The present disclosure relates to a head suspension headband and particularly to a head suspension headband having a plurality of suspension members disposed along a length thereof.

Protective headgear, for example construction hard hats, helmets, such as fire fighter helmets, shields such as welding shields and grinding shields, sports equipment headgear, and the like often include a headgear support or head suspension. The headgear supports or head suspension often include with headbands and/or head straps that are adjustable so that the headgear can be supported comfortably on any size head by the headband.
U.S. Patent No. 7213271 discloses a brow pad for the headband of a protective helmet or similar headgear that is ultrasonically welded or similarly joined to itself through openings defined through the headband. By joining the brow pad to itself through the headband, the brow pad remains secured to the headband even after extensive usage. Furthermore, the openings defined through the headband provide some measure of ventilation and evacuation of accumulated moisture from the brow pad.

In many headgear supports or head suspensions, it is desired that the headband be easy to adjust and that it fit adequately without discomfort to the user. In some cases, it is also desired that headgear supports or head suspension headbands do not require that the headgear be removed from the user's head in order to make adjustments in the size of the head suspension. Furthermore, it is desired that the head suspension be comfortable to wear for extended periods of time without excessive need of repositioning or adjustments. Accordingly, there is a need for head suspensions that are more comfortable to wear for longer periods of time and that are easier to adjust.

Claim 1 relates to a head suspension headband having a plurality of suspension members disposed along a length thereof.

The invention may be more completely understood in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings, in which:

FIG. 1 is a schematic front perspective view of an illustrative head suspension;

FIG. 2 is a schematic front elevation view of the illustrative head suspension shown in FIG. 1;

FIG. 3 is a schematic side elevation view of an illustrative head protection element;

FIG. 4 is a schematic front plan view of an illustrative head band front portion;

FIG. 5 is a schematic perspective view of an illustrative suspension element;

FIG. 6 is a schematic perspective view of an illustrative contact pad; and

FIG. 7 is a schematic front perspective view of another illustrative head band front portion.

The figures are not necessarily to scale. Like numbers used in the figures refer to like components. However, it will be understood that the use of a number to refer to a component in a given figure is not intended to limit the component in another figure labeled with the same number.

In the following description, reference is made to the accompanying drawings that form a part hereof, and in which are shown by way of illustration several specific embodiments. It is to be understood that other embodiments are contemplated and may be made without departing from the scope or spirit of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense.

All scientific and technical terms used herein have meanings commonly used in the art unless otherwise specified. The definitions provided herein are to facilitate understanding of certain terms used frequently herein and are not meant to limit the scope of the present disclosure.

Unless otherwise indicated, all numbers expressing feature sizes, amounts, and physical properties used in the specification and claims are to be understood as being modified in all instances by the term "about." Accordingly, unless indicated to the contrary, the numerical parameters set forth in the foregoing specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by those skilled in the art utilizing the teachings disclosed herein.

The recitation of numerical ranges by endpoints includes all numbers subsumed within that range (e.g. 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, and 5) and any range within that range.

As used in this specification and the appended claims, the singular forms "a", "an", and "the" encompass embodiments having plural referents, unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term "or" is generally employed in its sense including "and/or" unless the content clearly dictates otherwise.

The present disclosure relates to a head suspension headband and particularly to a head suspension headband having a plurality of suspension members disposed along a length thereof. Suspension members or elements may serve to lift and, preferably, to suspend at least a portion of the headband over the forehead of a user. These disclosed headbands are designed with the goal of being more comfortable to wear for extended periods of time and reduce the need for the user to re-position or adjust the headgear supports or head suspension headband during use. The disclosed head suspension headband design aims to increase user comfort by increasing the contact surfaces between the suspension elements and the user forehead and reducing contact with some of the most sensitive area of the skull. In addition, the disclosed head suspension headband design aims to increase user comfort by allowing the suspension elements to self-adjust to the user's forehead. While the present invention is not so limited, an appreciation of various aspects of the invention will be gained through a discussion of the examples provided below.

FIG. 1 is a schematic front perspective view of an illustrative head suspension 10. FIG. 2 is a schematic front elevation view of the illustrative head suspension 10 shown in FIG. 1. FIG. 3 is a schematic side elevation view of an illustrative head protection element 50. The head suspension 10 includes a headband 20 that extends about a user's head 30. The head suspension 10 includes one or more top bands 15 that extend over the user's head 30 and each end of the top band is joined to the headband 20. The head suspension 10 includes a head protection attachment element 40.

The head protection attachment element 40 couples a head protection element to the head suspension 10. In many embodiments, the head protection attachment element 40 pivotally couples a head protection element 50 to the head suspension 10 allowing the head protection element 50 to pivot relative to the head suspension 10. The head protection element 50 can be any useful head protection element such as, for example, a welding helmet or shield, a hard hat, a fire fighter helmet, a grinding shield, sporting equipment headgear and the like.

The headband 20 is an elongated element having a band length and includes a front portion 11 and a rear portion 12. The rear portion 12 can include an adjustment element 13 (shown in FIG. 3) configured to adjust a head size of the head suspension 10. One exemplary adjustment element 13 is an adjustment knob providing a ratchet-type head size adjustment as described in U.S. Patent Number 4,942,628, and incorporated by reference herein to the extent is does not conflict with the present disclosure. However, any other types of adjustments that enable a user to tighten and/or loosen the head suspension 10 about a users head are within the scope of the present disclosure.

The front portion 11 is configured to be disposed across a forehead 35 of a user 30. The front portion 11 band length extends along a headband plane Hp (a plane extending into the paper through the top of the head 30 and across a forehead 35 of a wearer). A plurality of suspension elements 25 is disposed along the headband length. The plurality of suspension elements 25 is configured to contact the forehead 35 of a user 30. The illustrated headband 20 front portion 11 includes seven suspension elements 25, however it is understood that the headband 20 front portion 11 can include any useful number of suspension elements 25. In many embodiments, the headband 20 front portion 11 includes, for example, a range from 5 to 15 suspension elements 25, or from 5 to 9 suspension elements.

In many embodiments, the suspension elements 25 are uniformly spaced apart along the headband 20 front portion 11. In other embodiments, the suspension elements 25 are not uniformly spaced apart along the headband 20 front portion 11. In some embodiments, the suspension elements 25 are spaced closer together along the headband 20 front portion 11 near the midpoint of the headband 20 front portion 11 length. In many embodiments, the plurality of suspension elements 25 are spaced apart from one another by a distance of at least 1 millimeter, or a distance of at least 5 millimeters, or a distance of at least 10 millimeters.

FIG. 4 is a schematic front plan view of an illustrative head band 20 front portion 11. The suspension elements 25 are generally uniformly spaced apart from each other and joined with the head band 20 front portion 11. The suspension elements 25 extend away from the headband 20 and their projections onto a plane of a major surface of the headband 20 are, in many embodiments, orthogonal to the elongated headband 20 length.

FIG. 5 is a schematic perspective view of an illustrative suspension element 25. FIG. 6 is a schematic perspective view of an illustrative contact pad 27. The illustrated suspension element 25 includes a forehead contact pad 27 spaced apart from the elongated headband 20 and joined or connected to the headband 20 with a strut element 26.

In many embodiments, the suspension element 25 includes two strut elements 26 forming a strut element pair. In many embodiments, each strut element 26 of the strut element pair is attached to a forehead contact pad 27. In many embodiments, each strut element 26 of the pair is attached or joined to the headband 20 at a location along the elongated headband 20. The strut elements 26 of a pair extend away from each other and away from the elongated headband 20. In some embodiments, the strut element pairs are joined to the elongated headband and at least a portion 21 of the elongated headband 20 is disposed between the opposing strut elements 26. The illustrated embodiment shows corresponding forehead contact pads 27 in registration for each strut element pair, or disposed symmetrically with respect to each other with respect to the headband 20.

In typical embodiments, at least portions of the one or more of the suspension elements 25 do not lie in the same plane as adjacent portions of the headband 20. In many embodiments, the one or more of the strut elements 26 are curved into or toward the forehead 35 of the user 30 (see FIG. 1). In many embodiments, the forehead contact pad 27 has a curved or non-planar forehead contact surface 28. In other embodiments, the forehead contact pad 27 has a planar forehead contact surface 28. In some embodiments, one or more of, or at least selected suspension elements 25, or forehead contact pads 27 are removable, detachable, or replaceable from the headband 20. In other exemplary embodiments, one or more of the suspension elements 25 or at least the strut elements 26 are permanently attached to, e.g., formed integrally with, the elongated headband 20.

The strut elements 26 and/or forehead contact pads 27 can be formed of a resilient material such as, for example, a polymeric material. The resilient material allows each suspension element 25 to flex or conform to the user's unique forehead contours. The forehead contact pads 27 increase the amount of contact surface area, spreading out the force applied to the user's unique forehead and reducing discomfort, as compared to traditional designs. In many embodiments, the amount of local pressure applied by each forehead contact pad 27 (when used in conjunction with a traditional welding helmet) is less than 20 kPa, or less than 15 kPa, or less than 10 kPa. In some embodiments, the forehead contact pads 27 can be formed of a softer and/or an absorbent material or covered with a softer and/or an absorbent material materials such as, for example, a foam material and/or fabric material. These forehead contact pads 27 or portions thereof can be detachable and replaceable, as desired.

FIG. 7 is a schematic front perspective view of another illustrative head band front portion 111. The front portion 111 is configured to be disposed across a forehead of a user (as shown in FIG. 1 and FIG. 2). The front portion 111 band length extends along a headband plane (as shown in FIG. 2). A plurality of suspension elements 125 is disposed along the headband length. The plurality of suspension elements 125 is configured to contact the forehead of a user. The illustrated headband 120 front portion 111 includes fourteen suspension elements 125, however it is understood that the headband 120 front portion 111 can include any useful number of suspension elements 125. In many embodiments, the headband 120 front portion 111 includes a range from 5 to 25 suspension elements 125, or from 5 to 17 suspension elements.

The suspension elements 125 are generally uniformly spaced apart from each other and joined with the headband 120 front portion 111. The suspension elements 125 extend away from the headband 120 and their projections onto a plane of the major surface of the headband 120 are orthogonal to the elongated headband 120 length. Each illustrated suspension element 125 includes a forehead contact pad 127 spaced apart from the elongated headband 120 and joined or connected to the headband 120 with a strut element 126.

In this exemplary embodiment, at least portions of the one or more of the suspension elements 125 do not lie in the same plane as adjacent portions of the headband 120. In many embodiments, the strut elements 126 are planar elements. In other embodiments, the strut elements 126 can be curved elements that curve into or toward the forehead of the user (see FIG. 1). In the illustrated embodiment, the forehead contact pad 127 has a curved or non-planar forehead contact surface 128. The illustrated forehead contact pads 127 have a hemispherical shape. In some embodiments, one or more of, or at least selected suspension elements 125, or forehead contact pads 127 are removable, detachable, or replaceable from the headband 120. The illustrated embodiment shows corresponding upper and lower forehead contact pads 127 staggered along the length of the headband 120 front portion 111.

The strut elements 126 and/or forehead contact pads 127 can be formed of a resilient material such as, for example, a polymeric material. The resilient material allows each suspension element 125 to flex or conform to the user's unique forehead contours. The forehead contact pads 127 increase the amount of contact surface area, spreading out the force applied to the user's unique forehead and reducing discomfort, as compared to traditional designs. In many embodiments, the amount of local pressure applied by each forehead contact pad 127 (when used in conjunction with a traditional welding helmet) is less than 20 kPa, or less than 15 kPa, or less than 10 kPa.
Thus, embodiments of the HEAD SUSPENSION HEADBAND are disclosed. One skilled in the art will appreciate that the present invention can be practiced with embodiments other than those disclosed. The disclosed embodiments are presented for purposes of illustration and not limitation, and the present invention is limited only by the claims that follow.