[0001] The present invention relates to a firewall, comprising a steel-frame type body component
which is attachable to load-bearing structures in a building, said body component
consisting of horizontal bottom and top profiles as well as vertical profiles connecting
the same, said vertical profiles opening towards a middle part of the body component.
[0002] The function of a firewall is to prevent the spread of fire to the other side thereof
and to prevent the collapse of an adjoining building or a part of such building and
impacts caused by the collapse. The firewall structure is subject to certain official
regulations in terms of its fire resistance, e.g. pursuant to the National Building
Code of Finland, Part E1. In order to meet these regulations, the firewall structures
are required to pass certain tests. One such test is the one set forth in standard
EN 1363-2:1999.
[0003] At present, firewalls are often constructed in concrete, necessitating heavy-duty
foundations and not enabling a displacement of firewalls, e.g. upon an alteration
of use or expansion of the building.
[0004] It is an objective of the present invention to provide a relatively light-structured
firewall solution, which meets official regulations, preferably at least the classification
regulation E1-M60 of the National Building Code of Finland.
[0005] In order to achieve this objective, a firewall according to the invention is
characterized in that the body component is fitted with a corrugated panel member, which covers essentially
completely an opening established in a middle part of the body component and which
extends partially to within said vertical profiles, and that, on either side of the
corrugated panel member, the body component has elements mounted thereon, comprising
a core portion of mineral wool and metal plates affixed to both of its main surfaces.
The corrugated panel reflects thermal radiation on the fire-facing side, thus having
a lower temperature on its other side. In addition, the corrugated panel permits fire-induced
movements of heat without structural breakdown. The corrugated panel takes up impact
loads, whereby the vertical profiles give in and contribute to the damping of impact
action.
[0006] With a firewall structure of the invention, the resistance time of 90 minutes has
been reached in a fire test with a mineral wool layer of 100 mm in the elements. Proceeding
to a higher mineral wool layer thickness readily enables reaching a longer resistance
time.
[0007] The invention will now be described more closely with reference to the accompanying
drawings, in which:
- Fig. 1
- shows in a schematic cross-sectional view one vertical edge of a firewall according
to the invention,
- fig. 2
- shows the firewall of fig. 1 in a schematic vertical section in a floor level area,
and
- fig. 3
- shows in a schematic cross-section one vertical profile apt for use in a firewall
structure of the invention.
[0008] In reference to figs. 1 and 2, the firewall according to the invention comprises
upright vertical profiles 5 present at the opposite ends of the firewall (the region
of just one of the vertical profiles is depicted in fig. 1), which are attached with
fastening means 12, such as e.g. with screw anchors, to a load-bearing structure 10
of the building. The vertical profile 5 is shaped for a cross-section that enables
its function as a flexible mounting between the firewall members attachable thereto
and the load-bearing structure 10. Fig. 3 illustrates one implementation of the vertical
profile 5, wherein the vertical profile is substantially cruciform in cross-section
with one 6a, 6b of its arms opening towards a middle part. The vertical profile can
be made up from one or more members. In the exemplary embodiment shown in fig. 3,
the members 6a, 6b, constituting an opening arm, are attached by welding to a remainder
of the vertical profile. On either side of the vertical profile 5 are mounted horizontal
U-profiles 8 along a bottom edge and a top edge of the firewall structure, whereby
the vertical profiles, present at the opposite ends, and the horizontal profiles of
the top and bottom edges jointly make up a frame type body component. The U-profiles
8 are secured to load-bearing structures of the building e.g. with fastening means
12 similar to those used for the vertical profiles 5. On either side of the vertical
profiles, between the U-profiles 8 present along the top and bottom edges, is placed
each time a respective element 2, 3, consisting each time of a core portion 4 of mineral
wool and sheet metal covers 2a, 2b and 3a, 3b, respectively, affixed to both main
surfaces thereof.
[0009] The firewall solution according to the invention further includes, as an essential
element thereof, a corrugated panel 7 disposed within the arm 6a, 6b of the vertical
profile 5 opening towards a middle part, said panel being attached to the vertical
profile with fastening means 11, e.g. with self-boring screws. The corrugated panel
positions itself by its bottom and top edge in an intermediate space provided by the
U-profiles 8 present on the opposite sides of the vertical profile. The elements 2
and 3 are secured to the vertical profile 5 with fastening means 9, which may also
be self-boring screws. The elements 2, 3 position themselves at a distance from the
opposite side face of the corrugated panel 7, establishing a void
18 on either side of the corrugated panel. The vertical profile 5 has its interior filled
with mineral wool and outside of the vertical profile, within a space between the
load-bearing structure 10 and the elements 2, 3, is also provided a mineral wool layer
16. Between the elements 2, 3 and the load-bearing structure 10 are also disposed
sealing layers 13 of mineral wool. The sealing layers 13 are concealed by cover strips
14, which are fixed to the elements 2, 3 e.g. with fastening screws 15, as well as
to the load-bearing structure 10 with fastening means 12, e.g. screw anchors. Mineral
wool is also provided in a space between the adjacent U-profiles 8 all the way along
the bottom edge and top edge of the corrugated panel 7, whereby the void
18 established between the corrugated panel 7 and the elements 2, 3 becomes encircled
essentially all the way by the sealing material.
[0010] The mineral wool core 4 of the elements 2, 3 is preferably not less than 80 mm in
thickness. Elements with a higher thickness provide a longer fire resistance time.
[0011] The vertical profile 5 used in a firewall of the invention establishes a flexible
mounting between the load-bearing structure 10 and firewall sections attached to the
vertical profile, which improves a load resistance of the firewall structure in a
fire situation.
1. A firewall (1), comprising a steel-structured frame type body component which is attachable
to load-bearing structures (10) in a building, said body component consisting of horizontal
bottom and top profiles (8) as well as vertical profiles (5) connecting the same,
said vertical profiles (5) opening towards a middle part of the body component, characterized in that the body component is fitted with a corrugated panel member (7), which covers essentially
completely an opening established in the middle of said body component and which extends
partially to within said vertical profiles (5), and that, on either side of the corrugated
panel member, the body component has fire-resistant elements (2, 3) mounted thereon,
comprising a core portion (4) of mineral wool and metal plates (2a, 2b; 3a, 3b) affixed
to both of its main surfaces.
2. A firewall according to claim 1 or 2, characterized in that the vertical profiles (5) are shaped so as to enable mounting of the corrugated panel
member (7) and the elements (2, 3) on the frame structures of a building in a flexible
manner.
3. A firewall according to claim 2, characterized in that the vertical profile (5) is cruciform in its cross-section, one arm (6a, 6b) of said
cross being open towards a middle part of the body component, allowing for an installation
of the corrugated panel member (7) within the vertical profile.
4. A firewall according to any of the preceding claims, characterized in that each vertical profile (5) has its interior filled with mineral wool and that between
respective load-bearing structures for the top and bottom edges of the corrugated
panel (7) is disposed mineral wool, such that a void space (18) established between the corrugated panel member (7) and the elements (2, 3) becomes
completely encircled.
5. A firewall according to any of claims 1-4, characterized in that the horizontal profiles (8) are U-shaped in cross-section and disposed on either
side of the vertical profiles (5) at the top and bottom edges of the vertical profiles.
6. A firewall according to any of the preceding claims, characterized in that the element's (2, 3) core portion (4) of mineral wool has a thickness of not less
than 80 mm.
7. A profile member for use in a firewall that features a frame type body component made
up of steel sections, characterized in that the profile member (5) is adapted to function as a flexible mounting element between
structural members (2, 3, 7), to be attached thereto and making up a firewall structure,
and a load-bearing component (10) of the building.
8. A profile member according to claim 7, characterized in that the profile member (5) is substantially cruciform in its cross-section, one arm (6a,
6b) of said cross opening towards a middle part of the frame type body component.