[0001] The present invention relates to oil dispersible overbased organic salts containing
Cerium and an alkaline earth metal, their synthesis method and use in lubricating
oils as detergent additives, anti-friction additives, additives for extreme-pressure
tribological couplings and also as additives for improving the quality of diesel engine
emissions.
[0002] The use of Cerium-based compounds is well-known in the state of the art, as combustion-enhancing
additives for fuels, for reducing the emissions of pollutants, such as particulate,
unburned hydrocarbons, carbon monoxide and nitrogen oxides. In the USA patent
4,474,580, for example, the use of a blend of Cerium enolate and Iron enolate is described,
and in the USA patent applications
2005/0160663 and
2007/015656 the use is described of compounds containing Cerium, Iron or Platinum as fuel additives.
[0003] The requirement of satisfying the increasingly severe limits relating to the emission
of polluting substances in diesel engines, is leading to an increasing diffusion of
the use of particulate filters or traps, often indicated with the acronym DPF (Diesel
Particulate Filter). The above traps exert a physical filtering action of the exhaust
gases, retaining almost all of the particles suspended in the gas. After a short period
of use they become blocked by the accumulation of the particles, which causes an increase
of exhaust gases counter-pressure, jeopardizing the performances of the engine. It
is consequently necessary to regenerate the traps by bringing the temperature of the
exhaust gases to temperature values which allow the combustion of the carbonaceous
part of the particulate. This temperature can be suitably lowered with the use of
additives in the fuel which exert a catalytic action. The use of fuel additives containing
Cerium compounds for the catalytic regeneration of particulate filters in diesel engines,
is known in the state of the art. International patent application
WO 2005/012465 and the French patent
FR 2873157, for example, respectively describe the use of dispersions containing Cerium oxide
and solutions of Cerium nitrate as additives which are fed on the vehicle to the fuel.
Patent application
EP 1344812-A1, on the other hand, describes the use, as additive for diesel fuels, of overbased
salts of various metals, of which preferred metals are Iron and Cerium. Some of the
overbased products described in the European patent, which are dispersed in oil or
solvent, are metal phenates, sulphurized metal phenates, metal salicylates, alkyl-aryl
metal sulphonates and metal carboxylates, of which carboxylates are preferred. The
overbased additive can be previously mixed with the fuel or mixed with the fuel on
the vehicle. In that patent the synthesis of those products is not described.
[0004] There are only a few examples in the known art, however, of the use of compounds
containing Cerium as additives for lubricants. It is known that some Cerium compounds
give lubricating oils antiwear and antifriction properties.
US patents 4,946,608 and
5,200,098, for example, describe the use of an oil dispersion of cerium fluoride as antiwear
additive for lubricating oils and greases, whereas patent
SU 1,721,077 describes the use of a mixture of cerium oleate with other metal-oleates as antifriction
additive. Patent application
JP 2004/182829 describes the use of an additive for lubricating oils containing boron and a dispersion
of metal oxides, among which Cerium oxide, for improving the antifriction properties
of the oil and reducing the content of toxic substances in the exhaust gases. Patent
application
US 2004/194454 describes a lubricating oil with antiwear properties, containing organometallic compounds
of Cerium, which when fed to the fuel of a diesel engine equipped with a particulate
filter (DPF), facilitates the regeneration of the filter promoting the catalytic oxidation
of the particulate.
[0005] German patent
DE 3926817 describes the use of lubricating oils containing cerium or cerium alloys for reducing
the pollutants contained in exhaust gases.
[0006] International patent application
WO 2007/022962 describes a lubricating oil containing a first combustion improver, such as for example,
an alkyl benzene cerium sulphonate or a cerium phenate and a second combustion improver
such as for example, an alkyl iron carboxylate or ferrocene. The two combustion improvers,
dissolved or dispersed in a solvent, are effective when used in such a concentration
as to introduce a quantity of about 20 ppm of Cerium and 200 ppm of Iron into the
oil. The use of this oil in an internal combustion engine allows a reduction in the
carbonaceous residues, an increase in the engine life, a reduction in the fuel and
oil consumption and in polluting emissions.
[0007] None of the patents of the known art describes additives for lubricants based on
oil dispersible compounds containing Cerium which, in addition to improving the emissions
of diesel engines, also have detergent, antiwear, antifriction properties and also
an action on extreme-pressure tribological couplings.
[0008] The present invention therefore relates to oil dispersible overbased salts of organic
acids containing Cerium and an alkaline earth metal, their synthesis method and use
in lubricating oils as detergent additives, antiwear additives, antifriction additives,
additives for extreme-pressure tribological couplings and also as additives for improving
the quality of the emissions of diesel engines. In particular, the use of these additives
in lubricating oils for diesel engines allows the compounds containing Cerium to be
conveyed onto the particulate trap for the treatment of exhaust gases improving its
efficiency. The present invention relates to overbased salts of organic acids, containing
Cerium and an alkaline earth metal, dispersible in mineral oil. Here is disclosed
a synthesis process of the above overbased salts, which consists in:
- i) treating Cerium compounds of organic acids with a hydroxide or oxide of an alkaline
earth metal and subsequent carbonation with carbon dioxide; or
- ii) treating a mixture, consisting of Cerium compounds of organic acids and an organic
acid, with a hydroxide or oxide of an alkaline earth metal and subsequent carbonation
with carbon dioxide; or
- iii) treating, in a single step, an organic acid with a basic Cerium compound and
with a hydroxide or oxide of an alkaline earth metal and subsequent carbonation with
carbon dioxide.
[0009] The overbased salts of organic acids, containing Cerium and alkaline earth metal,
object of the present invention, have a Cerium content corresponding to a ratio between
the equivalents of Cerium and those of organic acid ranging from 0.1 to 1.2, preferably
from 0.4 to 1 and a content of alkaline earth metal corresponding to a ratio between
the equivalents of alkaline earth metal and the equivalents of organic acid ranging
from 1 to 40, preferably from 5 to 30. Preferred alkaline earth metals are Magnesium
and Calcium. The preferred alkaline earth metal is Calcium.
[0010] The objective of the synthesis methods is not only to prepare salts containing Cerium,
but also to obtain a stable colloidal dispersion of these salts in a lubricating base.
The achievement of this objective is not easy; if the synthesis is not effected with
all the necessary expedients, the additive can be difficult to filter or the coagulation
of the colloid may occur with the formation of gel.
[0011] The synthesis of the Cerium compounds of organic acids comprises the reaction in
the presence of the following components:
- A) an organic acid or a mixture of organic acids;
- B) a basic compound of Cerium;
- C) optionally a solvent or mixture of solvents;
- D) a promoter or mixture of promoters;
- E) optionally lubricating oil.
[0012] Component A) can be:
A-1) a sulphonic acid having the formula
(R1)n-A-SO3H (I)
wherein R1 is a linear or branched alkyl group containing from 6 to 40 carbon atoms or R1 is an alkyl substituent deriving from a polymer of a C2-C6 olefin;
A is a C6-C20 aromatic hydrocarbon, an aliphatic hydrocarbon having from 5 to 20 carbon atoms.
A is preferably benzene, naphthalene, toluene, xylenes and more preferably benzene;
n is zero or an integer ranging from 1 to 5, preferably 1, 2 or 3, more preferably
1 or 2.
[0013] Examples of sulphonic acids which can be used are di-alkyl benzene sulphonic acids
and mono-alkyl benzene sulphonic acids. Examples of di-alkyl benzene sulphonic acids
are: dinonyl benzene sulphonic acid, didecyl benzene sulphonic acid, diundecyl benzene
sulphonic acid, didodecyl benzene sulphonic acid, dialkyl benzene sulphonic acids
which contain alkyl substituents deriving from polypropylene, polyisobutene and poly-1-butene,
or mixtures of the above acids. Examples of mono-alkyl benzene sulphonic acids which
can be used are those containing alkyl substituents deriving from polypropylene, polyisobutene
or mixtures of the above acids.
[0014] The preferred sulphonic acids have an acid content ranging from 60 to 99% by weight,
preferably from 70 to 90% by weight and have an inorganic acidity, expressed as sulphuric
acid, preferably lower than 5% by weight.
A-2) a carboxylic acid having the formula:

wherein R2 is a linear or branched alkyl or alkenyl group, containing from 6 to 40 carbon atoms
and preferably from 10 to 24;
R3 is either hydrogen, an alkyl group containing from 1 to 4 carbon atoms, or -CH2COOH.
[0015] Examples of saturated carboxylic acids having formula (II) are capric acid, lauric
acid, myristic acid, stearic acid, isostearic acid, arachidic acid, behenic acid and
lignoceric acid.
[0016] Examples of unsaturated carboxylic acids having formula (II) are lauroleic acid,
myristoleic acid, palmitoleic acid, oleic acid, gadoleic acid, erucic acid, linoleic
acid and linolenic acid. Mixtures of acids can be used, such as mixtures of synthetic
and natural acids, containing both saturated and unsaturated acids.
A-3) a salicylic acid optionally substituted with linear or branched alkyl groups,
in a number ranging from 1 to 3, preferably 1 to 2, containing from 6 to 40 carbon
atoms.
[0017] Examples of alkyl-substituted salicylic acids are those containing alkyl substituents
deriving from polypropylene, polyisobutene and poly-1-butene.
A-4) a phenol or sulphurized phenol, optionally substituted with linear or branched
alkyl groups, in a number ranging from 1 to 3, preferably from 1 to 2, containing
from 6 to 40 carbon atoms. Examples of phenols or alkyl-substituted sulphurized phenols
are those containing alkyl substituents deriving from polypropylene, polyisobutene
and poly-1-butene.
[0018] Component (A) can also be a mixture of organic acids (A-1), (A-2), (A-3) and (A-4).
Component (A) is preferably a sulphonic acid.
[0019] Component (B) is a basic compound of Cerium in oxidation state (IV), such as Cerium
hydroxide (IV), Cerium oxide (IV) or a mixture thereof; or a basic compound of Cerium
in oxidation state (III), such as Cerium carbonate (III). The quantity of basic Cerium
compound used corresponds to a ratio between the equivalents of the basic Cerium compound
and the organic acid equivalents ranging from 0.2 to 2, preferably from 0.5 to 1.5.
[0020] Component (C) is a solvent or mixture of solvents selected from:
a hydrocarbon solvent which can be both aromatic and aliphatic. Examples of suitable
hydrocarbon solvents include benzene; alkyl-substituted benzene, such as for example
toluene, xylenes, halogen-substituted benzenes; aliphatic paraffins, such as hexane
and heptane; cycloaliphatic paraffins. The preferred solvent is toluene.
[0021] The solvent, when used, is added in a quantity corresponding to a weight percentage,
calculated with respect to the organic acid, ranging from 10 to 800, preferably from
50 to 400.
[0022] Component (D) is a promoter of the neutralization reaction selected from:
D-1) an alcohol containing from 1 to 20 carbon atoms, such as for example methanol
or 2-ethyl hexanol.
D-2) Water, which can come from the solvent, from another promoter, it can be the
reaction water, or it can be added.
D-3) a glycol, such as for example ethylene glycol or a polyalkylene glycol.
D-4) a ketone containing from 1 to 20 carbon atoms, such as cyclohexanone.
D-5) an ester of a carboxylic acid, such as ethyl acetate.
[0023] The preferred promoters are water and methanol.
[0024] The promoter is added in a quantity corresponding to a weight percentage, calculated
with respect to the basic cerium compound, ranging from 5 to 800, preferably from
10 to 500.
[0025] Considering the use of the product, it is generally preferable to incorporate component
(E), which is a lubricating base oil, as solvent, into the product. The lubricating
base oil can be of an animal, vegetable, mineral origin, or it can be a synthetic
oil. Mineral and synthetic lubricating base oils are preferred. Suitable mineral lubricating
base oils are those deriving from petroleum, such as for example, naphthene-based
oils, paraffin-based oils or a mixture of these. Suitable synthetic lubricating base
oils are esters, such as dioctyl adipate, dioctyl sebacate, tri-decyl adipate, or
polymeric hydrocarbons, such as for example, poly-alpha-olefins or liquid polyisobutenes.
Particularly preferred lubricating base oils are mineral-based oils.
[0026] The lubricating base oil, when used, is added at the beginning of the reaction together
with the other reagents, or during the reaction, or at the end of the reaction, in
a quantity corresponding to a weight percentage, calculated with respect to the organic
acid (A), ranging from 30 to 800, preferably from 50 to 300.
[0027] Other components can be optionally added to control the variation in the viscosity
and improve the filterability of the product, such as for example, short-chain carboxylic
acids and inorganic halides.
[0028] The synthesis of the compound of organic acids containing Cerium, can be carried
out by adding components (A), (B), (D), optionally (C), and (E) to the reaction in
any order. The synthesis is preferably effected by mixing all the components (A),
(B), (D), optionally (C), and (E) at the beginning, or it can be carried out by initially
adding component (B) to a mixture consisting of component (D) and optionally component
(C) and subsequently adding component (A). In the latter case, component (E), when
used, is added at the beginning together with components (D) and (C), or subsequently
to component (A), or a fraction of (E) is added at the beginning together with components
(D) and (C) and the remaining fraction of (E) is subsequently added to component (A).
[0029] The temperature at which the reaction is carried out ranges from 15 to 200°C, preferably
from 30 to 150°C. The selection of the optimum temperature depends on the kind of
solvent used.
[0030] At the end of the reaction, the product is recovered by separating, through distillation,
the promoter (D), including the reaction water, and the solvent (C), if present. If
the synthesis has been effected by adding the lubricating base oil (E), the product
at the end is obtained as an oil solution.
[0031] The distillation of the solvents is carried out by increasing the temperature to
a maximum value of 200°C, preferably up to 160°C and maintaining the product at this
temperature for the time necessary for obtaining the complete removal of the solvents.
The distillation of the solvents can be effected at atmospheric pressure, or under
vacuum, or partly at atmospheric pressure and partly under vacuum.
[0032] At the end the product is filtered using a filtration aid, or, alternatively, it
can be centrifuged.
[0033] The synthesis method of the overbased salts of organic acids, containing Cerium and
an alkaline earth metal differs depending on whether the compound to be made overbased
is i) a compound of organic acids containing Cerium, or ii) a mixture of an organic
compound containing Cerium with an organic acid, or iii) an organic acid.
[0034] In cases i) and ii), the synthesis method comprises the reaction between the following
components:
A1) a compound of organic acids containing Cerium or a mixture of the above compound
with an organic acid;
B1) a basic compound of an alkaline earth metal;
C1) a solvent or a mixture of solvents;
D1) a promoter or a mixture of promoters;
E1) optionally lubricating base oil;
F1) carbon dioxide.
[0035] The compound of organic acids containing Cerium, which is part of component (A1)
is that characterized by a Cerium content corresponding to a ratio between the equivalents
of Cerium and those of organic acid, from which it derives, ranging from 0.1 to 1.2,
preferably from 0.4 to 1. Increasing of Cerium content lead to a more difficult formation
of a stable colloidal dispersion of the overbased salt containing Cerium and an alkaline
earth metal. The organic acid optionally contained in the component (A1) is equal
to component (A), already described. The mixture consisting of the compound of organic
acids containing Cerium and an organic acid can contain a weight percentage of the
compound containing Cerium varying from 10 to 99, preferably from 40 to 90.
[0036] Component (B1) is a basic component of an alkaline earth metal, preferably a basic
compound of Calcium, Magnesium, Barium, more preferably a basic compound of Calcium.
The basic compound is preferably an oxide or hydroxide. Examples of bases are Calcium
oxide (CaO) or Calcium hydroxide (Ca(OH)
2). Component B(1) can be completely added at the beginning of the reaction, or it
can be partly added at the beginning and partly in different intermediate points of
the reaction. The quantity of basic compound of alkaline earth metal used corresponds
to a ratio between the equivalents of the basic compound of alkaline earth metal and
those of component (A1), ranging from 1 to 40, preferably from 5 to 30.
[0037] Component (C1) is the solvent, the same as component (C), already described above.
The solvent is used in a quantity corresponding to a weight percentage, calculated
with respect to the component (A1), ranging from 10 to 500, preferably from 50 to
300.
[0038] Component (D1) is the promoter, the same as component (D), already described above.
The promoter is added in a quantity corresponding to a weight percentage, calculated
with respect to the basic compound of alkaline earth metal, ranging from 2 to 500,
preferably from 5 to 300.
[0039] Component (F1) is carbon dioxide, used for carbonating the excess of component (B1)
contained in the product and subsequently added to each addition of component (B1).
[0040] The carbon dioxide can be added as a gas or as a solid, preferably as a gas. The
quantity of carbon dioxide used corresponds to a ratio between the equivalents of
carbon dioxide and those of alkaline earth metal base, ranging from 0.6 to 1.1, preferably
from 0.7 to 0.9. The carbon dioxide is preferably added in defect with respect to
the base to be carbonated (oxide or hydroxide) in order to stabilize the colloidal
dispersion of the product, facilitating its subsequent filtration.
[0041] Considering the use of the product, it is generally preferable to incorporate component
(E1) in the product, as solvent, which is a lubricating base oil, the same as component
(E), described above. The lubricating base oil, when used, is added at the beginning
of the synthesis together with the other reagents, or during the synthesis, or at
the end of the synthesis, in a quantity corresponding to a weight percentage, calculated
with respect to component (A1) ranging from 30 to 800, preferably from 50 to 300.
[0042] Other components can be optionally added to promote the carbonation, control the
variation in the viscosity and improve the filterability, such as for example short-chain
carboxylic acids and inorganic halides.
[0043] The synthesis, object of the present invention, of overbased salts of organic acids,
containing Cerium and an alkaline earth metal, carried out by over-basifying a compound
of organic acids containing Cerium, or a mixture of said compound with an organic
acid, can be effected by adding components (A1), (B1), (C1), (D1), optionally (E1)
to the reaction in any order.
[0044] Component (F1) must be added subsequently to component (B1). The synthesis can be
conveniently carried out by initially adding component (B1) to a mixture consisting
of component (C1) and a part of component (E1) and subsequently adding component (A1).
After adding component (D1) the carbonation is carried out with carbon dioxide (component
F1), after which a second part of component (E1) is added and after maturation the
remaining quantity of (E1) is added. The synthesis can also be carried out by initially
adding component (B1) to a mixture consisting of component (C1), component (D1) and
a part of component (E1) and subsequently adding component (A1). Carbonation is then
carried out with carbon dioxide (component F1), after which a second part of component
(E1) is added and after maturation the remaining quantity of (E1) is added.
[0045] The temperature at which the first part of the synthesis is carried out, which consists
of the neutralization and overbasifying reactions, ranges from 15°C to 200°C, preferably
from 30°C to 150°C. The selection of the optimum temperature depends on the nature
of the solvent used.
[0046] The carbonation reaction, on the other hand, is carried out at a temperature ranging
from 10°C to 150°C, preferably from 15°C to 100°C. The addition of the carbon dioxide
as gas is performed over a period of time ranging from 10 minutes to 6 hours, preferably
from 1 to 4 hours. The carbonation is followed by maturation, which is carried out
at a temperature ranging from 30°C to 150°C, for a time ranging from 10 minutes to
4 hours, preferably from 20 minutes to 3 hours.
[0047] At the end of the reaction, the product is recovered by separating through distillation,
the promoter (D1), including the reaction water, and the solvent (C1). If the synthesis
has been carried out by adding lubricating base oil (E1), the end-product is obtained
as an oil-solution.
[0048] The distillation of the solvents is effected by increasing the temperature to a maximum
value of 200°C, preferably up to 160°C and maintaining the product at this temperature
for the time necessary for obtaining the complete removal of the solvents.
[0049] The distillation of the solvents can be effected at atmospheric pressure, or under
vacuum, or partly at atmospheric pressure and partly under vacuum.
[0050] At the end, the product is filtered using a filtration coadjuvant, or, alternatively
it can be centrifuged.
[0051] In case iii) in which the synthesis of the overbased salts of organic acids, containing
Cerium and an alkaline earth metal is carried out in a single step using the organic
acid, the synthesis method comprises reaction between the following components:
A2) An organic acid or a mixture of organic acids;
B2) A basic compound of Cerium;
C2) A basic compound of an alkaline earth metal;
D2) A solvent or mixture of solvents;
E2) A promoter or mixture of promoters;
F2) Optionally lubricating oil;
G2) Carbon dioxide.
[0052] Component (A2) is an organic acid, the same as component (A), previously described.
[0053] Component (B2) is a basic compound of Cerium the same as component (B), previously
described. The quantity of basic compound of Cerium used corresponds to a ratio between
the equivalents of the basic compound of Cerium and those of organic acid ranging
from 0.2 to 2, preferably from 0.5 to 1.5.
[0054] Component (C2) is a basic compound of an alkaline earth metal, the same as component
(B1), previously described. The quantity of basic compound of alkaline earth metal
used corresponds to a ratio between the equivalents of the basic compound of alkaline
earth metal and those of component (A2), ranging from 1 to 40, preferably from 5 to
30.
[0055] Component (D2) is the solvent, the same as component (C), previously described. The
solvent is used in a quantity corresponding to a weight percentage, calculated with
respect to component (A2), ranging from 10 to 500, preferably from 50 to 300.
[0056] Component (E2) is the promoter of the neutralization and carbonation reactions, the
same as component (D), previously described. The promoter is added in a quantity corresponding
to a weight percentage, calculated with respect to the sum of the basic compounds
(B2) and (C2), ranging from 2 to 500, preferably from 5 to 300.
[0057] Component (G2) is carbon dioxide, which is used as component (F1), previously described.
The quantity of carbon dioxide used corresponds to a ratio between the equivalents
of carbon dioxide and those of the base in excess with respect to the organic acid,
ranging from 0.6 to 1.1, preferably from 0.7 to 0.9. The carbon dioxide is preferably
added in defect with respect to the base to be carbonated (oxide or hydroxide) in
order to stabilize the colloidal dispersion of the product, facilitating its subsequent
filtration.
[0058] Considering the use of the product, it is generally preferable to incorporate component
(F2), which is a lubricating oil, in the product, as solvent, the same as component
(E), described above. The lubricating base oil, when used, is added at the beginning
of the synthesis together with the other reagents, or during the synthesis, or at
the end of the synthesis, in a quantity corresponding to a weight percentage, calculated
with respect to component (A2) ranging from 30 to 800, preferably from 50 to 300.
[0059] Other components can be optionally added to promote the carbonation, control the
variation in the viscosity and improve the filterability, such as for example short-chain
carboxylic acids and inorganic halides.
[0060] The synthesis, object of the present invention, of overbased salts of organic acids,
containing Cerium and an alkaline earth metal, carried out in a single step by treating
an organic acid with basic compounds of Cerium and basic compounds of alkaline earth
metal, can be effected by adding components (A2), (B2), (C2), (D2), (E2), optionally
(F2), to the reaction in any order.
[0061] Component (G2) must be added subsequently to components (B2) and (C2). The synthesis
can be conveniently carried out, for example, by initially adding component (B2) to
a mixture consisting of component (D2) and a part of component (F2) and subsequently
adding component (A2). Component (C2) is then added followed by component (E2) and
the carbonation is subsequently carried out with carbon dioxide (component G2), after
which a second part of component (F2) is added and after maturation the remaining
quantity of (F2) is added. The synthesis can also be carried out by initially adding
component (B2) to a mixture consisting of component (D2), component (E2) and a part
of component (F2) and subsequently adding component (A2). Component (C2) is then added
and carbonation is subsequently effected with carbon dioxide (component G2), after
which a second part of component (F2) is added and, after maturation, the remaining
quantity of (F2) is added.
[0062] The temperature and time conditions of the various neutralization, overbasifying,
carbonation and maturation phases are the same as those previously described in cases
i) and ii) of the synthesis of overbased salts containing Cerium and an alkaline earth
metal.
[0063] At the end of the reaction, the product is recovered by separating through distillation,
the promoter (E2), including the reaction water, and the solvent (D2). If the synthesis
has been carried out by adding lubricating base oil (F2), the end-product is obtained
as an oil-solution.
[0064] The distillation of the solvents is effected as already described in cases i) and
ii) of the synthesis of overbased salts of Cerium and alkaline earth metal. At the
end, the product is filtered using a filtration aid, or, alternatively, it can be
centrifuged.
[0065] The oil-dispersions of organic acids compounds containing Cerium and overbased salts
of organic acids containing Cerium and alkaline earth metals, object of the present
invention, can be used in lubricating compositions as additives with detergent properties,
capable of limiting the formation of deposits. The overbased salts of organic acids
containing Cerium and alkaline earth metals, containing a large basicity reserve,
are also capable of neutralizing the acid products formed in the lubricating oil of
an internal combustion engine preventing corrosion phenomena.
[0066] The compounds, object of the present invention, can also be used in lubricating compositions
as additives capable of improving the antifriction and antiwear properties and as
additives for extreme-pressure tribological couplings.
[0067] The above compounds can also be used in lubricating compositions for improving the
quality of internal combustion engine emissions. In particular, the use of these additives
in lubricating oils for diesel engines allows the compounds containing Cerium to be
conveyed onto the particulate trap for the treatment of exhausted gases improving
its efficacy.
[0068] A further object of the present invention therefore relates to lubricating compositions
containing one or more lubricating base oils of a synthetic, mineral, vegetable or
animal origin and the compounds, object of the present invention. The compounds of
organic acids containing Cerium, and the overbased salts of organic acids containing
Cerium and an alkaline earth metal can be used in lubricating compositions in a combination,
at a concentration expressed as weight percentage with respect to the lubricating
oil, ranging from 0.2 to 10, preferably from 0.5 to 7. These lubricating compositions,
used for example as oils for motor vehicles, can also contain, in addition to the
above additives, other detergent, antifriction, antiwear additives and supplementary
additives for extreme-pressure tribological couplings, antioxidants, dispersants,
additives for improving the viscosity index, additives for lowering the slip point
and others.
[0069] The following examples are provided for purely illustrative and non-limiting purposes
of the present invention.
Synthesis of additives containing Cerium
[0070] In examples 1-4 provided hereunder, the parameter TBN (total base number) is measured
in mg KOH/g, as described in the method ASTM D2896. In these examples, the synthesis
reactions of the additives containing Cerium are carried out in a Mettler RC-1 calorimeter
consisting of a 5-necked jacketed glass reactor, having a volume of 2 litres, thermostat-regulated
by circulation in the jacket of a fluid coming from a thermocryostat and equipped
with: a mechanical blade stirrer; a Claisen condenser cooled with tap water, connected
to a vacuum line and equipped with a flask for collecting the distillate; a bottom
outlet with a teflon tap through which carbon dioxide is bubbled into the reaction
mass; a thermocouple for measuring the temperature. The system is controlled by a
computer, which allows the desired heating and cooling programs to be set. The feeding
of the carbon dioxide is effected by a cylinder, positioned on a balance, which is
connected to the bottom of the reactor by means of a rubber tube.
Example 1
[0071] The following reagents are added to the reactor described above: 853 g (1.333 moles)
of dialkylbenzenesulphonic acid (SP1270 of Sasol Italy S.p.A.), characterized by a
Molecular Weight = 480, a content of active substance (sulphonic acid content) = 75%
and an inorganic acidity (H
2SO
4) = 1.8% weight; 98 g (0.471 moles) of cerium (IV) hydroxide; 80 g of methanol. The
stirring is initiated and it is observed that after the addition of methanol neutralization
heat develops which increases the internal temperature to about 38-40°C. The internal
temperature is increased to 60°C maintaining it at this value for 2 hours. After this
period, the infrared analysis of a sample taken from the reactor is effected, which
reveals that the neutralization of the sulphonic acid is not complete (band at 898.5
cm
-1). At this point the methanol and reaction water are removed by distillation using
the following heating program at atmospheric pressure:
- from 60°C to 110°C in 180 minutes
- from 110°C to 160°C in 60 minutes
[0072] When the temperature has reached 160°C, the distillation is continued, reducing the
pressure to 100 mbar, for an overall time of 60 minutes, in order to remove the residual
volatile substances. The quantity of distillate collected is equal to 101.7 g. At
the end of the stripping, the product has a content of sediments, measured in heptane
according to the method ASTM D96, equal to 1.8% by volume.
[0073] The product is treated with a quantity of filtration earth equal to 3% by weight
and is filtered on a jacketed steel filter having a volume of 1 litre, with a filtering
surface consisting of an 80 mesh steel net. A cake of filtering earth is prepared
on the filter before the filtration. The filtration is effected at a temperature of
160°C and with a pressure of 5 atmospheres of nitrogen.
[0074] After filtration, the product has the following characteristics:
- Appearance: blackish limpid liquid
- Cerium content: 4.73% by weight
- Viscosity at 100°C: 61.56 cSt
- Sediments (method ASTM D2273): 0.1% by volume
[0075] Together with cerium (IV) sulphonate, a small quantity of Cerium (IV) sulphate, deriving
from the neutralization of the sulphuric acid present as impurity in the sulphonic
acid, is also formed. Assuming that the cerium (IV) sulphate remains dispersed in
the product, the following parameters are calculated:
- Acid sulphonic neutralization yield = 67.3%
- Soap content = 51.9% by weight
- Cerium incorporation efficiency = 64.2%
Example 2
[0076] The following products are charged into the reactor previously described: 444 g of
toluene, 177 g of methanol and 10 g of water. The stirring is initiated, 45 g of Cerium
(IV) hydroxide are charged, the internal temperature is brought to 50°C and after
30 minutes 350.3 g of sulphonic acid (0.5473 moles), equal to that used in example
1, are added by means of a drop funnel. During the addition of the acid, which is
effected over a period of 30 minutes, heat is developed which brings the temperature
from 50 to 60°C. The same temperature is left for an hour to allow the reaction to
complete (maturation) and 352 g of mineral lubricating oil SN150 of ENI/AGIP are dosed
and the sediments are determined with the method ASTM D96, which prove to be 2.8%
by volume. At this point the volatile substances are removed by distillation using
the following heating program at atmospheric pressure:
- from 60°C to 70°C in 30 minutes
- from 70°C to 125°C in 90 minutes
- from 125°C to 160°C in 60 minutes
[0077] When the temperature has reached 160°C, the distillation is continued, reducing the
pressure to 100 mbar, for an overall time of 60 minutes, in order to remove the residual
volatile substances. The quantity of distillate collected is equal to 641.9 g. At
the end of the stripping, the product has a content of sediments, measured in heptane
according to the method ASTM D96, equal to 2% by volume.
[0078] The product is treated with a quantity of filtration earth equal to 3% by weight
and is filtered on a jacketed steel filter, as described in example 1. The filtration
is effected at a temperature of 160°C and with a pressure of 5 atmospheres of nitrogen.
[0079] After filtration, the product has the following characteristics:
- Appearance: blackish limpid liquid
- Cerium content: 2.94% by weight
- Turbidity (Hach 4100 instrument): 4.43 NTU (nephelometric units)
- Viscosity at 100°C: 14.72 cSt
- Initial sediments (method ASTM D2273): 0.1% by volume
[0080] Together with cerium (IV) sulphonate, a small quantity of Cerium (IV) sulphate deriving
from the neutralization of the sulphuric acid present as impurity in the sulphonic
acid, is also formed. Assuming that the cerium (IV) sulphate remains dispersed in
the product, the following parameters are calculated:
- Acid sulphonic neutralization yield = 87.5%
- Soap content = 34% by weight
- Cerium incorporation efficiency = 70.3%
Example 3
[0081] The following products are charged into the reactor previously described: 528.1 g
of toluene, 256.53 g of lime (purity = 96%, 3.328 moles), the temperature is brought
to 40°C and the mixture is stirred at this temperature for 15 minutes. 402.7 g of
the compound of organic acids containing Cerium of Example 1 are subsequently added
by means of a drop funnel. At the end of the addition, which is effected in about
30 minutes, 396 g of methanol and 23.3 g of water are added, maintaining the temperature
at 40°C for 10 minutes. At this point the temperature is lowered to 28°C and the reactor
is prepared for the carbonation phase, in which carbon dioxide is introduced into
the reaction mixture, through the valve situated at the bottom of the reactor, at
a flow-rate of 15 Nl/hour, in order to dose 113.5 g of carbon dioxide in 165 minutes.
At the end of the carbonation phase, the reaction mixture is heated from 28°C to 50°C
in 30 minutes to allow the maturation of the colloidal dispersion. The temperature
is maintained at 50°C for 20 minutes and 145.8 g of lubricating oil SN150 are then
added. The temperature is brought from 50°C to 65°C in 40 minutes and the post-maturation
sediments are determined with the method ASTM D96, proving to be 1.6% by volume. At
this point the volatile substances are removed by distillation using the following
heating program:
- from 65°C to 73°C in 90 minutes at atmospheric pressure
- from 73°C to 125°C in 60 minutes at atmospheric pressure, after which another fraction
of SN150 oil is added, equal to 145.8 g
- from 125°C to 160°C in 60 minutes, under vacuum, at a residual pressure of 500 mbar.
[0082] When the temperature has reached 160°C, the distillation is continued, reducing the
pressure to 100 mbar, for an overall time of 60 minutes, in order to remove the residual
volatile substances. The quantity of distillate collected is equal to 997.3 g. At
the end of the stripping, the product has a content of sediments, measured in heptane
according to the method ASTM D96, equal to 1% by volume.
[0083] The product is treated with a quantity of filtration earth equal to 3% by weight
and is filtered on a steel filter, as described in example 1. The filtration is effected
at a temperature of 160°C and with a pressure of 5 atmospheres of nitrogen.
[0084] After filtration, the product has the following characteristics:
- Appearance: dark limpid liquid
- Calcium content: 12.71% by weight
- Cerium content: 1.71% by weight
- TBN (mg KOH/g): 351
- Initial sediments (method ASTM D2273): 0.08% by volume
- Extended sediments (method ASTM D2273): 0.08% by volume
- Turbidity (Hach 4100 instrument): 19 NTU (nephelometric units)
- Viscosity at 100°C: 58 cSt
[0085] From the analytical results, it was possible to calculate the following parameters:
- Soap content = 30.8% by weight
- CaCO3 content = 26.02% by weight
- Ca(OH)2 content = 3.55% by weight
- Calcium incorporation efficiency = 94.8%
Example 4
[0086] The following products are charged into the reactor previously described: 528.1 g
of toluene, 38.2 g of lubricating oil SN 150, 258.3 g of lime (purity = 96%, 3.3509
moles), the temperature is brought to 40°C and the mixture is stirred at this temperature
for 15 minutes. 256 g of the compound of organic acids containing Cerium of Example
1 are subsequently added by means of a drop funnel together with 109.7 g of a sulphonic
acid PARABAR C9310 of INFINEUM INT Ltd, characterized by a Molecular Weight = 673,
a content of active substance (content of sulphonic acid) = 83.6% by weight and having
an inorganic acidity (H
2SO
4) = 0.1% by weight. At the end of the addition, which is effected in about 30 minutes,
396 g of methanol and 20.8 g of water are added, maintaining the temperature at 40°C
for 10 minutes. At this point the temperature is lowered to 28°C and the reactor is
prepared for the carbonation phase, in which carbon dioxide is introduced into the
reaction mixture, through the valve situated at the bottom of the reactor, at a flow-rate
of 15 Nl/hour, in order to dose 113.5 g of carbon dioxide in 165 minutes. At the end
of the carbonation phase, the reaction mixture is heated from 28°C to 50°C in 30 minutes
to allow the maturation of the colloidal dispersion. The temperature is maintained
at 50°C for 20 minutes and 148.6 g of lubricating oil SN150 are then added. The temperature
is brought from 50°C to 65°C in 40 minutes and the post-maturation sediments are determined
with the method ASTM D96, proving to be 1.6% by volume. At this point the volatile
substances are removed by distillation using the procedure described in example 3.
The quantity of distillate collected is equal to 996 g. At the end of the stripping,
the product has a content of sediments, measured in heptane according to the method
ASTM D96, equal to 1.8% by volume.
[0087] The product is treated with a quantity of filtration earth equal to 3% by weight
and is filtered on a steel filter, as described in example 1. The filtration is effected
at a temperature of 160°C and with a pressure of 5 atmospheres of nitrogen.
[0088] After filtration, the product has the following characteristics:
- Appearance: dark limpid liquid
- Calcium content: 13.15% by weight
- Cerium content: 1.12% by weight
- TBN (mgKOH/g): 358
- Initial sediments (method ASTM D2273): 0.1% by volume
- Turbidity (Hach 4100 instrument): 11 NTU (nephelometric units)
- Viscosity at 100°C: 102.9 cSt
[0089] From the analytical results, it was possible to calculate the following parameters:
- Soap content = 28.62 by weight
- CaCO3 content = 25.6% by weight
- Ca(OH)2 content = 4.4% by weight
- Calcium incorporation efficiency = 98.9%
Engine tests for the accumulation of ash on the filter
[0090] The engine test, illustrated hereunder, is suitable for evaluating the impact of
the lubricant on the particulate after-treatment systems of diesel internal combustion
engines. This evaluation is effected through the collection and analysis of the ash
accumulated on the filter. The test is suitably accelerated with the forced increase
in the oil consumption, obtained with a method described in patent
US 5,913,253. This method envisages the injection of oil into the suction collector to simulate
an increase in the drawing from the suction valves, from the seals on the shaft of
the turbocompressor and through the ventilation circuit of the engine base. This method
allows the following experimentation objectives to be reached:
- short duration of the test with respect to the normal evidence times of the phenomenon
under examination;
- possibility of enhancing the phenomenon by collecting, in this case, a quantity of
ash on the particulate filter (DPF) enough for the analysis;
[0091] The method selected also has the following advantages:
- it is sufficiently representative of reality as it reproduces a real phenomenon with
sufficient approximation;
- the possibility of accurately dosing the quantity of oil towards the combustion chamber
and totally independently of the functioning conditions of the engine.
[0092] On a plant level, the engine tests illustrated were carried out using the equipment,
illustrated in the enclosed Figure, consisting of the following elements:
- 1. Supplementary oil tank
- 2. Flow-rate regulator valve
- 3. Oil supply pump
- 4. Oil heater
- 5. Oil injector
- 6. Engine suction collector
- 7. Engine
- 8. Engine discharge collector
- 9. Particulate filter (DPF).
[0093] The oil tank is connected to a load cell for measuring the quantity of oil consumed.
The heater has the function of increasing the temperature of the oil to lower the
viscosity and guarantee a sufficiently pulverized spray.
[0094] The injector is of the single-hole type normally used in Diesel engines for fuel
injection.
[0095] The test bench was equipped with a continuous detection system of the quantity of
oil injected. The detection of the quantity of oil consumed by the engine was obtained
by weighing the oil discharged from the engine every 120 hours.
[0096] The selection of the operating conditions was aimed at reflecting effective functioning
on the car when running: low, medium and high regime conditions were therefore selected,
coupled with different loads in order to cover a relatively wide use of the engine.
[0097] The high load functioning period was specifically established for ensuring a sufficient
regeneration of the filtering element by reaction between the oxygen present and the
particulate.
[0098] The test cycle is shown in Table 1, which indicates functioning times, regime conditions,
motor load and temperature of the exhaust gases (which, as can be seen, represent
the main parameter capable of governing the regeneration), for a test period of 2
hours, to be suitably repeated to cover an accumulation of 120 hours, which proved
optimum for the rapid screening of different oils in limited time periods
Table 1
| Phase |
Time |
Engine charge |
Engine regime |
Discharge temperature |
| Low load accumulation |
45 min |
20% |
3.000 rpm |
300°C |
| regeneration |
15 min |
80% |
4.000 rpm |
550°C |
| Medium load accumulation |
45 min |
40% |
2.000 rpm |
350°C |
| regeneration |
15 min |
80% |
4.000 rpm |
550°C |
Example 5
[0099] An engine test was carried out, using the apparatus described above and illustrated
in the enclosed Figure and under the operating conditions indicated in Table 1, using
as lubricating oil (oil 1) a semi-synthetic oil SAE 10W-40 grade, containing the additive
of example 2 at a concentration equal to 0.9% by weight and the additive of example
3 at a concentration equal to 2% by weight, in addition to other additives normally
used in a lubricating oil. A reference test was also effected under the same operating
conditions for comparative purposes, using a second lubricating oil (oil 2), which
only differs from the previous oil in the substitution of the additives containing
Cerium with traditional detergents containing Calcium.
[0100] The content of the various elements present in oil 1 and in oil 2 are indicated in
Table 2.
[0101] A reference gas oil was used, as fuel, for the experimentation, characterized by
a very low sulphur content (S<10 ppm) and without additivation.
| |
Oil 1 |
Oil 2 |
| Phosphorous (ppm) |
1070 |
1040 |
| Zinc (ppm) |
1180 |
1120 |
| Calcium (ppm) |
2560 |
2540 |
| Magnesium (ppm) |
270 |
250 |
| Cerium (ppm) |
550 |
0 |
| Sulphur (ppm) |
8000 |
8000 |
| Sulfated ashes (wt %) |
1.20 |
1.26 |
[0102] The deposit accumulated on the particulate filters was removed from the filters and
subsequently characterized.
[0103] The identification of the elements and compounds present in the deposit was effected
by scanning electron microscope analysis (SEM) equipped with EDX (Energy Dispersive
X-Ray) module. Table 3 shows the list of elements identified and the relative percentage
determined.
[0104] From Table 3, it can be deduced that, with respect to oil 1, the Cerium present in
the deposit of the particulate filter represents 10% by weight of the sum of the elements
P, Zn, Ca, Mg, Ce coming from the lubricant, which is the same concentration at which
the Cerium is present, with respect to the same elements, in oil 1 (Table 2).
Table 3
| |
DPF Filter Oil 1 |
DPF Filter Oil 2 |
| Phosphorous (wt %) |
9.2 |
8.3 |
| Zinc (wt %) |
11.9 |
11.2 |
| Calcium (wt %) |
16.3 |
18.9 |
| Magnesium (wt %) |
1.6 |
1.6 |
| Cerium (wt %) |
4.4 |
0 |
| Sulphur (wt %) |
8.1 |
9.5 |
[0105] It can therefore be affirmed that the Cerium is carried by the lubricating oil onto
the DPF filter, where it is available for catalyzing the combustion of the particulate,
allowing the regeneration of the filter.
[0106] In these evaluations, the Sulphur has been omitted as this element is characteristic
of both the lubricant and the fuel and also because it has been ascertained that most
of the sulphur is not collected on the filter, but passes through it in gaseous form.
[0107] After characterizing the nature of the compounds deposited on the filter and observing
both the weight of the deposits accumulated on the filter and quantity of oil consumed
during the test, it was possible to quantify the compounds present, expressed in weight
units of the deposit with respect to the weight unit of the oil consumed. Table 4
indicates the weight distribution of the different compounds identified.
Table 4
| |
|
Oil 1 |
Oil 2 |
| CaSO4 |
g deposit/ g oil consumption |
2.55E-03 |
2.29E-03 |
| CaZn2(PO4)2 |
g deposit/ g oil consumption |
2.05E-03 |
2.03E-03 |
| Ce |
g deposit/ g oil consumption |
3.25E-04 |
0.00E+00 |
| Zn2P2O7 |
g deposit/ g oil consumption |
1.03E-03 |
2.98E-04 |
| Mq2P2O7 |
g deposit/ g oil consumption |
5.47E-04 |
4.29E-04 |
| Others |
g deposit/ g oil consumption |
0.00E+00 |
2.92E-04 |
| TOTAL |
g deposit/ g oil consumption |
6.50E-03 |
5.34E-03 |
Evaluation of the detergent properties
[0108] The engine test described above was effected on a Volkswagen TDI engine normally
used for evaluating the detergent performances of the lubricant, according to the
procedure CEC L-78-T-99 which envisages running for 54 hours under prevalent high-power
conditions.
[0109] The lubricant called Oil 1 was evaluated on this engine in the test described of
120 hours under mixed functioning conditions (30 hours at high power + 90 hours at
intermediate power) without revealing significant engine performances variations.
The oil consumption, which is considered a health index of the engine, as it tends
to rise in the presence of wear or the formation of deposits which hinder the correct
movement of the elastic strips, did not show any significant variations with respect
to the comparative test effected on Oil 2, containing classical Calcium-based detergents,
and with respect to the average consumption of the engine calculated on the values
acquired during 6 different tests (Table 5)
Table 5
| Oil 1 |
Oil 2 |
Average consumption of test engine |
| 1.67 kg |
1.51 kg |
1.40 ± 0.25 kg |
[0110] The subsequent dismantling of the engine did not show the presence of anomalies,
confirming its good state of health. In conclusion, it can be affirmed that the lubricating
oil called Oil 1, containing the Cerium-based additives of Example 2 and Example 3,
proved to exert a correct preservation action of the good condition of the engine
from problems of wear and fouling.
Example 6
Evaluation of the antifriction and antiwear properties
[0111] The antifriction and antiwear properties of the overbased sulphonates containing
Cerium and Calcium were evaluated according to the method DIN 51384, using the SRV
test equipment. The additive tested is that of Example 3 having the following main
characteristics:
- Cerium Content: 1.71% by weight
- Calcium Content: 12.71% by weight
- TBN (mg KOH/g) : 351
[0112] The behaviour with the SRV test of this additive was compared with that of a traditional
overbased sulphonate containing Calcium, having the following characteristics:
- Calcium Content: 12% by weight
- TBN (mg KOH/g) : 308
[0113] The test was carried out on 5% by weight solutions of the additives in mineral lubricating
oil SN 150.
[0114] The operating conditions used are the following:
- Oscillation amplitude (mm) 1
- Oscillation frequency (Hz) 50
- Load applied (N) 200
- Temperature (°C) 100
- Time (minutes) 120
- Repeatability (friction coefficient) 0.005
[0115] The results obtained are indicated in Table 6 and are expressed as:
- Friction coefficient
- Wear diameter (mm): average diameter of the wear mark on the ball
- Wear ampleness (µm): average wear degree on the disk.
[0116] From the results indicated in Table 6, it can be observed that the detergent containing
Cerium and Calcium has a much better behaviour in terms of wear with respect to that
containing Calcium alone. This behaviour is evident from the lower values of the diameter,
but above all of the degree of wear.
Table 6
| |
Average friction coefficient |
Wear Diameter (mm) |
Wear Degree (µm) |
| Detergent containing Cerium/Calcium |
0.098 |
0.418 |
0.54 |
| Detergent containing Calcium |
0.111 |
0.664 |
3.28 |
Example 7
Evaluation of the extreme pressure properties
[0117] The extreme pressure properties of the overbased sulphonates containing Cerium and
Calcium were evaluated according to the method ASTM D3233 (Falex Pin & Vee Block method).
The additive tested is that of Example 3, whose behaviour was compared with that of
a traditional overbased sulphonate containing Calcium, whose characteristics have
already been described in Example 6.
[0118] The test was carried out on solutions at 5% by weight of additives in mineral lubricating
oil SN 150.
[0119] The operating conditions used are the following:
- Temperature at test start: 51.7 ± 3°C
- Rotation rate: 290 ± 10 RPM
- Load increases: 250 1b/min
[0120] The results obtained are indicated in Table 7 and are expressed as:
[0121] From the results indicated in the table, it can be observed that the detergent containing
Cerium and Calcium has a much better behaviour with respect to that containing Calcium
alone.
Table 7
| |
Failure load (lb) |
| Detergent containing Cerium/Calcium |
1750 |
| Detergent containing Calcium |
1250 |
1. An additive for lubricating oils comprising a metallic overbased salt of an organic
acid, or a mixture of organic acids, containing Cerium and an alkaline earth metal
with a Cerium content corresponding to a ratio between the equivalents of Cerium and
those of organic acid ranging from 0.1 to 1.2 and a content of alkaline earth metal
corresponding to a ratio between the equivalents of the alkaline earth metal and those
of organic acid ranging from 1 to 40.
2. An additive for lubricating oils according to claim 1 comprising a stable, homogeneous
and transparent oil-dispersion essentially consisting of:
i. 5-99.9% by weight of an oil; and
ii. 0.1-95% by weight of the metallic overbased salt.
3. An additive for lubricating oils according to claim 1 or 2, wherein the organic acid
is selected from at least one of:
a sulphonic acid having the formula
(R1)n-A-SO3H (I)
wherein R1 is a linear or branched alkyl group containing from 6 to 40 carbon atoms, or R1 is an alkyl substituent deriving from a polymer of a C2-C6 olefin; A is a C6-C20 aromatic hydrocarbon, an aliphatic hydrocarbon having from 5 to 20 carbon atoms;
n is zero or an integer ranging from 1 to 5;
a carboxylic acid having the formula:

wherein R2 is a linear or branched alkyl or alkenyl group, containing from 6 to 40 carbon atoms;
R3 is a hydrogen atom, an alkyl group containing from 1 to 4 carbon atoms, or the radical
-CH2COOH;
a salicylic acid optionally substituted with linear or branched alkyl groups, in a
number ranging from 1 to 3, containing from 6 to 40 carbon atoms;
a phenol or sulphurized phenol, optionally substituted with linear or branched alkyl
groups, in a number ranging from 1 to 3, containing from 6 to 40 carbon atoms.
4. The additive for lubricating oils according to claim 1, 2 or 3, wherein the ratios
between the equivalents of Cerium and those of organic acid range from 0.4 to 1 whereas
the ratios between the equivalents of the alkaline earth metal and the equivalents
of organic acid range from 5 to 30.
5. The additive for lubricating oils according to any of the previous claims, wherein
the Cerium in the overbased salt is in oxidation state (III) or (IV).
6. The additive for lubricating oils according to any of the previous claims, wherein
the alkaline earth metal is calcium, magnesium or barium.
7. The additive for lubricating oils according to any of the claims from 2 to 6, wherein
the oil of component (i) is a lubricating oil selected from those of an animal, vegetable,
mineral or synthetic origin.
8. A process for the synthesis of additives for lubricating oils according to any of
the previous claims from 1 to 7, comprising the reaction between the following components:
A1. a compound of organic acids containing Cerium or a mixture of the above compound
with an organic acid;
B1. a basic compound of an alkaline earth metal;
C1. a solvent or a mixture of solvents;
D1. a promoter or a mixture of reaction promoters;
E1. optionally an oil;
F1. carbon dioxide;
wherein the addition of components (A1), (B1), (C1), (D1), optionally (E1), is effected
in any order whereas the addition of the component (F1) is effected subsequently,
following component (B1).
9. The process according to claim 8, wherein the synthesis comprises:
- initially adding component (B1) to a mixture consisting of component (C1) and a
part of component (E1), subsequently adding component (A1);
- adding component (D1);
- carbonating the mixture obtained with component (F1);
- adding, at the end of the carbonation, a second aliquot of component (E1); and
- adding, after maturation, the remaining quantity of (E1).
10. The process according to claim 8, wherein the synthesis comprises:
- initially adding component (B1) to a mixture consisting of component (C1), component
(D1) and an aliquot of component (E1);
- subsequently adding component (A1);
- carbonating the mixture obtained with component (F1);
- adding a second part of component (E1);
- adding, after maturation, the remaining quantity of (E1).
11. The process according to any of the claims from 8 to 10, wherein the additive is recovered
through separation, by means of distillation, of the reaction product from the reaction
promoter and from the solvent and by subsequent separation, by means of filtration
or centrifugation, from the insoluble by-products.
12. A process for the synthesis of additives for lubricating oils according to any of
the previous claims from 1 to 7, comprising the reaction between the following components:
A2. An organic acid or a mixture of organic acids;
B2. A basic compound of Cerium;
C2. A basic compound of an alkaline earth metal;
D2. A solvent or mixture of solvents;
E2. A promoter or a mixture of reaction promoters;
F2. Optionally an oil;
G2. Carbon dioxide.
wherein the addition of components (A2), (B2), (C2), (D2), (E2), optionally (F2),
is effected in any order whereas the addition of the component (G2) is effected subsequently,
following component (C2).
13. The process according to claim 12, wherein the synthesis comprises:
- initially adding component (B2) to a mixture consisting of component (D2) and an
aliquot of component (F2), subsequently adding component (A2);
- adding component (C2) and component (E2);
- carbonating the mixture obtained with component (G2);
- adding, at the end of the carbonation, a second aliquot of component (F2); and
- adding, after maturation, the remaining quantity of (F2).
14. The process according to claim 12, wherein the synthesis comprises:
- initially adding component (B2) to a mixture consisting of component (D2), component
(E2) and a part of component (F2) ;
- subsequently adding component (A2);
- add the component (C2);
- carbonating the mixture obtained with component (G2);
- adding a second part of component (F2);
- adding, after maturation, the remaining quantity of (F2).
15. The process according to any of the claims from 12 to 14, wherein the additive is
recovered by separation, by means of distillation, of the reaction product from the
reaction promoter and from the solvent and by subsequent separation, by means of filtration
or centrifugation, from the insoluble by-products.
16. The process according to claim 8 to 11, wherein the mixture consisting of the compound
of organic acids containing Cerium and an organic acid contains a weight percentage
of the compound containing Cerium ranging from 10 to 99.
17. The process according to any of the claims from 8 to 16, wherein the basic compound
of alkaline earth metal is selected from an oxide or hydroxide of the alkaline earth
metal.
18. The process according to any of the claims from 8 to 17, wherein the solvent is used
in a quantity ranging from 10 to 500% by weight, calculated with respect to component
A1) or (A2), and is selected from aromatic or aliphatic hydrocarbons.
19. The process according to any of the claims from 8 to 18, wherein the reaction promoter
is used in a quantity ranging from 2 to 500% by weight, calculated with respect to
component B1 or the sum of components B2 and C2, and is selected from an alcohol,
water, a glycol, a ketone, an ester of a carboxylic acid.
20. The process according to any of the claims from 8 to 19, wherein the carbonation phase
of the basic compound of the alkaline earth metal is effected with carbon dioxide
in such a quantity as to have a ratio between the equivalents of carbon dioxide and
those of the base of the alkaline earth metal in excess with respect to the organic
acid, ranging from 0.6 to 1.1.
21. The process according to any of the claims from 8 to 20, wherein the lubricating oil,
when used, is added in a quantity ranging from 30 to 800% by weight, calculated with
respect to components (A1) or (A2).
22. The process according to any of the claims from 8 to 21, wherein the reaction between
the components (A1)-(E1) or between the components (A2)-(F2) takes place at a temperature
ranging from 15 to 200°C.
23. The process according to any of the claims from 8 to 22, wherein the carbonation phase
takes place at a temperature ranging from 10 to 150°C.
24. The process according to any of the claims from 8 to 23, wherein the separation phase
of the reaction product by distillation from the reaction promoter and solvent is
effected by increasing the temperature at the end of the carbonation to a maximum
value of 200°C.
25. Lubricating compositions comprising a base oil consisting of a lubricating oil of
an animal, vegetable, mineral or synthetic origin and an additive comprising an overbased
salt containing Cerium and an alkaline earth metal according to any of the previous
claims from 1 to 7, used in a quantity ranging from 0.2 to 10% by weight, calculated
with respect to the lubricating oil.
26. A method for reducing the emissions of polluting substances present in the exhaust
gases of an internal combustion engine and/or for conveying Cerium compounds onto
the particulate filter in an internal combustion engine which comprises using the
lubricating composition according to claim 25.
1. Additiv für Schmieröle, umfassend ein metallisches überbasisches Salz einer organischen
Säure oder einer Mischung von organischen Säuren, enthaltend Cer und ein Erdalkalimetall
mit einem Cer-Gehalt, entsprechend einem Verhältnis zwischen den Äquivalenten des
Cers und denen der organischen Säure, in einem Bereich von 0,1 bis 1,2 und einem Gehalt
an Erdalkalimetall, entsprechend einem Verhältnis zwischen den Äquivalenten des Erdalkalimetalls
und denen der organischen Säure, in einem Bereich von 1 bis 40.
2. Additiv für Schmieröle gemäß Anspruch 1, umfassend eine stabile, homogene und transparente
Öl-Dispersion, im Wesentlichen bestehend aus:
i. 5-99,9 Gew.-% eines Öls; und
ii. 0,1-95 Gew.-% des metallischen überbasischen Salzes.
3. Additiv für Schmieröle gemäß Anspruch 1 oder 2, worin die organische Säure ausgewählt
ist aus mindestens einem aus:
einer Sulfonsäure mit der Formel
(R1)n-A-SO3H (I),
worin R1 eine lineare oder verzweigte Alkylgruppe ist, enthaltend 6 bis 40 Kohlenstoffatome,
oder R1 ist ein Alkylsubstituent, abgeleitet von einem Polymer eines C2-C6-Olefins; A ist ein C6-C20-aromatischer Kohlenwasserstoff, ein aliphatischer Kohlenwasserstoff mit 5 bis 20
Kohlenstoffatomen; n ist Null oder eine Ganzzahl in einem Bereich von 1 bis 5;
einer Carbonsäure mit der Formel:

worin R2 eine lineare oder verzweigte Alkyl- oder Alkenylgruppe ist, enthaltend von 6 bis
40 Kohlenstoffatome; R3 ist eine Wasserstoffatom, eine Alkylgruppe, enthaltend von 1 bis 4 Kohlenstoffatome,
oder der Rest -CH2COOH;
einer Salizylsäure, gegebenenfalls substituiert mit linearen oder verzweigten Alkylgruppen,
in einer Zahl in einem Bereich von 1 bis 3, enthaltend von 6 bis 40 Kohlenstoffatome;
einem Phenol oder sulfurisiertem Phenol, gegebenenfalls substituiert mit linearen
oder verzweigten Alkylgruppen, in einer Zahl in einem Bereich von 1 bis 3, enthaltend
von 6 bis 40 Kohlenstoffatomen.
4. Additiv für Schmieröle gemäß Anspruch 1, 2 oder 3, worin die Verhältnisse zwischen
den Äquivalenten des Cers und denen der organischen Säure in einem Bereich von 0,4
bis 1 sind, wobei die Verhältnisse zwischen den Äquivalenten des Erdalkalimetalls
und den Äquivalenten der organischen Säure in einem Bereich von 5 bis 30 liegen.
5. Additiv für Schmieröle gemäß irgendeinem der vorhergehenden Ansprüche, worin das Cer
in dem überbasischen Salz im Oxidationszustand (III) oder (IV) ist.
6. Additiv für Schmieröle gemäß irgendeinem der vorhergehenden Ansprüche, worin das Erdalkalimetall
Calcium, Magnesium oder Barium ist.
7. Additiv für Schmieröle gemäß irgendeinem der Ansprüche 2 bis 6, worin das Öl des Bestandteils
(i) ein Schmieröl ist, ausgewählt aus denjenigen von tierischem, pflanzlichem, mineralischem
oder synthetischem Ursprung.
8. Verfahren zur Synthese von Additiven für Schmieröle nach irgendeinem der vorhergehenden
Ansprüche 1 bis 7, umfassend die Reaktion zwischen den folgenden Bestandteilen:
A1. einer Verbindung einer organischen Säure, enthaltend Cer oder einer Mischung der
vorgenannten Verbindungen mit einer organischen Säure;
B1. einer basischen Verbindung eines Erdalkalimetalls;
C1. einem Lösemittel oder einer Mischung aus Lösemitteln;
D1. einem Promoter oder einer Mischung aus Reaktionspromotern;
E1. gegebenenfalls einem Öl;
F1. Kohlenstoffdioxid;
worin die Zugabe der Bestandteile (A1), (B1), (C1), (D1), gegebenenfalls (E1) in einer
beliebigen Reihenfolge durchgeführt wird, wobei die Zugabe des Bestandteils (F1) im
Anschluss stattfindet, folgend dem Bestandteil (B1).
9. Verfahren nach Anspruch 8, worin die Synthese umfasst:
- anfängliche Zugabe von Bestandteil (B1) zu einer Mischung, bestehend aus Bestandteil
(C1) und einem Teil des Bestandteils (E1), im Anschluss Zugabe von Bestandteil (A1);
- Zugabe von Bestandteil (D1);
- Karbonisierung der erhaltenen Mischung mit Bestandteil (F1);
- Zugabe, zum Ende der Karbonisierung, von einem zweiten Aliquot des Bestandteils
(E1); und
- Zugabe, nach Reifung, der verbleibenden Quantität von (E1).
10. Verfahren nach Anspruch 8, worin die Synthese umfasst:
- anfängliche Zugabe von Bestandteil (B1) zu einer Mischung, bestehend aus Bestandteil
(C1), Bestandteil (D1) und einem Aliquot des Bestandteils (E1);
- anschließende Zugabe von Bestandteil (A1);
- Karbonisierung der erhaltenen Mischung mit Bestandteil (F1);
- Zugabe eines zweiten Teils des Bestandteils (E1);
- Zugabe, nach Reifung, der verbleibenden Quantität von (E1).
11. Verfahren nach irgendeinem der Ansprüche 8 bis 10, worin das Additiv durch Abtrennung
gewonnen wird, mittels Destillation, des Reaktionsprodukts aus dem Reaktionspromoter
und aus dem Lösemittel, und durch anschließende Trennung mittels Filtration oder Zentrifugierung
von den unlöslichen Nebenprodukten.
12. Verfahren zur Synthese von Additiven für Schmieröle gemäß irgendeinem der vorhergehenden
Ansprüche 1 bis 7, umfassend die Reaktion zwischen den folgenden Bestandteilen:
A2. einer organischen Säure oder einer Mischung von organischen Säuren;
B2. einer basischen Verbindung des Cers;
C2. einer basischen Verbindung eines Erdalkalimetalls;
D2. einem Lösemittel oder einer Mischung von Lösemitteln;
E2. einem Promoter oder einer Mischung von Reaktionspromotern;
F2. gegebenenfalls einem Öl;
G2. Kohlenstoffdioxid,
worin die Zugabe der Bestandteile (A2), (B2), (C2), (D2), (E2), gegebenenfalls (F2)
in einer beliebigen Reihenfolge durchgeführt wird, wohingegen die Zugabe des Bestandteils
(G2) im Anschluss stattfindet, folgend Bestandteil (C2).
13. Verfahren nach Anspruch 12, worin die Synthese umfasst:
- anfängliche Zugabe von Bestandteil (B2) zu einer Mischung, bestehend aus Bestandteil
(D2) und einem Aliquot des Bestandteils (F2), anschließend Zugabe von Bestandteil
(A2);
- Zugabe von Bestandteil (C2) und Bestandteil (E2);
- Karbonisierung der erhaltenen Mischung mit Bestandteil (G2);
- Zugabe, zum Ende der Karbonisierung, von einem zweiten Aliquot des Bestandteils
(F2); und
- Zugabe, nach Reifung, der verbleibenden Quantität von (F2).
14. Verfahren nach Anspruch 12, worin die Synthese umfasst:
- anfängliche Zugabe von Bestandteil (B2) zu einer Mischung, bestehend aus Bestandteil
(D2), Bestandteil (E2) und einem Teil von Bestandteil (F2);
- anschließende Zugabe von Bestandteil (A2);
- Zugabe von Bestandteil (C2);
- Karbonisierung der erhaltenen Mischung mit Bestandteil (G2);
- Zugabe eines zweiten Teils des Bestandteils (F2);
- Zugabe, nach Reifung, der verbleibenden Quantität von (F2).
15. Verfahren nach irgendeinem der Ansprüche 12 bis 14, worin das Additiv durch Trennung
gewonnen wird, mittels Destillation des Reaktionsprodukts aus dem Reaktionspromoter
und aus dem Lösemittel, und durch anschließende Abtrennung mittels Filtration oder
Zentrifugierung, von den unlöslichen Nebenprodukten.
16. Verfahren nach Anspruch 8 bis 11, worin die Mischung; bestehend aus der Verbindung
von organischen Säuren, enthaltend Cer, und einer organischen Säure; einen Gewichtsprozentsatz
der Verbindung, enthaltend Cer, in einem Bereich von 10 bis 99 enthält.
17. Verfahren nach irgendeinem der Ansprüche 8 bis 16, worin die basische Verbindung des
Erdalkalimetalls ausgewählt ist aus einem Oxid oder Hydroxid des Erdalkalimetalls.
18. Verfahren nach irgendeinem der Ansprüche 8 bis 17, worin das Lösemittel in einer Menge
in einem Bereich von 10 bis 500 Gew.-%, berechnet mit Bezug auf Bestandteil (A1) oder
(A2), verwendet wird, und ausgewählt ist aus aromatischen oder aliphatischen Kohlenwasserstoffen.
19. Verfahren nach irgendeinem der Ansprüche 8 bis 18, worin der Reaktionspromoter in
einer Menge eingesetzt wird, in einem Bereich von 2 bis 500 Gew.-%, berechnet mit
Bezug auf Bestandteil B1 oder der Summe der Bestandteile B2 und C2, und ist ausgewählt
aus einem Alkohol, Wasser, einem Glycol, einem Keton, einem Ester einer Carbonsäure.
20. Verfahren nach irgendeinem der Ansprüche 8 bis 19, worin die Karbonisierungsphase
der basischen Verbindung des Erdalkalimetalls bewirkt wird mit Kohlenstoffdioxid in
einer solchen Menge, dass ein Verhältnis zwischen den Äquivalenten des Kohlenstoffdioxids
und denjenigen der Base des Erdalkalimetalls in Überschuss mit Bezug auf die organische
Säure in einem Bereich von 0,6 bis 1,1 ist.
21. Verfahren nach irgendeinem der Ansprüche 8 bis 20, worin das Schmieröl bei der Verwendung
in einer Menge von 30 bis 800 Gew.-%, berechnet mit Bezug auf die Bestandteile (A1)
oder (A2), zugegeben wird.
22. Verfahren nach irgendeinem der Ansprüche 8 bis 21, worin die Reaktion zwischen den
Bestandteilen (A1) - (E1) oder zwischen den Bestandteilen (A2) - (F2) bei einer Temperatur
in einem Bereich von 15 bis 200 °C stattfindet.
23. Verfahren nach irgendeinem der Ansprüche 8 bis 22, worin die Karbonisierungsphase
bei einer Temperatur in einem Bereich von 10 bis 150 °C stattfindet.
24. Verfahren nach irgendeinem der Ansprüche 8 bis 23, worin die Trennungsphase des Reaktionsprodukts
durch Destillation von dem Reaktionspromoter und dem Lösemittel dadurch bewirkt wird,
dass die Temperatur am Ende der Karbonisierung auf einen Maximalwert von 200 °C angehoben
wird.
25. Schmierzusammensetzungen, umfassend ein Basis-Öl bestehend aus einem Schmieröl von
tierischem, pflanzlichem, mineralischem oder synthetischem Ursprung und einem Additiv,
umfassend ein überbasisches Salz, enthaltend Cer, und ein Erdalkalimetall gemäß irgendeinem
der vorhergehenden Ansprüche 1 bis 7, verwendet in einem Bereich von 0,2 bis 10 Gew.-%,
berechnet mit Bezug auf das Schmieröl.
26. Verfahren zur Reduzierung von Emissionen von verschmutzenden Substanzen, die in Abgasen
einer internen Verbrennungsmaschine vorliegen und/oder zur Beförderung von Cer-Verbindungen
auf den Teilchenfilter in einer internen Verbrennungsmaschine, welches die Verwendung
der Schmierzusammensetzung gemäß Anspruch 25 umfasst.
1. Adjuvant pour huiles lubrifiantes, comprenant un sel surbasique de métal d'un acide
organique ou d'un mélange d'acides organiques, contenant du cérium et un métal alcalino-terreux,
la teneur en cérium correspondant à un rapport entre équivalents de cérium et d'acide(s)
organique(s) valant de 0,1 à 1,2, et la teneur en métal alcalino-terreux correspondant
à un rapport entre équivalents de métal alcalino-terreux et d'acide(s) organique(s)
valant de 1 à 40.
2. Adjuvant pour huiles lubrifiantes, conforme à la revendication 1, comprenant une dispersion
huileuse stable, homogène et transparente, essentiellement constituée
i) de 5 à 99,9 % en poids d'une huile,
ii) et de 0,1 à 95 % en poids du sel surbasique de métal.
3. Adjuvant pour huiles lubrifiantes, conforme à la revendication 1 ou 2, dans lequel
l'acide organique est choisi, au nombre d'au moins un, parmi
- un acide sulfonique de formule
(R1)n-A-SO3H (I)
dans laquelle R1 représente un groupe alkyle linéaire ou ramifié, comportant de 6 à 40 atomes de carbone,
ou R1 représente un substituant alkyle dérivé d'un polymère d'oléfine en C2-C6,
A représente un reste d'hydrocarbure aromatique en C6-C20 ou d'hydrocarbure aliphatique comportant de 5 à 20 atomes de carbone, et l'indice
n est nul ou est un ombre entier valant de 1 à 5 ;
- un acide carboxylique de formule

dans laquelle R2 représente un groupe alkyle ou alcényle, linéaire ou ramifié, comportant de 6 à 40
atomes de carbone,
et R3 représente un atome d'hydrogène, un groupe alkyle comportant de 1 à 4 atomes de carbone,
ou le groupe de formule -CH2COOH ;
- un acide salicylique, en option porteur de substituant(s) alkyle linéaire(s) ou
ramifié(s), au nombre de 1 à 3, comportant de 6 à 40 atomes de carbone ;
- un phénol ou phénol soufré, en option porteur de substituant(s) alkyle linéaire(s)
ou ramifié(s), au nombre de 1 à 3, comportant de 6 à 40 atomes de carbone.
4. Adjuvant pour huiles lubrifiantes, conforme à la revendication 1, 2 ou 3, dans lequel
le rapport entre équivalents de cérium et d'acide(s) organique(s) vaut de 0,4 à 1,
et le rapport entre équivalents de métal alcalino-terreux et d'acide(s) organique(s)
vaut de 5 à 30.
5. Adjuvant pour huiles lubrifiantes, conforme à l'une des revendications précédentes,
dans lequel le cérium du sel surbasique se trouve à l'état d'oxydation (III) ou (IV).
6. Adjuvant pour huiles lubrifiantes, conforme à l'une des revendications précédentes,
dans lequel le métal alcalino-terreux est du calcium, du magnésium ou du baryum.
7. Adjuvant pour huiles lubrifiantes, conforme à l'une des revendications 2 à 6, dans
lequel l'huile du composant (i) est une huile lubrifiante choisie parmi celles d'origine
animale, végétale, minérale ou synthétique.
8. Procédé de synthèse d'adjuvants pour huiles lubrifiantes conformes à l'une des revendications
1 à 7 précédentes, comportant le fait de faire réagir entre eux les composants suivants
:
A1) un composé d'acide(s) organique(s) contenant du cérium, ou un mélange d'un tel
composé et d'un acide organique,
B1) un composé basique d'un métal alcalino-terreux,
C1) un solvant ou un mélange de solvants,
D1) un promoteur ou un mélange de promoteurs de réaction,
El) en option, une huile,
F1) et du dioxyde de carbone,
étant entendu que les composants (A1), (B1), (C1) et (D1) et le composant optionnel
(E1) sont ajoutés dans n'importe quel ordre, mais que le composant (F1) est ajouté
ultérieurement, après le composant (B1).
9. Procédé conforme à la revendication 8, dans lequel la synthèse comporte les opérations
suivantes :
- commencer par ajouter le composant (B1) à un mélange constitué du composant (C1)
et d'une fraction du composant (E1), et ajouter ensuite le composant (A1) ;
- ajouter le composant (D1) ;
- carbonater le mélange ainsi obtenu, au moyen du composant (F1) ;
- ajouter, à la fin de la carbonatation, une deuxième fraction du composant (E1) ;
- et après maturation, ajouter le reste du composant (E1).
10. Procédé conforme à la revendication 8, dans lequel la synthèse comporte les opérations
suivantes :
- commencer par ajouter le composant (B1) à un mélange constitué du composant (C1),
du composant (D1) et d'une fraction du composant (E1) ;
- ajouter ensuite le composant (A1) ;
- carbonater le mélange ainsi obtenu, au moyen du composant (F1) ;
- ajouter une deuxième fraction du composant (E1) ;
- et après maturation, ajouter le reste du composant (E1).
11. Procédé conforme à l'une des revendications 8 à 10, dans lequel on récupère l'adjuvant
en séparant par distillation le produit de réaction d'avec le promoteur de réaction
et le solvant, et en le séparant ensuite, par filtration ou centrifugation, d'avec
les sous-produits insolubles.
12. Procédé de synthèse d'adjuvants pour huiles lubrifiantes conformes à l'une des revendications
1 à 7 précédentes, comportant le fait de faire réagir entre eux les composants suivants
:
A2) un acide organique ou un mélange d'acides organiques,
B2) un composé basique du cérium,
C2) un composé basique d'un métal alcalino-terreux,
D2) un solvant ou un mélange de solvants,
E2) un promoteur ou un mélange de promoteurs de réaction,
F2) en option, une huile,
G2) et du dioxyde de carbone,
étant entendu que les composants (A2), (B2), (C2), (D2) et (E2) et le composant optionnel
(F2) sont ajoutés dans n'importe quel ordre, mais que le composant (G2) est ajouté
ultérieurement, après le composant (C2).
13. Procédé conforme à la revendication 12, dans lequel la synthèse comporte les opérations
suivantes :
- commencer par ajouter le composant (B2) à un mélange constitué du composant (D2)
et d'une fraction du composant (F2), et ajouter ensuite le composant (A2) ;
- ajouter le composant (C2) et le composant (E2) ;
- carbonater le mélange ainsi obtenu, au moyen du composant (G2) ;
- ajouter, à la fin de la carbonatation, une deuxième fraction du composant (F2) ;
- et après maturation, ajouter le reste du composant (F2).
14. Procédé conforme à la revendication 12, dans lequel la synthèse comporte les opérations
suivantes :
- commencer par ajouter le composant (B2) à un mélange constitué du composant (D2),
du composant (E2) et d'une fraction du composant (F2) ;
- ajouter ensuite le composant (A2) ;
- ajouter le composant (C2) ;
- carbonater le mélange ainsi obtenu, au moyen du composant (G2) ;
- ajouter une deuxième fraction du composant (F2) ;
- et après maturation, ajouter le reste du composant (F2).
15. Procédé conforme à l'une des revendications 12 à 14, dans lequel on récupère l'adjuvant
en séparant le produit de réaction, par distillation, du promoteur de réaction et
du solvant, et en le séparant ensuite, par filtration ou centrifugation, des sous-produits
insolubles.
16. Procédé conforme à l'une des revendications 8 à 11, dans lequel le mélange constitué
du composé d'acide(s) organique(s) contenant du cérium et d'un acide organique contient
de 10 à 99 % en poids du composé contenant du cérium.
17. Procédé conforme à l'une des revendications 8 à 16, dans lequel le composé basique
de métal alcalino-terreux est choisi parmi les oxydes et hydroxydes des métaux alcalino-terreux.
18. Procédé conforme à l'une des revendications 8 à 17, dans lequel le solvant est utilisé
en une proportion, calculée par rapport au composant (A1) ou (A2), de 10 à 500 % en
poids, et est choisi parmi les hydrocarbures aromatiques ou aliphatiques.
19. Procédé conforme à l'une des revendications 8 à 18, dans lequel le promoteur de réaction
est utilisé en une proportion, calculée par rapport au composant (B1) ou au total
des composants (B2) et (C2), de 2 à 500 % en poids, et est choisi parmi un alcool,
l'eau, un glycol, une cétone, et un ester d'acide carboxylique.
20. Procédé conforme à l'une des revendications 8 à 19, dans lequel la carbonatation du
composé basique de métal alcalino-terreux est réalisée avec du dioxyde de carbone
utilisé en une quantité telle que le rapport entre le nombre d'équivalents de dioxyde
de carbone et le nombre d'équivalents de composé basique de métal alcalino-terreux
en excès par rapport à l'acide organique vaille de 0,6 à 1,1.
21. Procédé conforme à l'une des revendications 8 à 20, dans lequel l'huile lubrifiante,
si l'on en utilise, est ajoutée en une proportion, calculée par rapport au composant
(A1) ou (A2), de 30 à 800 % en poids.
22. Procédé conforme à l'une des revendications 8 à 21, dans lequel la réaction entre
les composants (A1) à (E1) ou entre les composants (A2) à (F2) a lieu à une température
valant de 15 à 200 °C.
23. Procédé conforme à l'une des revendications 8 à 22, dans lequel la carbonatation a
lieu à une température valant de 10 à 150 °C.
24. Procédé conforme à l'une des revendications 8 à 23, dans lequel on réalise la séparation,
par distillation, du produit de réaction d'avec le promoteur de réaction et le solvant
en augmentant la température, à la fin de la carbonatation, jusqu'à une valeur d'au
plus 200 °C.
25. Compositions lubrifiantes comprenant une huile de base, consistant en un huile lubrifiante
d'origine animale, végétale, minérale ou synthétique, et un adjuvant comprenant un
sel surbasique contenant du cérium et un métal alcalino-terreux, conforme à l'une
des revendications 1 à 7 précédentes et utilisé en une proportion, calculée par rapport
à l'huile lubrifiante, valant de 0,2 à 10 % en poids.
26. Procédé visant à réduire les émissions de polluants présents dans les gaz d'échappement
d'un moteur à combustion interne et/ou à apporter des composés du cérium sur un filtre
à particules d'un moteur à combustion interne, qui comporte le fait d'utiliser une
composition lubrifiante conforme à la revendication 25.