Technical Field
[0001] The present invention relates to an air conditioner including in an indoor unit thereof
a panel which is opened and closed according to cooling or heating operation.
Background Art
[0002] In an indoor unit of an air conditioner, a blow out port is formed on a front surface
of a cabinet and warm air or cool air is blown out from the blow out port. According
to a cooling or heating operation, a panel which opens and closes the blow out port
opens and the direction of the blown out air is switched.
[0003] Here, there is described in Patent Document 1 an air conditioner that, when detecting
a position of a rotating panel to stop the rotation, stops the panel at a predetermined
position.
Patent document 1: Japanese Patent Laid-Open No. 2002-206787
Disclosure of the Invention
Problems to be Solved by the Invention
[0004] When the panel is opened at starting an operation in the above-described air conditioner,
an initial operation for temporarily bringing the panel into an initial state is not
performed. That is, since the panel is stopped at a predetermined position, the initial
operation is not necessary.
[0005] However, in the case where a power source is cut off in operation or the panel is
forcedly opened during stoppage, the panel sometimes is stopped while being opened.
In this case, when the panel is opened together with the start of the operation, since
the state of the panel is unknown, opening may not be performed normally. Thus, the
initial operation is necessary.
[0006] In the initial operation, returning to the initial state is generally performed regardless
of the state of the panel. At this time, the time of the initial operation is set
longer than that for returning from the maximum opened state to the initial state
so as to be able to return to the initial state reliably. Although the panel is returned
to the initial state soon when the panel is in a state close to the initial state,
the panel is not opened before the lapse of a set time. Thus, wasted time is spent.
[0007] In view of the above, the present invention aims to provide an air conditioner capable
of minimizing a time required for the initial operation.
Means for Solving the Problems
[0008] In the present invention, a blow out port is formed on a front surface of a cabinet,
a panel is provided for covering the front surface, the panel being capable of being
opened both upwardly and downwardly with an upper or lower shaft as a center, a control
apparatus which controls opening and closing of the panel according to an operation
state and a position detecting sensor which detects a position at which the panel
is opened are provided, and the control apparatus, when opening the panel, performs
an initial operation for bringing the panel into an initial state based on a detection
signal of the position detecting sensor.
[0009] At what position the panel is located is found by the position detecting sensor.
The control apparatus device judges necessity of the initial operation by the position
of the panel. That is, when the panel is in the initial state, the initial operation
is not necessary. The initial operation may be performed only when being not in the
initial state.
[0010] Thus, when the position detecting sensor detects that the panel is in the initial
state, the control apparatus opens the panel without performing the initial operation.
In this way, the position detecting sensor detects whether or not the panel is in
the initial state and the control apparatus executes the initial operation when being
not in the initial state is detected.
[0011] Then, when executing the initial operation, the control apparatus opens the panel
after the position detecting sensor detects that the panel is brought into the initial
state. When the panel is opened, the panel is necessarily returned to the initial
state. Accordingly, it is possible to open the panel in the specified direction reliably.
[0012] Here, the initial state of the panel is when the panel is closed. Since the closed
state of the panel may be detected, the position detecting sensor is arranged in the
cabinet. Thereby, the position detecting sensor is not affected by external noise
such as bungle due to an extraneous substance.
Effect of the Invention
[0013] According to the present invention, when an operation such as cooling or heating
is started, if the initial operation is not necessary, the panel is able to be opened
soon, and even if the initial operation is necessary, only minimum required initial
operation is required to be performed. This makes it possible to start a cooling or
heating operation instantly and to provide a user with a comfortable environment.
Brief Description of the Drawings
[0014]
FIG. 1 is a perspective view of an indoor unit of an air conditioner of the present
invention.
FIG. 2 is a schematic cross-sectional view of the indoor unit when a wind guide panel
is closed.
FIG. 3 is a perspective view of the indoor unit when the wind guide panel is opened
upwardly.
FIG. 4 is a schematic cross-sectional view of the indoor unit when the wind guide
panel is opened upwardly.
FIG. 5 is a perspective view of the indoor unit when the wind guide panel is opened
downwardly.
FIG. 6 is a schematic cross-sectional view of the indoor unit when the wind guide
panel is opened downwardly.
FIG. 7 is a control block diagram of the air conditioner.
FIG. 8 is a schematic cross-sectional view of the indoor unit showing an opening and
closing mechanism of the wind guide panel.
FIG. 9 is a view for describing movement of a switching portion in a restricting portion,
where (a) shows an initial state, (b) shows the case of upward opening, and (c) shows
the case of downward opening.
FIG. 10 is a view for describing movement of the restricting portion, where (a) shows
an initial state, (b) shows the case of upward opening, and (c) shows the case of
downward opening.
FIG. 11 is a perspective cross-sectional view of the indoor unit showing a moving
portion when the wind guide panel is closed.
FIG. 12 is a perspective cross-sectional view of the indoor unit showing the moving
portion when the wind guide panel is opened upwardly.
FIG. 13 is a perspective cross-sectional view of the indoor unit showing the moving
portion when the wind guide panel is opened downwardly.
FIG. 14 is an exploded perspective view of the restricting portion.
FIG. 15 is an exploded perspective view of the moving portion.
Explanation of Reference Numerals
[0015]
- 3
- cabinet
- 5
- blow out port
- 20
- wind guide panel
- 22
- lower shaft
- 23
- upper shaft
- 31
- support material
- 32
- rod
- 41
- control apparatus
- 50
- moving section
- 51
- regulating section
- 52
- upper hook
- 53
- lower hook
- 54
- changing section
- 55
- linkage section
- 56
- driving section
- 57
- moving mechanism section
- 58
- driving section
- 64
- upper link material
- 65
- lower link material
- 66
- linkage plate
- 70
- regulating motor
- 72
- regulating groove
- 81
- moving plate
- 86
- opening and closing motor
- 90
- position detecting sensor
Preferred embodiment of the Invention
[0016] Figures 1 and 2 show an indoor unit of an air conditioner according to a present
embodiment. The indoor unit includes a heat exchanger 1 and an indoor fan 2 which
are housed in a cabinet 3. The cabinet 3 is formed in a box shape which has a depth
greater than its height and which has a curved surface extending from the front surface
to the bottom surface. A suction port 4 is formed in the upper surface of the cabinet
3, and a blow-out port 5 is formed in the curved surface.
[0017] An air passageway 6 extending from the suction port 4 to the blow-out port 5 is formed
in the inside of the cabinet 3, and the heat exchanger 1 and the indoor fan 2 are
arranged in the air passageway 6. A filter 7 is arranged between the suction port
4 and the heat exchanger 1, so as to remove dust from the indoor air sucked from the
suction port 4. A cleaning apparatus 8 which cleans the filter 7 is provided.
[0018] The filter 7 is moved by the cleaning apparatus 8 in the cabinet 3 so as to pass
through a dust removing section 9. Thereby, the dust adhering to the filter 7 is removed
in the dust removing section 9. A guide passage 10 curved in a U-shape in side view
is formed on the front side in the cabinet 3, and a moving section, which is made
of a motor and a gear, reciprocates the filter 7 along the guide passage 10. In the
dust removing section 9, the dust is scraped by a rotating brush 11 from the filter
7 passing through the dust removing section 9. By a suction fan, air is made to flow
in the direction substantially in parallel with the filter 7 (in the left and right
direction), so that the scraped dust is sucked and discharged.
[0019] A wind guide panel 20 which opens and closes the blow-out port 5 is provided on the
curved surface of the cabinet 3. As shown in Figures 3 to 6, the wind guide panel
20 is configured to be able to be upwardly and downwardly opened, and an opening and
closing mechanism by which the wind guide panel 20 is moved to be opened and closed
is provided.
[0020] The wind guide panel 20 is formed by one curved panel and covers the front surface
of the cabinet 3. The width of the wind guide panel 20 is set to be the same as the
width of the cabinet 3 and is set larger than the width of the blow-out port 5. Further,
in the front surface of the cabinet 3, a front panel 21 is formed from the middle
stage portion of the front surface to the bottom surface so as to be one stage lower
than the front surface. Thereby, a recessed section is formed over the whole width
direction so that the wind guide panel 20 can be fit into the recessed section. An
opening is formed in the front panel 21 which forms the recessed section, and the
opening serves as the blow-out port 5. Therefore, the wind guide panel 20 is located
in front of the blow-out port 5, so as to cover the blow-out port 5 and the front
panel 21 around the blow-out port 5. At this time, the wind guide panel 20 is held
in a closed attitude as shown in Figure 2.
[0021] When the wind guide panel 20 is held in the closed attitude, gaps are formed between
the cabinet 3 and the front and rear ends of the wind guide panel 20. As shown in
Figures 4 and 6, when the wind guide panel 20 is opened and closed, the end section
of the wind guide panel 20 is made to enter the gap. Thus, the wind guide panel 20
can be smoothly rotated without being brought into contact with the cabinet 3. Further,
it is possible to prevent the leaking of the blown-out air by forming the front and
rear end sections of the wind guide panel 20 in such a manner that the wind guide
panel 20 is brought into contact with the cabinet 3 at the time when the wind guide
panel 20 is fully upwardly or downwardly opened. In particular, in the case of cool
air, it is possible to prevent dew condensation on the bottom surface side of the
cabinet 3.
[0022] In this way, the outer surface of the wind guide panel 20 forms a smooth curved surface
extending from the front surface to the bottom surface of the cabinet 3. That is,
the wind guide panel 20 is formed as a member which configures a part of the front
surface of the cabinet 3. In other words, a part of the panel of the cabinet 3 is
used as the wind guide panel 20. Thereby, the wind guide panel 20 is formed into a
long panel having a total length greater than that of the louver adopted in a conventional
air conditioner.
[0023] The wind guide panel 20 is rotated about upper and lower shafts in the different
directions, so as to thereby be opened in one of the upward and downward directions.
As shown in Figures 5 and 6, at the time of cooling operation, the wind guide panel
20 is downwardly opened about the lower shaft 22. When held in the downwardly opened
attitude, the wind guide panel 20 is connected to the lower wall of the blow-out port
5, so that a long nozzle is formed by the wind guide panel 20 and the upper wall of
the blow-out port 5. The wind guide panel 20 guides the cool air in the obliquely
upward direction so that the cool air is blown out toward the ceiling. As shown in
Figures 3 and 4, at the time of heating operation, the wind guide panel 20 is upwardly
opened about the upper shaft 23. When held in the upwardly opened attitude, the wind
guide panel 20 covers the front of the blow-out port 5 and suppresses the flow of
warm air blown out toward the front so as to guide the warm air toward the floor surface.
Note that also at the initial stage of the cooling operation, the wind guide panel
20 is held in the upwardly opened attitude to allow the cool air to be blown out toward
the floor surface, so that the rapid cooling is performed. As shown in Figure 2, at
the non-operation time, the wind guide panel 20 is held in the closed attitude and
covers the blow-out port 5 so as to be integrated with the cabinet 3.
[0024] Note that a wind direction plate 24 and an auxiliary louver (not shown) are provided
in the blow-out port 5. The wind direction plate 24 changes its angle in the left
and right direction so as to change the wind direction in the left and right direction.
The auxiliary louver changes the vertical angle thereof according to the attitude
of the wind guide panel 20 and thereby changes the vertical wind direction while rectifying
the blown-out air.
[0025] In the wind guide panel 20 enlarged as described above, the sway and deflection can
be easily caused. Thus, a peripheral wall for reinforcement is formed at both side
edges on the inner surface of the wind guide panel 20 in the front and rear direction
(short side direction). The peripheral wall is formed over the whole length in the
left and right direction (long side direction). The peripheral wall is formed to have
a hollow structure and can be thick. With such peripheral wall, the strength of the
wind guide panel 20 can be increased, and the deflection of the wind guide panel 20
can be prevented. Further, the same peripheral wall for reinforcement is also formed
at both side edges in the left and right direction. Therefore, the sway of the wind
guide panel 20 can be prevented.
[0026] When the four-side edges of the wind guide panel 20 are reinforced by being thickened,
the strength against deformation of the wind guide panel 20 can be increased, so that
the size of the wind guide panel 20 can be increased. Further, the wind guide panel
20 is configured to be hardly deformed, and hence the curving degree of the wind guide
panel 20 in the front and rear direction can be increased. Thereby, it is possible
to easily perform the control of the air blowing direction at the time when the wind
guide panel 20 is opened. That is, at the time of cooling operation, cool air can
be guided toward the ceiling, so as to increase the reaching distance of the cool
air. At the time of heating operation, warm air is guided toward the wall so as to
reach the floor surface.
[0027] Further, an inclined surface is formed on the tip side of the peripheral wall. The
inner side surface of the peripheral wall is formed as the inclined surface. The outer
side surface of the peripheral wall is formed into a vertical surface. When the wind
guide panel 20 is held in the downwardly opened attitude, the blown-out cool air hits
the peripheral wall positioned in the left and right direction, which may cause dew
condensation on the peripheral wall. Thus, when the inner side surface of the peripheral
wall is formed into the inclined surface, the cool air is made to flow along the inclined
surface. The cool air is made to flow without staying at the peripheral wall, which
makes it possible to prevent the dew condensation from being caused on the peripheral
wall.
[0028] A heat insulating material 30 is provided on the inner surface of the wind guide
panel 20 surrounded by the peripheral wall. The heat insulating material 30 is provided
over the whole surface except for both the end sides in the left and right direction.
The width of the heat insulating material 30 in the left and right direction is set
larger than the width of the blow-out port 5. The surface of the heat insulating material
30 is formed into one surface. Therefore, there is no projection on the side of the
inner surface of the wind guide panel 20, which inner surface faces the blow-out port
5, and hence the air flow cannot be hindered.
[0029] A support 31 is provided on both the left and right sides of the inner surface of
the wind guide panel 20. The wind guide panel 20 is detachably attached to the support
31. The support 31 is attached to the cabinet 3 via a rod 32. That is, the wind guide
panel 20 is detachably attached to the cabinet 3 via the rod 32.
[0030] As shown in Figure 5, a claw 33 which can be freely slid in the left and right direction
is provided on both the left and right sides of the wind guide panel 20. The claw
33 faces the peripheral wall formed in the front and rear direction, and is urged
by an urging member, such as a spring, toward the peripheral wall. The wind guide
panel 20 is attached to the support 31 in such a manner that the support 31 is sandwiched
between the claw 33 and the peripheral wall. The wind guide panel 20 can be removed
from the support 31 by sliding the claw 33 in the direction away from the peripheral
wall.
[0031] Note that the claw 33 may be provided at least on one side in the front and rear
direction. In this case, on the other side, a pin is provided in one of the wind guide
panel 20 and the support 31, and a hole is formed in the other in which the pin is
not provided. The wind guide panel 20 is engaged with the support 31 by fitting the
pin into the hole. When the claw 33 is provided on the one side, it is preferred to
provide the pin on the rear side in consideration of workability. In this case, the
user is able to attach and detach the wind guide panel 20, while looking at the claw
33 in the state where the wind guide panel 20 is held in the downwardly opened attitude.
Therefore, the user is able to easily and surely attach and detach the wind guide
panel 20 and is also able to perform the attaching and detaching operation while supporting
the wind guide panel 20 with a single hand. Thus, it is possible to prevent the falling
off of the wind guide panel 20.
[0032] The upper shaft 23 of the wind guide panel 20 is provided on the front side of the
support 31, while the lower shaft 22 is provided on the rear side of the support 31.
The upper and lower shafts 22 and 23 are arranged along the left and right direction,
and both ends of the upper and lower shafts 23 and 22 are supported so as to be separated
from the support 31. The upper and lower shafts 22 and 23 are located on the outside
of the blow-out port 5 in the front-and-rear and left-and-right directions, and are
located in front of the blow-out port 5. Therefore, the upper and lower shafts 22
and 23 do not impede the flow of the air blown out from the blow-out port 5.
[0033] Note that the support 31 may be integrated with the wind guide panel 20. The rod
32 is directly attached to the wind guide panel 20. In this case, when the rod 32
is detachably attached to the wind guide panel 20, the wind guide panel 20 can be
detachably attached to the cabinet 3.
[0034] In the air conditioner, the outdoor unit (not shown) corresponding to the indoor
unit is installed in an outdoor location. A compressor, a heat exchanger, a four way
valve, an outdoor fan, and the like, are incorporated in the outdoor unit, and a refrigerating
cycle 40 is formed by these components and the heat exchanger 1 on the indoor side.
Further, as shown in Figure 7, a control apparatus 41 which controls the refrigerating
cycle 40 is provided in the indoor unit. The control apparatus 41 made of a microcomputer
controls the refrigerating cycle 40 to perform cooling and heating operation, on the
basis of a user's instruction and detection signals of various sensors 42, such as
temperature sensors which detect the room temperature and the outdoor air temperature.
At this time, the control apparatus 41 opens and closes the wind guide panel 20 by
controlling an opening and closing mechanism according to the cooling or heating operation.
Further, the control apparatus 41 cleans the filter 7 by controlling the cleaning
apparatus 8 periodically or according to the instruction from the user.
[0035] The opening and closing mechanism is configured, as shown in Figure 7, by a moving
section 50 which brings the wind guide panel 20 close to and away from the cabinet
3, and a regulating section 51 which regulates the opening direction of the wind guide
panel 20 at the time when the wind guide panel 20 is moved.
[0036] When the wind guide panel 20 is opened, the moving section 50 moves the wind guide
panel 20 in the direction in which the wind guide panel 20 is separated from the cabinet
3. At this time, the regulating section 51 changes the opening direction of the wind
guide panel 20 by allowing one of the upward and downward opening operations of the
wind guide panel 20 and by regulating the other opening operation. When the downward
opening operation is regulated, the wind guide panel 20 is upwardly opened. On the
contrary, when the upward opening operation is regulated, the wind guide panel 20
is downwardly opened. When the wind guide panel 20 is closed, the wind guide panel
20 is moved by the moving section 50 in the direction of approaching the cabinet 3.
[0037] That is, the regulating section 51 regulates the opening direction by locking one
of the upper shaft 23 and the lower shaft 22 to prevent the movement thereof. When
the wind guide panel 20 is downwardly opened, the lower shaft 22 is locked to be rotatably
supported, and the upper shaft 23 is released. When the wind guide panel 20 is upwardly
opened, the upper shaft 23 is locked to be rotatably supported, and the lower shaft
22 is released.
[0038] Further, the regulating section 51 has a function to hold the wind guide panel 20
in the closed attitude. The wind guide panel 20 in the closed attitude is held close
to the front panel 21 of the cabinet 3. At this time, the regulating section 51 locks
the upper shaft 23 and the lower shaft 22. Even when an external force is applied
to separate the wind guide panel 20, the wind guide panel 20 is not moved because
both the shafts 22 and 23 are locked.
[0039] In this way, a driving source only for moving the wind guide panel 20 may be provided
as the driving source for opening and closing the wind guide panel 20. Further, the
driving source only needs to enable simple operation, such as reciprocating operation
of the wind guide panel 20. Therefore, the moving section 50 can be formed into a
simple mechanism which reciprocates the wind guide panel 20. Thereby, the opening
and closing mechanism can be simplified and miniaturized.
[0040] As shown in Figures 9 and 10, the regulating section 51 includes a pair of upper
and lower hooks 52 and 53 which respectively hold the upper and lower shafts 23 and
22, a changing section 54 which changes the opening direction by regulating the operation
of each of the hooks 52 and 53, a linkage section 55 which enables the hooks 52 and
53 to be operated in association with each other, and a driving section 56 which drives
the linkage section 55. As show in Figures 11 to 13, the moving section 50 includes
the rod 32 which holds the wind guide panel 20, a moving mechanism section 57 which
moves the rod 32 into and out of the cabinet 3, and a driving section 58 which drives
the moving mechanism section 57.
[0041] A left and right pair of the regulating sections 51 are provided in the cabinet 3,
and are arranged outside the blow-out port 5 in the left and right direction. As shown
in Figure 14, the regulating section 51 is configured as a unit on a base plate 60.
The base plate 60 is fixed to the inside of the cabinet 3.
[0042] The upper hook 52 and the lower hook 53 are respectively rotatably supported by fixed
shafts 61 fixed to the base plate 60. Inlet/outlet ports 21a which respectively allow
the hooks 52 and 53 to be projected and retracted are formed in the upper and lower
portions of the front panel 21, respectively. The upper hook 52 is projected from
the inlet/outlet port 21a, so as to hook the upper shaft 23 from the lower side. The
upper shaft 23 is held by being sandwiched between a receiving base 62 formed in the
front panel 21 and the upper hook 52. Similarly, the lower hook 53 is also projected
from the inlet/outlet port, so as to hook the lower shaft 22 from the upper side,
so that the lower shaft 22 is held by being sandwiched between a receiving base 63
and the lower hook 53.
[0043] The linkage section 55 mechanically connect the hooks 52 and 53 with each other by
using a link mechanism, so as to enable each of the hooks 52 and 53 to be operated.
Specifically, the linkage section 55 is configured by a pair of upper and lower links
64 and 65, and a linkage plate 66. The upper and lower links 64 and 65 connect the
upper and lower hooks 52 and 53 to the linkage plate 66, respectively. That is, a
shaft 64a is formed at one end of the upper link 64, so as to be fitted into a shaft
hole of the upper hook 52. The upper hook 52 is rotatably supported at the one end
of the upper link 64. The lower hook 53 is also similarly supported by the lower link
65.
[0044] The other end of the upper link 64 is rotatably attached to the linkage plate 66.
The linkage plate 66 is formed into a fan-shaped gear, and gear teeth are formed on
the circular arc surface of the linkage plate 66. The linkage plate 66 is rotatably
supported by a fixed shaft 67 which is projectingly provided on the base plate 60.
A pair of long grooves 68 are formed in the linkage plate 66, and other end shafts
64b and 65b of the upper and lower links 64 and 65 are fitted into the long grooves
68, respectively. Each of the long grooves 68 is extended in the radial direction
from the fixed shaft 67 serving as the center. The other end shafts 64b and 65b of
the links 64 and 65 are respectively made movable in the radial direction, so that
a play is provided by each of the long grooves 68.
[0045] By the rotation of the linkage plate 66, the links 64 and 65 are respectively moved
in association with each other between the fixed shafts 61 of the hooks 52 and 53
and the fixed shaft 67 of the linkage plate 66. Thereby, the hooks 52 and 53 can be
rotated about the fixed shafts 61, respectively.
[0046] The driving section 56 is configured by a plurality of gears 69 and a regulating
motor 70. The regulating motor 70 is provided on a mounting base 71 attached to the
base plate 60. The motor shaft of the regulating motor 70 is fitted into the gear
69, so that the driving force of the regulating motor 70 is transmitted to the linkage
plate 66 via the plurality of gears 69. When the regulating motor 70 is driven, the
linkage plate 66 is rotated about the fixed shaft 67. Therefore, the two hooks 52
and 53 can be moved by one motor.
[0047] As shown in Figure 10, the changing section 54 guides the movement of each of the
other end shafts 64b and 65b of the links 64 and 65. A regulating groove 72 is formed
in the mounting base 71, and both the other end shafts 64b and 65b are fitted in the
regulating groove 72. The movement of each of the hooks 52 and 53 is defined in such
a manner that the links 64 and 65 are moved differently from each other by the regulating
groove 72. That is, when one of the hooks 52 and 53 is moved, the other of the hooks
52 and 53 is regulated so as not to be moved. The changing section 54 defines the
movement of the hooks 52 and 53 according to the opening direction.
[0048] The regulating groove 72 is formed approximately in a U-shape. The regulating groove
72 is configured by three grooves of an upper locking groove 72a, a neutral groove
72b, and a lower locking groove 72c, and the three grooves are continuously connected.
The upper locking groove 72a is formed along a circular arc centering on the one end
shaft 64a of the upper link 64. The lower locking groove 72c is formed along a circular
arc centering on the one end shaft 65a of the lower link 65. The neutral groove 72b
is formed along a circular arc centering on the fixed shaft 67 of the linkage plate
66.
[0049] As shown in Figures 9(a) and 10(a), when both the other end shafts 64b and 65b are
located in the neutral groove 72b, the hooks 52 and 53 respectively hold the upper
and lower shafts 22 and 23, so that both the shafts 22 and 23 are locked. The state
at this time is assumed as an initial state. As shown in Figures 9(b) and 10(b), when
the other end shafts 64b of the upper link 64 is located in the upper locking groove
72a, the upper shaft 23 is rotatably held by being sandwiched by the upper hook 52
so as to be locked. The lower hook 53 is separated from the lower shaft 22. As shown
in Figures 9(c) and 10(c), when the other end shafts 65b of the lower link 65 is located
in the lower locking groove 72c, the lower shaft 22 is rotatably held by being sandwiched
by the lower hooks 53 so as to be locked. The upper hook 52 is separated from the
upper shaft 23.
[0050] In the initial state, when the linkage plate 66 is rotated clockwise, the other end
shaft 64b of the upper link 64 is moved along the upper locking groove 72a. The other
end shaft 64b of the upper link 64 is moved in the circumferential direction with
the one end shaft 64a as the center. The upper link 64 is not radially moved, and
hence the one end shaft 64a is also not moved. Thereby, the upper hook 53 is not rotated.
On the other hand, the other end shaft 65b of the lower link 65 is moved along the
neutral groove 72b. The one end shaft 65a is moved by being pulled. The lower hook
52 is rotated clockwise. Thereby, as shown in Figures 9(b) and 10(b), the lock of
the lower shaft 22 is released. In the initial state, when the linkage plate 66 is
rotated counter clockwise, the lock of the upper shaft 23 is similarly released as
shown in Figures 9(c) and 10(c).
[0051] Note that the control apparatus 41 drives the left and right regulating motors 70
so that the above described operations are synchronized with each other in the left
and right regulating sections 51. A stepping motor is used as the regulating motor
70, so as to be normally and reversely rotated according to the opening direction.
Thereby, the wind guide panel 20 is smoothly opened without being twisted at the right
and left sides.
[0052] A pair of the moving sections 50 are provided on the left and right sides in the
cabinet 3, so as to be arranged outside the regulating sections 51 in the left and
right direction, respectively. As shown in Figures 11 to 13, the front end of the
rod 32 is made to project to the outside from a vertically long hole 21b (see Figure
3) formed in the front panel 21. A support shaft 80 for attaching the rod 32 is provided
on the support 31. The front end of the rod 32 is rotatably supported by the support
shaft 80. The support shaft 80 is positioned so as to be shifted to the front side
from the center in the front and rear direction. The rod 32 is formed to have a circular
cross section. When the air hits the rod 32, the air is allowed to easily flow. Thus,
even when cool air is blown to the rod 32, dew condensation hardly occurs. Further,
the rod 32 is formed to have a hollow structure. Thereby, the weight of the rod 32
can be reduced while the strength of the rod 32 is maintained. As a result, it is
possible to reduce the load of the motor to move the rod 32.
[0053] When the wind guide panel 20 is opened, the moving mechanism section 57 moves the
front end of the rod 32 to the front side. When the wind guide panel 20 is closed,
the moving mechanism section 57 moves the front end of the rod 32 to the rear side.
The moving mechanism section 57 is formed as a moving plate 81 which is reciprocated
while holding the rod 32. As shown in Figure 15, the moving plate 81 is formed into
a fan-shape, and is rotatably supported by a fixed shaft 83 which is fixed to a base
plate 82. The base plate 82 is fixed to the cabinet 3.
[0054] The moving section 50 is also configured as a unit similarly to the regulating section
51. Here, the regulating section 51 and the moving section 50 are arranged side by
side in each of the spaces respectively provided on both the left and right sides
of the cabinet 3. When both the regulating section 51 and the moving section 50 are
configured as one unit, they can be handled as an opening and closing mechanism unit,
so as to be easily attached. Further, the moving section 50 can be configured by a
small number of components, so that the size and thickness of the unit can be reduced.
Thereby, the opening and closing mechanism can be housed in a limited space, so that
the width of the blow-out port 5 can be increased. When the width of the blow-out
port 5 is increased, the blowing range of air in the width direction can be increased,
and thereby it is possible to supply the air to all corners of a room.
[0055] The rear end of the rod 32 is rotatably attached to the vicinity of the front end
of the moving plate 81 via a rotary shaft 84. A circular arc groove 85 is formed in
the moving plate 81. The circular arc groove 85 is formed on a circular arc centering
on the fixed shaft 83. A rack is formed in the circular arc groove 85. The driving
section 58 is configured by an opening and closing motor 86, and a gear 87 attached
to the motor shaft of the opening and closing motor 86. The gear 87 is inserted into
the circular arc groove 85, so as to mesh with the rack.
[0056] When the opening and closing motor 86 is driven, the moving plate 81 is rotated about
the fixed shaft 83 according to the rotation of the gear 87, so that the rod 32 is
moved into and out of the front panel 21. When the wind guide panel 20 is held in
the closed attitude as shown in Figure 11, the moving plate 81 is located in the rear
side. Only the front end of the rod 32 is made to project from the front panel 21.
This state is the initial state.
[0057] When the lock of the lower shaft 22 is released, and when the opening and closing
motor 86 is driven, the moving plate 81 is rotated counterclockwise as shown in Figure
12. The rod 32 is pushed out, so that the front end of the rod 32 is moved to the
front side. The wind guide panel 20 is rotated about the upper shaft 23, so as to
be upwardly opened. Note that the opening and closing motor 86 is controlled so that
the moving plate 81 is rotated by a fixed angle of, for example, 50 degrees.
[0058] When the lock of the upper shaft 23 is released, and when the opening and closing
motor 86 is driven, the moving plate 81 is rotated counterclockwise as shown in Figure
13. The rod 32 is pushed out, so that the front end of the rod 32 is moved to the
front side. The wind guide panel 20 is rotated about the lower shaft 22, so as to
be downwardly opened. At this time, the wind guide panel 20 is opened so as to be
downwardly moved, and hence the front end of the rod 32 is also moved to the front
side while being gradually downwardly moved. Also in this case, the moving plate 81
is rotated by the fixed angle.
[0059] When the wind guide panel 20 is opened, and when the opening and closing motor 86
is driven to cause the moving plate 81 to rotate clockwise, the wind guide panel 20
is closed. By the rotation of the moving plate 81, the rear end of the rod 32 is moved
to the rear side. The rod 32 is drawn into the cabinet 3. Thereby, the wind guide
panel 20 is rotated about the upper shaft 23 or the lower shaft 22. The wind guide
panel 20 is made to approach the cabinet 3, so as to be held in the closed attitude.
[0060] Note that the control apparatus 41 drives the opening and closing motors 86 on the
left and right sides so that the above described operations in the left and right
side moving sections 50 are synchronized with each other. A stepping motor is used
as the opening and closing motor 86 and is normally and reversely rotated according
to the opening and closing operations.
[0061] When the wind guide panel 20 is opened during the cooling or heating operation, one
of the upper and lower shafts 22 and 23 of the wind guide panel 20 is locked. For
example, when the wind guide panel 20 is held in the upwardly opened attitude, and
when the wind guide panel 20 is pulled to cause an external force to be applied to
the wind guide panel 20, one of the shafts (here, the upper shaft 23) is pushed. When
the upper shaft 23 is pushed, the upper hook 52 is made to rotate counterclockwise.
The upper link 64 is pushed in the shaft direction. The shaft direction is the direction
which connects the one end and the other end of the upper link 64. The other end of
the upper link 64 pushes the mounting base 71 through the regulating groove 72. At
this time, the direction of the upper locking groove 72a, at which the other end of
the upper link 64 is located, is substantially orthogonal to the shaft direction of
the upper link 64. Since the mounting base 71 is fixed, the upper link 64 is not moved
in the shaft direction. Further, the acting direction of the force from the upper
link 64 is substantially orthogonal to the direction of the upper locking groove 72a.
No force acts on the other end of the upper link 64 in the direction in parallel with
the direction of the upper locking groove 72a. As a result, the upper link 64 is not
moved along the upper locking groove 72a, so that the rotation of the upper hook 52
is prevented.
[0062] Thereby, the upper shaft 23 is firmly held by the upper hook 52. For this reason,
even when an external force is applied to the opened wind guide panel 20, the upper
shaft 23 is not separated from the upper hook 52.
[0063] Similarly, in the state where the wind guide panel 20 is held in the downwardly opened
attitude, even when an external force is applied to the wind guide panel 20, the lower
hook 53 is prevented from being rotated, so that the lower shaft 22 is not separated
from the lower hook 53.
[0064] That is, in the state in which the wind guide panel 20 is opened, even when an external
force is applied, it is possible to prevent the lock from being released in such a
manner that the direction of one of the links 64 and 65 is made orthogonal to the
direction of the regulating groove 72. Thereby, it is possible to prevent the occurrence
of the state in which the shaft of the wind guide panel 20 is separated from the cabinet
3 and thereby the opened wind guide panel 20 is hung down by being supported by the
rod 32.
[0065] Further, when the wind guide panel 20 is held in the closed attitude, the upper shaft
23 and the lower shaft 22 are locked and held by the hooks 52 and 53, respectively.
Therefore, the wind guide panel 20 is not easily separated from the cabinet 3. Further,
the wind guide panel 20 in the closed attitude is held as a part of the front panel
of the cabinet 3. Thus, the wind guide panel 20 is not hooked by an external object
and hence is not unexpectedly separated from the cabinet 3.
[0066] Further, in the opening and closing mechanism, the upper and lower hooks 52 and 53
are mechanically connected to each other so as to be driven by the one regulating
motor 70. This prevents the operation timings of the hooks 52 and 53 from being shifted
from each other, so that the shafts 22 and 23 can be surely locked and opened. Therefore,
the situation in which the lock of the respective shafts 22 and 23 is simultaneously
released may not occur, and hence the reliability of opening and closing operation
can be improved.
[0067] Meanwhile, when the wind guide panel 20 is maximally opened, the moving amount of
the rod 32 is fixed regardless of the opening direction. However, the front end of
the rod 32 is positioned to be eccentric with respect to the wind guide panel 20.
Thus, as shown in Figures 4 and 6, the opening angle at the time when the wind guide
panel 20 is upwardly opened is different from the opening angle at the time when the
wind guide panel 20 is downwardly opened. The upwardly opening angle is set larger
than the downwardly opening angle. That is, the opening angle is increased as the
distance from the center to the fulcrum is reduced at the time when the wind guide
panel 20 is opened. The center is the upper shaft 23 or the lower shaft 22, and the
fulcrum is the position of the front end of the rod 32. Since the rod 32 is attached
closer to the upper shaft 23, the upwardly opening angle is set large, and the downwardly
opening angle is set small.
[0068] The wind guide panel 20 is downwardly opened at the time of cooling operation. However,
when the downwardly opening angle is large, the wind guide panel 20 is set below the
horizontal line. This causes the cool air to flow in the horizontal direction, and
does not cause the air to flow toward the ceiling. The reaching distance of the cool
air is reduced, and the cool air directly hits a person. Therefore, in the case where
the wind guide panel 20 is downwardly opened, it is preferred to reduce the opening
angle. The wind guide panel 20 is upwardly opened at the time of heating operation.
However, when the opening angle is small, the outlet of the warm air is narrowed.
The warm air, which is returned after hitting the wind guide panel 20, has no place
to escape, and hence collides with the blown-out warm air, so as to thereby disturb
the flow of the warm air. As a result, the velocity of the air blown out toward the
floor surface is reduced, so as to prevent the warm air from reaching the floor surface.
[0069] In this way, efficient air delivery cannot be performed at the time of cooling and
heating operation, so that the cooling and heating performance cannot be maximally
exhibited. However, as described above, when the upwardly opening angle is set large,
and when the downwardly opening angle is set small, the cool air can be blown out
toward the ceiling at the time of cooling operation, and the outlet of the warm air
is increased at the time of heating operation so that a smooth flow of the warm air
can be formed. Therefore, the maximum capacity of the air conditioner can be fully
exhibited.
[0070] In the air conditioner, the cooling or heating operation is performed on the basis
of an instruction generated when the user operates the remote controller, or is performed
when the set time of the timer is reached. The control apparatus 41 controls the refrigerating
cycle 40 and the opening and closing of the wind guide panel 20. At this time, the
control apparatus 41 operates the moving section 50 and the regulating section 51
in association with each other.
[0071] When performing the cooling or heating operation, the control apparatus 41 turns
on and off the driving of the regulating motor 70 and the opening and closing motor
86 according to a predetermined timing. That is, the respective motors 70 and 86 are
sequence-controlled.
[0072] In addition, the control apparatus 41 judges whether or not to perform the initial
operation prior to start of the operation. That is, the control apparatus 41 determines
the position of the wind guide panel 20 at the time when the operation is stopped.
When the wind guide panel 20 is not set in the initial state, the control apparatus
41 operates, as the initializing operation, the moving section 50 and the regulating
section 51 so that the wind guide panel 20 is set in the initial state. When the operation
is started, and when the wind guide panel 20 is set in the initial state, the control
apparatus 41 starts the operation without performing the initializing operation. Note
that the state in which the wind guide panel 20 is held in the closed attitude is
the initial state, and that the opening angle of the wind guide panel 20 is associated
with the states of the respective members of the moving section 50 and the regulating
section 51.
[0073] Description will be given for necessity of the initial operation to bring the wind
guide panel 20 into the initial state prior to start of an operation. It is assumed
that for some reason the operation is stopped in a state where the indoor unit is
in the upward opened state as shown in FIG. 4. In this state, when an instruction
to start the operation with downward opening is received, if shifting to the operation
of downward opening soon without performing the initial operation, such a situation
is caused that the locking of the upper shaft 23 by the upper hook 52 is released
and the wind guide panel 20 comes off the cabinet 3 to be suspended by being supported
by the rod 32 while being left in a state where the lower shaft 22 can not be locked
by the lower hook 53. In order to avoid such a situation, the initial operation is
performed. At the same time, the initial operation is also necessary to open the wind
guide panel 20 at a desired degree of opening when shifting to the opening operation.
[0074] As shown in FIG. 11, a position detecting sensor 90 for detecting the position at
which the wind guide panel 20 is opened is provided in the moving section 50. Note
that, the position detecting sensors 90 are provided in the right and left moving
sections 50. The position detecting sensor 90 is a limit switch. The position detecting
sensor 90 is attached to the base plate 82 of the moving portion 50 in the cabinet
3. The position detecting sensor 90 is arranged so as to be closer to the moving plate
81 which is in the initial state. When being in the initial state, the rod 32 attached
to the moving plate 81 comes in contact with the position detecting sensor 90. Accordingly,
the position detecting sensor 90 detects that the wind guide panel 20 is in the initial
state, that is, the closed posture.
[0075] On the basis of a detection signal of the position detecting sensor 90, the control
apparatus 41 determines whether or not the wind guide panel 20 is set in the initial
state. When the operation is stopped, the wind guide panel 20 is normally held in
the closed attitude, and hence the moving section 50 and the regulating section 51
are set in the initial state. At this time, when being in the initial state is detected,
the control apparatus 41 does not execute the initial operation.
[0076] However, in the case of being not in the initial state for any reason, the control
apparatus 41 judges not to be in the initial state by the detection signal of the
position detecting sensor 90. Then, the control apparatus 41 performs the initial
operation to bring into the initial state forcibly.
[0077] Conventionally, it is configured such that the time period during which the wind
guide panel 20 is changed from the maximum opened state (fully opened state) to the
closed state (initial state) is stored as the initialization time period, and that
when the cooling or heating operation is started, the initializing operation of closing
the wind guide panel 20 is necessarily performed during the initialization time period,
and then the normal operation, such as the cooling or heating operation, is performed.
However, in such conventional initializing operation, even when the wind guide panel
20 is set in the initial state at the time of starting such operation as cooling or
heating operation, the initializing operation is necessarily performed during the
initialization time period, and hence it takes a time until the operation is shifted
to the normal operation of cooling or heating operation.
[0078] As in the present embodiment, when the position detecting sensor 90 is provided,
it is possible to detect, at the time of starting the operation, whether or not the
wind guide panel 20 is set in the initial state. Thus, when the wind guide panel 20
is set in the initial state at the time of starting the operation, it is possible
to perform the cooling or heating operation without performing the initializing operation.
[0079] In addition, when the wind guide panel 20 is not in the initial state at starting
an operation, the initial operation is performed, and the initial operation is finished
at the time when the position detecting sensor 90 detects to be in the initial state
and it is possible to shift to cooling operation or heating operation. In addition,
although the initial operation is performed even if the wind guide panel 20 is not
in a maximum opened state but in the slightly opened state or the middle opened state,
the initial operation is finished at the time when the position detecting sensor 90
detects to be in the initial state, thus making it possible to shift to cooling operation
or heating operation even without performing the initial operation until reaching
the initialization time. For example, even when the initialization time is 30 seconds,
if the position detecting sensor 90 detects to be in the initial state 15 seconds
later after the initial operation is started, the initial operation is stopped to
shift to a normal operation. In this case, a time to perform the initial operation
is made shorter by 15 seconds than in the conventional manner.
[0080] As described above, by using the detection result from the position detecting sensor
90, it is possible to reduce a time required for the initial operation and to shift
to a normal operation immediately.
[0081] The opening operation of the wind guide panel 90 for performing a normal operation
is not performed but only the initial operation is performed until the position detecting
sensor 90 detects that the wind guide panel 20 is in the initial state.
[0082] Note that, when the position detecting sensor 90 does not detect that the wind guide
panel 20 is brought into the initial state even after the initial operation has been
performed for a predetermined time, there is a possibility that the wind guide panel
20 can not be closed by the auxiliary louver (not shown) obstructing. In such a case,
the opening operation is firstly performed only for a required time to bring into
the fully opened state from the initial state so that the wind guide panel 20 is temporarily
brought into the fully opened state. At this time, one of the shafts 22 and 23 which
is currently held is kept held and changing of the shafts 22 and 23 to be held is
not performed. This is because, if the held shaft is changed, there is a possibility
that the locking of both the upper shaft 23 and the lower shaft 22 of the wind guide
panel 20 is released and the wind guide panel 20 is suspended by being supported by
the rod 32. The auxiliary louver is brought into the closed state after the wind guide
panel 20 is brought into the fully opened state. Then, the wind guide panel 20 is
caused to perform the closing operation for the initialization time to be returned
to the initial state. Even after performing the operation, when the position detecting
sensor 90 can not detect that the wind guide panel 20 is brought into the initial
state, the control apparatus 41 performs an error display as a malfunction. Note that,
although the wind guide panel 20 has been in the fully opened state in the above description,
it is not necessarily required to bring into the fully opened state and the wind guide
panel 20 may be opened until at least the auxiliary louver becomes rotatable.
[0083] Note that, in the case where a socket of an air conditioner is connected to a commercial
power source for the first time or the case where electrical conduction to an air
conditioner is temporarily cut off due to blackout or the like, it is necessary to
bring the not-shown auxiliary louver into the closed state. First, the wind guide
panel 20 is opened until at least the auxiliary louver becomes rotatable (may be,
of course, opened to the fully opened state), and after bringing the auxiliary louver
into the closed state, the wind guide panel 20 is brought into the initial state.
[0084] In the initial state, the moving plate 81 is positioned on the rear side in the moving
section 50 as shown in Figure 11. In the regulating section 51, the other end shafts
64b and 65b of the upper and lower links 64 and 65 are located in the neutral groove
72b as shown in Figures 8 and 10 (a). At this time, the wind guide panel 20 takes
the closed state and the upper shaft 23 and the lower shaft 22 are locked at the same
time. Thereafter, according to a cooling or heating operation, the control apparatus
41 releases either one of locking of the upper shaft 23 and the lower shaft 22 to
open the wind guide panel 20.
[0085] When the heating operation is started, the control apparatus 41 first drives the
regulating motor 70 of the regulating section 51. By the driving, the linkage plate
66 is rotated clockwise. The upper link 64 is rotated about the one end. The other
end shaft 65b of the lower link 65 is moved along the neutral groove 72b, and thereby
the lower link 65 is pulled up. The lower hook 53 is rotated clockwise, so that the
lock of the lower shaft 22 is released.
[0086] The control apparatus 41 drives the opening and closing motor 86 of the moving section
50 with a slight delay from the timing of starting the regulating motor 70. The timing
of starting the opening and closing motor 86 is set after the lower hook 53 is separated
from the lower shaft 22. That is, the control apparatus 41 stops the regulating motor
70, when a predetermined first timing is reached. The first timing is a timing determined
according to the time period until the other end shaft 64b of the upper link 64 reaches
the end of the upper locking groove 72a as shown in Figure 10(b). After stopping the
regulating motor 70, the control apparatus 41 drives the opening and closing motor
86.
[0087] When the opening and closing motor 86 is driven, the moving plate 81 is rotated counterclockwise.
The rod 32 is pushed out to the front side, so that the wind guide panel 20 is moved
in the direction away from the cabinet 3. The wind guide panel 20 is opened about
the upper shaft 23. When the wind guide panel 20 is opened at a set opening angle,
the control apparatus 41 stops the opening and closing motor 86. Note that the opening
angle is calculated from the number of steps of the opening and closing motor 86.
[0088] The control apparatus 41 drives the opening and closing motor 86 for a fixed time
period, and stops the opening and closing motor 86 when a second timing is reached.
At this time, the opening angle reaches the maximum opening angle as shown in Figure
12. The wind guide panel 20 is held in the upwardly opened attitude, so that the warm
air is blown out toward the floor surface.
[0089] Also, in the case of the cooling operation, the control apparatus 41 controls the
regulating motor 70 and the opening and closing motor 86 at the same timing. However,
the regulating motor 70 is rotated in the direction opposite to the direction at the
time of the heating operation. The opening and closing motor 86 is rotated in the
same direction as the direction at the time of the heating operation.
[0090] When the opening and closing motor 86 is driven for the fixed time period, and when
the second timing is reached, the opening and closing motor 86 is stopped. At this
time, the opening angle reaches the maximum opening angle as shown in Figure 13. The
wind guide panel 20 is held in the downwardly opened attitude, so that the cool air
is blown out toward the ceiling.
[0091] At the time of starting the cooling operation, the rapid cooling is performed. At
this time, the wind guide panel 20 is first upwardly opened so as to be held in the
upwardly opened attitude. Thereafter, the wind guide panel 20 is closed so as to be
held in the closed attitude, and the upper and lower shafts 22 and 23 are once locked.
Then, the wind guide panel 20 is downwardly opened so as to be held in the downwardly
opened attitude. Thereby, when the opening direction of the opened wind guide panel
20 is changed, at least one of the shafts 22 and 23 is always locked and held. This
prevents the state in which both the shafts 22 and 23 are simultaneously released.
Thus, it is possible to prevent the coming off of the wind guide panel 20 during opening
and closing of the wind guide panel 20.
[0092] When the cooling or heating operation is ended, the control apparatus 41 first drives
the opening and closing motor 86. The rod 32 is pulled back, so that the wind guide
panel 20 is made to approach the cabinet 3. The control apparatus 41 stops the opening
and closing motor 86 when a predetermined third timing is reached. At this time, as
shown in Figure 11, the wind guide panel 20 is held in the closed attitude, and the
moving plate 81 is positioned on the rear side. That is, the third timing is a timing
which is determined according to the time when the moving plate 81 is returned to
the initial state. Note that the position detecting sensor 90 detects that the moving
plate 81 is returned to the initial state. The third timing may also be set according
to the detection timing.
[0093] Then, the control apparatus 41 drives the regulating motor 70. For example, when
the heating operation is performed, the state shown in Figure 10 (b) is changed to
the state shown in Figure 10 (a). The lower hook 53 is rotated, so that the lower
shaft 22 is locked. The control apparatus 41 stops the regulating motor 70 when a
predetermined fourth timing is reached. The fourth timing is a timing which is determined
according to the time period during which the other end shaft 65b of the lower link
65 is moved from the connecting position between the upper locking groove 72a and
the neutral groove 72b, to reach the connecting position between the neutral groove
72b and the lower locking groove 72c.
[0094] Note that the present invention is not limited to the above described embodiments,
but numerous modifications and changes can be obviously made therein without departing
from the spirit and scope of the present invention. The upper hook and the lower hook
are provided in the wind guide panel, and the upper shaft and the lower shaft are
provided in the cabinet. The upper and lower shafts are made movable, and each of
the upper and lower hooks is configured as a bearing having an insertion hole for
the shaft. The wind guide panel is rotatably held by the shaft being inserted into
the insertion hole of the hook. When the wind guide panel is held in the closed attitude,
the upper and lower shafts are fitted into the upper and lower hooks, respectively.
When the wind guide panel is upwardly opened, the upper shaft is held as it is, and
the lower shaft is moved so as to be separated from the lower hook. When the wind
guide panel is downwardly opened, the shafts are set in the opposite state.
[0095] Further, a chuck for grasping the upper shaft or the lower shaft may also be used
instead of the hook. Each of the shafts is locked and held by being grasped by the
chuck. When each of the shafts is separated from the chuck, the lock of each of the
shafts is released. When the portion of the chuck, which portion grasps the shaft,
is formed into a circular shape, each of the shafts can be rotatably held.
[0096] A position detecting sensor may be provided with respect to a rod. In addition, the
position detecting sensor may detect a position of the wind guide panel directly and
not only a contact-type sensor such as a limit switch but also a non-contact type
sensor such as an optical sensor or a camera may be used.
[0097] A pair of right and left position detecting sensors may be provided with respect
to right and left moving portions. Thereby, in the case where, even if the initial
state of the wind guide panel is detected on one side, the initial state is not detected
on the other side, the moving portion is operated only on the other side so that the
wind guide panel is returned to a normal state from a twisted state.