes about -15°C to -25°C
in temperature by the operation of the cooling system. Heat conduction from the heat
conductive member causes the cooling pin 134 as the heat transfer cooling member to
be cooled to, for example, about 0°C to -10°C. Since the cooling pin 134 is a good
heat conductive member, the cooling pin 134 transmits cold heat extremely easily,
so that the atomization electrode 135 as the atomization tip is indirectly cooled
to about 0°C to -10°C via the cooling pin 134.
[0545] Thus, the cooling pin 134 is cooled by direct heat conduction from the evaporator.
[0546] By using, as the cooling unit for cooling the cooling pin 134, not the low temperature
cool air from the air path but the direct heat conduction from the evaporator whose
evaporation temperature is roughly kept constant, the cooling pin 134 can be cooled
more stably, and also the heat capacity increases by the evaporator and the refrigerant
and so a more stable temperature can be attained.
[0547] When the three way valve 308 is set so that the flow path to the high temperature
side capillary is in an open state, the refrigerator compartment 104 and the temperature
changing compartment 301 enter the cooling mode, so that the temperature changing
compartment is in a low humidity state. When the three way valve 308 is set so that
the flow path to the high temperature side capillary is in a closed state, the temperature
changing compartment becomes relatively high in humidity, and the temperature of the
high temperature side evaporator 304 behind the cooling pin 134 is kept at a low temperature
to some extent.
[0548] Here, in the case where the temperature setting of the temperature changing compartment
301 is the vegetable compartment setting, the temperature changing compartment 301
is 2°C to 7°C in temperature and also in a relatively high humidity state due to transpiration
from vegetables and the like. Accordingly, when the atomization electrode 135 as the
atomization tip of the electrostatic atomization apparatus 131 decreases to the dew
point temperature or below, water is generated and water droplets adhere to the atomization
electrode 135 including its tip. Hence, a fine mist containing radicals can be generated
by high voltage application.
[0549] The fine mist passes through the spray port 132 formed in the external case 137 of
the electrostatic atomization apparatus 131, and is sprayed into the temperature changing
compartment 301. The sprayed fine mist reaches throughout the temperature changing
compartment 301 because the fine mist is made up of extremely small particles and
so has high diffusivity. The sprayed fine mist is generated by high-voltage discharge,
and so is negatively charged. Meanwhile, vegetables and fruits stored in the temperature
changing compartment 301 are positively charged. Accordingly, the atomized mist tends
to gather on vegetable surfaces. This contributes to enhanced freshness preservation.
[0550] Note that the temperature mentioned above is not a limit for the present disclosure,
so long as it is possible to spray the mist. For example, even in the case where the
temperature changing compartment is set to a partial temperature of about -2°C, an
ice temperature of about 0°C, or a chilled temperature zone of about 1°C, when the
electrostatic atomization apparatus 131 determines that it is possible to spray the
mist, the mist can be sprayed. Since the fine mist adhering to perishable food surfaces
enhances microbial elimination, long-term storage can be achieved.
[0551] Moreover, by linking the operation of the three way valve 308 and the operation of
the electrostatic atomization apparatus 131, the mist can be sprayed more efficiently.
[0552] In addition, by disposing the temperature adjustment heater near the cooling pin
134 of the electrostatic atomization apparatus 131, the temperature control of the
atomization electrode and the water quantity adjustment of the atomization tip can
be carried out, with it being possible to achieve a more stable atomization state.
[0553] As described above, in the fourteenth example, the temperature changing compartment
301 variable in temperature and the evaporator for cooling the temperature changing
compartment 301 are provided in the refrigerator having a plurality of evaporators.
In the case where the evaporator for cooling the refrigerator compartment 104 is utilized
to cool the temperature changing compartment 301, by attaching the electrostatic atomization
apparatus 131 to a part of the inner case behind the temperature changing compartment
301, the atomization electrode is cooled by heat conduction from the high temperature
side evaporator to thereby form dew condensation when the temperature setting of the
temperature changing compartment 301 is about the vegetable compartment temperature
setting. Thus, the mist can be sprayed stably. Additionally, the electrostatic atomization
apparatus 131 is difficult to reach by hand because it is attached to the back surface,
which contributes to enhanced safety. Furthermore, the number of components can be
reduced, with it being possible to provide an inexpensive structure.
[0554] Though the cooling pin 134 is cooled by direct heat conduction from the evaporator
in this example, an indirect arrangement via a resin or a heat insulator may instead
be employed so long as the temperature of the atomization unit is appropriate. This
allows for a reduction in man-hour and management for incorporating the electrostatic
atomization apparatus 131 in the vicinity of the evaporator to ensure heat conductivity.
(Fifteenth Example)
[0555] FIG. 23 is a sectional view of a refrigerator in a fifteenth example of the present
disclosure.
[0556] In this example, detailed description is given only for parts that differ from the
structures described in the first to fourteenth examples, with description being omitted
for parts that are the same as the structures described in the first to fourteenth
examples or parts to which the same technical ideas are applicable.
[0557] As shown in the drawings, in the refrigerator 100 of the fifteenth example, the refrigerator
compartment 104 as the first storage compartment is located at the top, the temperature
changing compartment 301 that can be changed to a vegetable compartment temperature
of about 5°C is located below the refrigerator compartment 104, and the freezer compartment
108 is located below the temperature changing compartment 301.
[0558] The temperature changing compartment 301 is defined by the partition plate 321 for
separating the temperature zones of the refrigerator compartment 104 and the temperature
changing compartment 301, a second partition wall ensuring heat insulation for separating
the temperature zone of the temperature changing compartment 301, the partition plate
321 on the back of the temperature changing compartment 301, and the door 118. A temperature
changing compartment discharge port 325 is formed in a part of the partition plate
321.
[0559] A refrigerator compartment partition plate 323 is disposed on the back of the refrigerator
compartment 104 and the temperature changing compartment 301. This partition extends
to the back of the temperature changing compartment 301, and a refrigerator compartment
air path 324 is separated by the partition. A temperature changing compartment suction
port 326 is formed at one end of the refrigerator compartment air path 324. The high
temperature side evaporator 304 is installed in the refrigerator compartment air path
324, and a refrigerator compartment fan 322 is located above the high temperature
side evaporator 304 to send cool air into the refrigerator compartment 104.
[0560] The electrostatic atomization apparatus 131 as the mist spray apparatus for spraying
a mist into the temperature changing compartment 301 is formed in a part of the partition
plate 321 behind the temperature changing compartment 301.
[0561] The partition plate 321 behind the temperature changing compartment 301 is mainly
formed of a resin such as ABS and a heat insulator such as styrene foam. The electrostatic
atomization apparatus 131 as the atomization apparatus is installed in a part of the
inner case of the partition plate 321.
[0562] The cooling pin heater 158 for adjusting the temperature of the cooling pin 134 as
the heat transfer connection member included in the electrostatic atomization apparatus
131 and preventing excessive dew condensation on a peripheral part including the atomization
electrode 135 as the atomization tip is installed near the atomization unit 139, in
the partition plate 321 to which the electrostatic atomization apparatus 131 is fixed.
[0563] The cooling pin 134 as the heat transfer connection member is fixed to the external
case 137, where the cooling pin 134 itself has the projection 134a that protrudes
from the external case 137. The projection 134a of the cooling pin 134 is located
opposite to the atomization electrode 135, and fits into a depression formed in a
part of the partition plate 321.
[0564] Here, the back of the cooling pin 134 as the heat transfer connection member is positioned
close to the high temperature side evaporator 304.
[0565] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0566] When the flow path of the three way valve is open to the high temperature side capillary
310, the refrigerator compartment 104 and the temperature changing compartment 301
are cooled. At this time, the opening/closing of the three way valve and the operation
of the refrigerator compartment fan 322 are determined by a temperature detection
unit placed in the refrigerator compartment 104 or the temperature changing compartment
301, thereby keeping the temperature of each of the refrigerator compartment 104 and
the temperature changing compartment 301 constant.
[0567] Here, the temperature changing compartment 301 can be set to an arbitrary temperature,
that is, the temperature changing compartment 301 can be switched from the partial
temperature zone of about -2°C to the vegetable compartment temperature of about 5°C
and further to the wine compartment temperature of about 12°C. This being so, the
temperature changing compartment 301 may be used as a vegetable compartment for storing
vegetables and fruits.
[0568] In view of this, when the temperature of the temperature changing compartment 301
is set to about the vegetable storage temperature, for example, 2°C or more, the electrostatic
atomization apparatus 131 is operated to improve freshness preservation of stored
contents.
[0569] The electrostatic atomization apparatus 131 is disposed in a part of the partition
plate 321 on the back of the temperature changing compartment 301 that is in a relatively
high humidity environment, and especially the back of the cooling pin 134 is close
to the high temperature side evaporator 304.
[0570] A heat conductive member such as a refrigerator pipe or a fin of the high temperature
side evaporator 304 on the back of the cooling pin 134 becomes about -15°C to -25°C
in temperature by the operation of the cooling system. Heat conduction from the heat
conductive member causes the cooling pin 134 as the heat transfer cooling member to
be cooled to, for example, about 0°C to -10°C. Since the cooling pin 134 is a good
heat conductive member, the cooling pin 134 transmits cold heat extremely easily,
so that the atomization electrode 135 as the atomization tip is indirectly cooled
to about 0°C to -10°C via the cooling pin 134.
[0571] When the three way valve 308 is set so that the flow path to the high temperature
side capillary is in an open state, the refrigerator compartment 104 and the temperature
changing compartment 301 enter the cooling mode, so that the temperature changing
compartment 301 is in a low humidity state. When the three way valve 308 is set so
that the flow path to the high temperature side capillary is in a closed state, the
temperature changing compartment 301 becomes relatively high in humidity, and frost
adhering to the high temperature side evaporator can be melted for defrosting by operating
the refrigerator compartment fan 322. During this time, the temperature changing compartment
301 becomes a relatively high humidity space. Therefore, atomization is possible even
when the temperature of the high temperature side evaporator 304 behind the cooling
pin 134 increases.
[0572] Here, in the case where the temperature setting of the temperature changing compartment
301 is the vegetable compartment setting, the temperature changing compartment 301
is 2°C to 7°C in temperature and also in a relatively high humidity state due to transpiration
from vegetables and the like. Accordingly, when the atomization electrode 135 as the
atomization tip of the electrostatic atomization apparatus 131 decreases to the dew
point temperature or below, water is generated and water droplets adhere to the atomization
electrode 135 including its tip. Hence, a fine mist containing radicals can be generated
by high voltage application.
[0573] The fine mist passes through the spray port 132 formed in the external case 137 of
the electrostatic atomization apparatus 131, and is sprayed into the temperature changing
compartment 301. The sprayed fine mist reaches throughout the temperature changing
compartment 301 because the fine mist is made up of extremely small particles and
so has high diffusivity. The sprayed fine mist is generated by high-voltage discharge,
and so is negatively charged. Meanwhile, vegetables and fruits stored in the temperature
changing compartment 301 are positively charged. Accordingly, the atomized mist tends
to gather on vegetable surfaces. This contributes to enhanced freshness preservation.
[0574] Note that the temperature mentioned above is not a limit for the present disclosure,
so long as it is possible to spray the mist. For example, even in the case where the
temperature changing compartment is set to a partial temperature of about -2°C, an
ice temperature of about 0°C, or a chilled temperature zone of about 1°C, when the
electrostatic atomization apparatus 131 determines that it is possible to spray the
mist, the mist can be sprayed. Since the fine mist adhering to perishable food surfaces
enhances microbial elimination, long-term storage can be achieved.
[0575] Moreover, by linking the operation of the refrigerator compartment fan 322 and the
operation of the electrostatic atomization apparatus 131, the mist can be sprayed
more efficiently.
[0576] In addition, by disposing the temperature adjustment heater near the cooling pin
134 of the electrostatic atomization apparatus 131, the temperature control of the
atomization electrode and the water quantity adjustment of the atomization tip can
be carried out, with it being possible to achieve a more stable atomization state.
[0577] As described above, in the fifteenth example, the temperature changing compartment
301 variable in temperature and the evaporator for cooling the temperature changing
compartment 301 are provided in the refrigerator having a plurality of evaporators.
In the case where the evaporator for cooling the refrigerator compartment 104 is utilized
to cool the temperature changing compartment 301 and cool air generated in the evaporator
is conveyed by the refrigerator compartment fan, by attaching the electrostatic atomization
apparatus 131 to a part of the partition plate behind the temperature changing compartment
301, the atomization electrode is cooled by heat conduction from the high temperature
side evaporator to thereby form dew condensation when the temperature setting of the
temperature changing compartment 301 is about the vegetable compartment temperature
setting. Thus, the mist can be sprayed stably. Additionally, the electrostatic atomization
apparatus 131 is difficult to reach by hand because it is attached to the back surface,
which contributes to enhanced safety. Furthermore, the number of components can be
reduced, with it being possible to provide an inexpensive structure.
(Sixteenth Example)
[0578] FIG. 24 is a sectional view of a vegetable compartment and its vicinity in a refrigerator
in a sixteenth example of the present disclosure.
[0579] In this example, detailed description is mainly given for parts that differ from
the structures described in the first to fifteenth examples, with detailed description
being omitted for parts that are the same as the structures described in the first
to fifteenth examples or parts to which the same technical ideas are applicable.
[0580] In the drawing, the back partition wall 111 includes the back partition wall surface
151 made of a resin such as ABS, and the heat insulator 152 made of styrene foam or
the like for ensuring heat insulation between the vegetable compartment 107 and the
freezer compartment discharge air path 141.
[0581] Here, the depression 111a is formed in a part of a vegetable compartment 107 side
wall surface of the back partition wall 111 so as to be lower in temperature than
other parts, and a cooling pin 501 which is a good heat conductive material is disposed
in the depression 111a.
[0582] In this example, the atomization unit is an atomization apparatus which is an ejector-type
mist spray apparatus. The cooling pin 501 is mainly cooled by heat conduction from
the freezer compartment discharge air path 141 on the back, and an atomization tip
502 of the cooling pin 501 is made of a resin. Cavities 504, 505, 506, 507, and 508
are formed in the cooling pin 501 and the atomization tip 502. That is, the flow path
504 of a narrow diameter formed on the spray port 132 side and the flow path 505 of
a larger diameter communicating with the flow path 504 are formed in the atomization
tip 502. A small pump 510 is disposed in the heat insulator 152 below the cooling
pin 501, and the flow path 507 having one end open to the vegetable compartment 107
and the other end connected to the pump 510 is formed. In addition, the flow path
508 extending upward from the pump 510 and connected to the heat insulator 152 and
the cooling pin 501 is formed. Further, the flow path 506 linking one end of the flow
path 508 in the cooping pin 501 and the flow path 505 in the atomization tip 502 together
is formed. Thus, from the vegetable compartment 107, the flow path 507, the pump 510,
the flow path 508, the flow path 506, the flow path 505, and the flow path 504 of
the narrower diameter than the other flow paths are formed to communicate with each
other.
[0583] A water collection portion 503 that mainly collects water in the vegetable compartment
107 is formed above the cooling pin 501 on the vegetable compartment 107 side. The
water collection portion 503 is made up of a metal plate formed on a vertical surface
in the depression 111a formed in the heat insulator 152 above the cooling pin 501
on the vegetable compartment 107 side. The metal plate of the water collection portion
503 is thermally connected with the cooling pin 501.
[0584] A water channel 509 communicating with the flow path 506 is formed in the cooling
pin 501, from a vegetable compartment 107 side upper surface of the cooling pin 501
exposed by the depression 111a.
[0585] One end of the cooling pin 501 on the cooling compartment 110 side is joined to the
partition plate 161 via the tape 194 as the cool air blocking member, in the same
way as the ninth example shown in FIG. 13. The cooling pin 501 is surrounded by the
heat insulator, and a void between the depression 111a and the cooling pin 501 is
filled with a void filling member (not shown).
[0586] An operation and working of the refrigerator having the above-mentioned structure
are described below. The cooling pin 501 as the heat transfer connection member is
cooled via the heat insulator 152 as the cushioning material, so that high humidity
air in the vegetable compartment 107 builds up dew condensation on the water collection
portion 503 thermally connected to the cooling pin 501, thereby generating water 512.
The water 512 is guided to the water channel 509 and flows into the flow path 505.
[0587] Meanwhile, as the pump 510 operates, air is sucked from the vegetable compartment
107 and relatively fast air flows to the flow path 505 and to the flow path 504 via
the flow paths 507, 508, and 506. Since the water 512 is supplied in the flow path
505 from the water channel 509 as mentioned above, the water 512 is mixed with the
fast air stream from the flow path 506, as a result of which a fluid in a mist form
is sprayed from the spray port 132 of the atomization tip 502.
[0588] The generated mist is sprayed into the vegetable compartment 107, thereby moisturizing
stored foods and enhancing freshness preservation.
[0589] As described above, in this example, by cooling the cooling pin 501 as the heat conductive
member by the freezer compartment discharge air path 141, water is generated in the
water collection portion 503. The generated water is flown into the flow path 505
formed inside the cooling pin 501, air is flown by the pump from the other flow paths
506, 507, and 508, and the water and the air are mixed to generate a mist. The vegetable
compartment 107 can be humidified by the generated mist, with it being possible to
enhance vegetable freshness preservation.
(Seventeenth Example)
[0590] In the examples described above, the electrostatic atomization apparatus is applied
to the refrigerator. However, the electrostatic atomization apparatus as the mist
spray apparatus for spraying a mist as described in the above examples can be applied
not only to the refrigerator but to an air conditioner and the like as a cooling apparatus
including a cooling source. Moreover, the present disclosure is not limited to a cooling
apparatus, as the same technical idea can be employed in the case where there is a
large temperature difference between a space in which a mist is sprayed and a space
in which a cooling pin is included. For example, the electrostatic atomization apparatus
can be applied to various appliances such as a dish washer, a cloths washer, a rice
cooker, a vacuum cleaner, and so on.
[0591] This example describes an example where the electrostatic atomization apparatus is
used in an air conditioner. The air conditioner is typically composed of an outdoor
unit and an indoor unit interconnected by a refrigerant pipe. In this example, the
indoor unit of the air conditioner is taken as an example.
[0592] FIG. 25 is a partial cutaway perspective view showing an indoor unit of an air conditioner
using an electrostatic atomization apparatus in the seventeenth example of the present
disclosure. FIG. 26 is a sectional structural view of the air conditioner shown in
FIG. 25.
[0593] In this example, detailed description is mainly given for parts that differ from
the structures described in the first to sixteenth examples, with detailed description
being omitted for parts that are the same as the structures described in the first
to sixteenth examples or parts to which the same technical ideas are applicable.
[0594] The indoor unit has a front suction port 602a and an upper suction port 602b as suction
ports for sucking indoor air into a main body 602. A movable front panel (hereafter
simply referred to as a front panel) 604 that can be freely opened and closed is provided
at the front suction port 602a. When the air conditioner is stopped, the front pane
604 is in close contact with the main body 602 to close the front suction port 602a.
When the air conditioner is running, the front panel 604 moves away from the main
body 602 to open the front suction port 602a.
[0595] The main body 602 includes a pre-filter 605 provided downstream of the front suction
port 602a and the upper suction port 602b for removing dust contained in the air,
a heat exchanger 606 provided downstream of the pre-filter 605 for heat exchange with
the indoor air sucked from the front suction port 602a and the upper suction port
602b, an indoor fan 608 for conveying the air that has undergone heat exchange in
the heat exchanger 606, a vertical vane 612 that opens and closes a blowout port 610
for blowing the air sent from the indoor fan 608 into the room and also vertically
changes an air blowout direction, and a horizontal vane 614 that horizontal changes
the air blowout direction. An upper part of the front panel 604 is connected to an
upper part of the main body 602 via a plurality of arms (not shown) formed on both
ends of the upper part of the front panel 604. When the air conditioner is running,
by driving and controlling a drive motor (not shown) connected to one of the plurality
of arms, the front panel 604 is moved forward from a position when the air conditioner
is stopped (a position of closing the front suction port 602a). Likewise, the vertical
vane 612 is connected to a lower part of the main body 602 via a plurality of arms
(not shown) formed on both ends of the vertical vane 612.
[0596] The electrostatic atomization apparatus 131 having an air cleaning function for purifying
indoor air by generating an electrostatic mist is disposed in a part of the heat exchanger
606.
[0597] As mentioned earlier, FIG. 25 shows a state where a main body cover (not shown) covering
the front panel 604 and the main body 602 is removed, and FIG. 26 shows a connection
position between the indoor unit main body 602 and the electrostatic atomization apparatus
131.
[0598] As shown in the drawing, the electrostatic atomization apparatus 131 is installed
downstream of the heat exchange of the sucked air with the heat exchanger 606.
[0599] The electrostatic atomization apparatus 131 is mainly composed of the atomization
unit 139 and the external case 137 formed of a resin such as ABS. The spray port 132
and a moisture supply port (not shown) are formed in the external case 137. The atomization
unit 139 includes the atomization electrode as the atomization tip, the cooling pin
134 fixed to an approximate center of one end of the atomization electrode 135, and
a voltage application unit (not shown) for applying a voltage to the atomization electrode
135. The cooling pin 134 is made up of a good heat conductive member such as aluminum,
stainless steel, brass, or the like.
[0600] To efficiently conduct cold heat from one end to the other end of the cooling pin
134 by heat conduction, it is desirable that a heat insulator (not shown) covers a
circumference of the cooling pin 134 as the heat transfer connection member.
[0601] Furthermore, the heat conduction of the atomization electrode 135 and the cooling
pin 134 needs to be maintained for a long time. Accordingly, an epoxy material or
the like is poured into the connection part to prevent moisture and the like from
entering, thereby suppressing a heat resistance and fixing the atomization electrode
135 and the cooling pin 134 together. Here, the atomization electrode 135 may be fixed
to the cooling pin 134 by pressing and the like, in order to reduce the heat resistance.
[0602] The cooling pin 134 as the heat transfer connection member is fixed to the external
case 137, where the cooling pin 134 itself has a projection that protrudes from the
external case 137. The projection of the cooling pin 134 is located opposite to the
atomization electrode 135, and brought into contact with or fixed to a part of a pipe
through which a refrigerant flows in the heat exchanger 606.
[0603] The cooling in the heat exchanger 606 is used as the cooling unit of the cooling
pin 134, and the cooling pin 134 is formed of a metal piece having excellent heat
conductivity. Accordingly, the cooling unit can perform cooling necessary for dew
condensation of the atomization electrode 135, just by heat conduction from a pipe
606a through which a refrigerant flows in the heat exchanger 606. Hence, dew condensation
can be formed on the tip of the atomization unit.
[0604] In this example, the electrostatic atomization apparatus 131 is disposed on an air
path of discharged cool air indicated by an arrow in FIG. 26. This allows an electrostatic
mist to be mixed in blown cool air of a high flow velocity among cool air discharged
into the room, and sprayed into the room. As a result, the mist exhibits higher diffusivity
in the room. By spraying the electrostatic mist, that is, the mist containing OH radicals,
as in this example, sterilization and antimicrobial effects can be improved by enhanced
humidity and diffusivity in the sprayed space such as the room.
[0605] It is more desirable that the electrostatic atomization apparatus 131 is located
closer to the blowout port 610 as the cool air discharge port than the suction ports
such as the front suction port 602a and the upper suction port 602a, on the air path
in the indoor unit downstream of the discharged cool air. In so doing, the mist can
be mixed with the high velocity cool air as noted earlier, thereby enhancing diffusivity
in the room. Moreover, since there are fewer obstacles as air path resistances in
the route up to the room, the mist can be sprayed as it is. In detail, in the case
of this example, the electrostatic mist, that is, the mist containing OH radicals,
can be sprayed as it is, without losing OH radicals. Hence, sterilization and antimicrobial
effects can be improved by enhanced humidity and diffusivity in the sprayed space
such as the room.
[0606] Since the cooling unit can be realized by such a simple structure, highly reliable
atomization with a low incidence of troubles can be achieved. Moreover, the cooling
pin 134 as the heat transfer connection member and the atomization electrode 135 as
the atomization tip can be cooled by using the cooling source of the refrigeration
cycle, which contributes to energy-efficient atomization.
[0607] Furthermore, the voltage application unit is formed near the atomization unit 139.
A negative potential side of the voltage application unit generating a high voltage
is electrically connected to the atomization electrode 135, and a positive potential
side of the voltage application unit is electrically connected to the counter electrode
136.
[0608] Discharge constantly occurs in the vicinity of the atomization electrode 135 for
mist spray, which raises a possibility that the tip of the atomization electrode 135
wears out. As with the refrigerator, the air conditioner is typically intended to
operate over a long period of 10 years or more. Therefore, a strong surface treatment
needs to be performed on the surface of the atomization electrode 135. For example,
the use of nickel plating, gold plating, or platinum plating is desirable.
[0609] The counter electrode 136 is made of, for example, stainless steel. Long-term reliability
needs to be ensured for the counter electrode 136. In particular, to prevent foreign
substance adhesion and contamination, it is desirable to perform a surface treatment
such as platinum plating on the counter electrode 136.
[0610] The voltage application unit communicates with and is controlled by a control unit
of the air conditioner main body, and switches the high voltage on or off according
to an input signal from the air conditioner main body or the electrostatic atomization
apparatus 131.
[0611] An operation and working of the air conditioner in this example having the above-mentioned
structure are described below. The electrostatic atomization apparatus 131 is fixed
to the heat exchanger 606. The cooling pin 134 is cooled by heat transfer or heat
conduction from the pipe 606a through which a refrigerant flows in the heat exchanger
606 as the cooling source of the cooling pin 134. As a result, the thermally connected
atomization electrode 135 is cooled as well, and water droplets are generated at the
tip of the atomization electrode 135. By applying a high voltage to the water droplets
at the tip of the atomization electrode 135, a fine mist is generated. The mist generated
by the electrostatic atomization apparatus 131 carries a charge. Accordingly, after
the mist generation, the mist is released into the air conditioned room via a dedicated
air path formed of a resin such as ABS serving also as a silencer, so as not to be
attracted to the heat exchanger 606.
[0612] The released fine mist is convected and diffused in the air conditioned room. The
diffused mist adheres to cloths, furniture, and the like in the air conditioned room.
Radicals contained in the mist contribute to microbial elimination, deodorization,
and the like, thereby making the room a comfortable space.
[0613] In the case of the air conditioner, during a cooling period, the low temperature
air that has passed through the heat exchanger 606 in the indoor unit is relatively
high in humidity, and dew condensation is formed on the atomization electrode 135
in the electrostatic atomization apparatus 131 so long as the atomization electrode
135 is a little lower in temperature than its surrounding environment. Hence, atomization
requires an extremely small amount of power.
[0614] Moreover, by also using a heating unit in the vicinity of the electrostatic atomization
apparatus 131, the temperature of the atomization electrode 135 can be adjusted. This
achieves stable atomization.
[0615] In the case of the electrostatic atomization apparatus 131 of the type that cools
the atomization electrode 135 as the atomization tip by the low temperature pipe of
the heat exchanger 606 via the cooling pin 134 to induce dew condensation as in this
example, dew condensation occurs only during a cooling period when the heat exchanger
is at a low temperature, so that the mist spray is limited to the cooling period.
Since dew condensation does not occur on the atomization tip and the mist spray is
not performed during a heating period, for example, the electrostatic atomization
apparatus 131 may be stopped during the heating period. Alternatively, though no dew
condensation occurs during the heating period, negative ion generation can still be
performed by operating the electrostatic atomization apparatus 131, so that the electrostatic
atomization apparatus 131 may be used as a negative ion generator during the heating
period.
[0616] By stopping cooling and operating only the fan for a fixed period instead of using
the heating unit, the atomization electrode is dried by dry air in the air conditioned
room and as a result excessive dew condensation is prevented, which contributes to
improved reliability. Hence, stable atomization can be achieved.
[0617] As described above, in this example, by installing the electrostatic atomization
apparatus 131 near the heat exchanger 606 of the air conditioner, the mist adheres
to cloths, furniture, and so on in the air conditioned room. Radicals contained in
the mist allow for microbial elimination, deodorization, and the like, thereby making
the room a comfortable space.
[0618] By applying the electrostatic atomization apparatus to various appliances such as
a dish washer, a cloths washer, a rice cooker, and a vacuum cleaner in the manner
described above, effects of microbial elimination, sterilization, deodorization, and
the like by mist spray can be attained energy-efficiently by a simple structure.
(First Embodiment)
[0619] FIG. 27 is a longitudinal sectional view of a refrigerator in a first embodiment
of the present invention. FIG. 28 is a front view of a refrigerator compartment and
its vicinity in the refrigerator in the first embodiment of the present invention.
FIG. 29 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity taken along line E-E in FIG. 28. FIG. 30 is an example of a functional
block diagram of the refrigerator in the first embodiment of the present invention.
FIG. 31 is an example of a flowchart of a control flow in the first embodiment of
the present invention.
[0620] In the drawings, a heat-insulating main body 701 of a refrigerator 700 is formed
by an outer case 702 mainly composed of a steel plate and an inner case 703 molded
with a resin such as ABS, with a vacuum heat insulation material or a foam heat insulation
material such as rigid urethane foam being charged and buried between the outer case
702 and the inner case 703. This allows for heat insulation of a plurality of storage
compartments obtained by partitioning the refrigerator 700. A refrigerator compartment
704 as a first storage compartment is located at the top in the refrigerator 700.
A switch compartment 705 as a fourth storage compartment and an ice compartment 706
as a fifth storage compartment are located side by side below the refrigerator compartment
704. A vegetable compartment 707 as a second storage compartment is located below
the switch compartment 705 and the ice compartment 706. A freezer compartment 708
as a third storage compartment is located at the bottom.
[0621] The refrigerator compartment 704 is typically set to 1°C to 5°C, with a lower limit
being a temperature low enough for refrigerated storage but high enough not to freeze.
The vegetable compartment 707 is set to a temperature of 2°C to 7°C that is equal
to or slightly higher than the temperature of the refrigerator compartment 704. The
freezer compartment 708 is set to a freezing temperature zone. The freezer compartment
708 is typically set to -22°C to -15°C for frozen storage, but may be set to a lower
temperature such as -30°C and -25°C for an improvement in frozen storage state. The
switch compartment 705 is capable of switching to not only the refrigeration temperature
zone of 1°C to 5°C, the vegetable temperature zone of 2°C to 7°C, and the freezing
temperature zone of typically -22°C to -15°C, but also a preset temperature zone between
the refrigeration temperature zone and the freezing temperature zone. The switch compartment
705 is a storage compartment with an independent door arranged side by side with the
ice compartment 706, and often has a drawer door. Note that, though the switch compartment
705 is a storage compartment including the refrigeration and freezing temperature
zones in this embodiment, the switch compartment 705 may be a storage compartment
specialized for switching to only the above-mentioned intermediate temperature zone
between the refrigerated storage and the frozen storage, while leaving the refrigerated
storage to the refrigerator compartment 704 and the vegetable compartment 707 and
the frozen storage to the freezer compartment 708. Alternatively, the switch compartment
705 may be a storage compartment fixed to a specific temperature zone. The ice compartment
706 makes ice by an automatic ice machine (not shown) disposed in an upper part of
the ice compartment 706 using water sent from a water storage tank (not shown) in
the refrigerator compartment 704, and stores the ice in an ice storage container (not
shown) disposed in a lower part of the ice compartment 706.
[0622] A top part of the heat-insulating main body 701 has a depression stepped toward the
back of the refrigerator. A machinery compartment 701a is formed in this stepped depression,
and high pressure components of a refrigeration cycle such as a compressor 709 and
a dryer (not shown) for water removal are housed in the machinery compartment 701a.
That is, the machinery compartment 701a including the compressor 709 is formed cutting
into a rear area of an uppermost part of the refrigerator compartment 704.
[0623] By forming the machinery compartment 701a to dispose the compressor 709 in the rear
area of the uppermost storage compartment in the heat-insulating main body 701 which
is hard to reach and so used to be a dead space in a conventional refrigerator (a
type of refrigerator in which the machinery compartment 701a is formed to dispose
the compressor 709 in the rear area of the lowermost storage compartment in the heat-insulating
main body 701), a space for the machinery compartment 701a at the bottom of the heat-insulating
main body 701 can be effectively converted to a storage compartment capacity. This
eases the use of the refrigerator, and significantly improves storability and usability.
[0624] Note that the matters relating to the relevant part of the present invention described
below in this embodiment are also applicable to the conventional type of refrigerator
in which the machinery compartment 701a is formed to dispose the compressor 709 in
the rear area of the lowermost storage compartment in the heat-insulating main body
701.
[0625] Moreover, the matters relating to the relevant part of the present invention described
below in this embodiment are also applicable to a type of refrigerator having such
a storage compartment layout that positions the vegetable compartment 707 at the bottom
of the heat-insulating main body 701 and positions the freezer compartment 708 above
the vegetable compartment 707.
[0626] A cooling compartment 710 for generating cool air is provided behind the vegetable
compartment 707 and the freezer compartment 708. An air path 741 for conveying cool
air to each compartment having heat insulation properties and a back partition wall
711 formed by a heat insulator 752 for thermally insulating each storage compartment
are formed between the cooling compartment 710 and each of the vegetable compartment
707 and the freezer compartment 708 and behind the refrigerator compartment 704. A
cooler 712 is disposed in the cooling compartment 710 separated from the air path
741 by a cooling compartment partition plate 791, and a cooling fan 713 for blowing
cool air generated by the cooler 712 into the refrigerator compartment 704, the switch
compartment 705, the ice compartment 706, the vegetable compartment 707, and the freezer
compartment 708 by a forced convection method is placed in a space above the cooler
712. A defrosting heater 714 made up of a glass tube for defrosting by removing frost
or ice adhering to the cooler 72 and its periphery during cooling is provided in a
space below the cooler 712. Furthermore, a drain pan 715 for receiving defrost water
generated during defrosting and a drain tube 716 passing from a deepest part of the
drain pan 715 through to outside the compartment are formed below the defrosting heater
714. An evaporation dish 717 is formed outside the compartment downstream of the drain
tube 716.
[0627] A typical rotational door 721 is attached to the refrigerator compartment 704, and
vertically-arranged multiple storage cases 727 are mounted to the inside of the rotational
door 721. In addition, interchangeable storage trays 728 are installed in multiple
tiers in the storage compartment. A case 729 which is an independent drawer section
is disposed between the lowermost tray in the refrigerator compartment 704 and a partition
wall 723, and a storage space in the case 729 is settable to an environment different
from an environment of the refrigerator compartment 704. For example, the case 729
can be substantially sealed and set to a chilled temperature of about 1°C slightly
lower than a temperature in the refrigerator compartment 704 and a higher humidity
than the refrigerator compartment 704, or to a partial temperature of -2°C to -3°C.
Thus, temperature zones suitable for stored foods can be provided.
[0628] Such a section that is set in a different environment from the environment of the
storage compartment (refrigerator compartment 704) has a space (space in the case
729) in which not only the temperature zone is changed as mentioned above but also
the humidity, air flow, enclosed cool air properties, and the like are different,
thereby realizing a storage space of a different environment.
[0629] Moreover, setting a different environment from the environment of the storage compartment
(refrigerator compartment 704) means to realize a storage space of a different environment
where not only the temperature zone is changed as mentioned above but also the humidity,
air flow, enclosed cool air properties, and the like are different.
[0630] An air path of cool air discharged from a refrigerator compartment discharge port
724 formed in the back partition wall 711 is provided approximately between the storage
trays 728. A refrigerator compartment suction port 726 though which cool air, having
cooled the inside of the refrigerator compartment 704 and undergone heat exchange,
returns to the cooler 712 is disposed in a lower part of the back partition wall 711
above the lowermost tray 728.
[0631] Note that, regarding the refrigerator compartment discharge port, the suction port,
and the air path structure, the matters relating to the relevant part of the present
invention described below in this embodiment are optimized according to the storage
container form and the cooling method.
[0632] The vegetable compartment 707 includes a lower storage container 719 that is mounted
on a frame attached to a drawer door 718 of the vegetable compartment 707, and an
upper storage container 720 mounted on the lower storage container 719.
[0633] A lid 722 for substantially sealing mainly the upper storage container 720 in a closed
state of the drawer door 718 is held by the inner case 703 and a first partition wall
725a above the vegetable compartment 707. In the closed state of the drawer door 718,
left, right, and back sides of an upper surface of the upper storage container 720
are in close contact with the lid 722, and a front side of the upper surface of the
upper storage container 720 is substantially in close contact with the lid 722. In
addition, a boundary between the lower storage container 719 and left, right, and
lower sides of a back surface of the upper storage container 720 has a narrow gap
so as to prevent moisture in the food storage unit from escaping, in a range of not
interfering with the upper storage container 720 during operation.
[0634] An air path of cool air discharged from a vegetable compartment discharge port (not
shown) formed in the back partition wall is provided between the lid 722 and the first
partition wall 725a. Moreover, a space is provided between the lower storage container
719 and a second partition wall 725b, thereby forming a cool air path. A vegetable
compartment suction port through which cool air, having cooled the inside of the vegetable
compartment 707 and undergone heat exchange, returns to the cooler 712 is disposed
in a lower part of the back partition wall on the back of the vegetable compartment
707.
[0635] Note that the matters relating to the relevant part of the present invention described
below in this embodiment are also applicable to a conventional type of refrigerator
that is opened and closed by a frame attached to a door and a rail formed on an inner
case. Besides, the lid 722, the vegetable compartment discharge port, the suction
port, and the air path structure are optimized according to the storage container
form.
[0636] The freezer compartment 708 has an approximately same structure as the vegetable
compartment 707.
[0637] The back partition wall 711 of the refrigerator compartment 704 includes a back partition
wall surface 751 made of a resin such as ABS, and the heat insulator 752 made of styrene
foam or the like for ensuring the heat insulation of isolating the air path 741 and
the refrigerator compartment 704 from each other. Here, an electrostatic atomization
apparatus 731 which is a mist spray apparatus, namely, an atomization apparatus, is
installed on the back of the case 729 situated at the bottom of the refrigerator compartment
704. A depression 711a or a through hole is formed in a part of a storage compartment
side wall surface of the back partition wall 711 so as to be lower in temperature
than other parts, and the electrostatic atomization apparatus 731 as the atomization
apparatus is installed in this part. By disposing the atomization apparatus in such
an area where there is a temperature difference between a space in which the atomization
apparatus is located and a thermally insulated adjacent space in which cool air of
a lower temperature flows, it is possible to cause water from the space in which the
atomization apparatus is located to build up dew condensation on the atomization apparatus
using the cool temperature air in the adjacent space as a cooling unit, thereby supplying
moisture. A moisture supply method by this dew condensation system will be described
in more detail later, in the description about a metal pin 734.
[0638] The case 729 is typically used as a space independent of the other space of the refrigerator
compartment 704 set to the chilled temperature zone.
[0639] The electrostatic atomization apparatus 731 as the atomization apparatus is mainly
composed of an atomization unit 739, a voltage application unit 733, and an external
case 737. A spray port 732 and a moisture supply port 738 are each formed in a part
of the external case 737.
[0640] An atomization electrode as an atomization tip 735 is placed in the atomization unit
739. The atomization tip 735 is electrically connected by a wire from the high voltage
generation circuit 733, and securely connected to an approximate center of one end
of a cylindrical metal pin 734 which is a heat transfer connection member made of
a good heat conductive material such as brass.
[0641] A periphery of the electrical connection part is molded with a resin such as an epoxy
resin. This maintains long-term heat conduction, prevents moisture and the like from
entering the electrical connection part, suppresses a heat resistance, and further
fixes the atomization tip 735 and the metal pin 734 as the heat transfer connection
member together. Here, the atomization tip 735 may be fixed to the metal pin 734 as
the heat transfer connection member by pressing and the like, in order to reduce the
heat resistance.
[0642] The metal pin 734 as the heat transfer connection member is, for example, formed
as a cylinder of about 10 mm in diameter and about 15 mm in length, and is preferably
a high heat conductive member of aluminum, copper, or the like having a large heat
capacity equal to or more than 50 times and preferably equal to or more than 100 times
that of the atomization tip 735 of about 1 mm in diameter and about 5 mm in length.
To efficiently conduct cold heat from one end to the other end of the metal pin 734
as the heat transfer connection member by heat conduction, it is desirable that the
heat insulator covers a circumference of the metal pin 734.
[0643] Furthermore, since the metal pin 734 needs to conduct cool temperature heat in the
heat insulator for thermally insulating the storage compartment from the cooler 712
or the air path, it is desirable that the metal pin 734 has a length equal to or more
than 5 mm and preferably equal to or more than 10 mm. Note, however, that a length
equal to or more than 30 mm reduces effectiveness.
[0644] When the electrostatic atomization apparatus 731 placed in the storage compartment
is in a high humidity environment, this humidity may affect the metal pin 734 as the
heat transfer connection member. Accordingly, the metal pin 734 as the heat transfer
connection member is preferably made of a metal material that is resistant to corrosion
and rust, or a material that has been coated or surface-treated by, for example, alumite.
[0645] In this embodiment, the metal pin 734 is shaped as a cylinder. This being so, when
fitting the metal pin 734 into the depression 711a of the heat insulator 752, the
metal pin 734 can be press-fit while rotating the electrostatic atomization apparatus
731 even in the case where a fitting dimension is slightly tight. This enables the
metal pin 734 to be attached with less clearance. Alternatively, the metal pin 734
may be shaped as a rectangular parallelepiped or a regular polyhedron. Such polygonal
shapes allow for easier positioning than the cylinder, so that the atomization apparatus
can be put in a proper position.
[0646] Furthermore, the atomization tip 735 is attached on a central axis of the metal pin
734. Accordingly, when attaching the metal pin 734, a distance between the atomization
tip 735 and a counter electrode 736 can be kept constant even though the electrostatic
atomization apparatus 731 is rotated. Hence, a stable discharge distance can be ensured.
[0647] The metal pin 734 as the heat transfer connection member is fixed to the external
case 737, where the metal pin 734 as the heat transfer connection member itself protrudes
from the external case 737. The counter electrode 736 shaped like a circular doughnut
plate is installed in a position facing the atomization tip 735 on the storage compartment
side, so as to have the constant distance from the tip 735 of the atomization electrode.
The spray port 732 is formed on a further extension from the atomization tip 735.
[0648] Discharge by high voltage application occurs in the vicinity of the atomization tip
735 for mist spray, which raises a possibility that the tip 735 of the atomization
electrode wears out. The refrigerator 700 is typically intended to operate over a
long period of 10 years or more. Therefore, a strong surface treatment needs to be
performed on the surface of the atomization tip 735 to ensure a wear resistance. For
example, the use of nickel plating, gold plating, or platinum plating is desirable.
In addition, the electrical connection part between the atomization tip 735 and the
voltage application unit 733 is made by swaging, pressing, and the like, and the periphery
of the electrical connection part is molded with a resin such as an epoxy resin. By
doing so, leakage, unusual heat generation, and the like caused by poor attachment
of the atomization tip 735 and the electrical connection part and the like can be
prevented, with it being possible to ensure safety. Moreover, material deterioration
and the like due to moisture entry can be suppressed, so that component reliability
can be improved.
[0649] Furthermore, the voltage application unit 733 is formed near the atomization unit
739. A negative potential side of the voltage application unit 733 generating a high-voltage
potential difference is electrically connected to the atomization tip 735, and a positive
potential side of the voltage application unit 733 is electrically connected to the
counter electrode 736.
[0650] The counter electrode 736 is made of, for example, stainless steel. Long-term reliability
needs to be ensured for the counter electrode 736. In particular, to prevent foreign
substance adhesion and contamination, it is desirable to perform a surface treatment
such as platinum plating on the counter electrode 736.
[0651] The voltage application unit 733 communicates with and is controlled by a control
unit 746 of the refrigerator main body, and switches the high voltage on or off according
to an input signal from the refrigerator 700 or the electrostatic atomization apparatus
731.
[0652] The voltage application unit 733 is placed in the electrostatic atomization apparatus
731 and so is present in a low temperature and high humidity atmosphere in the storage
compartment. Accordingly, a molding material or a coating material for moisture prevention
is applied to a board surface of the voltage application unit 733.
[0653] However, in the case such as where the voltage application unit is placed in a high
temperature part outside the storage compartment, where the high voltage application
is substantially constantly in operation, or where the storage compartment is low
in humidity, the coating material can be omitted.
[0654] A heater 754 which is a resistance heating element such as a chip resistor is integrally
formed with the electrostatic atomization apparatus 731 at an end 734b on the projection
734a side of the metal pin 734 as the heat transfer connection member near the atomization
unit 739, as a heating unit for adjusting the temperature of the metal pin 734 as
the heat transfer connection member included in the electrostatic atomization apparatus
731 and preventing excessive dew condensation or freezing of a peripheral part including
the atomization electrode as the atomization tip 735. The heater 754 is separated
from the air path 741 by the heat insulator 752 as a heat relaxation member, so as
not to be directly affected by heat from the air path 741.
[0655] Moreover, a temperature detection unit such as a thermistor 812 is provided on a
part of the metal pin 734 as the heat transfer connection member that is closer to
the atomization tip 735, in order to detect the temperature of the tip 735 of the
atomization electrode.
[0656] The metal pin 734 as the heat transfer connection member is fixed to the external
case 737, where the metal pin 734 itself has the projection 734a that protrudes from
the external case 737. The projection 734a of the metal pin 734 is located opposite
to the atomization tip 735, and fits into a deepest depression 711b that is deeper
than the depression 711a of the back partition wall 711.
[0657] Thus, the deepest depression 711b deeper than the depression 711a is formed on the
back of the metal pin 734 as the heat transfer connection member, so that this part
of the heat insulator 752 on the air path 741 side is thinner than other parts in
the partition wall 711 on the back of the refrigerator compartment 704. The thinner
heat insulator 752 serves as the heat relaxation member, and the metal pin 734 is
cooled by cool air or warm air from the back via the heat insulator 752 as the heat
relaxation member.
[0658] Here, the cool air generated in the cooling compartment 710 is used to cool the metal
pin 734 as the heat transfer connection member, and the metal pin 734 is formed of
a metal piece having excellent heat conductivity. Accordingly, the cooling unit can
perform necessary cooling just by heat conduction from the air path through which
the cool air generated by the cooler 712 flows. Moreover, the heating unit heats the
metal pin 734 as the heat transfer connection member using, as a heating source, the
warm air generated during a defrosting operation of the refrigerator 700 and the heater
754 as the resistance heating element, and also controls the heater 754 as the resistance
heating element by varying an input or a duty factor according to a detected temperature
of the temperature detection unit such as the thermistor 812 provided for detecting
the temperature of the tip 735 of the atomization electrode. In this way, the peripheral
part including the atomization electrode as the atomization tip 735 can be prevented
from excessive dew condensation or freezing, and also the amount of dew condensation
supplied to the atomization electrode as the atomization tip 735 can be adjusted,
so that stable atomization can be achieved.
[0659] Since the adjustment unit can be provided by such a simple structure, a highly reliable
atomization unit with a low incidence of troubles can be realized. Moreover, the metal
pin 734 as the heat transfer connection member and the atomization tip 735 can be
cooled by using the cooling source of the refrigeration cycle, which contributes to
energy-efficient atomization.
[0660] The metal pin 734 as the heat transfer connection member in this embodiment is shaped
to have the projection 734a on the opposite side to the atomization tip 735. This
being so, in the atomization unit 739, the end 734b on the projection 734a side is
closest to the cooling unit. Therefore, the metal pin 734 is cooled by the adjustment
unit, from the end 734b farthest from the atomization tip 735.
[0661] Moreover, the heater 754 as the resistance heating element such as a chip resistor
is integrally formed with the electrostatic atomization apparatus 731 at the end 734b
on the projection 734a side of the metal pin 734 as the heat transfer connection member
near the atomization unit 739, as the heating unit for preventing excessive dew condensation
or freezing of the peripheral part including the atomization electrode as the atomization
tip 735. Furthermore, the temperature detection unit such as the thermistor 812 is
provided on a part of the metal pin 734 as the heat transfer connection member closer
to the atomization tip 735, in order to detect the temperature of the tip 735 of the
atomization electrode. This suppresses a temperature fluctuation of the metal pin
734 as an atomization electrode cooling unit in a refrigeration cycle state (temperature
control state) of the refrigerator 700, so that the peripheral part including the
atomization electrode as the atomization tip 735 can be prevented from excessive dew
condensation or freezing, and also the amount of dew condensation supplied to the
atomization electrode as the atomization tip 735 can be adjusted. Hence, more stable
atomization can be achieved.
[0662] Though the heat insulator 752 as the heat relaxation member covers at least the cooling
unit side part of the metal pin 734 in this example, it is preferable that the heat
insulator 752 covers the entire surface of the projection 734a of the metal pin 734.
In such a case, the entry of heat in a transverse direction orthogonal to a longitudinal
direction of the metal pin 734 can be reduced. Since heat transfer is performed in
the longitudinal direction from the end 734b on the projection 734a side, the metal
pin 734 is cooled by the adjustment unit from the end 734b farthest from the atomization
tip 735.
[0663] The refrigerator in the first embodiment of the present invention also has a holding
member that is included in the storage compartment and grounded to a reference potential
part, and the voltage application unit 733 generates a potential difference between
the atomization tip 735 and the holding member.
[0664] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0665] An operation of the refrigeration cycle is described first. The refrigeration cycle
is activated by a signal from a control unit according to a set temperature inside
the refrigerator, as a result of which a cooling operation is performed. A high temperature
and high pressure refrigerant discharged by an operation of the compressor 709 is
condensed into liquid to some extent by a condenser (not shown), is further condensed
into liquid without causing dew condensation of the main body of the refrigerator
700 while passing through a refrigerant pipe (not shown) and the like disposed on
the side and back surfaces of the main body of the refrigerator 700 and in a front
opening of the main body of the refrigerator 700, and reaches a capillary (not shown).
Subsequently, the refrigerant is reduced in pressure in the capillary while undergoing
heat exchange with a suction pipe (not shown) leading to the compressor 709 to thereby
become a low temperature and low pressure liquid refrigerant, and reaches the cooler
712. Here, the low temperature and low pressure liquid refrigerant undergoes heat
exchange with the air in each storage compartment by an operation of the cooling fan
713, as a result of which the refrigerant in the cooler 712 evaporates. Hence, the
cool air for cooling each storage compartment is generated in the cooling compartment
710. The low temperature cool air from the cooling fan 713 is branched into the refrigerator
compartment 704, the switch compartment 705, the ice compartment 706, the vegetable
compartment 707, and the freezer compartment 708 using air paths and dampers, and
cools each storage compartment to a desired temperature zone. A circulation air path
for the refrigerator compartment 704 is such that cool air of about -15°C to -25°C
generated in the cooling compartment 710 passes through the cooling fan 713 and a
damper (not shown) and is discharged from the refrigerator compartment discharge port
724 formed between the storage trays 728 to thereby cool the refrigerator compartment
704 to the set temperature (1°C to 5°C), and then returns to the cooler 712 from the
refrigerator compartment suction port 726 formed above the lowermost storage tray
728.
[0666] Here, the case 729 is provided independent of the cooling air path in the refrigerator
compartment 704 in which the air is discharged from the refrigerator compartment discharge
port 724 to cool the refrigerator compartment 704 and then returns to the cooler 712
from the refrigerator compartment suction port 726. Accordingly, an environment different
from the environment in the refrigerator compartment 704 can be maintained in the
case 729.
[0667] Meanwhile, a circulation air path for the vegetable compartment 707 is such that,
after cooling the refrigerator compartment 704, the air returning from the refrigerator
compartment 704 is partly or wholly discharged into the vegetable compartment 707
from a vegetable compartment discharge port formed in a refrigerator compartment return
air path for circulating the air to the cooler 712, flows around the upper storage
container 720 and the lower storage container 719 for indirect cooling, and then returns
to the cooler 712 from a vegetable compartment suction port. Temperature control of
the vegetable compartment 707 is conducted by cool air allocation and an on/off operation
of a partition wall heater (not shown) formed in the partition wall, as a result of
which the vegetable compartment 707 is adjusted to 2°C to 7°C. Note that the vegetable
compartment 707 usually does not have an inside temperature detection unit.
[0668] The depression is formed in the back partition wall 711 on the back of the refrigerator
compartment 704, and the electrostatic atomization apparatus 731 is installed in the
depression. There is the deepest depression 711b behind the metal pin 734 as the heat
transfer connection member formed in the atomization unit 739, where the heat insulator
is, for example, about 2 mm to 10 mm in thickness and the temperature is lower than
in other parts. In the refrigerator 700 of this embodiment, such a thickness is appropriate
for the heat relaxation member located between the metal pin 734 and the adjustment
unit. Thus, the depression 711a is formed in the back partition wall 711, and the
electrostatic atomization apparatus 731 having the protruding projection 734a of the
metal pin 734 is fit into the deepest depression 711b on a backmost side of the depression
711a.
[0669] Cool air of about -15°C to -25°C generated by the cooler 712 and blown by the cooling
fan 713 according to the operation of the refrigeration cycle flows in the air path
741 behind the metal pin 734 as the heat transfer cooling member, as a result of which
the metal pin 734 is cooled to, for example, about -5°C to -15°C by heat conduction
using this cool air of the freezing temperature zone as a cooling source, via the
surface of the air path 741. Since the metal pin 734 is a good heat conductive member,
the metal pin 734 transmits cold heat extremely easily, so that the atomization tip
735 fixed to the metal pin 734 is also cooled to about -5°C to -15°C via the metal
pin 734.
[0670] Here, even though the refrigerator compartment 704 is typically in a low humidity
environment, the temperature in the refrigerator compartment 704 is 1°C to 5°C. Accordingly,
the atomization electrode as the atomization tip 735 with the metal pin 734 drops
to a dew point temperature or below, and as a result water is generated and water
droplets adhere to the atomization electrode including its tip 735.
[0671] Though not shown, by installing an inside temperature detection unit, an inside humidity
detection unit, and the like in the storage compartment, the dew point can be precisely
calculated by a predetermined computation according to a change in storage compartment
environment.
[0672] The voltage application unit 733 applies a high voltage (for example, 4 kV to 10
kV) between the atomization tip 735 to which the water droplets adhere and the counter
electrode 736, where the atomization tip 735 is on a negative voltage side and the
counter electrode 736 is on a positive voltage side. This causes corona discharge
to occur between the electrodes. The water droplets at the tip 735 of the atomization
electrode are finely divided by electrostatic energy. Furthermore, since the liquid
droplets are electrically charged, a nano-level fine mist carrying an invisible charge
of a several nm level, accompanied by ozone, OH radicals, and so on, is generated
by Rayleigh fission. The voltage applied between the electrodes is an extremely high
voltage of 4 kV to 10 kV. However, a discharge current value at this time is at a
several µA level, and therefore an input is extremely low, about 0.5 W to 1.5 W. Hence,
there is little influence on the inside temperature.
[0673] In detail, suppose the atomization tip 735 is on a reference potential side (0 V)
and the counter electrode 736 is on a high voltage side (+7 kV). Dew condensation
water adhering to the tip 735 of the atomization electrode is attracted to the tip
735 of the atomization electrode and forms an approximate conical shape called a Taylor
cone, reducing the distance to the counter electrode 736. As a result, an air insulation
layer is broken down, and discharge starts. At this time, the dew condensation water
is electrically charged, and also an electrostatic force generated on the surfaces
of the liquid droplets exceeds a surface tension, so that fine particles are generated.
Since the counter electrode 736 is on the positive side, the charged fine mist is
attracted to the counter electrode 736, and the fine particles are further ultra-finely
divided by Rayleigh fission. Thus, the nano-level fine mist carrying an invisible
charge of a several nm level containing radicals is attracted to the counter electrode
736, and sprayed toward the storage compartment by its inertial force.
[0674] Note that, when there is no water on the atomization tip 735, the discharge distance
increases and the air insulation layer cannot be broken down, and therefore no discharge
phenomenon takes place. Moreover, when there is too much water because of excessive
dew condensation, electrostatic energy for finely dividing water droplets cannot exceed
a surface tension, and therefore no discharge phenomenon takes place. Hence, no current
flows between the atomization tip 735 and the counter electrode 736.
[0675] In the refrigerator 700, when the temperature of the cooler 712 begins to drop, that
is, when the operation of the refrigeration cycle starts, the cooling of the refrigerator
compartment 704 starts, too. At this time, cool air flows into the refrigerator compartment
704, creating a dry state. Accordingly, the atomization tip 735 tends to dry.
[0676] Next, when a refrigerator compartment damper (not shown) is closed, the refrigerator
compartment discharge air temperature rises, and so the refrigerator compartment 704
and the vegetable compartment 707 increase in temperature and humidity. During this
time, since the cool air in the cooling compartment 710 gradually decreases in temperature,
the metal pin 734 is further cooled, and dew condensation is more likely to occur
on the atomization tip 735 of the atomization unit 739 disposed in the refrigerator
compartment 704 which has shifted to a high humidity environment. When liquid droplets
grow at the tip 735 of the atomization electrode and the distance between the tip
of the liquid droplets and the counter electrode 736 becomes a predetermined distance,
the air insulation layer is broken down, the discharge phenomenon begins, and a fine
mist is sprayed from the tip 735 of the atomization electrode. After this, the compressor
709 is stopped and also the cooling fan 713 is stopped. As a result, the metal pin
734 increases in temperature, but the atomization unit 739 remains in a high humidity
atmosphere. Moreover, the metal pin 734 as the heat transfer connection member has
a large heat capacity and so does not have a rapid temperature fluctuation, that is,
the metal pin 734 functions as the so-called cool storage. Accordingly, the atomization
continues.
[0677] When the operation of the compressor 709 starts again, the refrigerator compartment
damper (not shown) is opened, and cool air begins to be conveyed to each storage compartment
by the cooling fan 713. The storage compartment shifts to a low humidity state, and
so the atomization unit 739 also enters a low humidity state. As a result, the atomization
tip 735 becomes dry, and the liquid droplets at the atomization tip 735 decrease or
disappear.
[0678] Moreover, the metal pin 734 as the heat transfer connection member is heated by using,
as a heating source, the heater 754 as the resistance heating element provided at
the end 734b on the projection 734a side of the metal pin 734 as the heat transfer
connection member near the atomization unit 739. Further, the heater 754 as the resistance
heating element is controlled by varying an input or a duty factor according to a
detected temperature of the temperature detection unit such as the thermistor 812
provided in order to detect the temperature of the tip 735 of the atomization electrode.
This suppresses a temperature fluctuation of the metal pin 734 as the atomization
electrode cooling unit in a refrigeration cycle state (temperature control state)
of the refrigerator 700, so that the peripheral part including the atomization electrode
as the atomization tip 735 can be prevented from excessive dew condensation or freezing,
and also the amount of dew condensation supplied to the atomization electrode as the
atomization tip 735 can be adjusted. Hence, stable atomization can be achieved.
[0679] During normal cooling of the refrigerator 700, while periodically repeating such
a cycle, the heater 754 as the resistance heating element is controlled by varying
an input or a duty factor according to a detected temperature of the temperature detection
unit such as the thermistor 812. By doing so, the liquid droplets at the atomization
electrode tip 735 are adjusted within a fixed range, with it being possible to achieve
more stable atomization.
[0680] In addition, by exercising phase control of the input of the heater 754 as the resistance
heating element, fine control can be carried out, allowing for more optimum temperature
control.
[0681] During defrosting for melting and removing frost or ice adhering to the cooler 712,
the temperature of the cooler 712 exceeds 0°C. At this time, the air path 741 behind
the electrostatic atomization apparatus 731 also increases in temperature. This temperature
increase causes the temperature of the metal pin 734 to rise, and also the temperature
of the atomization tip 735 to rise. As a result, dew condensation water adhering to
the tip 735 evaporates, and the atomization electrode dries.
[0682] Since the defrosting heater has a property of being switched off as the temperature
of the cooler rises to some extent, there is an advantage that the atomization tip
735 and the metal pin 734 as the heat transfer connection member can be reliably increased
in temperature within an appropriate range without excessively increasing in temperature
of the atomization tip 735 and the metal pin 734 as the heat transfer connection member.
Besides, by controlling the heater 754 as the resistance heating element through a
variation in input or duty factor according to a detected temperature of the temperature
detection unit such as the thermistor 812, more stable temperature control can be
achieved.
[0683] Here, it is also possible to reset (dry) the dew condensation state of the tip 735
of the atomization electrode by periodically increasing the input or the duty factor
of the heater 754 as the resistance heating element, for preventing excessive dew
condensation or freezing.
[0684] Though the heating unit includes not only the defrosting heater but also the metal
pin heater 754 in this embodiment, the heating unit of the adjustment unit may be
composed of only the defrosting heater, without including the metal pin heater 754.
Even when excessive dew condensation occurs, by heating the atomization electrode
as the atomization tip 735 via the metal pin 734 as the heat transfer connection member
in accordance with the timing of defrosting the cooler 712 in the above manner, excessive
water droplets can be easily removed, with there being no need for a particular structure.
Thus, by using the defrosting heater provided in the refrigeration cycle without using
a particular heater as the adjustment unit, the need for any particular apparatus
and power can be obviated. This enables the mist spray to be performed while saving
materials and energy. Moreover, it is possible to deal with the case of defrosting
the cooler 712, which further contributes to improved reliability.
[0685] When an actual usage state of the refrigerator 700 is taken into consideration, since
the state of humidity and the amount of humidification in the storage compartment
vary depending on a use environment, a door opening/closing operation, and a food
storage state, excessive dew condensation can be expected to occur on the atomization
electrode as the atomization tip 735. In some cases, such liquid droplets that cover
the entire atomization tip 735 may be formed, as a result of which an electrostatic
force by discharge cannot exceed a surface tension and atomization becomes impossible.
In view of this, during an opening operation of the refrigerator compartment damper,
the atomization tip 735 is heated by energizing the metal pin heater 754 as the heating
unit, in addition to dehumidification by cool air. This accelerates evaporation of
the adhering water droplets to thereby prevent excessive dew condensation, so that
atomization can be performed continuously and stably. Moreover, quality deterioration
by water dripping on the back partition wall 711 and the like caused by growth of
liquid droplets due to excessive dew condensation can be prevented.
[0686] Thus, the atomization tip 735 repeats dew condensation and drying and intermittently
performs mist spray, through the use of the refrigeration cycle of the refrigerator
700. In doing so, the amount of water at the atomization electrode tip 735 is adjusted
to prevent excessive dew condensation, thereby achieving continuous atomization.
[0687] Moreover, by cooling or heating the metal pin 734 as the heat transfer connection
member instead of directly cooling or heating the atomization tip 735, the atomization
tip 735 can be indirectly adjusted in temperature. Here, since the heat transfer connection
member 734 has a larger heat capacity than the atomization tip 735, the atomization
tip 735 can be adjusted in temperature while alleviating a direct significant influence
of a temperature change of the adjustment unit on the atomization tip 735. Therefore,
a load fluctuation of the atomization tip 735 can be suppressed, with it being possible
to realize mist spray of a stable spray amount.
[0688] Besides, the counter electrode 736 is disposed at a position facing the atomization
tip 735, and the voltage application unit 733 generates a high-voltage potential difference
between the atomization tip 735 and the counter electrode 736 as a potential difference.
This enables an electric field near the atomization tip 735 to be formed stably. As
a result, an atomization phenomenon and a spray direction are determined, and so accuracy
of a fine mist sprayed into the storage container can be more enhanced, which contributes
to improved accuracy of the atomization unit 739. Hence, the electrostatic atomization
apparatus 731 of high reliability can be provided.
[0689] In addition, the metal pin 734 as the heat transfer connection member is cooled or
heated via the heat insulator 752 as the heat relaxation member. This achieves dual-structure
indirect temperature change, that is, the atomization tip 735 is indirectly changed
in temperature via the metal pin 734 and further via the heat insulator 752 as the
heat relaxation member. In so doing, the atomization tip 735 can be kept from being
cooled or heated excessively. When the temperature of the atomization tip 735 decreases
by 1 K, a water generation speed of the tip 735 of the atomization electrode increases
by about 10%. However, excessively cooling the atomization tip 735 causes a large
amount of dew condensation, and an increase in load of the atomization unit 739 raises
concern about an input increase in the electrostatic atomization apparatus 731 and
an atomization failure of the atomization unit 739. According to the above-mentioned
structure, on the other hand, such problems due to the load increase of the atomization
unit 739 can be prevented. Since an appropriate dew condensation amount can be ensured,
stable mist spray can be achieved with a low input.
[0690] Moreover, by attaching the atomization tip 735 on the central axis of the metal pin
734 as the heat transfer connection member, when attaching the metal pin 734 as the
heat transfer connection member, the distance between the atomization tip 735 and
the counter electrode 736 can be kept constant even though the electrostatic atomization
apparatus 731 is rotated. Hence, a stable discharge distance can be ensured.
[0691] Furthermore, excessively heating the atomization tip 735 causes a sharp increase
in storage compartment temperature around the voltage application unit 733 and the
atomization unit 739, leading to problems such as an electrical component breakdown
and a cooling failure due to a temperature increase of stored contents. However, such
problems caused by the temperature increase of the atomization unit 739 can be prevented.
Since an appropriate dew condensation amount can be ensured, stable mist spray can
be achieved with a low input.
[0692] Moreover, by indirectly cooling the atomization tip 735 in the dual structure via
the metal pin 734 as the heat transfer connection member and the heat relaxation member
752, a direct significant influence of a temperature change of the adjustment unit
on the atomization tip 735 can be further alleviated. This suppresses a load fluctuation
of the atomization tip 735, so that mist spray of a stable spray amount can be achieved.
[0693] Besides, the temperature adjustment of the metal pin 734 as the heat transfer connection
member is performed by cool air generated in the cooling compartment 710 and by controlling,
as a heating source, the heater 754 as the resistance heating element through a variation
in input or duty factor according to a detected temperature of the temperature detection
unit such as the thermistor 812. Here, the metal pin 734 as the heat transfer connection
member is formed of a metal piece having excellent heat conductivity. Accordingly,
the temperature adjustment unit can perform necessary cooling just by heat conduction
from the air path through which the cool air generated by the cooler 112 flows, and
also perform heating control accompanied by temperature detection.
[0694] Since the cooling unit can be made by such a simple structure, a highly reliable
atomization unit with a low incidence of troubles can be realized. Moreover, the atomization
electrode as the atomization tip 735 can be cooled via the metal pin 734 as the heat
transfer connection member by using the cooling source of the refrigeration cycle,
which contributes to energy-efficient atomization.
[0695] The atomization unit of this embodiment is shaped to have the projection 734a on
the opposite side to the atomization tip 735, by the metal pin 734 as the heat transfer
connection member. This being so, in the atomization unit 739, the end 734b on the
projection 734a side is closest to the cooling unit. Therefore, the metal pin 734
is cooled by the cool air of the cooling unit, from the end 734b farthest from the
atomization tip 735.
[0696] Likewise, the heater 754 as the resistance heating element which is the heating unit
is situated at the end 734b on the projection 734a side in the atomization unit 739.
This being so, the metal pin 734 as the heat transfer connection member is heated
by the heater 754 as the resistance heating element which is the heating unit, from
the end 734b farthest from the atomization tip 735.
[0697] Thus, the cooling unit and the heating unit which constitute the adjustment unit
are both situated on the end 734b side farthest from the atomization tip 735 in the
metal pin 734 as the heat transfer connection member. This further alleviates a direct
significant influence of a temperature change of the adjustment unit on the atomization
tip 735, with it being possible to realize stable mist spray with a smaller load fluctuation
and adjust the temperature of the atomization electrode stably.
[0698] Moreover, the depression 711a is formed in a storage compartment side part of the
back partition wall 711 to which the atomization unit 739 is attached, and the atomization
unit 739 having the projection 734a is inserted into the deepest depression 711b deeper
than the depression 711a. In this way, the heat insulator 752 constituting the partition
wall of the storage compartment can be used as the heat relaxation member 752. Hence,
the heat relaxation member 752 for properly cooling the atomization tip 735 can be
provided by adjusting the thickness of the heat insulator, with there being no need
to prepare a particular heat relaxation member. This contributes to a more simplified
structure of the atomization unit 739.
[0699] In addition, by inserting the atomization unit 739 into the depression 711a and the
metal pin 734 having the projection 734a into the deepest depression 711b, the atomization
unit 739 can be securely attached to the partition wall 711 without looseness by the
two-tier depression, and also a protuberance toward the refrigerator compartment 704
as the storage compartment can be prevented. Such an atomization unit 739 is difficult
to reach by hand, so that safety can be improved.
[0700] Besides, the atomization unit 739 does not extend through and protrude out of the
back partition wall 711 of the refrigerator compartment 704 as the storage compartment.
Accordingly, an air path area is unaffected, and a decrease in cooling amount caused
by an increased air path resistance can be prevented.
[0701] Moreover, the depression is formed in a part of the refrigerator compartment 704
and the atomization unit 739 is inserted into this depression, so that a storage capacity
for storing vegetables, fruits, and other foods is unaffected. In addition, while
reliably cooling the heat transfer connection member 734, a wall thickness enough
for ensuring heat insulation properties is secured for other parts. This prevents
dew condensation in the storage compartment, thereby enhancing reliability.
[0702] Additionally, the metal pin 734 as the heat transfer connection member has a certain
level of heat capacity and is capable of lessening a response to heat conduction from
the cooling air path, so that a temperature fluctuation of the atomization tip 735
can be suppressed. The metal pin 734 also functions as a cool storage member, thereby
ensuring a dew condensation time for the atomization tip 735 and also preventing freezing.
Furthermore, by combining the good heat conductive metal pin 734 and the heat insulator
752, the cold heat can be conducted favorably without loss. Besides, by suppressing
a heat resistance at the connection part between the metal pin 734 and the atomization
tip 735, temperature fluctuations of the atomization tip 735 and the metal pin 734
follow each other favorably. In addition, thermal bonding can be maintained for a
long time because moisture cannot enter into the connection part.
[0703] In the case where the storage compartment is in a high humidity environment, this
humidity may affect the metal pin 734. Accordingly, the metal pin 734 is made of a
metal material that is resistant to corrosion and rust or a material that has been
coated or surface-treated by, for example, alumite. This prevents rust and the like,
suppresses an increase in surface heat resistance, and ensures stable heat conduction.
[0704] Further, nickel plating, gold plating, or platinum plating is used on the surface
of the atomization tip 735, which enables the tip 735 of the atomization electrode
to be kept from wearing due to discharge. Thus, the tip 735 of the atomization electrode
can be maintained in shape, as a result of which spray can be performed over a long
period of time and also a stable liquid droplet shape at the tip can be attained.
[0705] When the fine mist is sprayed from the atomization tip 735, an ion wind is generated.
During this time, high humidity air newly flows into the atomization unit 739 from
the moisture supply port 738. This allows the spray to be performed continuously.
[0706] The generated fine mist is made up of extremely small particles and so has high diffusivity.
The fine mist is diffusively sprayed in the storage compartment according to natural
convection in the storage compartment, so that the effect of the fine mist spreads
throughout the storage compartment.
[0707] The sprayed fine mist is generated by high-voltage discharge, and so is negatively
charged. Meanwhile, green leafy vegetables, fruits, and the like stored in the storage
compartment tend to wilt more by transpiration or by transpiration during storage.
Usually, some of vegetables and fruits stored in the vegetable compartment are in
a rather wilted state as a result of transpiration on the way home from shopping or
transpiration during storage, and these vegetables and fruits are positively charged.
Accordingly, the atomized mist tends to gather on vegetable surfaces, thereby enhancing
freshness preservation. Besides, many processed foods such as hams and sandwiches
also tend to deteriorate as a result of drying. Since the storage compartment space
becomes high in humidity by the atomized mist, such drying can be suppressed, enhancing
freshness preservation.
[0708] The nano-level fine mist sufficiently contains radicals such as OH radicals, a small
amount of ozone, and the like. Such a nano-level fine mist is effective in sterilization,
antimicrobial activity, microbial elimination, and so on. The nano-level fine mist
also has effects of stimulating increases in nutrient such as vitamin C through agricultural
chemical removal and antioxidation by oxidative decomposition, and decomposing pollutants.
[0709] When there is no water on the atomization tip 735, the discharge distance increases
and the air insulation layer cannot be broken down, and therefore no discharge phenomenon
takes place. Moreover, when there is too much water because of excessive dew condensation,
electrostatic energy for finely dividing water droplets cannot exceed a surface tension,
and therefore no discharge phenomenon takes place. Hence, no current flows between
the atomization tip 735 and the counter electrode 736. This phenomenon may be detected
by the control unit 746 of the refrigerator 700 to control on/off of the high voltage
of the voltage application unit 733.
[0710] In this embodiment, the voltage application unit 733 is installed at a position that
has a possibility of becoming a relatively low temperature and high humidity position
in the storage compartment. Accordingly, a dampproof and waterproof structure by a
potting material or a coating material is employed for the voltage application unit
733 for circuit protection. However, in the case such as where the voltage application
unit 733 is placed in a high temperature part outside the storage compartment, where
the high voltage application is substantially constantly in operation, or where the
storage compartment is low in humidity, the coating material can be omitted.
[0711] As the heating unit for preventing excessive dew condensation or freezing of the
peripheral part including the atomization electrode as the atomization tip 735, the
heater 754 as the resistance heating element such as a chip resistor is integrally
formed with the electrostatic atomization apparatus 731 at the end 734b on the projection
734a side of the metal pin 734 as the heat transfer connection member near the atomization
unit 739, and also separated from the air path 741 by the heat insulator 752. The
heater 754 controls the temperature of the tip 735 of the atomization electrode, and
adjusts the amount of dew condensation supplied to the atomization electrode as the
atomization tip 735. By installing the electrostatic atomization apparatus 731 in
the refrigerator 700, there is no need to provide a particular heat source, allowing
the structure to be simplified.
[0712] Though the heater 754 as the resistance heating element is described as being installed
at the end 734b on the projection 734a side of the metal pin 734 as the heat transfer
connection member, the same advantages can be attained even when the heater 754 is
installed in other manners such as by winding the heater 754 around the body of the
metal pin 734.
[0713] Next, in FIG. 29, a discharge current monitor voltage value outputted from the electrostatic
atomization apparatus 731 and an output signal from the atomization electrode temperature
detection unit 812 are supplied to the control unit 746 of the main body of the refrigerator
700, to determine the operations of the voltage application unit 733 for applying
the high voltage in the electrostatic atomization apparatus 731 and the heater 754
as the resistance heating element. For example, when the control unit 746 determines
that the atomization electrode temperature detected by the atomization electrode temperature
detection unit 812 is equal to or less than the dew point, the control unit 746 causes
the voltage application unit 733 in the electrostatic atomization apparatus 731 to
generate the high voltage. In the case where the atomization tip 735 is expected to
be in an excessive dew condensation state because the atomization tip 735 is at such
a temperature that can lead to freezing, the door opening/closing operation is frequently
performed, and the refrigerator compartment 704 is extremely high in humidity, the
heater 754 as the resistance heating element is energized to perform heating, thereby
melting/evaporating dew condensation water adhering to the surface of the atomization
tip 735 and thus adjusting the amount of water of the atomization tip 735.
[0714] By controlling the heater 754 as the resistance heating element through a variation
in input or duty factor according to a detected temperature of the temperature detection
unit such as the thermistor 812, more stable temperature control can be performed.
It is also possible to reset (dry) the dew condensation state of the tip 735 of the
atomization electrode by periodically increasing the input or the duty factor of the
heater 754 as the resistance heating element, for preventing excessive dew condensation
or freezing. Though the atomization electrode temperature detection unit 812 is used
in this way, the temperature detection unit may be omitted in the case where a temperature
behavior can be easily estimated from the refrigeration cycle of the refrigerator
700. Moreover, since the humidity in the storage compartment varies according to the
behavior of the refrigerator compartment damper, the voltage application unit 733
may be switched on or off in conjunction with the refrigerator compartment damper.
[0715] The following describes a functional block diagram as an example of this embodiment
shown in FIG. 30.
[0716] A discharge current monitor voltage value 811 outputted from the electrostatic atomization
apparatus 731 and signals of the atomization electrode temperature detection unit
812 and the door opening/closing detection unit 813 are supplied to the control unit
746 of the main body of the refrigerator 700, to determine the operations of the voltage
application unit 733 for applying the high voltage in the electrostatic atomization
apparatus 731 and the metal pin heater 754. For example, when the control unit 746
determines that the atomization electrode temperature detected by the atomization
electrode temperature detection unit 812 is equal to or less than the dew point, the
control unit 746 causes the voltage application unit 733 in the electrostatic atomization
apparatus 731 to generate the high voltage. In the case where the atomization tip
735 is expected to be in an excessive dew condensation state because the atomization
tip 735 is at such a temperature that can lead to freezing, the door opening/closing
operation is frequently performed, and the refrigerator compartment 704 is extremely
high in humidity, the partition wall heater 754 or the metal pin heater 754 is energized
to perform heating, thereby melting/evaporating dew condensation water adhering to
the surface of the atomization tip 735 and thus adjusting the amount of water of the
atomization tip 735.
[0717] Though the atomization electrode temperature detection unit 812 is used in this way,
the temperature detection unit may be omitted in the case where it is easy to estimate
a temperature behavior from the refrigeration cycle of the refrigerator 700. Moreover,
since the humidity in the storage compartment varies according to the behavior of
a refrigerator compartment damper 814, the voltage application unit 733 may be switched
on or off in conjunction with the damper 814.
[0718] The following describes a control flow as an example of this embodiment shown in
FIG. 31.
[0719] Atomization electrode temperature determination is performed to control the temperature
of the atomization tip 735. An atomization electrode temperature adjustment mode begins
in Step S850. When an atomization electrode temperature T
f is higher than a preprogrammed first value T
1 (for example, T
1 = 6°C) in step S851, it is determined that the atomization tip 735 is high in temperature
and so does not have dew condensation or that the storage compartment is high in temperature.
Control then moves to Step S852 where the high voltage generation of the electrostatic
atomization apparatus 731 is stopped and the energization of the metal pin heater
754 or the like for heating the metal pin 734 is stopped. When the atomization electrode
temperature T
f is lower than the preprogrammed first value T
1, control moves to Step S853. When the atomization electrode temperature T
f is higher than a preprogrammed second value T
2 (for example, T
2 = -6°C) in Step S853, it is determined that the atomization tip 735 is at a proper
temperature. Control then moves to Step S854 where the high voltage generation of
the electrostatic atomization apparatus 731 is activated but the unit for heating
the metal pin 734 is not activated. When the atomization electrode temperature T
f is lower than the preprogrammed second value T
2, control moves to Step S855. When the atomization electrode temperature T
f is higher than a preprogrammed third value T
3 (for example, T
3 = -10°C) in Step S855, it is determined that the atomization tip 735 is in an excessively
cooled state. Control then moves to Step S856 where, though the discharge of the atomization
tip 735 is continued, the heating unit such as the metal pin heater 754 is activated
for freezing prevention. When the atomization electrode temperature T
f is lower than the preprogrammed third value T
3 in Step S855, it is assumed that the atomization electrode is frozen. Accordingly,
the discharge is stopped, and the heating unit such as the metal pin heater 754 is
activated to heat the atomization tip 735 so as to increase in temperature, thereby
melting frost or ice adhering to the atomization tip 735 with higher priority.
[0720] After Steps S852, S854, S856, and S857, control returns to the initial step after
a predetermined time, and repeats the process to adjust the water amount of the atomization
tip 735.
[0721] Here, the heater 754 as the resistance heating element may be operated to reduce
a heating period and attain an energy saving effect.
[0722] Though on/off control is performed as the operation of controlling the heater 754
as the resistance heating element, fine control can be achieved by exercising phase
control of the input of the heater 754 as the resistance heating element. This enables
temperature control to be performed with a more optimum input.
[0723] As described above, in the first embodiment, the thermally insulated storage compartment
and the electrostatic atomization apparatus that sprays a mist into the storage compartment
are provided. The atomization unit includes the atomization electrode electrically
connected to the voltage application unit for generating a high voltage, and the counter
electrode disposed facing the atomization electrode. The resistance heating element
as the temperature adjustment heat source for the atomization electrode tip and the
temperature detection unit for detecting the temperature of the atomization electrode
tip are integrally formed with the electrostatic atomization apparatus. By causing
water in the air to build up dew condensation on the atomization electrode and to
be sprayed as a mist into the storage compartment, the dew condensation is formed
on the atomization electrode easily and reliably from a water vapor in the storage
compartment. Moreover, by adjusting the water amount of the atomization electrode
tip, corona discharge is induced between the atomization electrode and the counter
electrode stably and continuously, as a result of which a nano-level fine mist is
generated. The fine mist is sprayed to uniformly adhere to vegetables and fruits,
processed foods such as hams and sandwiches, and so on, thereby suppressing transpiration
from the vegetables and fruits and drying of the foods, and thus enhancing freshness
preservation. The fine mist also penetrates into tissues via intercellular spaces,
stomata, and the like on the surfaces of the vegetables and fruits, as a result of
which water is supplied into wilted cells and the vegetables and fruits return to
a fresh state.
[0724] Here, since the discharge is induced between the atomization electrode and the counter
electrode, an electric field can be formed stably to determine a spray direction.
This eases the spray of the fine mist into the storage container.
[0725] Moreover, ozone and OH radicals generated simultaneously with the mist contribute
to enhanced effects of deodorization, removal of harmful substances from food surfaces,
contamination prevention, and the like.
[0726] Besides, the mist can be directly sprayed over the stored foods to adhere to the
food surfaces. This improves freshness preservation efficiency, and also further enhances
the effects of deodorization, removal of harmful substances from food surfaces, contamination
prevention, and the like.
[0727] Furthermore, the mist is sprayed by causing an excess water vapor in the storage
compartment to build up dew condensation on the atomization electrode and water droplets
to adhere to the atomization electrode. This makes it unnecessary to provide any of
a defrost hose for supplying mist spray water, a purifying filter, a water supply
path directly connected to tap water, a water storage tank, and so on. A water conveyance
unit such as a pump or a capillary is not used, either. Hence, the fine mist can be
supplied to the storage compartment by a simple structure, with there being no need
for a complex mechanism.
[0728] Since the fine mist is supplied to the storage compartment stably by a simple structure,
the possibility of troubles of the refrigerator can be significantly reduced. This
enables the refrigerator to exhibit higher quality in addition to higher reliability.
[0729] Here, dew condensation water having no mineral compositions or impurities is used
instead of tap water, so that deterioration in retentivity caused by water retainer
deterioration or clogging in the case of using a water retainer can be prevented.
[0730] Further, the atomization performed here is not ultrasonic atomization by ultrasonic
vibration, and so there is no concern that a piezoelectric element is broken due to
a loss of water and its peripheral member is deformed. Since no water storage tank
is needed and also the input is small, a temperature effect in the storage compartment
is insignificant.
[0731] Besides, the atomization performed here is not ultrasonic atomization by ultrasonic
vibration, with there being no need to take noise and vibration of resonance and the
like associated with ultrasonic frequency oscillation into consideration.
[0732] In addition, the part accommodating the voltage application unit is also buried in
the back partition wall and cooled, with it being possible to suppress a temperature
increase of the board. This allows for a reduction in temperature effect in the storage
compartment, and contributes to improved reliability of the board.
[0733] In this embodiment, the partition wall for thermally insulating the storage compartment
is provided, and the electrostatic atomization apparatus is attached to the partition
wall. By such installing the electrostatic atomization apparatus in the gap in the
storage compartment, a reduction in storage capacity can be avoided. Additionally,
the electrostatic atomization apparatus is difficult to reach by hand because it is
attached to the back surface, which contributes to enhanced safety.
[0734] In this embodiment, the adjustment unit capable of adjusting the dew condensation
amount of the atomization electrode tip by cooling and heating the atomization electrode
in the electrostatic atomization apparatus is a metal pin made up of a metal piece
having good heat conductivity, and the means for cooling and heating the metal piece
is the heat conduction from the air path through which the cool air generated by the
cooler flows and the heating unit such as the heater. By adjusting the wall thickness
of the heat insulator and the input of the heater, it is possible to easily set the
temperatures of the metal pin and the atomization electrode. In addition, frost formation
and dew condensation of the external case and the like that lead to lower reliability
can be prevented because leakage of cool air is suppressed by interposing the heat
insulator and also because of the provision of the heating unit such as the heater.
[0735] In this embodiment, the depression is formed in a storage compartment side part of
the back partition wall to which the electrostatic atomization apparatus is attached,
and the metal piece as the water amount adjustment unit of the electrostatic atomization
apparatus is inserted into this depression. Accordingly, the storage capacity for
storing vegetables, fruits, and other foods is unaffected. In addition, a wall thickness
enough for ensuring heat insulation properties is secured for parts other than the
part in which the electrostatic atomization apparatus is attached. This prevents dew
condensation in the case, thereby enhancing reliability.
[0736] In this embodiment, at least one air path for conveying cool air to the storage compartment
or the cooler and the heat insulator thermally insulated so as to suppress a heat
effect between the storage compartment and other air paths are provided in the partition
wall for thermally insulating the cooler and the storage compartment. The unit for
varying the temperature of the atomization electrode of the electrostatic atomization
apparatus is the metal piece having good heat conductivity, and the unit for adjusting
the temperature of the metal piece performs the adjustment using the cool air generated
by the cooler and the heating unit such as the heater. In this way, the temperature
of the atomization electrode can be adjusted reliably.
[0737] Furthermore, by providing the heating unit such as the heater as one of the water
amount adjustment unit in order to prevent the atomization electrode tip from excessive
dew condensation, the size and amount of the liquid droplets at the tip can be adjusted
through the tip temperature control. This allows for stable spray, and also achieves
an improvement in antimicrobial capacity.
[0738] Note that, though a small amount of ozone is generated together with the fine mist,
an ozone concentration is not perceptible to human beings because the discharge current
is extremely small and also the discharge is induced where the reference potential
is 0 V and the counter electrode is on the positive side of +7 kV. Furthermore, the
ozone concentration in the storage compartment can be adjusted by on/off operation
control of the electrostatic atomization apparatus. By properly adjusting the ozone
concentration, deterioration such as yellowing of vegetables due to excessive ozone
can be prevented, and sterilization and antimicrobial activity on vegetable surfaces
can be enhanced.
[0739] Though a high-voltage potential difference is generated between the atomization electrode
on the reference potential side (0 V) and the counter electrode (+7 kV) in this embodiment,
a high-voltage potential difference may be generated by setting the counter electrode
on the reference potential side (0 V) and applying a potential (-7 kV) to the atomization
electrode. In this case, the counter electrode closer to the storage compartment is
on the reference potential side, and therefore an electric shock or the like can be
avoided even when a person comes near the counter electrode. Moreover, in the case
where the atomization electrode is at -7 kV, the counter electrode may be omitted
by setting the storage compartment on the reference potential side.
[0740] Though the air path for cooling the metal pin is the freezer compartment discharge
air path in this embodiment, the air path may instead be a low temperature air path
such as a freezer compartment return air path or a discharge air path of the ice compartment.
This expands an area in which the electrostatic atomization apparatus can be installed.
[0741] Though a resistance heating element such as a chip resistor is used as the heating
source in this embodiment, it is also possible to use a typical sheathed heater, PTC
heater, and the like. Moreover, the heating source may be attached to or wound around
the body of the metal pin. Alternatively, the heating source may be disposed on the
external case of the electrostatic atomization apparatus near the metal pin.
[0742] Though the cooling unit for cooling the metal pin as the heat transfer connection
member is the air cooled using the cooling source generated in the refrigeration cycle
of the refrigerator in this embodiment, it is also possible to utilize heat transmission
from a cooling pipe that uses a cool temperature or cool air from the cooling source
of the refrigerator. In such a case, by adjusting a temperature of the cooling pipe,
the electrode cooling unit can be cooled at an arbitrary temperature. This eases temperature
control when cooling the atomization electrode.
[0743] Though no water retainer is provided around the atomization electrode of the electrostatic
atomization apparatus in this embodiment, a water retainer may be provided. In such
a case, warm moisture entering when opening/closing the door or high humidity air
generated during a defrosting operation can be effectively retained. This enables
dew condensation water generated near the atomization electrode to be retained around
the atomization electrode, with it being possible to timely supply the water to the
atomization electrode. Even when the storage compartment is in a low humidity environment,
the water can be supplied. The provision of the water retainer is not limited to around
the atomization electrode, as the water retainer may be provided in the entire storage
compartment or a part of the storage compartment and further in the entire case or
a part of the case, thereby securing moisture.
[0744] Though the storage compartment in the refrigerator is the refrigerator compartment
in this embodiment, the storage compartment may be any of the storage compartments
of other temperature zones such as the vegetable compartment and the switch compartment.
In such a case, various applications can be developed. Though the electrostatic atomization
apparatus is disposed on the back of the case positioned at the lowermost part of
the refrigerator compartment in this embodiment, the electrostatic atomization apparatus
is not limited to this position. The electrostatic atomization apparatus may be disposed
on the back of an upper part of the refrigerator compartment to thereby spray the
mist throughout the refrigerator compartment.
[0745] Though the metal pin is used in this embodiment, this is not a limit for the present
invention, as any good heat conductive member is applicable. For example, a high polymer
material having high heat conductivity may be used. This benefits weight saving and
processability, enabling an inexpensive structure to be provided.
(Second Embodiment)
[0746] FIG. 32 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in a second embodiment of the present invention taken along line E-E
in FIG. 28.
[0747] In this embodiment, detailed description is mainly given for parts that differ from
the structure described in the first embodiment, with detailed description being omitted
for parts that are the same as the structure described in the first embodiment or
parts to which the same technical idea is applicable.
[0748] In the drawing, the back partition wall 711 includes the back partition wall surface
751 made of a resin such as ABS, and the heat insulator 752 made of styrene foam or
the like. The depression 711a and a through part 711c are formed in a part of a storage
compartment side wall surface of the back partition wall 711. By the metal pin 734
as the heat transfer connection member being inserted into the through part 711c,
the electrostatic atomization apparatus 731 as the atomization apparatus which is
the mist spray apparatus is installed.
[0749] Here, a part of the metal pin 734 as the heat transfer connection member passes through
the heat insulator and is exposed to a part of an air path 756. A heat insulator depression
755 is formed in the air path 756 near the through part 711c on the back of the metal
pin 734. Thus, the air path is partly widened.
[0750] The metal pin heater 754 which is a resistance heating element such as a chip resistor
is formed near the atomization unit 739 of the electrostatic atomization apparatus
731, as the heating unit for adjusting the temperatures of the atomization electrode
as the atomization tip 735 and the metal pin 734. The heater 754 is separated from
the air path by the heat insulator 752 as the heat relaxation member, so as not to
be directly affected by heat from the air path 756.
[0751] Moreover, the temperature detection unit such as the thermistor 812 is provided on
a part of the metal pin 734 as the heat transfer connection member that is closer
to the atomization tip 735, in order to detect the temperature of the tip 735 of the
atomization electrode.
[0752] Note that the metal pin 734 is preferably made of a metal material that is resistant
to corrosion and rust, or a material that has been coated or surface-treated by, for
example, alumite.
[0753] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0754] In a part of the back partition wall 711, the heat insulator 752 is smaller in wall
thickness than other parts. In particular, the heat insulator 752 near the side wall
of the metal pin 734 has a thickness of, for example, about 2 mm to 10 mm. Accordingly,
the depression 711a is formed in the back partition wall 711, and the electrostatic
atomization apparatus 731 is attached in this location.
[0755] The metal pin 734 is partly exposed to the air path 756 located behind. The metal
pin 734 is adjusted to, for example, about -5°C to -15°C, by low temperature cool
air generated by the cooler 712 and blown by the cooling fan 713 according to an operation
of a refrigeration cycle, and the metal pin heater 754 or the like as the heating
unit. Since the metal pin 734 is a good heat conductive member, the metal pin 734
transmits cold heat extremely easily, so that the atomization tip 735 is also adjusted
to about -5°C to -15°C.
[0756] Here, the air path 756 is gradually widened toward the vicinity of the heat insulator
depression 755, thereby decreasing an air path resistance. This allows an increased
amount of air to be blown from the cooling fan 713. Hence, refrigeration cycle efficiency
can be improved.
[0757] The voltage application unit 733 applies a high voltage (for example, 4 kV to 10
kV) between the atomization tip 735 to which water droplets adhere and the counter
electrode 736, where the atomization tip 735 is on a negative voltage side and the
counter electrode 736 is on a positive voltage side. This causes corona discharge
to occur between the electrodes. The water droplets at the tip 735 of the atomization
electrode are finely divided by electrostatic energy. Furthermore, since the liquid
droplets are electrically charged, a nano-level fine mist carrying an invisible charge
of a several nm level, accompanied by ozone, OH radicals, and so on, is generated
by Rayleigh fission. The voltage applied between the electrodes is an extremely high
voltage of 4 kV to 10 kV. However, a discharge current value at this time is at a
several µA level, and therefore an input is extremely low, about 0.5 W to 1.5 W.
[0758] The generated fine mist is made up of extremely small particles and so has high diffusivity.
The fine mist is diffusively sprayed in the storage compartment according to natural
convection in the storage compartment, so that the effect of the fine mist spreads
throughout the storage compartment.
[0759] The sprayed fine mist is generated by high-voltage discharge, and so is negatively
charged. Meanwhile, green leafy vegetables, fruits, and the like stored in the storage
compartment tend to wilt more by transpiration or by transpiration during storage.
Usually, some of vegetables and fruits stored in the vegetable compartment are in
a rather wilted state as a result of transpiration on the way home from shopping or
transpiration during storage, and these vegetables and fruits are positively charged.
Accordingly, the atomized mist tends to gather on vegetable surfaces, thereby enhancing
freshness preservation. Besides, many processed foods such as hams and sandwiches
also tend to deteriorate as a result of drying. Since the storage compartment space
becomes high in humidity by the atomized mist, such drying can be suppressed, enhancing
freshness preservation.
[0760] The nano-level fine mist sufficiently contains radicals such as OH radicals, a small
amount of ozone, and the like. Such a nano-level fine mist is effective in sterilization,
antimicrobial activity, microbial elimination, and so on. The nano-level fine mist
also has effects of stimulating increases in nutrient such as vitamin C through agricultural
chemical removal and antioxidation by oxidative decomposition, and decomposing pollutants.
[0761] As described above, in the second embodiment, the heat insulator is provided in the
partition wall for thermally insulating the cooler and the storage compartment. The
unit for adjusting the temperature of the atomization electrode (atomization tip)
of the electrostatic atomization apparatus to the dew point or below is the metal
pin 734 as the heat transfer connection member made up of a metal piece having good
heat conductivity, and the adjustment unit for adjusting the temperature of the metal
pin 734 includes the cooling unit of the cool air generated by the cooler and the
heating unit disposed near the metal pin. In this way, the temperature of the atomization
electrode can be adjusted reliably.
[0762] Though not shown, by installing an inside temperature detection unit, an inside humidity
detection unit, and the like in the storage compartment, the dew point can be precisely
calculated by a predetermined computation according to a change in storage compartment
environment.
[0763] In the second embodiment, the depression is formed in a storage compartment side
part of the partition wall to which the electrostatic atomization apparatus is attached,
and the metal piece as the cooling unit of the electrostatic atomization apparatus
is inserted in the depression. This allows the metal piece to be cooled reliably.
In addition, because of a gradually widening air path area, the air path resistance
can be lowered or made equal, so that a decrease in cooling amount can be prevented.
Furthermore, the temperature of the atomization electrode can be adjusted easily,
on the basis of an exposed surface area of the metal pin to the air path and a heater
input.
[0764] Though the metal pin is disposed in the depression of the air path in this embodiment,
the depression need not be formed in the air path when the metal pin can attain a
proper temperature. In this case, the air path can be processed easily.
(Third Embodiment)
[0765] FIG. 33 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in a third embodiment of the present invention taken along line E-E in
FIG. 28.
[0766] In this embodiment, detailed description is given only for parts that differ from
the structures described in the first and second embodiments, with description being
omitted for parts that are the same as the structures described in the first and second
embodiments or parts to which the same technical ideas are applicable.
[0767] In the drawing, the back partition wall 711 includes the back partition wall surface
751 made of a resin such as ABS and the heat insulator 752 made of styrene foam or
the like for ensuring heat insulation between the refrigerator compartment 704 and
the air path 741. Here, the depression 711a is formed in a part of a storage compartment
side wall surface of the back partition wall 711 so as to be lower in temperature
than other parts, and the electrostatic atomization apparatus 731 as the mist spray
apparatus is installed in the depression 711a.
[0768] The through part 795 is formed behind the depression 711a, and the projection 734a
of the metal pin 734 as the heat transfer connection member is placed in the through
part 795.
[0769] In the case where the through part 795 in which the metal pin 734 as the heat transfer
connection member is provided is formed as in this embodiment, in molding of styrene
foam or the like, the heat insulating wall decreases in rigidity, which raises a possibility
of problems such as a crack and a hole caused by insufficient strength or defective
molding. Thus, there is concern about quality deterioration.
[0770] In view of this, in this embodiment, the heat insulator near the through part 795
is provided with a protrusion 762, thereby enhancing rigidity around the through part
795 when compared with a flat part, and further enhancing rigidity by securing the
wall thickness of the heat insulator. In addition, by forming the protrusion 762,
the metal pin can be cooled both from its back and its side.
[0771] When the metal pin 734 is directly placed in the air path, there is a possibility
of excessive cooling that may cause an excessive amount of dew condensation or freezing
of the atomization tip 735. To suppress an increase in air path resistance, the protrusion
762 is shaped like a cone.
[0772] Moreover, the through part 795 as a through hole is formed in the heat insulator
near the back of the metal pin 734. The metal pin 734 is inserted in the through part
795, and a metal pin cover 796 is provided around the metal pin 734, thereby ensuring
heat insulation.
[0773] Though not shown, a cushioning material may be provided between the through part
795 and the metal pin cover 796 to ensure sealability.
[0774] Furthermore, though not shown, tape or the like may be attached to an opening 797
of the hole to block cool air.
[0775] The metal pin heater 754 which is a resistance heating element such as a chip resistor
is formed near the atomization unit 739 of the electrostatic atomization apparatus
731, as the heating unit for adjusting the temperatures of the atomization electrode
as the atomization tip 735 and the metal pin 734. The heater 754 is separated from
the air path 741 by the heat insulator 752 as the heat relaxation member, so as not
to be directly affected by heat from the air path 741. The heater 754 is situated
between the metal pin 734 and the metal pin cover 796.
[0776] Moreover, the temperature detection unit such as the thermistor 812 is provided on
a part of the metal pin 734 as the heat transfer connection member that is closer
to the atomization tip 735 so as to be situated between the metal pin 734 and the
metal pin cover 796, in order to detect the temperature of the tip 735 of the atomization
electrode.
[0777] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0778] The metal pin 734 as the heat transfer connection member is cooled via the metal
pin cover 796. This achieves dual-structure indirect cooling, that is, the atomization
tip 735 is indirectly cooled via the metal pin 734 and further via the metal pin cover
796 as the heat relaxation member. In so doing, the atomization tip 735 can be kept
from being cooled excessively. Excessively cooling the atomization tip 735 causes
a large amount of dew condensation, and an increase in load of the atomization unit
739 raises concern about an increase in input of the electrostatic atomization apparatus
731 and an atomization failure of the atomization unit 739 due to freezing and the
like. According to the above-mentioned structure, however, such problems due to the
load increase of the atomization unit 739 can be prevented. Since an appropriate dew
condensation amount can be ensured, stable mist spray can be achieved with a low input.
[0779] Moreover, by indirectly cooling the atomization tip 735 in the dual structure via
the heat transfer connection member and the heat relaxation member, a direct significant
influence of a temperature change of the cooling unit on the atomization electrode
can be further alleviated. This suppresses a load fluctuation of the atomization electrode,
so that mist spray of a stable spray amount can be achieved.
[0780] Besides, the cool air generated in the cooling compartment 710 is used to cool the
metal pin 734 as the heat transfer connection member, and the metal pin 734 is formed
of a metal piece having excellent heat conductivity. Accordingly, the cooling unit
can perform necessary cooling just by heat conduction from the air path through which
the cool air generated by the cooler 712 flows.
[0781] The metal pin 734 as the heat transfer connection member in this embodiment is shaped
to have the projection 734a on the opposite side to the atomization electrode. This
being so, in the atomization unit, the end 734b on the projection 734a side is closest
to the cooling unit. Therefore, the metal pin 734 is cooled by the cool air as the
cooling unit, from the end 734b farthest from the atomization tip 735.
[0782] Thus, in this embodiment, the protrusion 762 is formed on the heat insulator near
the through part 795, thereby enhancing rigidity around the through part 795. Even
in such a case, the surface area for heat conduction can be increased because the
metal pin 734 can be cooled both from its back and its side. Hence, the rigidity around
the metal pin 734 can be enhanced without a decrease in cooling efficiency of the
metal pin 734.
[0783] Moreover, by shaping the protrusion 762 to be sloped in a conical shape, the cool
air flows along the outer periphery of the protrusion 762 that is curved with respect
to the cool air flow direction, so that an increase in air path resistance can be
suppressed. Besides, by uniformly cooling the metal pin 734 from the outer periphery
of the side wall, the metal pin 734 can be cooled evenly, as a result of which the
atomization tip 735 can be cooled efficiently via the metal pin 734.
[0784] In addition, the through part 795 as a hole is formed only in one part of the heat
insulator 152 behind the metal pin 734, with there being no thin walled part. This
eases molding of styrene foam, and prevents problems such as a breakage during assembly.
[0785] Furthermore, according to the structure of this embodiment, the back surface part
of the metal pin cover 796 in contact with the cooling unit (low temperature cool
air) serves as the heat relaxation member. Since a heat relaxation state of the heat
relaxation member can be adjusted by changing in thickness of the part of the metal
pin cover 796 in contact with the cool air, it is possible to easily change a cooling
state of the metal pin. For example, this structure can be applied to refrigerators
of various storage capacities, by changing the thickness of the metal pin cover 796
according to a corresponding cooling load.
[0786] Besides, there is no clearance between the metal pin cover 796 and the through part
795 and also the opening 797 of the through part 795 is sealed by tape or the like
to block the cool air, so that there is no communicating part and the low temperature
cool air does not leak into the storage compartment. Accordingly, the storage compartment
and its peripheral components can be protected from dew condensation, low temperature
anomalies, and so on.
[0787] The cooling by the cooling unit is performed from the end 734b which is a part of
the metal pin 734 as the heat transfer connection member farthest from the atomization
tip 735. In doing so, after the large heat capacity of the metal pin 734 is cooled,
the atomization tip 735 is cooled by the metal pin 734. This further alleviates a
direct significant influence of a temperature change of the cooling unit on the atomization
tip 735, with it being possible to realize stable mist spray with a smaller load fluctuation.
[0788] The generated fine mist is made up of extremely small particles and so has high diffusivity.
The fine mist is diffusively sprayed in the storage compartment according to natural
convection in the storage compartment, so that the effect of the fine mist spreads
throughout the storage compartment.
[0789] The sprayed fine mist is generated by high-voltage discharge, and so is negatively
charged. Meanwhile, green leafy vegetables, fruits, and the like stored in the storage
compartment tend to wilt more by transpiration or by transpiration during storage.
Usually, some of vegetables and fruits stored in the vegetable compartment are in
a rather wilted state as a result of transpiration on the way home from shopping or
transpiration during storage, and these vegetables and fruits are positively charged.
Accordingly, the atomized mist tends to gather on vegetable surfaces, thereby enhancing
freshness preservation. Besides, many processed foods such as hams and sandwiches
also tend to deteriorate as a result of drying. Since the storage compartment space
becomes high in humidity by the atomized mist, such drying can be suppressed, enhancing
freshness preservation.
[0790] The nano-level fine mist sufficiently contains radicals such as OH radicals, a small
amount of ozone, and the like. Such a nano-level fine mist is effective in sterilization,
antimicrobial activity, microbial elimination, and so on. The nano-level fine mist
also has effects of stimulating increases in nutrient such as vitamin C through agricultural
chemical removal and antioxidation by oxidative decomposition, and decomposing pollutants.
[0791] As described above, in the third embodiment, regarding the structure of the metal
pin as the projection of the atomization unit, the through part 795 as the through
hole is formed in the heat insulator, the metal pin is inserted into the through part,
and the metal pin cover is provided around the metal pin. This eases the molding of
the heat insulator, while ensuring the cooling capacity for the metal pin.
[0792] Moreover, by covering the side and back of the metal pin with the integrally formed
metal pin cover 796, it is possible to effectively prevent the cool air from the air
path 741 situated at the back from entering around the metal pin.
[0793] Though no cushioning material is provided around the metal pin in the third embodiment,
a cushioning material may be provided. This allows for close contact between the hole
and the metal pin cover, with it being possible to prevent cool air leakage.
[0794] Though a shield such as tape is not disposed at the opening of the hole in the third
embodiment, a shield may be disposed. This makes it possible to further prevent cool
air leakage.
[0795] Though the air path for cooling the metal pin is the freezer compartment discharge
air path in the third embodiment, the air path may instead be a low temperature air
path such as a freezer compartment return air path or an ice compartment discharge
air path. This expands an area in which the electrostatic atomization apparatus can
be installed.
[0796] Though the cooling unit for cooling the metal pin as the heat transfer connection
member is the air cooled using the cooling source generated in the refrigeration cycle
of the refrigerator in the third embodiment, it is also possible to utilize heat transmission
from a cooling pipe that uses a cool temperature or cool air from the cooling source
of the refrigerator. In such a case, by adjusting a temperature of the cooling pipe,
the metal pin can be cooled at an arbitrary temperature. This eases temperature control
when cooling the atomization electrode.
[0797] In this embodiment, the cooling unit for cooling the metal pin as the heat transfer
connection member may use a Peltier element that utilizes a Peltier effect as an auxiliary
component. In such a case, the temperature of the tip of the atomization electrode
can be controlled very finely by a voltage supplied to the Peltier element.
[0798] Though no cushioning material is used between the external case of the electrostatic
atomization apparatus and the depression of the heat insulator in this embodiment,
a cushioning material such as urethane foam may be disposed on the external case of
the electrostatic atomization apparatus or the depression of the heat insulator, in
order to prevent the entry of moisture into the metal pin and suppress rattling. In
so doing, moisture can be kept from entering into the metal pin, and dew condensation
on the heat insulator can be prevented.
(Fourth Embodiment)
[0799] FIG. 34 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in a fourth embodiment of the present invention taken along line E-E
in FIG. 28.
[0800] In this embodiment, detailed description is given only for parts that differ from
the structures described in the first to third embodiments, with description being
omitted for parts that are the same as the structures described in the first to third
embodiments or parts to which the same technical ideas are applicable.
[0801] The back partition wall 711 of the refrigerator compartment 704 includes the back
partition wall surface 751 made of a resin such as ABS and the heat insulator 752
made of styrene foam or the like for ensuring the heat insulation of isolating the
air path 741 and the refrigerator compartment 704 from each other. The depression
711a is formed in a part of a storage compartment side wall surface of the back partition
wall 711 so as to be lower in temperature than other parts, and the electrostatic
atomization apparatus 731 as the atomization apparatus which is the mist spray apparatus
is installed in the depression 711a.
[0802] The electrostatic atomization apparatus 731 as the atomization apparatus is mainly
composed of the atomization unit 739, the voltage application unit 733, and the external
case 737. The spray port 732 and the moisture supply port 738 are each formed in a
part of the external case 737.
[0803] The heater 754 which is a resistance heating element such as a chip resistor is integrally
formed with the electrostatic atomization apparatus 731 on the end 734b of the projection
734a side of the metal pin 734 as the heat transfer connection member near the atomization
unit 739, as a heating unit for adjusting the temperature of the metal pin 734 as
the heat transfer connection member included in the electrostatic atomization apparatus
731 and preventing excessive dew condensation or freezing of a peripheral part including
the atomization electrode as the atomization tip 735. The heater 754 is separated
from the air path 741 by the heat insulator 752 as the heat relaxation member, so
as not to be directly affected by heat from the air path 741.
[0804] Moreover, the temperature detection unit such as the thermistor 812 is provided on
a part of the metal pin 734 as the heat transfer connection member that is closer
to the atomization tip 735, in order to detect the temperature of the tip 735 of the
atomization electrode.
[0805] The metal pin 734 as the heat transfer connection member is fixed to the external
case 737, where the metal pin 734 itself has the projection 734a that protrudes from
the external case 737. The projection 734a of the metal pin 734 is located opposite
to the atomization tip 735, and fits into the deepest depression 711b that is deeper
than the depression 711a of the back partition wall 711.
[0806] Thus, the deepest depression 711b deeper than the depression 711a is formed on the
back of the metal pin 734 as the heat transfer connection member, so that this part
of the heat insulator 752 on the air path 741 side is thinner than other parts in
the partition wall 711 on the back of the refrigerator compartment 704. The thinner
heat insulator 752 serves as the heat relaxation member, and the metal pin 734 is
cooled by cool air or warm air from the back via the heat insulator 752 as the heat
relaxation member.
[0807] Furthermore, a fitting hole 734c is formed in the metal pin 734, and a heat pipe
750 as a cold heat conveyance unit is installed in the fitting hole 734c. In the installation,
the heat pipe 750 and the fitting hole 734c are joined so as to reduce a contact heat
resistance therebetween. In detail, the heat pipe 750 is fit into the fitting hole
734c via epoxy or a heat diffusion compound without leaving a gap. Pressing, soldering,
or the like is employed to fix the heat pipe 750.
[0808] The heat pipe 750 is a metal pipe having a capillary structure on its inner wall.
The inside of the heat pipe 750 is under vacuum, where a small amount of water, hydrochlorofluorocarbon,
or the like is enclosed. When one end of the heat pipe 750 is brought into contact
with a heat source and heated or cooled, a liquid inside the heat pipe 750 evaporates.
At this time, heat is taken in as latent heat (vaporization heat). The heat moves
at high speed (approximately at a sonic speed), and then is cooled and returns to
a liquid, emitting heat (heat dissipation by condensed latent heat). The liquid returns
to the original position by passing through the capillary structure (or by gravitation).
Thus, the heat can be continuously moved with high efficiency.
[0809] The heat pipe 750 is covered with the heat insulator 752 as the heat relaxation member,
so as not to be directly affected by cool air from the air path 741. Here, a through
hole is formed in the heat insulator 752, and the heat pipe 750 is inserted in the
through hole. Note that, to facilitate assembly, the heat insulator 752 may be divided
and arranged so as to sandwich the heat pipe 750.
[0810] The end of the heat pipe 750 opposite to the metal pin 734 is thermally attached
to the cooler 712 directly or indirectly.
[0811] In this way, heat can be conveyed from a lowest cold heat source in the refrigeration
cycle from the cooler 712, with it being possible to attain an improved cooling speed
of the metal pin 734 and the atomization tip 735.
[0812] In the cooling of the metal pin 734 as the heat transfer connection member, the cool
air generated in the cooling compartment 710 is used, too. Hence, as the cooling unit,
it is possible to not only use the heat conduction from the air path through which
the cool air generated by the cooler 712 flows, but also directly use the heat at
or in the vicinity of the cooler 712.
[0813] Note that, since there is a possibility of electric corrosion due to dew condensation
at a connection part between the heat pipe 750 and the metal pin 734 or the cooler
712, it is desirable to use the same metal.
[0814] Moreover, the heating unit heats the metal pin 734 as the heat transfer connection
member using, as a heating source, the warm air generated during a defrosting operation
of the refrigerator 700 and the heater 754 as the resistance heating element, and
also controls the heater 754 as the resistance heating element by varying an input
or a duty factor according to a detected temperature of the temperature detection
unit such as the thermistor 812 provided for detecting the temperature of the tip
735 of the atomization electrode. In this way, the peripheral part including the atomization
electrode as the atomization tip 735 can be prevented from excessive dew condensation
or freezing, and also the amount of dew condensation supplied to the atomization electrode
as the atomization tip 735 can be adjusted, so that stable atomization can be achieved.
[0815] Since the adjustment unit can be provided by such a simple structure, a highly reliable
atomization unit with a low incidence of troubles can be realized. Moreover, the metal
pin 734 as the heat transfer connection member and the atomization tip 735 can be
cooled by two cooling methods using the cooling source of the refrigeration cycle,
enabling energy-efficient atomization to be performed efficiently.
[0816] Though the fitting hole is formed in the metal pin in the fourth embodiment, a through
hole may be formed to install the heat pipe in consideration of processability of
the metal pin.
[0817] Though the end of the heat pipe opposite to the metal pin 734 is thermally attached
to the cooler 712 directly or indirectly in the fourth embodiment, the end may be
exposed to cool air immediately after heat exchange in the cooler 712, that is, the
end may be exposed in the cooling compartment 710. Moreover, the end may be exposed
in a cooling air path of a storage compartment that is directly below the refrigerator
compartment and has a lower temperature zone than the refrigerator compartment temperature
zone, such as a cooling air path of the ice compartment or the switch compartment
set to a temperature other than the refrigeration temperature. This allows the heat
pipe to be shortened, resulting in miniaturization, cost reduction, and improved assembly.
[0818] Though the metal pin heater provided for the temperature adjustment of the atomization
electrode is positioned on the metal pin heater side in the fourth embodiment, the
metal pin heater may be attached to the end of the heat pipe opposite to the metal
pin 734. This enables the temperature adjustment to be performed on a heat conveyance
upstream side, so that the temperature adjustment can be performed efficiently while
reducing the input to the heater.
[0819] Though a resistance heating element such as a chip resistor is used as the metal
pin heater in the fourth embodiment, it is also possible to use a typical sheathed
heater, PTC heater, and the like. Moreover, the metal pin heater may be attached to
or wound around the body of the metal pin or the heat pipe.
(Fifth Embodiment)
[0820] FIG. 35 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in a fifth embodiment of the present invention taken along line E-E in
FIG. 28.
[0821] In this embodiment, detailed description is mainly given for parts that differ from
the structures described in the first to fourth embodiments, with detailed description
being omitted for parts that are the same as the structures described in the first
to fourth embodiments or parts to which the same technical idea is applicable.
[0822] In the drawing, the back partition wall 711 includes the back partition wall surface
751 made of a resin such as ABS and the heat insulator 752 made of styrene foam or
the like for ensuring heat insulation. The depression 711a is formed in a part of
a storage compartment side wall surface of the back partition wall 711 so as to be
lower in temperature than other parts, and the electrostatic atomization apparatus
731 as the atomization apparatus which is the mist spray apparatus is installed in
the depression 711a.
[0823] The electrostatic atomization apparatus 731 is mainly composed of the atomization
unit 739, the voltage application unit 733, and the external case 737. The spray port
732 and the moisture supply port 738 are each formed in a part of the external case
737. The atomization electrode as the atomization tip 735 is disposed in the atomization
unit 739, and fixed by the metal pin 734 made of a good heat conductive material.
[0824] The through part 711c is formed in the heat insulator 752, and the metal pin 734
and a Peltier module 801 including a Peltier element for adjusting the temperature
of the atomization tip 735 are inserted in the through part 711c. The end 734b of
the metal pin 734 and one side of the Peltier module 801 are thermally connected.
The other side of the Peltier module 801 is thermally connected to an air path side
heat conductive member 803 made of a good heat conductive material.
[0825] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0826] Cool air generated by the cooler 712 according to an operation of a refrigeration
cycle is conveyed in the air path 741 behind the atomization tip 735. During this
time, when a voltage is applied to the Peltier module 801 including the Peltier element,
the atomization tip 735 can be adjusted to the dew point or below by a voltage application
direction and an applied voltage value. For example, when the atomization tip 735
needs to be cooled, a voltage is applied where a heat absorption surface of the Peltier
module 801 is on the atomization electrode side and a heat dissipation surface of
the Peltier module 801 is on the air path side. When the atomization tip 735 needs
to be heated, on the other hand, a voltage is applied where the heat absorption surface
of the Peltier module 801 is on the air path side and the heat dissipation surface
of the Peltier module 801 is on the atomization tip 735 side. In so doing, water can
be timely secured at the tip 735 of the atomization electrode, as a result of which
stable atomization can be performed.
[0827] As described above, in the fifth embodiment, by using the Peltier module 801 as the
temperature adjustment unit of the atomization tip 735 of the electrostatic atomization
apparatus 731, the temperature of the atomization tip 735 can be adjusted just by
the voltage applied to the Peltier module 801. Moreover, both cooling and heating
can be carried out simply by voltage inversion or the like, with there being no need
to add a heater and the like.
[0828] In the fifth embodiment, extremely fine temperature control is possible through fine
adjustment of the voltage applied to the Peltier module 801. This allows the amount
of water at the tip 735 of the atomization electrode to be finely controlled.
[0829] In the fifth embodiment, the Peltier module serves as both the heating unit and the
cooling unit. This makes it unnecessary to provide a particular heating unit, contributing
to simplified components.
[0830] Note that, by providing the temperature detection unit 812 situated near the atomization
unit 739 and further by providing a humidity sensor not shown in the fifth embodiment,
more precise control becomes possible, and stable spray can be achieved.
[0831] Thus, the temperature of the atomization electrode can be adjusted just by the voltage
applied to the Peltier element, so that the atomization electrode can be individually
adjusted to an arbitrary temperature.
[0832] Moreover, both cooling and heating can be carried out simply by voltage inversion
or the like, with there being no need to add a particular apparatus such as a heater
as a cooling unit or a heating unit. Since both cooling and heating are performed
by a simple structure and also temperature responsiveness is accelerated, the temperature
can be arbitrarily adjusted with enhanced responsiveness of the water amount adjustment
unit. This contributes to improved accuracy of the atomization unit.
(Sixth Embodiment)
[0833] FIG. 36 is a longitudinal sectional view of a refrigerator in a sixth embodiment
of the present invention. FIG. 37 is a detailed sectional view of an electrostatic
atomization apparatus and its vicinity in the refrigerator in the sixth embodiment
of the present invention taken along line E-E in FIG. 28.
[0834] In this embodiment, detailed description is mainly given for parts that differ from
the structures described in the first to fifth embodiments, with detailed description
being omitted for parts that are the same as the structures described in the first
to fifth embodiments or parts to which the same technical idea is applicable.
[0835] In the drawing, the refrigerator 700 includes two coolers for cooling each storage
compartment. One is the cooler 712 for freezing temperature zone storage compartments,
and the other is a cooler 770 for refrigeration temperature zone storage compartments.
These coolers are connected by a refrigerant pipe, but have independent cooling air
paths.
[0836] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0837] A high temperature and high pressure refrigerant discharged by an operation of the
compressor 709 is condensed into liquid to some extent by a condenser (not shown),
is further condensed into liquid without causing dew condensation of the main body
of the refrigerator 700 while passing through a refrigerant pipe (not shown) and the
like disposed on the side and back surfaces of the main body of the refrigerator 700
and in a front opening of the main body of the refrigerator 700, and reaches a capillary
(not shown). Subsequently, the refrigerant is reduced in pressure in the capillary
while undergoing heat exchange with a suction pipe (not shown) leading to the compressor
709 to thereby become a low temperature and low pressure liquid refrigerant, and reaches
the cooler 712. Here, the low temperature and low pressure liquid refrigerant undergoes
heat exchange with the air in each storage compartment by an operation of the cooling
fan 713, as a result of which the refrigerant in the cooler 712 evaporates. Hence,
cool air (-15°C to -25°C) for cooling each storage compartment is generated in the
cooling compartment 710. The low temperature cool air from the cooling fan 713 is
branched into the switch compartment 705, the ice compartment 706, and the freezer
compartment 708 using air paths and dampers, and cools each storage compartment to
a desired temperature zone. Meanwhile, the refrigerant flow path is switched or branched
to the second cooler 770 by a flow path regulation valve (not shown) or the like.
After this, an evaporation temperature of the cooler 770 is adjusted using an expansion
valve (not shown) or the like capable of adjusting a pressure reduction amount, and
the low temperature and low pressure liquid refrigerant undergoes heat exchange with
the air in the refrigerator compartment 704 or the vegetable compartment 707 by an
operation of a cooling fan 772, as a result of which the refrigerant in the cooler
770 evaporates. Hence, cool air (-15°C to -25°C) for cooling each storage compartment
is generated.
[0838] The depression is formed in the back partition wall 711 on the back of the refrigerator
compartment 704, and the electrostatic atomization apparatus 731 as the mist spray
apparatus is installed in the depression. There is the deepest depression 711b behind
the metal pin 734 as the heat transfer connection member formed in the atomization
unit 739, where the heat insulator is, for example, about 2 mm to 10 mm in thickness
and the temperature is lower than in other parts. In the refrigerator 700 of this
embodiment, such a thickness is appropriate for the heat relaxation member located
between the metal pin and the adjustment unit. Thus, the depression 711a is formed
in the back partition wall 711, and the electrostatic atomization apparatus 731 having
the protruding projection 734a of the metal pin 734 is fit into the deepest depression
711b on a backmost side of the depression 711a.
[0839] Cool air of about -15°C to -25°C generated by the cooler 712 and blown by the cooling
fan 713 according to the operation of the refrigeration cycle flows in the air path
741 behind the metal pin 734 as the heat transfer cooling member, as a result of which
the metal pin 734 is cooled to, for example, about -5°C to -15°C by heat conduction
from the air path surface. Since the metal pin 734 is a good heat conductive member,
the metal pin 734 transmits cold heat extremely easily, so that the atomization tip
735 fixed to the metal pin 734 is also cooled to about -5°C to -15°C via the metal
pin 734.
[0840] Here, even though the refrigerator compartment 704 is typically in a low humidity
environment, the atomization electrode as the atomization tip 735 decreases to the
dew point or below, and as a result water is generated and water droplets adhere to
the atomization electrode including its tip 735.
[0841] Though not shown, by installing an inside temperature detection unit, an inside humidity
detection unit, and the like in the storage compartment, the dew point can be precisely
calculated by a predetermined computation according to a change in storage compartment
environment.
[0842] In the sixth embodiment, since the independent cooler is used for cooling the refrigerator
compartment 704, a high humidity environment can be more easily obtained than in the
first to fifth embodiments. This eases water collection, and allows for efficient
mist spray.
[0843] Though a high humidity environment can be easily created, such an environment is
also susceptible to bacteria propagation. However, extremely high reactive radicals
contained in the fine mist in the present invention deliver antimicrobial activity,
so that cleanness of the storage compartment space and the food itself can be improved.
(Seventh Embodiment)
[0844] FIG. 38 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in a seventh embodiment of the present invention taken along line E-E
in FIG. 28.
[0845] In this embodiment, detailed description is mainly given for parts that differ from
the structures described in the first to sixth embodiments, with detailed description
being omitted for parts that are the same as the structures described in the first
to sixth embodiments or parts to which the same technical idea is applicable.
[0846] In the drawing, the electrostatic atomization apparatus 731 as the atomization apparatus
which is the mist spray apparatus is mainly composed of the atomization unit 739,
the voltage application unit 733, and the external case 737. The spray port 732 and
the moisture supply port 738 are each formed in a part of the external case 737. The
atomization electrode as the atomization tip 735 in the atomization unit 739 is fixed
to the external case 737. The metal pin 734 as the heat transfer connection member
is attached to the atomization tip 735, and the metal pin heater 754 as the heating
unit for adjusting the temperature of the atomization tip 735 is formed in the vicinity
of the metal pin 734. The counter electrode 736 shaped like a circular doughnut plate
is installed in a position facing the atomization tip 735 on the storage compartment
side, so as to have a constant distance from the tip 735 of the atomization electrode.
The spray port 732 is formed on a further extension from the atomization tip 735.
[0847] The cooler 770 for cooling the storage compartment is set adjacent to the back of
the electrostatic atomization apparatus 731, and the electrostatic atomization apparatus
731 is fixed in the depression 711a of the back partition wall 711.
[0848] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0849] The cooler 770 is in a relatively low temperature state, and the atomization tip
735 decreases to the dew point or below by heat conduction from the cooler 770 and
as a result dew condensation occurs at the tip 735 of the atomization electrode. This
being the case, by applying a high voltage generated by the voltage application unit
between the atomization tip 735 and the counter electrode 736, a fine mist is generated
and sprayed into the refrigerator compartment 704.
[0850] As described above, in the seventh embodiment, the cooler 770 for cooling the storage
compartment as the cooling unit is used as the temperature adjustment unit for causing
dew condensation on the atomization tip (atomization electrode) 735 of the electrostatic
atomization apparatus 731 as the atomization apparatus. In this way, the atomization
tip (atomization electrode) 735 can be directly cooled by the cooler 770 which is
the cooling source of the refrigerator 700, thereby enhancing temperature responsiveness.
[0851] Thus, the temperatures of the heat transfer connection member and the atomization
tip 735 can be adjusted by the temperature adjustment unit through the use of the
refrigeration cycle. Hence, the temperature adjustment of the atomization electrode
can be performed more energy-efficiently.
(Eighth Embodiment)
[0852] FIG. 39 is a detailed sectional view of an electrostatic atomization apparatus and
its vicinity in an eighth embodiment of the present invention taken along line E-E
in FIG. 28.
[0853] In this embodiment, detailed description is mainly given for parts that differ from
the structures described in the first to seventh embodiments, with detailed description
being omitted for parts that are the same as the structures described in the first
to seventh embodiments or parts to which the same technical idea is applicable.
[0854] As shown in the drawing, the electrostatic atomization apparatus 731 as the atomization
apparatus which is the mist spray apparatus is incorporated in the partition wall
723 that secures heat insulation in order to separate the temperature zone of the
refrigerator compartment 704 from the temperature zones of the switch compartment
705 and the ice compartment 706. In particular, the heat insulator has a depression
in a part corresponding to the metal pin 734 as the heat transfer connection member
of the atomization unit 739. The metal pin heater 754 is formed in the vicinity of
the metal pin 734.
[0855] An operation and working of the refrigerator having the above-mentioned structure
are described below.
[0856] The partition wall 723 in which the electrostatic atomization apparatus 731 is installed
needs to have such a thickness that allows the metal pin 734 to which the atomization
electrode as the atomization tip 735 is fixed, to be cooled. Accordingly, the partition
wall 723 has a smaller wall thickness in a depression 723a where the electrostatic
atomization apparatus 731 is disposed, than in other parts. Further, the partition
wall 723 has a smaller wall thickness in a deepest depression 723b where the metal
pin 734 is held, than in the depression 723a. As a result, the metal pin 734 can be
cooled by heat conduction from the ice compartment 706 which is relatively low in
temperature, with it being possible to cool the atomization tip 735. When the temperature
of the tip 735 of the atomization electrode drops to the dew point or below, a water
vapor near the atomization tip 735 builds up dew condensation on the atomization tip
735, thereby reliably generating water droplets.
[0857] An outside air temperature variation or fast ice making may cause the temperature
control of the ice compartment 106 to vary and lead to excessive cooling of the atomization
tip 735. In view of this, the amount of water on the tip 735 of the atomization electrode
is optimized by adjusting the temperature of the atomization tip 735 by the metal
pin heater 754 disposed near the atomization tip 735.
[0858] Though not shown, by installing an inside temperature detection unit, an inside humidity
detection unit, and the like in the storage compartment, the dew point can be precisely
calculated by a predetermined computation according to a change in storage compartment
environment.
[0859] The sprayed fine mist is generated by high-voltage discharge, and so is negatively
charged. Meanwhile, green leafy vegetables, fruits, and the like stored in the storage
compartment tend to wilt more by transpiration or by transpiration during storage.
Usually, some of vegetables and fruits stored in the vegetable compartment are in
a rather wilted state as a result of transpiration on the way home from shopping or
transpiration during storage, and these vegetables and fruits are positively charged.
Accordingly, the atomized mist tends to gather on vegetable surfaces, thereby enhancing
freshness preservation. Besides, many processed foods such as hams and sandwiches
also tend to deteriorate as a result of drying. Since the storage compartment space
becomes high in humidity by the atomized mist, such drying can be suppressed, enhancing
freshness preservation.
[0860] The nano-level fine mist sufficiently contains radicals such as OH radicals, a small
amount of ozone, and the like. Such a nano-level fine mist is effective in sterilization,
antimicrobial activity, microbial elimination, and so on. The nano-level fine mist
also has effects of stimulating increases in nutrient such as vitamin C through agricultural
chemical removal and antioxidation by oxidative decomposition, and decomposing pollutants.
[0861] As described above, in the eighth embodiment, the refrigerator main body has a plurality
of storage compartments. The lower temperature storage compartment maintained at a
lower temperature than the storage compartment including the atomization unit is provided
on the bottom side of the storage compartment including the atomization unit, and
the atomization unit is attached to the partition wall on the bottom side of the storage
compartment including the atomization unit.
[0862] In this way, a member such as a refrigerant pipe or a pipe that utilizes cool air
of the cooling compartment having a lowest temperature among air cooled using a cooling
source generated in the refrigeration cycle of the refrigerator or utilizes heat conduction
from the cool air can be set as the cooling unit. Since the cooling unit can be provided
by such a simple structure, a highly reliable atomization unit with a low incidence
of troubles can be realized. Moreover, the heat transfer connection member and the
atomization electrode can be cooled by using the cooling source of the refrigeration
cycle, which contributes to energy-efficient atomization.
[0863] Moreover, by attaching the atomization unit to the partition wall, the atomization
unit can be positioned using the gap effectively without greatly bulging into the
storage compartment. Hence, a reduction in storage capacity can be avoided. In addition,
the atomization unit is difficult to reach by hand because it is attached to the back
surface, which contributes to enhanced safety.
[0864] In this embodiment, not tap water supplied from outside but dew condensation water
is used as makeup water. Since dew condensation water is free from mineral compositions
and impurities, deterioration in water retentivity caused by deterioration or clogging
of the tip of the atomization electrode can be prevented.
[0865] In this embodiment, the mist contains radicals, so that agricultural chemicals, wax,
and the like adhering to the vegetable surfaces can be decomposed and removed with
an extremely small amount of water. This benefits water conservation, and also achieves
a low input.
[0866] A refrigerator useful for understanding the present invention includes: a heat-insulating
main body; a storage compartment defined in the heat-insulating main body; and a mist
spray apparatus that sprays a fine mist into the storage compartment, wherein the
fine mist generated by the mist spray apparatus has a nano-size particle diameter
and reduces microorganisms adhering to inside of the storage compartment and to vegetable
surfaces, the microorganisms including molds, bacteria, yeasts, and viruses. According
to this structure, the sprayed mist enters into fine depressions on the surfaces of
vegetables and fruits, and removes microorganisms such as bacteria, molds, viruses,
and the like adhering to the depressions by a synergetic effect of physical and chemical
actions of the mist. Thus, microorganisms can be easily removed by a small amount
of water. In addition, the mist is a nano-size fine mist, and so can be sprayed into
the storage compartment uniformly.
[0867] Moreover, in the refrigerator useful for understanding the present invention, the
mist spray apparatus generates the mist containing radicals. According to this structure,
the radicals have an extremely high organic matter decomposition capacity, and so
are capable of decomposing and eliminating almost all microorganisms living in a daily
life environment.
[0868] Moreover, in the refrigerator useful for understanding the present invention, the
mist spray apparatus includes a spray unit that sprays the mist according to an electrostatic
atomization method. According to this structure, the mist is sprayed in a state where
the radicals are covered with fine water, so that contact and reaction between unstable
radicals and water or oxygen in the air are prevented, with it being possible to hold
the radicals for a longer period and enhance a frequency of contact with microorganisms.
Besides, the charged mist is sprayed and uniformly adheres to vegetables and fruits.
This improves the mist adhesion ratio and benefits water conservation.
[0869] Moreover, the refrigerator useful for understanding the present invention includes:
an electrostatic atomization apparatus including: an application electrode for applying
a voltage; a counter electrode positioned facing the application electrode; and a
voltage application unit that applies a high voltage between the application electrode
and the counter electrode; a water collection plate on which water in air in the refrigerator
forms dew condensation; and a cooling unit that cools the water collection plate,
wherein the water collection plate is provided with a temperature adjustment unit.
According to this structure, a water vapor in the storage compartment, a water vapor
entering by door opening/closing, a water vapor evaporated from foods, and the like
reliably build up dew condensation on the water collection plate to send water to
the electrostatic atomization apparatus. An extremely small nano-size mist is then
generated by the electrostatic atomization apparatus and directly sprayed over foods
in the container. Hence, the inside of the container can be efficiently put in a high
humidity state. This improves vegetable freshness preservation. Besides, by adding
the effects of antimicrobial activity, microbial elimination, and sterilization by
ozone, radicals, and negative ions generated when the mist is generated by the electrostatic
atomization apparatus, the function of the vegetable compartment can be improved.
[0870] Moreover, in the refrigerator useful for understanding the present invention, a negative
voltage is applied to the application electrode and a positive voltage is applied
to the counter electrode. According to this structure, a negatively charged mist is
sprayed and uniformly adheres to positively charged vegetables, fruits, and fungi
floating in the air. This improves the mist adhesion ratio and benefits water conservation.
[0871] Moreover, the refrigerator useful for understanding the present invention includes
a light source installed in the storage compartment, the light source including light
of a blue light wavelength region. According to this structure, when microorganisms
tend to decrease due to ozone and radicals generated from the electrostatic atomization
apparatus, the microorganisms are killed by blue light. Hence, microorganism regrowth
can be suppressed.
[0872] Furthermore, a refrigerator useful for understanding the present invention includes:
a heat-insulated storage compartment; an atomization unit that sprays a mist into
the storage compartment; and an atomization tip included in the atomization unit,
the mist being sprayed from the atomization tip, wherein the atomization unit generates
the mist that adheres to vegetables and fruits stored in the storage compartment to
suppress low temperature damage.
[0873] According to this structure, mist particles are sprayed into the storage compartment
and adhere to vegetable surfaces, thereby suppressing drying of the vegetable surfaces
for moisture retention and also suppressing low temperature damage. Thus, freshness
preservation can be improved. This enables a highly usable refrigerator with improved
freshness preservation to be provided. In addition, the mist particles can be uniformly
sprayed into the storage compartment by the atomization tip.
[0874] Moreover, in the refrigerator useful for understanding the present invention, the
heat-insulated storage compartment is substantially sealed and has a mechanism of
keeping a high humidity to prevent drying of the vegetables and fruits, and drying
after the mist adheres to the vegetables and fruits is also prevented to suppress
drying of the mist containing radicals, thereby suppressing the low temperature damage.
[0875] According to this structure, by spraying the mist particles containing radicals into
the storage compartment, moisture retention of vegetables can be achieved and also
an enzyme reaction can be suppressed. As a result, low temperature damage can be suppressed,
with it being possible to improve freshness preservation. This enables a highly usable
refrigerator with improved freshness preservation to be provided.
[0876] Moreover, in the refrigerator useful for understanding the present invention, the
mist containing radicals adheres to skins of the vegetables and fruits, and the radicals
penetrate from the skins and inhibit an enzyme reaction, thereby suppressing the low
temperature damage.
[0877] According to this structure, by inhibiting an enzyme reaction of vegetables and fruits
which is a direct cause of low temperature damage, low temperature damage of vegetables
and fruits can be suppressed more reliably.
[0878] Moreover, in the refrigerator useful for understanding the present invention, the
mist containing radicals adheres to skins of the vegetables and fruits and the radicals
penetrate from the skins, thereby suppressing leakage of potassium ions.
[0879] According to this structure, leakage of potassium ions generated by low temperature
damage can be suppressed, so that vegetables and fruits can be stored in a more fresh
state. This enables a highly usable refrigerator with improved freshness preservation
to be provided.
[0880] Moreover, in the refrigerator useful for understanding the present invention, the
mist containing radicals sprayed into the storage compartment decomposes ethylene
gas.
[0881] According to this structure, by decomposing ethylene gas that accelerates aging of
vegetables and fruits, the vegetables and fruits can be stored in a more fresh state,
and also discoloration by aging can be suppressed. Furthermore, since sprayed radicals
suppress bacteria and viruses adhering to food surfaces, food cells are prevented
from necrosis, and so ethylene gas generation can be suppressed. Therefore, yellowing
due to aging can be prevented. This enables a highly usable refrigerator with improved
freshness preservation in visual appearance as well to be provided.
[0882] Moreover, the refrigerator useful for understanding the present invention includes:
the storage compartment that is heat-insulated; a section in the storage compartment,
the section being set in a different environment from an environment of the storage
compartment; an atomization unit that sprays the mist into the section; an atomization
tip included in the atomization unit, the mist being sprayed from the atomization
tip; a temperature adjustment unit that adjusts a temperature of the atomization tip;
and a temperature detection unit that detects the temperature of the atomization tip,
wherein the temperature adjustment unit adjusts the temperature of the atomization
tip to a dew point or below, to cause water in air to form dew condensation at the
atomization tip and the mist to be sprayed into the storage compartment.
[0883] By including the adjustment unit for preventing excessive dew condensation at the
atomization tip, the size or amount of liquid droplets building up dew condensation
on the atomization electrode can be adjusted. This produces a stable dew condensation
state, with it being possible to perform mist spray stably. In addition, the atomization
tip is kept from excessive dew condensation, which contributes to improved reliability
of the atomization unit.
[0884] Moreover, by including the temperature detection unit for detecting the temperature
of the atomization unit, the temperature of the atomization tip can be controlled
individually via the electrode cooling member according to the detected temperature,
regardless of an operation state (temperature control of each compartment) of the
refrigerator. Thus, the temperature of the atomization tip can be controlled more
efficiently while saving energy.
[0885] Accordingly, the amount of water to be atomized can be adjusted by a simple structure,
without requiring a complex structure such as a defrost water hose and a purifying
filter for supplying mist spray water, a dedicated tank and a water conveyance unit
including its path, and a water supply path directly connected to tap water.
[0886] Besides, dew condensation can be reliably formed on the atomization electrode easily
from an excessive water vapor in the storage compartment, while adjusting the amount
of water. The fine mist generated as a result is sprayed and uniformly adheres to
the surfaces of foods or vegetables and fruits, thereby suppressing drying of the
foods and transpiration of the vegetables and fruits. This improves freshness preservation.
In addition, since the storage compartment space can be maintained at a high humidity,
unwrapped food storage is possible. Furthermore, the fine mist penetrates into tissues
via intercellular spaces, stomata, and the like on the surfaces of the vegetables
and fruits, as a result of which water is supplied into wilted cells and the vegetables
and fruits return to a fresh state.
[0887] Moreover, though microorganisms tend to grow in a high humidity environment, the
antimicrobial activity is simultaneously effected by radicals of extremely high reactivity
contained in the fine mist. Therefore, cleanness of the storage compartment space
and the foods themselves can be improved.
[0888] Moreover, in the refrigerator useful for understanding the present invention, the
atomization unit includes a heat transfer connection member thermally connected to
an atomization electrode which is the atomization tip, and the temperature adjustment
unit indirectly adjusts the temperature of the atomization tip by cooling or heating
the heat transfer connection member.
[0889] According to this structure, by combining the cooling unit and the heating unit,
the temperature of the atomization tip can be adjusted easily. Hence, by adjusting
the amount of water adhering to the atomization tip in an appropriate range, stable
discharge occurs, as a result of which the mist spray can be performed stably. Further,
excessive dew condensation on the atomization tip can be prevented, which contributes
to improved reliability of the atomization unit. This enables a highly usable refrigerator
with improved freshness preservation to be provided.
[0890] Even when low temperature liquid droplets remain on the atomization electrode tip,
by increasing the temperature of the liquid by the heating unit, a surface tension
of the liquid droplets can be decreased. This allows a fine mist to be generated by
a lower voltage in high voltage application, so that energy efficiency can be enhanced.
[0891] Moreover, by cooling the heat transfer connection member instead of directly cooling
the atomization tip, the atomization electrode can be cooled indirectly. Here, since
the heat transfer connection member has a larger heat capacity than the atomization
tip, the atomization tip can be adjusted in temperature while alleviating a direct
significant influence of a temperature change of the adjustment unit on the atomization
electrode. Therefore, a load fluctuation of the atomization tip can be suppressed,
with it being possible to realize mist spray of a stable spray amount.
[0892] Furthermore, the temperature control of the atomization tip can be easily performed
for preventing excessive dew condensation on the atomization tip, and the size or
amount of liquid droplets building up dew condensation on the atomization tip can
be adjusted. This allows for stable spray, thereby further contributing to improved
reliability. In addition, since the temperature of the atomization tip can be individually
adjusted, the atomization tip and the heat transfer connection member can be reliably
cooled or heated in an appropriate range, without increasing the temperatures of the
atomization tip and the heat transfer connection member more than necessary.
[0893] Moreover, in the refrigerator useful for understanding the present invention, the
temperature adjustment unit that adjusts the temperature of the atomization tip includes
a cooling unit and a heating unit.
[0894] According to this structure, by combining the cooling unit and the heating unit,
the temperature of the atomization tip can be adjusted easily. Hence, by adjusting
the amount of water adhering to the atomization tip in an appropriate range, stable
discharge occurs, as a result of which the mist spray can be performed stably. Further,
excessive dew condensation on the atomization tip can be prevented, which contributes
to improved reliability of the atomization unit. This enables a highly usable refrigerator
with improved freshness preservation to be provided.
[0895] Moreover, in the refrigerator useful for understanding the present invention, the
cooling unit is a cooling source generated in a refrigeration cycle of the refrigerator,
and the heating unit is a heater.
[0896] According to this structure, by effectively using the cooling source generated in
the refrigeration cycle of the refrigerator, the fine mist can be supplied to the
storage compartment by a simple structure, which contributes to improved reliability
of the atomization unit. Besides, no apparatus and power for the cooling unit are
necessary, so that the mist spray can be performed while saving materials and energy.
[0897] Furthermore, the atomization tip can be heated individually via the heat transfer
connection member, regardless of an operation state (temperature control of each compartment)
of the refrigerator. Hence, the temperature of the atomization tip can be adjusted
more efficiently while saving energy.
[0898] In addition, the heating unit of the adjustment unit for preventing excessive dew
condensation on the atomization tip is a heater, so that the temperature of the atomization
tip can be controlled easily. Since the size or amount of liquid droplets building
up dew condensation on the atomization tip can be adjusted, stable spray can be performed,
which further contributes to improved reliability.
[0899] Moreover, in the refrigerator useful for understanding the present invention, a main
body of the refrigerator includes a plurality of storage compartments and a cooling
compartment that houses a cooler for cooling the plurality of storage compartments,
and the atomization unit is attached to a partition wall of the storage compartment
on a cooling compartment side.
[0900] According to this structure, a member such as a refrigerant pipe or a pipe that utilizes
cool air of the cooling compartment having a lowest temperature among air cooled using
a cooling source generated in the refrigeration cycle of the refrigerator or utilizes
heat conduction from the cool air can be set as the cooling unit. Since the cooling
unit can be provided by such a simple structure, a highly reliable atomization unit
with a low incidence of troubles can be realized. Moreover, the heat transfer connection
member and the atomization electrode can be cooled by using the cooling source of
the refrigeration cycle, which contributes to energy-efficient atomization.
[0901] Besides, by attaching the atomization unit to the partition wall, the atomization
unit can be positioned using the gap effectively without greatly bulging into the
storage compartment. Hence, a reduction in storage capacity can be avoided. In addition,
the atomization unit is difficult to reach by hand because it is attached to the back
surface, which contributes to enhanced safety.
[0902] Moreover, in the refrigerator useful for understanding the present invention, a main
body of the refrigerator includes a plurality of storage compartments, a lower temperature
storage compartment kept at a lower temperature than the storage compartment provided
with the atomization unit is situated on a bottom side of the storage compartment
provided with the atomization unit, and the atomization unit is attached to a partition
wall of the storage compartment provided with the atomization unit, on the bottom
side.
[0903] According to this structure, in the case where a freezing temperature zone storage
compartment such as the freezer compartment or the ice compartment is located below
the storage compartment, by installing the atomization unit in the partition wall
separating these storage compartments, the atomization electrode can be cooled via
the heat transfer connection member of the atomization unit by the cooling source
of the freezing temperature zone storage compartment, thereby forming dew condensation.
Since the atomization unit can be provided by a simple structure with there being
no need for a particular cooling apparatus, a highly reliable atomization unit with
a low incidence of troubles can be realized.
[0904] In addition, since the spray can be performed from the back side at the bottom, spot
atomization is possible to maximize the effect only for one area. Besides, since the
mist is a fine mist, the mist is easily diffused in the storage compartment space
even when atomized from the bottom.
[0905] Furthermore, the atomization unit is difficult to reach by hand. This contributes
to improved safety.
[0906] Moreover, in the refrigerator useful for understanding the present invention, a main
body of the refrigerator includes at least one air path for conveying cool air to
a storage compartment or a cooling compartment, and a cooling unit uses cool air generated
in the cooling compartment.
[0907] According to this structure, by cooling the heat transfer connection member and the
atomization tip by indirect heat conduction using cool air, the atomization tip can
be kept from excessive cooling. Excessively cooling the atomization tip causes a large
amount of dew condensation, as a result of which an inputted liquid droplet surface
area to the atomization unit increases due to a load increase of the atomization unit.
This leads to an increase in surface tension, raising concern about an atomization
failure of the atomization unit since fine particle division by an electrostatic force
cannot be performed. According to the above-mentioned structure, however, such problems
due to the load increase of the atomization unit can be avoided. Since an appropriate
dew condensation amount can be ensured, stable mist spray can be achieved with a low
input.
[0908] In addition, since the cooling unit can be provided by such a simple structure, a
highly reliable atomization unit with a low incidence of troubles can be realized.
Moreover, the heat transfer connection member and the atomization electrode can be
cooled by using the cooling source of the refrigeration cycle, with it being possible
to cause water droplets to build up dew condensation on the electrode to thereby perform
atomization more energy-efficiently.
[0909] Moreover, in the refrigerator useful for understanding the present invention, the
heating unit is a heater integrally formed with the atomization unit.
[0910] According to this structure, the heating unit of the adjustment unit for preventing
excessive dew condensation on the atomization tip is a heater, so that the temperature
of the atomization tip can be controlled easily. Since the size or amount of liquid
droplets building up dew condensation on the atomization tip can be adjusted, stable
spray can be performed, which further contributes to improved reliability.
[0911] Moreover, in the refrigerator useful for understanding the present invention, the
temperature adjustment unit uses a heat pipe capable of conveying lower temperature
heat in or near a cooler.
[0912] According to this structure, cool air generated in the cooling compartment having
a lowest temperature among air cooled using a cooling source generated in the refrigeration
cycle of the refrigerator or a heat source from the cooler itself or a member such
as a refrigerant pipe can be heat-transferred by a heat pipe. Since the cooling unit
can be provided by such a simple structure, a highly reliable atomization unit with
a low incidence of troubles can be realized. In addition, the atomization electrode
can be cooled via the electrode cooling member by using the cooling source of the
refrigeration cycle, which contributes to energy-efficient atomization. The mist spray
can be performed while saving materials and energy, with there being no need for any
particular apparatus and power.
[0913] Moreover, in the refrigerator useful for understanding the present invention, the
temperature adjustment unit uses a Peltier element.
[0914] According to this structure, the temperature of the atomization electrode can be
adjusted just by the voltage applied to the Peltier element, so that the atomization
electrode can be individually adjusted to an arbitrary temperature easily.
[0915] Besides, both cooling and heating can be carried out simply by input voltage inversion
or the like, with there being no need to add a particular apparatus such as a heater
as a cooling unit or a heating unit. Both cooling and heating are performed by a simple
structure and also temperature responsiveness is accelerated, so that improved accuracy
of the atomization unit can be attained.
[0916] Moreover, in the refrigerator useful for understanding the present invention, an
atomization unit includes an atomization electrode, a counter electrode positioned
facing the atomization electrode, and a voltage application unit that generates a
high-voltage potential difference between the atomization electrode and the counter
electrode.
[0917] According to this structure, an electric field near the atomization electrode can
be formed stably. As a result, an atomization phenomenon and a spray direction are
determined, and accuracy of a fine mist sprayed into the storage containers is enhanced,
so that improved accuracy of the atomization unit can be attained.
[0918] Moreover, the refrigerator useful for understanding the present invention includes:
the storage compartment; and a holding member installed in the storage compartment
and grounded to a reference potential part, wherein the voltage application unit generates
the potential difference between the atomization electrode and the holding member.
[0919] According to this structure, there is no need to particularly provide the counter
electrode, because the potential difference from the atomization electrode can be
created to spray the mist by providing the grounded holding member in a part of the
storage compartment. In so doing, a stable electric field can be generated by a simpler
structure, thereby enabling the mist to be sprayed stably from the atomization unit.
[0920] Besides, when the holding member is attached to the storage container side, the entire
storage container is at the reference potential, and therefore the sprayed mist can
be diffused throughout the storage container. Furthermore, electrostatic charges to
surrounding objects can be prevented.
[0921] Moreover, the refrigerator useful for understanding the present invention includes:
a spray unit that generates a mist of a first particle diameter and a mist of a second
particle diameter different from the first particle diameter in the storage compartment;
and a water supply unit that supplies a liquid to the spray unit. For example, by
generating the mist of the first particle diameter and the mist of the second particle
diameter different from the first particle diameter in the storage compartment, the
mist of the first particle diameter can effect food freshness preservation, and the
mist of the second particle diameter can effect food nutrient improvement and microbial
elimination/agricultural chemical removal of the foods and the storage compartment.
Additionally, generating the mist of the first particle diameter and the mist of the
second particle diameter allows for uniform spray in the storage compartment.
[0922] Moreover, in the refrigerator useful for understanding the present invention, the
first particle diameter is micro-size, and the second particle diameter is nano-size.
The mist of the micro-size particle diameter makes it possible to ensure a spray amount
necessary for food freshness preservation, whilst the mist of the nano-size particle
diameter allows for uniform spray in the storage compartment and enters into even
small depressions and projections in the foods and the storage compartment.
[0923] Moreover, in the refrigerator useful for understanding the present invention, the
mist of the second particle diameter is an ionized mist. The micro-size mist can effect
food freshness preservation, and the nano-size mist containing radicals can effect
food nutrient improvement and microbial elimination/agricultural chemical removal
of the foods and the storage compartment.
[0924] Moreover, in the refrigerator useful for understanding the present invention, the
spray unit includes an electrostatic atomization apparatus that includes an application
electrode for applying a voltage to a liquid, a counter electrode positioned facing
the application electrode, and a voltage application unit that applies a high voltage
between the application electrode and the counter electrode, and the electrostatic
atomization apparatus generates the mist of the second particle diameter. The nano-size
mist containing radicals and low-concentration ozone is generated by the electrostatic
atomization method, thereby effecting food nutrient improvement and microbial elimination/agricultural
chemical removal of the foods and the storage compartment.
[0925] Moreover, in the refrigerator useful for understanding the present invention, the
spray unit is a device that simultaneously generates the mist of the first particle
diameter and the mist of the second particle diameter. This makes it possible to simultaneously
obtain both effects of the mist of the first particle diameter and the mist of the
second particle diameter. Hence, the structure can be simplified and also reduced
in size.
[0926] Moreover, in the refrigerator useful for understanding the present invention, the
spray unit includes a first spray unit that generates the mist of the first particle
diameter and a second spray unit that generates the mist of the second particle diameter.
The first spray unit can effect food freshness preservation, and the second spray
unit can effect food nutrient improvement and microbial elimination/agricultural chemical
removal of the foods and the storage compartment.
Industrial Applicability
[0927] As described above, the refrigerator according to the present invention can supply
a fine mist to a storage compartment stably by a simple structure. Therefore, the
present invention is applicable not only to a household or industrial refrigerator
and a vegetable case, but also to a food cold chain, storehouse, and so on for vegetables
and like. Moreover, the same technical idea can be used to a cooler such as an air
conditioner. Furthermore, the technical idea is not limited to the cooler, but can
be used so long as a space to which a mist is sprayed and a space in which a cooling
pin is included have a significant temperature difference. For example, the present
invention is applicable to various appliances such as a dish washer, a cloths washer,
a rice cooker, a vacuum cleaner, and so on.