[0001] The present invention relates to a lever with intermediate fulcrum.
[0002] Machines are known for machining surfaces, for example sanding machines, lapping
machines and polishing machines, comprising a driving lever that is rotatably mounted
on the upper part of the machine.
[0003] Said machines are moved manually, and the lever is mounted such that the operator
gripping the head of the machine controls the lever by rotating the lever around the
fulcrum of the lever.
[0004] The lever is usually mounted on the upper part of the machine, with the fulcrum at
the rear end of the lever: the operator gripping the machine rotates the lever, activating
the machine.
[0005] The lever is driven by overcoming the return force of a spring mounted at a driving
pivot on which the lower part of the lever acts.
[0006] Continuous use of the machine may cause fatigue to the operator.
[0007] Also the continuous alternation of activating and deactivating the machine compromises
the physical wellbeing of the operator and therefore the durability of the quality
of the machining.
[0008] On the other hand, it is necessary to mount a return spring with a certain force
intensity to enable effective control of the driving: a spring with weak force intensity
would make it difficult to combine the gripping action of the machine with the driving
action.
[0009] Disadvantageously, simply gripping the head of the machine would always activate
the machine.
[0010] The object of the invention is to make a lever with a rotating fulcrum for a machine
for machining surfaces that limits operator fatigue during work without compromising
the control of the driving of the lever.
[0011] According to the invention this object is achieved by a lever rotatably mounted on
the upper part of a machine for machining surfaces that is manually manoeuvrable,
characterised in that it provides the rotation fulcrum interposed between the head of the supporting lever
of the front part of the palm of the hand of the operator, and the tail of the thrust
lever of the rear part of the palm of the hand of the operator.
[0012] These and other features of the invention will be made clearer from the following
detailed description of a practical embodiment thereof illustrated by way of non-limiting
example in the attached drawings, in which:
figure 1 shows a side view of a sanding machine with lever according to the invention;
figure 2 shows a top plan view of the lever;
figure 3 shows a side view of the lever;
figure 4 shows a section view according to the line IV-IV in figure 2;
figure 5 shows a section view according to the line V-V in figure 1;
figure 6 shows a section view according to the line VI-VI in figure 5.
[0013] A polishing machine 1 (figures 1 and 5) comprises a control lever 2 rotatably connected
by pivots or fulcrums 3 to the frame 4 of said machine 1.
[0014] As can be seen from figures 3-4, the lever 2 has the rotating fulcrum 3 in an intermediate
zone with respect to the total length of the lever 2, of which a front or head portion
20 for supporting the front part of the palm of the hand 30 of the operator, and a
rear or tail thrust portion 21 of the rear part of the palm can be consequently distinguished.
[0015] It should be noted that in figure 1 a left hand is shown that grips the machine;
nevertheless the invention remains new and inventive also for gripping with the right
hand.
[0016] In figure 4 there is shown the lever 2 in the two positions, the rest position 2A
and the work position 2B, the fulcrum 3 coinciding.
[0017] In figure 6 there is shown a vertically sliding driving pivot 50 that is controlled
by the lever 2. The pivot 50 internally comprises a spring that is not shown that
opposes the driving by the lever 2, and which enables the pivot 50 to return to the
rest position with the machine not active.
[0018] The upper surface 22 of the lever 2 is shaped so as to promote the combined and simultaneous
support and thrust action (see non-numbered arrows in the figures), i.e. the front
portion 20 is convex to couple better with the front part of the palm of the hand
30, the rear portion 21 near the wrist of the palm of the hand 30 is concave to "push"
the front portion 20 better.
[0019] The fulcrum 3 remains moved towards the tail 21, which is thus much shorter than
the head 20 according, for example, to proportions that are deducible from figure
3 (the tail 21 is less than a third of the head 20). This choice is dictated by the
need to maintain the head 20 of the lever substantially above the head of the machine
to facilitate the grip of the operator and the simultaneous driving of the pivot 50,
which, as shown by figure 6, is placed below the head 20 of the lever 2. Further,
the portion of the palm of the hand 30 pressing on the head 20 of the lever 2 is much
greater than the rear part of the palm.
[0020] More in general, in order to ensure the desired thrust effect of the tail 21 on the
palm of the hand 30, the end 80 of the tail 21 has to be at least at a distance of
d = 8 mm from the fulcrum 3. A shorter distance does not allow the concave surface
of the tail 21 to "embrace" effectively the rear part of the palm to ensure optimum
thrust.
[0021] Varying the positioning of the fulcrum 3 with respect to the tail 21 and the head
20 determines a different thrust effect and thus a different force of the hand and
consequently of the arm of the operator. Different machines may entail different optimum
ergonomics determined by a different distance between the fulcrum 3, the end 80 of
the tail 21 and the end 90 of the head 20 (distance d' in figure 4 in which the fulcrum
3' is shown moved by a few mm to the right to increase the thrust surface of the tail
21).
[0022] The concave surface of the tail 21 continues beyond the fulcrum 3 for a length that
is substantially similar to that of the tail 21, there then being a concavity change
(geometrical "inflexion point" 40) from which the convex surface of the head 20 of
the lever 2 starts. The pivot 50 is substantially placed at the inflexion point 40
to facilitate the operating thereof and for constructional reasons.
[0023] The upper surface 22 of the lever 2 is thus ergonomic, the line and proportions of
which having been studied to adapt better to the shape of the palm of the hand 30
of the operator.
[0024] This invention thus enables operator fatigue to be limited by combining said supporting
actions and thrust of the palm of the hand 30, and controlling better the driving
of the pivot 50 in consideration of different forces (support and thrust) on different
parts of the palm of the hand (portion near the fingers and portion near the wrist).
The operator is able to "feel" easily the forces in play and modulate the pressure
to be exerted on the lever 2.
[0025] Further, the lever 2 provides a pair of supports or consecutive cylindrical housings
5 into which an L-shaped Allen key 6 is insertable, in particular the longer shaft
7 of the L.
[0026] The lever 2 further comprises frontally a further housing 8 (figures 4, 5) on which
the short arm 9 of the Allen key 6 is supportable, the long shaft 7 being rotatable
inside the supports 5.
1. Lever (2) rotatably mounted on the upper part of a manually manoeuvrable machine (1)
for machining surfaces, characterised in that it provides the rotation fulcrum (3) interposed between the head (20) of the supporting
lever (2) of the front part of the palm of the hand (30) of the operator, and the
tail (21) of the thrust lever (2) of the rear part of the palm of the hand (30) of
the operator.
2. Lever (2) according to claim 1, characterised in that the end (80) of the tail (21) is placed at a variable distance (d) of at least 8
mm from the fulcrum (3).
3. Lever (2) according to claim 1 of 2, characterised in that the upper supporting surface of the palm of the hand (30) of the head (20) is convex,
and the upper surface of the tail (21) is concave.
4. Lever (2) according to claim 3, characterised in that the concavity of the tail (21) extends beyond the fulcrum (3) of the lever (2), an
inflexion point (40) determining the concavity change to the convex head (20) of the
lever (2).
5. Machine (1) for machining surfaces, characterised in that a lever (2) is provided according to any preceding claim.