FIELD OF THE INVENTION
[0001] This invention relates to the field of stopping leaks in vessels. In particular the
present invention relates to preventing and sealing leaks in ships and boats. The
present invention also relates to methods of sealing leaks in vessels.
INTRODUCTION
[0002] Boats and ships include a hull portion, a section of which typically lies below the
water line. Any breach of the hull portion can result in a leak which must be dealt
with as quickly as possible to minimise water entering the ship. If a leak is not
sealed quickly enough, sinking can become a possibility.
[0003] Numerous strategies are employed to reduce hull breaches and limit vessel losses
due to sinking. For example, in some ships, the hull can be divided into a plurality
of watertight sections which limit the spread of water throughout the hull.
[0004] In addition, or as an alternative for smaller ships or ships where sufficient compartmentalisation
of the hull is not feasible (e.g. large sections are required to house machinery or
cargo), temporary methods of sealing a hull breach or leak may be employed.
[0005] One such sealing method is the use of a plate lowered onto the outer face (i.e. waterside)
of a ship's hull and held in place by a series of ropes and pulleys as disclosed in
US 4,712,502. However, this and similar devices have the disadvantage that they require significant
manpower during installation. Additionally, where the vessel is a ship, the personnel
installing devices of the prior art are exposed to the elements and possibly considerable
danger during installation.
[0006] A hull breach or leak may also be sealed from the inside of the vessel, however these
methods require the actuation of force against the flow of incoming water, which can
be considerable. Such methods also typically require a large amount of manpower and
are prone to failure and/or crew injury caused by the constant pressure of incoming
water.
[0007] There is therefore a need for improved means of sealing leaks in vessels which facilitate
rapid and efficient sealing of a leak in the vessel wall.
SUMMARY OF THE INVENTION
[0008] In one aspect the present invention provides a device for sealing a leak in a vessel,
the device comprising:
a sealing member;
means for locating the sealing member adjacent a leak in a vessel wall; and
actuating means for pressing the sealing member against the vessel wall to seal the
leak.
[0009] In one embodiment the sealing member comprises a support plate. Optionally, the support
plate is substantially planar but may be formed in any shape to complement the contours
of the vessel wall. The support plate may comprise any suitably durable material such
as metal, metal alloy, plastic or wood.
[0010] Optionally, the sealing member comprises a deformable portion which may be mounted
on a surface of the support plate nearest to the vessel wall in use.
[0011] The deformable portion may be mechanically mounted in position on the support plate.
The deformable portion may be realisably mounted on the support plate by securing
means.
[0012] Conveniently, the deformable portion is mounted on the support plate using an adhesive.
Other suitable means of mounting the deformable portion on the support plate include,
but are not limited to, clips, bolts, pins, loops and Velcro
™
[0013] The at least one deformable portion is preferably a deformable layer. The deformable
portion may be shaped to complement the shape of the support plate or may be longer,
wider and/or deeper than the support plate. The deformable layer may comprise any
suitable deformable or compressible material such as foam, rubber, polystyrene and
the like.
[0014] Optionally, the sealing member also comprises at least one resilient portion which
is mounted on the support plate. Alternatively, if a deformable portion is present,
the at least one resilient portion is mounted on the deformable portion. Optionally,
the resilient portion is mounted on the support plate or the deformable portion using
adhesive. Other suitable means of mounting the resilient portion on the support plate
or the deformable portion include, but are not limited to, clips, bolts, pins, loops
and Velcro
™
[0015] Preferably the resilient portion is a layer and comprises any suitably resilient
material such as rubber, extruded sheet plastics, silicon, silicon rubber, synthetic
plastics and the like.
[0016] Optionally, the resilient portion is the same width and length as the deformable
portion, if present, or the support plate. Conveniently, the resilient portion may
be wider, longer, deeper and/or thinner than the deformable layer and/or the support
plate.
[0017] Optionally, the sealing member comprises a laminate structure including a support
plate, at least one deformable portion and at least one resilient portion.
[0018] Optionally, the sealing member may include more than one deformable layer and/or
more than one resilient layer. Preferably the deformable layer and the resilient layers
are alternated. Preferably, a resilient layer contacts the vessel wall to seal the
leak in use.
[0019] Preferably, the sealing member is shaped to be complementary to the contours of the
vessel wall interior. Preferably, the sealing member is substantially planar. In some
embodiments, the sealing member is curved or arcuate.
[0020] Conveniently, the resilient portion and/or the deformable portion may be the same
shape as the support plate. Optionally, the deformable portion and/or resilient portion
may be of variable thickness and selected to enable the sealing device to accommodate
debris present on the inner hull surface at and/or near the breach site.
[0021] In one embodiment, the sealing member further comprises at least one guide member
connected to a surface of the support plate opposite to the surface of the support
plate on which the deformable portion and/or resilient portion are mounted.
[0022] Optionally, the support plate comprises a plurality of guide members.
[0023] Conveniently, the at least one guide member may be releasably connected to the support
plate.
[0024] Each guide member may be engageable with a complementary receiving means provided
on the actuating means.
[0025] Preferably, the actuating means comprises a receiving means which may be engageable
with the guide member of the sealing member.
[0026] In one embodiment, the at least one guide member comprises an elongate member with
a slot engageable with a complementary projection receiving means such that the guide
means moves along the receiving means. In another embodiment the guide member comprises
a tubular or elongate member which slides inside U-shaped, C-shaped or hollow receiving
means provided on the actuating means.
[0027] Preferably, at least one guide member is connected to the support plate at a point
above the level of the actuating means and at least one guide member is connected
to the support plate at a point below the level of the actuating means.
[0028] Conveniently, the actuating means comprises a sleeve slideably mounted on the locating
means. Optionally the sleeve is circular, rectangular, square or oval in cross section.
[0029] Preferably, each actuating means and sealing member includes equal numbers of guide
members and receiving means.
[0030] In one embodiment, the actuating means further comprises at least one lever. Preferably,
the at least one lever includes a handle and a connecting portion where the connecting
portion is coupled to the sealing member, preferably the support plate. Preferably,
the connecting portion of the at least one lever is pivotally connected to an outer
surface of the support plate. Optionally the lever handle is pivotally coupled to
the connecting portion. Optionally, the lever includes a cog and ratchet mechanism.
Alternatively, the lever includes a screw threaded mechanism.
[0031] In another embodiment, closing guides are mounted on the sleeve. Closing guides may
act to prevent any bending or contortion of the lever during movement and can act
to direct movement of the lever.
Preferably, the closing guides project from a surface of the sleeve to support the
lever and/or are selectively engageable with portion of the lever during use. Preferably,
the closing guides contact either the connecting portion or the handle portion. Optionally,
more than one closing guide is present on a sealing device of the present invention.
[0032] Conveniently, operation of the actuating means by movement of the at least one lever
moves the sealing member towards the leak site such that when sealing a leak, the
sealing member is pressed against the leak site.
[0033] Optionally the lever is hydraulically operated, motor operated or spring loaded.
[0034] In a preferred embodiment, the actuating means includes a locking means to hold the
sealing device in a sealing position against the leak site. Optionally, the locking
means includes a locking pin provided on the sealing device and an aperture present
within the lever. Preferably, the locking pin is received by the aperture present
on the sealing device.
[0035] In one embodiment of the present invention, the locating means comprises a support
member fixed at a chosen location within the vessel. Optionally, the locating means
includes a support member which extends across the vessel interior and contacts the
interior wall of the vessel at at least one location, preferably at two locations.
Optionally, the support member is positioned within the vessel substantially parallel
to the leak site and spaced away from the leak site.
[0036] Optionally, the support member is a longitudinal brace. The support member may be
any shape in cross section, such as but not limited to, rectangular, T-shaped, H-shaped,
square, U-shaped, C-shaped, circular, oval or other suitable shape. The support member
may comprise any suitably durable material such as metal, plastic, wood or metal alloy.
[0037] In some embodiments, the locating means is adapted to accommodate interior projections
extending from the vessel's interior surface. For example, where the vessel is a ship,
the hull is typically fabricated in U-shaped sections which are welded or bolted together
to form the hull. At the edges of the connected sections the hull projects inwardly.
Thus, the interior hull surface is divided into a series of sections edged with inwardly
facing projections or an internal framework. Typically, the projections are T-shaped
or P-shaped in cross section.
[0038] In a preferred embodiment, the locating means further comprises at least one clamp
adapted to engage sections of the vessel internal framework and the support member.
The at least one clamp is adapted to receive the support member and to hold the support
member at a spaced position relative to the vessel wall.
[0039] Preferably two or more clamps are used per support member.
[0040] Optionally, the clamp includes at least one clamping surface. Optionally, the at
least one clamping surface includes serrations, teeth, indentations, projections or
the like to increase gripping between the clamp and the vessel interior.
[0041] In a second aspect of the present invention, there is provided a method of sealing
a leak in a vessel comprising the steps of:
- a) mounting a sealing member within the vessel
- b) locating the sealing member adjacent the leak site; and
- c) forcing the sealing member against the leak site to seal the leak.
[0042] Preferably, the sealing member is forced against the leak site by operation of an
actuating means.
[0043] Embodiments of the present invention will now be described, by way of example only,
with reference to the accompanying drawings, in which:
Fig. 1 is a diagrammatic representation of a sealing device according to one aspect
of the present invention;
Fig. 2 is a side view of a sealing device of Fig. 1;
Fig. 3 is a rear view of an actuating means;
Fig. 4 is a top view of an actuating means of a sealing device in a closed position;
Fig. 5A is a bottom view of an actuating means;
Fig 5B is a cross section view of the actuating means of Fig. 5A;
Fig 6 is a diagrammatic representation of a lever for pressing a sealing member according
to one embodiment of the present invention;
Fig 7A is a rear view of the lever of Fig 7B;
Fig. 7B is a diagrammatic representation of an alternative lever for pressing a sealing
member according to one embodiment of the present invention;
Fig. 8 is a diagrammatic representation of an arrangement of a sealing device using
two sealing device to seal a leak;
Fig. 9 is a diagrammatic representation of various support members;
Fig. 10 is a diagrammatic representation of a clamp;
Fig. 11 is a diagrammatic representation of a further clamp;
Fig. 12 is a diagrammatic representation of a clamp closing means;
Fig. 13 is a schematic plan view of a further alternative clamp;
Fig. 14 is a diagrammatic representation of an alternative connection mechanism between
the actuating means and the sealing member of the apparatus;
Fig. 15 is a schematic plan view of a further alternative clamp;
Fig.16 is a schematic side view of the clamp of Fig. 15, and
Fig. 17 is a schematic front view of a rotation plate of the clamp of Fig. 15.
DETAILED DESCRIPTION OF THE INVENTION
[0044] Fig. 1 depicts a sealing device in accordance with one embodiment of the present
invention where the device is positioned within the hull of a ship.
[0045] A sealing device 10, comprising a sealing member 12, an actuating means 14 and a
locating means 16, is located within a vessel. Locating means 16 comprises an elongate
support member 18 connected to interior projections from the vessel wall by clamps
20 and 22. The support member 18 may be any suitable shape in cross section, for example
but not limited to H-shaped, circular, rectangular, square, oval and the like (Fig.
9). Support member 18 may be hollow to reduce the weight of the support member. Support
member 18 may be made of any durable material such as metal, metal alloy, plastics
or wood.
[0046] Clamps 20 and 22 mounted on support member 18 hold support member 18 in a designated
location within the vessel interior. Clamps 20 and 22 may be adapted to clamp to T-shape
projections 26 within the vessel interior. Support member 18 includes end terminal
flanges 24 to prevent dissociation of the support member 18 from clamps 20 and 22.
[0047] As discussed below, clamps 20 and 22 may be adapted to accommodate different shaped
projections extending from the vessel wall interior. As shown in Fig. 1, clamps 20
and 22 are adjustable to accommodate different sized projections and to ensure the
clamps may be tightened against the projection.
[0048] The sealing device 10 comprises sealing member 12. In the embodiment of Fig. 1, sealing
member 12 comprises an outer support plate 28. Support plate 28 is substantially planar
and is formed of a durable material capable of withstanding force exerted upon it
by the actuating means and the force of incoming fluids entering the vessel from the
leak site. Preferably, support plate 28 comprises a layer of lightweight and durable
metal, metal alloy or plastic.
[0049] A deformable layer 30 is mounted on one surface of support plate 28. The deformable
layer 30 typically comprises a layer of foam or other mouldable material. The deformable
layer 30 preferably covers the outer surface of support plate 28 and may extend beyond
the outer edges of the support plate 28. For example, the deformable layer 30 may
be wider and/or longer than the support plate 28. In the illustrated embodiment, deformable
layer 30 is substantially thicker than support plate 28 and is of suitable thickness
to accommodate debris 32 on the vessel wall interior. As would be appreciated by the
person skilled in the art, the deformable layer 30 can be of any suitable thickness
to accommodate the debris at any given leak site. In the illustrated embodiment, the
deformable layer 30 is mounted on the support plate 28 using a water insoluble adhesive.
Any other means of mounting the deformable layer 30 may be used such as bolts, pins,
straps and the like.
[0050] A resilient layer 34 is mounted upon deformable layer 30 such that the deformable
layer 30 is sandwiched between the support plate 28 and resilient layer 34. Resilient
layer 34 forms the innermost surface of the sealing member 12 and contacts the leak
site to seal off the leak site when in use. Resilient layer 34 comprises a layer of
rubber or other water resilient material. In the embodiment of Fig. 1, resilient layer
34 is thicker than support plate 28. However, as would be appreciated by the person
skilled in the art, the depth of resilient layer 34 can be designed to accommodate
different types of leak. For instance, where a leak is in a ship below the water line
the resilient layer may be designed to be very thick to ensure a strong enough seal
may be formed against the force of water entering the vessel at the leak site.
[0051] Resilient layer 34 may be of the same or different depth than the deformable layer
30 and/or support plate 28 i.e. the resilient layer 28 may be thicker or thinner than
the deformable layer 30. Resilient layer 34 typically covers the whole of the outer
surface of the deformable layer 30 and may extend beyond the outer edges of the deformable
layer 30. Typically, the resilient layer 34 is the same width and length as deformable
layer 30, although it may be longer, shorter, wider and/or narrower than the deformable
layer 30.
[0052] Sealing member 12 further comprises guide members 36 and 38 connected to a surface
of the support plate opposite to the surface of the support plate on which the deformable
layer 30 is mounted. As shown in Fig. 2, guide members 36 and 38 may be detachable
from support plate 28 or may be integral to the support plate 28 as shown in Fig.
1. Suitable means of detachably connecting the guide members 36 and 38 to support
plate 28 include bolts and screws, pins and quick release mechanisms known to the
person skilled in the art.
[0053] Guide members 36 and 38 comprise an elongate member with a central aperture 37 provided
therein extending substantially along the length of the elongate member 36, 38. As
would be appreciated by the person skilled in the art, the central aperture 37 may
be replaced by a central slot or recess, or may be absent. The guide members 36 and
38 may be formed of any suitable material and are preferably formed from the same
material as the support plate 28.
[0054] The sealing device 10 further comprises actuating means 14. In the embodiment shown,
the actuating means comprises a rectangular sleeve 44. Circular, square, oval, hexagonal
or other shaped sleeves may be used. Sleeve 44 includes a central opening (not shown)
adapted to receive support member 18 such that sleeve 44 is slideably mounted on support
member 18. Sleeve 44 may comprise any suitably durable material capable of withstanding
forces exerted thereon during use and which permits smooth movement of the sleeve
along support member 18. Suitable materials include metals, metal alloys, wood and
plastics.
[0055] In the embodiment shown in Fig. 2, guide members 36 and 38 comprise elongate members
with a longitudinal slot adapted to receive receiving means 40 and 42 such that the
sealing member is moveable along the axis of the longitudinal guide members as shown
by arrows A and A' in Fig. 2.
[0056] Fig. 3 is a side view of the actuating means 14 of one embodiment of the invention.
Sleeve 44 is slideably mounted on support member 18. Levers 46 and 48 are pivotally
mounted on a surface of sleeve 44. As shown in Fig. 4, levers 46 and 48 comprise handle
portions 50 and 52 and corresponding connecting portions 54 and 56. Connecting portions
54 and 56 are pivotally coupled to handle portions 50 and 52. Connecting portions
are further pivotally coupled to the same surface of support plate 28 upon which guide
members 59 and 61 are mounted. In the embodiment shown in Fig. 4, guide members 59
and 61 comprise elongate members without any aperture, slot or recess and are adapted
to be slideably mounted within receiving means 60 and 62. In the embodiment shown
in Fig. 4, receiving means 60 and 62 comprise two substantially parallel and spaced
elongate projections 66, 68 and 70, 72 mounted on and extending away from sleeve 44.
Guide members 59 and 61 move within the channel 74, 76 formed between the spaced elongate
projections. As would be understood by the person skilled in the art, projections
66, 68, 70 and 72 may be any shape and may be connected, e.g. the guide members may
be, in cross section U shaped, n-shaped, rectangular, square circular or oval bodies
mounted on sleeve 44.
[0057] Closing guides 78, 80, 82, 84, 86, 88, 90 and 92 are provided on the same surface
of sleeve 44 as the receiving means 60 and 62. Closing guides 78, 80, 82, 84, 86,
88, 90 and 92 provide a pathway to guide and support for handle portions 50 and 52
and lever portions 54 and 56 during operation of the sealing device 10. Closing guides
of the present invention act to counter any bending created by the potentially intense
pressures needed to close the sealing device against the leak site to seal the leak.
The closing guides 78, 80, 82, 84, 86, 88, 90 and 92 may comprise structures extending
from an appropriate surface of the sleeve 44 which act to support and guide handles
46 and 48. Closing guides may be formed of any suitably durable material such as plastic,
metal, metal alloy and/or wood. Optionally, the closing guides may comprise loop structures
present on sleeve 44. Alternatively, closing guides can be any suitably shaped hollow
body mounted on sleeve 44, for example, closing guides may be U shaped, n-shaped,
rectangular, square, circular or oval bodies, which are adapted to receive and be
engageable with handle portions 50, 52 and connecting portions 54 and 56. An example
of rectangular shaped closing guides are shown in Fig. 5A.
[0058] As shown in Fig. 4, the pivot points about which handle portions 50, 52 pivot during
operation are defined by apertures 55, 57. Apertures 55, 57 are adapted to receive
locking pins are provided in the handle portions 50, 52.
[0059] Locking pins (not shown) extend into corresponding apertures 55, 57 on the sealing
device 10 such as locking pin holes 51, 53 provided on handle portions 56 and 58.
Separate locking pins may be inserted into locking pin holes 51, 53. Insertion of
locking pins into locking pin holes permit the levers 46, 48 to be locked at a given
position. Optionally, locking pins may be connected to the sealing device 10 via chains
or ropes to ensure locking pins are readily accessible when the sealing device is
in use. As would be understood by the person skilled in the art, locking pins may
be connected to any part of the sealing device 10 which allows convenient and rapid
use of the locking pins.
[0060] Receiving means 40 and 42 are mounted on actuating means 14 and are adapted to receive
guide members 36 and 38 and operatively couple sealing member 12 and locating means
16. As shown in Fig.1 receiving means 40 and 42 comprise projections extending from
an upper surface of the actuating means 14. In the embodiment shown, receiving means
40 and 42 include projections with a cross section which is complementary to the width
of central slot 37 so that guide members 36 and 38 may be moved along the receiving
means 40, 42 to move the sealing member 12 towards or away from the leak site as required.
[0061] Receiving means 40 and 42 may comprise any suitable material of sufficient strength
and smoothness to allow movement of the guide members 36, 38 coupled thereto.
[0062] In the embodiment shown in Fig. 1, receiving means 40 and 42 are mounted on the upper
surface of the actuating means 14. Preferably, receiving means 40, 42 mounted on the
upper and lower surface of the actuating means 14. In one embodiment, the receiving
means mounted on the lower surface of the actuating means 14 engage with further guide
members (not shown) extending from the support plate 28.
[0063] In one embodiment, as shown in Fig. 5A and Fig 5.B receiving means comprise rectangular
projections with a central slot along which the guide means (not shown) are slideably
mounted. Closing guides are provided as a rectangular projection 98, 100 within which
the handle portion and connecting portion may move and the direction of their movement
controlled by contact with a portion of the closing guides 98, 100.
[0064] As shown in Fig. 5B, sleeve 44 is extruded to provide flange portions 99, 101. Flange
portions 99, 101 further comprise at least one aperture, optionally a series of apertures
adapted to receive locking pins to secure the levers in a given position.
[0065] Fig. 6 shows an alternative lever. Handle portion 106 is pivotally connected to cog
portion 108. Cog portion 108 is operatively coupled to complementary teeth 110 present
in ratchet portion 112. Ratchet portion 112 is connected to the same surface of support
plate 28 as guide members 114. Movement of handle portion 106 in the direction illustrated
by arrow B moves the support plate 28 in the direction of the leak site as illustrated
by arrow B'. Locking pin holes 116, 118 allow the handle to be locked at any given
position by inserting a locking pin into locking pin holes 116 and 118. Continued
movement of handle portion 106 moves cog portion 108 along teeth 110 to tighten the
seal formed between sealing member 12 and the leak site.
[0066] Fig 7A and Fig 7B illustrate a further possible lever. Handle portion 124 includes
a projection 126 extending from an outer portion of the handle portion 124. In the
embodiment shown, handle portion 124 is substantially planar and is circular in cross
section but as would be understood, handle portion 124 may be any suitable shape in
cross section. Handle portion 124 is connected to a screw threaded bolt 125. Bolt
125 is connected to the same surface of support plate 28 as guide means 120. Bolt
125 is received by a bolt receiving means mounted within a body 128 provided on sleeve
44 and projecting there from. Body 128 may be any suitable shape and includes an inner
screw threaded channel which is complementary to the screw thread of bolt 125. Turning
projection 126 in the direction of arrow C moves the support plate 28 towards the
leak site i.e. in the direction shown by arrow C'. Bolt 125 and body 128 are formed
of any suitable material such as metal, wood, metal alloys or plastics. body 128 may
be formed of one material and the internal screw threaded channel within body 128
may be formed of a second material more suited to forming a durable thread.
[0067] As would be understood by the person skilled in the art, other levers may be included
in a sealing device 10 of the present invention. For example, hydraulic, motor driven
or spring loaded levers may be used to assist pressing the sealing member against
the leak site. Such levers may also be used to hold the sealing member against the
leak site until permanent repair of the leak site may be achieved.
[0068] In some instances, the leak site may be an aperture or the like within the vessel
wall where the aperture or the like has a larger surface area than the surface area
provided by sealing member 12, i.e. the surface area provided by the resilient layer
34, or if no resilient layer 34 is present deformable layer 30, or of no resilient
layer 34 or deformable layer 30 are present in the sealing member 12, then the surface
area provided by the surface of the support plate 28 nearest to the leak site when
the sealing device is assembled on the actuating means 14, is smaller than the area
of the leak.
[0069] If the leak site is larger than the sealing member 12 as explained above, two or
more sealing devices of the present invention may be used to seal the single leak.
[0070] One possible arrangement using one sealing member 12, two locating means and two
actuating means to seal a single leak is shown in Fig. 8; however, the person skilled
in the art would readily understand without the use of any inventive skill that any
of the modifications disclosed herein could be used in place of the specific embodiment
shown in Fig. 8. i.e. alternative sleeve, lever, guide means, receiving means and
locking means other than those shown in Fig. 8 could be used on sealing devices where
two or more sealing devices are used to seal a single leak. Additionally, multiple
devices may also be arranged to seal a series of leaks orientated within a single
portion of the interior framework of a vessel or one large leak.
[0071] As shown in Fig. 8, one large sealing member 156 is supported by two actuating means
and is located within the vessel via two locating means. Two support members 138 and
140 are connected to the internal framework of the vessel via clamps 142, 144, 146
and 148. In the embodiment shown, the internal framework includes T-shaped projections
150, 152 extending out of the vessel interior wall surface 154. Each support member
is slideably mounted on a sleeve. Each sleeve is operatively coupled to the same support
plate 28 156. In the illustrated embodiment, a pair of levers 158, 160 and 162, 164
are present. Operation of the levers moves support plate 28 154 towards the leak site
to allow the leak to be sealed as explained below.
[0072] As would be understood by the person skilled in the art, more than two pressing and
locating means could be used to support larger sealing members. Additionally, sealing
devices in accordance with the present invention may be attached within a compartment
of a vessel as defined by projections extending from the interior wall of the vessel.
[0073] To seal a leak in a vessel the sealing device may be assembled after the leak is
caused or, the device may be in place within the vessel preassembled such that when
a leak occurs it may be sealed instantly.
[0074] In use, a sealing device 10 in accordance with the present invention is assembled
within a selected area of the vessel interior. On realisation that a leak has occurred,
the sealing member is positioned adjacent the leak site by sliding the sealing member
and lever along support member 18 until the sealing member is suitably positioned
relative to the leak site. Ideally, and as illustrated in Fig. 1, sealing device 10
is suitably positioned along the support member 18 when the centre of the outermost
surface of the sealing member 12, in the illustrated embodiment of Fig. 1 the centre
of the resilient layer 34, is above the leak site.
[0075] To seal the leak, the levers provided on the actuating means, e.g. as shown in Fig.
3 and Fig. 4, are operated. Fig 4 illustrates handle portions 50, 52 in a closed position,
i.e. the sealing device is in a leak sealing position. In an open position, handle
portions 50, 52 are approximately parallel to the longitudinal axis of connecting
portions 54, 56.
[0076] In the illustrated embodiment of Fig. 4, handle portions 50 and 52 are pulled in
the direction shown by arrows D and D'. As handle portions 50 and 51 are connected
to connecting portions 54 and 56, movement of the handle portions 50, 51 in the direction
of arrows D and D' forces connecting portions 54, 56 towards the leak site. As support
plate 28 is pivotally coupled to connecting portions 54 and 56, pulling handle portions
50 and 52 in the direction of arrows D and D' also pushes support plate 28 towards
the leak site. Support plate 28 moves towards the leak site along the pathway provided
by guide means and receiving means 60 and 62. As would be appreciated by the person
skilled in the art, the relative dimensions of the components of the sealing member
12 and the actuating means 14 are designed such that at least when the levers are
fully extended such that handle portions 50 and 52 are substantially perpendicular
to connecting portions 54 and 56, the outermost surface of the sealing member 12 is
firmly pressed against the vessel wall interior.
[0077] Closing guides 78, 80, 82, 84, 86, 88, 90 and 92 are positioned upon sleeve 44 at
a suitable point whereby, in the embodiment shown in Fig. 4 excessive pivoting of
handle portions 50, 52 and/or connecting portions 54,56 is limited. In this way, force
exerted on handle portions 50, 52 is efficiently used to move support plate 28. Closing
guides 78, 80, 82, 84, 86, 88, 90 and 92 further act to prevent or limit any bending
or contortion of the levers during use which may occur in instances where a large
amount of fluid enters the vessel at the leak site exerting substantial forces against
support plate 28.
[0078] The levers 46, 48 are pulled in the direction of arrows D and D' until the resilient
layer 34 (or if absent, the deformable layer 30, or if a deformable layer 30 is absent
the support plate 28) is pushed against the vessel wall. Force exerted through levers
46 and 48 holds the resilient layer 34 against the leak site. Force may be maintained
by locking the levers in position using locking pins as hereinbefore described. Continued
force exerted on the resilient layer 34 causes a seal to be formed between resilient
layer 34 and the vessel wall which prevents further entry or exit of fluids into or
out of the vessel.
[0079] In some embodiments, levers used in the apparatus of the present invention may be
spring loaded, hydraulically or motor driven. In such instances, force upon resilient
member 34 may be maintained by the hydraulic, motor driven or spring loaded levers.
[0080] If a sealing member as shown in Fig. 1 is present in the sealing device 10, the layer
of rubber or similar material forming the resilient layer permits a tight seal to
be created between the vessel wall and the resilient layer. However, the person skilled
in the art will appreciate that in the absence of the resilient layer, a tight seal
may be formed between the vessel wall and the deformable layer 30 or the support plate
28.
[0081] In the embodiment shown in Fig. 1, deformable layer 30, typically comprising a layer
of foam deeper than the depth of the resilient layer 34, is compressed under the force
exerted via levers 46 and 48. The compressible nature of deformable layer 30 is sufficient
to enable the deformable layer 30 to close around any inward protrusions or debris
present at the leak site and which may have resulted from the leak.
[0082] When repair of the leak site may be attended to, locking pins are removed and levers
46, 48 moved in the opposite direction to arrows D and D'. The reverse movement of
levers 46, 48 pulls the support plate 28 away from the leak site.
[0083] Fig. 10 is a diagrammatic representation of a clamp 166 adapted to engage a P-shaped
projection extending into the vessel and connected to the interior surface of the
vessel wall.
[0084] Clamp 166 comprises a first clamp segment 168 adapted to have an innermost (in use)
surface complementary to a surface of the P-shaped projection, and a second clamp
segment 170. Second clamp segment 170 is adapted to have an innermost (in use) surface
complementary to receive a surface of the P-shaped projection. In the illustrated
embodiment of Fig. 10, first clamp segment 168 is substantially rectangular with a
substantially planar innermost surface 172. The second clamp segment 170 is substantially
rectangular with a substantially planar innermost surface 174. A recess 176 complementary
to a projecting segment of the P-shaped projection is provided in the innermost surface
174. Recess 176 may be alternatively provided in the first segment 168.
[0085] Clamp segments may be formed of any suitable material such as but not limited to
wood, metals, metal alloys or plastics of suitable durability. Clamp segments may
be hollow to reduce weight.
[0086] In some instances the first clamp segment 168 and the second clamp segment 170 are
roughened and/or include serrations or teeth on the innermost (in use) surfaces to
increase the clamping forces exerted by the clamp segments 168 and 170 in use.
[0087] Both the first clamp segment 168 and the second clamp segment 170 include a central
aperture. First clamp segment 168 and second clamp segment 170 are slideably mounted
on support member 178 which is received within the central apertures.
[0088] Movement of the first clamp segment 168 and the second clamp segment 170 along support
member 178 enables the clamp to be tightened around the P-shaped projection. Once
the segments of the clamp 166 are in position, a securing means 180 is placed over
the first and second clamp segments 168, 170. Securing means 180 comprises a U-shaped
glove adapted to slide over the first and second clamp segments 168, 170 when positioned
in a clamping position about the P-shaped projection. Securing means 180 further includes
two arm segments, 177, 179 formed of any suitable material and which extend across
at least a portion of first clamp segment 168 and at least a portion of second clamp
segment 170. Securing means 180 may be formed from any material of suitable strength
to hold the clamp segments together, such as metal, metal alloy, plastics or wood.
Securing means 180, first clamp segment 168 and second clamp segment 170 further include
locking pin holes 183 188, 190, adapted to receive a locking pin such as locking pin
186.
[0089] Pivot holes 182, 184 and 192 are positioned within the clamp 166 such that one locking
pin (not shown) is received by locking pin holes 182, 184 and 192. Securing means
180 may pivot between an open and a closed position. The points about which securing
means 180 may pivot are defined by pivot holes 192, 184, 182. Securing means 180 may
move between a closed position where the securing means is locked in place over the
first and second clamp segments and an open position where the securing means is attached
to one of clamp segments.
[0090] Locking pin holes 188, 183 and 185 are positioned within the clamp 166 such that
one locking pin is received by locking pin holes 188, 183 and 185.
[0091] Locking pin holes 189, 190 and 187 are positioned within the clamp 166 such that
one locking pin is received by locking pin holes.
[0092] As would be understood by the person skilled in the art, other multiples of pin holes
may be included within the clamp 166.
[0093] Fig. 11 is a diagrammatic representation of a clamp of the present invention adapted
to clamp a T-shaped projection. Clamp 194 comprises a first clamp segment 196 and
a second clamp segment 198 slideably mounted on a support member 200. Second clamp
segment includes an innermost (in use) surface 210 which is substantially planar.
A recess 220 is provided in surface 210. Recess 220 is complementary to a surface
of the T-shaped projection.
[0094] First clamp segment 196 includes an innermost (in use) surface (not shown) which
is substantially planar. A recess 230 is provided in the innermost surface of first
clamp segment 196. Recess 230 is complementary to a surface of the T-shaped projection.
[0095] As would be appreciated by the person skilled in the art, recess 230 and recess 220
may be the same or different shapes as determined by the contours of the projection
extending from the vessel wall.
[0096] Securing means 240 is a U-shaped glove adapted to be slideably mounted on first clamp
segment 196. Securing means 240 includes one arm segment 250 extending across at least
a portion of the first clamp segment 196 and at least a portion of the second clamp
segment 198. Arm 250 includes pivot pin holes 260, 270 which overlay pivot pin holes
present in the first clamp segment 196 and the first clamp segment 198. Pivot pin
holes 260, 270 are adapted to receive a pivot pin (not shown) to hold the securing
means in place and to clamp the first clamp segment 196 and the second clamp segment
198 about the T-shaped projection.
[0097] As would be appreciated by the person skilled in the art, more locking pin holes
and locking pins may be used with securing means 240. Additionally, securing means
240 and 180 may be used in either of the clamps of Fig.10 and Fig.11. Further, securing
means 180 or 240 may be extended across both the first and second clamp segments 198,
196, 168, 170.
[0098] Fig. 12 is an illustration of a side view of a clamp closing mechanism 300 for use
with a clamp of the present invention.
[0099] Clamp closing mechanism 300 includes a handle portion connected to a first pair of
elongate members 320, 322. Each of the first pair of elongate members 320, 322 are
coupled to extruded planar portions 324, 326 extending from the first clamp segment.
Each of the extruded planar portions 324, 326 are coupled via bolts 323, 325 to the
first pair of elongate members 320, 322. The extruded portions 324, 326 comprise substantially
planar portions adapted to receive a bolt.
[0100] The first pair of elongate members is further coupled to a second pair of elongate
members 330, 332 via bolts 331, 329. Extruded portions 334, 336 couple the second
pair of elongate members 330, 332 via bolts 335, 333 to the second clamp segment.
The extruded portions 334, 336 comprise substantially planar portions adapted to receive
a bolt.
[0101] Preferably each of the elongate members are formed metal, metal alloy, plastic or
wood of suitable strength to withstand forces operating on the clamp during clamping
and also during operation of the sealing device.
[0102] The bolts may be formed of any suitable material and may be screw threaded. Alternative
fixing means may be used to secure the individual components of the clamp closing
means such as but not limited to locking pins.
[0103] In use, operation of the handle 310 in an outward direction, i.e. in the direction
of arrow E, pushes both the first clamp segment 328 and the second clamp segment 338
towards the T-shaped projection 340 extending from the interior of the vessel wall.
Handle 310 is operated in the direction of arrow E until contact is made between both
the first clamp segment 328 and one side of the T-shaped projection 340 and the second
clamp segment 338 and an opposing side of the T-shaped projection 340. Continued movement
of the handle 310 tightens the clamp segments 328, 338about the T-shaped projection
340. Once a suitable clamping action is achieved, the clamp is secured in place as
described above.
[0104] As used herein, the term vessel is taken to be any container. In some embodiments,
the vessel is capable of holding a fluid, e.g. a liquid or a gas, such as air. Specifically
as used herein and unless specifically stated otherwise, a vessel includes but is
not limited to, ships, boats, submarines, road tankers, e.g. oil tankers, milk tankers,
water tankers, and other vessels used to hold fluids such as water, petrol, foodstuffs,
and gasses where leakage into or from the vessel may be an issue.
[0105] The device of the present invention, when used in ships is not limited to use in
the hull or below the waterline, but may be used at any point throughout the ship
where a leak may occur, e.g. weather damage to an upper portion of the ship may be
subject to water egress caused by high tides, high seas, large waves or precipitation,
e.g. rain or snow.
[0106] As would be understood by the person skilled in the art, as a result of damage to
the hull or other portion of a vessel, the inner face of the vessel, at the breach
site, will be deformed with uneven edges and substantial debris which may prevent
a tight seal being formed between the sealing member and the vessel. In order to accommodate
this irregular surface and to enable a seal to be formed to close off the leak, the
deformable portion comprises a layer of foam or similar material which is mouldable
about the debris. The deformable layer 30 may be selected to be of varying thickness
depending on the size of the breach and the thickness of the vessel wall which can
dictate the degree of debris resulting from the breach. In embodiments where the deformable
layer 30 is detachable from the sealing device, a choice of deformable layers 30 may
be kept at a convenient location within or near the vessel and added at the point
of use to ensure the correct thickness is chosen.
[0107] In some embodiments, any of the layers of the sealing member may be easily removed
and replaced in isolation from other layers of the sealing member and the rest of
the sealing device.
[0108] As used herein, the terms, leak, breach and damage are used interchangeably and are
to be understood to mean any damage of failure of a vessel wall which does or could
lead to fluid leaking into or out of the vessel interior.
[0109] Modifications and deviations from the invention may be envisaged without departing
from the scope of the invention.
[0110] For example, the person skilled in the art would readily appreciate that the sealing
device may be assembled on site. Additionally, after use, the resilient member and/or
the deformable member may be damaged and require replacement. Thus, the resilient
member and/or the deformable member may be detachable from the sealing member.
[0111] The shape of the sealing member, deformable portion and resilient portions may be
altered to be any shape that allows the sealing device to be used within any given
hull portion. For example, hull compartments at the stern or bow may be of a shape
different to those in the central sections of the hull. The person skilled in the
art would readily realise that the sealing member and associated sections could be
made in a different shape to allow the sealing device to seal a breach in a less accessible
area of the ship or vessel.
[0112] Additionally, alternative means for locking the actuating means in place may be used
without deviating from the scope of the present invention. For example bolts, screws
and the like may be used to lock the levers in a given position.
[0113] A modified clamp 400 is illustrated in Fig. 13. This embodiment is particularly effective
in addressing a breach in a hull of a vessel in which the damage is so extensive that
the T-shaped or P-shaped projections 26 within the interior of the hull are distorted.
In this embodiment a collar 401 is mounted upon the support member 18 and can slide
along the support member. The clamp body comprises a substantially U-shaped member
402 with a transverse bar 403 spanning the open ends of the body. A universal coupling
joint 404 connects the bar to the collar 401. This joint allows for a twisting movement
of the collar relative to the clamp body which can compensate for a degree of converse
twisting in the frame of the hull.
[0114] Two spring loaded clamping arms 405 are connected to the clamp body preferably opposite
to the bar 403. The surface of the arms facing the hull may be curved to assist in
the rapid placement of the clamp arms over the T or P section of the hull. Alternatively
the clamp as shown in Fig. 11 may be connected to the clamp body 402.
[0115] Additionally or alternatively a similar universal joint may be used to connect the
sealing member 12 to the actuating means 14 as shown in Fig. 14. Here the U-shaped
clamp body is replaced with a U-shaped formation 450 on the rear surface of the sealing
member and a projection is formed on the actuating means through which the universal
coupling joint passes. This would provide greater flexibility and movement of the
sealing member during placement thereby ensuring a tight seal against the hull.
[0116] A further modification of the clamp is shown in Figs. 15-17. In this modification
the clamp 500 comprises a rotational element in the form of a plate or disc 506 preferably
between the collar 501 and the clamp. The plate is rotatable mounted on the collar
via a pin 507 and provides for greater flexibility and movement at the clamp. The
rotatable plate is illustrated as a thin disc but may have any shape and form to provide
flexibility of movement and structural strength.
[0117] It would of course be understood by the skilled person that further alternative flexible
elements may be incorporated into the device, particularly but not exclusively at
the connections of the clamp members to the support member and the sealing member
to the actuating means. These could include ball joints, wire or rope tethers or other
flexible joints.