[0001] The present invention relates to a cable transportation system control method, and
to a cable transportation system.
[0002] More specifically, the present invention relates to a method of controlling a cable
transportation system comprising a tensioned cable looped about at least a first pulley
movable along a given path, and about a second pulley; and transportation units connectable
selectively to the cable.
[0003] Cable transportation systems of the above type include detachable cable transportation
systems, and are designed to operate in a work condition, in which the system runs
the transportation units cyclically between a first and second turnaround station;
in a bare-cable condition, in which there are no transportation units on the cable;
in a first transient condition from bare-cable to work condition; and in a second
transient condition from work to bare-cable condition.
[0004] The cable tension of cable transportation systems of the above type varies widely
as a function of load, which depends on the number of transportation units connected
to the cable, occupancy of the units, and system operating condition. The first and
second transient conditions are especially critical.
[0005] As stated in
EP 1,364,852, regardless of the operating condition of the cable transportation system, known
control methods provide for continuously adjusting the position of the first pulley
along the given path, for maintaining a constant cable tension.
[0006] Using known methods, the cable transportation system must have fairly long structures
for the given path of the first pulley, the adjustment travel of which increases with
the length of the span. Sometimes, however, the space available at a turnaround station
of the system is not enough to accommodate the necessary given path.
[0007] It is an object of the present invention to provide a cable transportation system
control method designed to eliminate the drawbacks of the known art.
[0008] Another object of the present invention is to provide a cable transportation system
control method designed to guarantee safe operation of the system.
[0009] According to the present invention, there is provided a cable transportation system
control method, the cable transportation system comprising a tensioned cable, preferably
a load-bearing draw cable, looped about at least a first pulley movable along a given
path, and about a second pulley; and transportation units connectable selectively
to the cable; and the method comprising the step of selecting between a first control
mode, in which the tension of the cable is kept within a first assigned range by adjusting
the position of the first pulley along the given path, and a second control mode,
in which the position of the first pulley along the given path is kept within a second
assigned range.
[0010] Another object of the present invention is to provide a cable transportation system
designed to eliminate the drawbacks of the known art.
[0011] According to the present invention, there is provided a cable transportation system
comprising a tensioned cable looped about at least a first pulley movable along a
given path, and about a second pulley; transportation units connectable selectively
to the cable; and a control device comprising an actuator connected to the first pulley
to selectively control the cable transportation system in a first control mode, in
which the tension of the cable is kept within a first assigned range by adjusting
the position of the first pulley along the given path, or in a second control mode,
in which the position of the first pulley along the given path is kept within a second
assigned range.
[0012] A non-limiting embodiment of the present invention will be described by way of example
with reference to the accompanying drawings, in which:
Figure 1 shows a schematic top plan view, with parts removed for clarity, of a cable
transportation system in accordance with the present invention;
Figure 2 shows a larger-scale side view, with parts removed for clarity, of a detail
of the Figure 1 cable transportation system.
[0013] Number 1 in Figure 1 indicates as a whole a cable transportation system comprising
a first turnaround station 2; a second turnaround station 3; a first pulley 4 at first
station 2; a second pulley 5 at second station 3; a tensioned cable 6 looped about
first and second pulleys 4 and 5; and transportation units 7 - in the example shown,
cars - connectable selectively to cable 6. In fact, cable transportation system 1
is a detachable cable transportation system, in which transportation units 7 at first
and second turnaround stations 2 and 3 are detached from cable 6 and fed along respective
first and second guides 8 and 9 by respective first and second auxiliary conveyor
device 10 and 11.
[0014] The present invention also applies in general to non-detachable cable transportation
systems.
[0015] Second pulley 5 is supported for rotation by a frame 12, and connected to a drive
mechanism and a known electric motor not shown in the drawings.
[0016] First pulley 4 is fitted to a frame 13 and to a tension carriage 14 mounted to slide
with respect to frame 13 along a given path P1, and is fitted in rotary manner to
tension carriage 14, so that the position of first pulley 4 along given path P1 is
defined by the position of tension carriage 14 along given path P1.
[0017] In the Figure 1 example, frame 13 comprises two guides 15 engaged by tension carriage
14; and a beam 16 crosswise to guides 15.
[0018] Cable transportation system 1 also comprises a control device 17 for controlling
the tension of cable 6 and the position of tension carriage 14 along given path P1.
[0019] Control device 17 comprises an actuator 18; a control unit 19; a sensor 20 for emitting
a signal C related to the tension of cable 6; a sensor 21 for emitting a signal L
related to the position of tension carriage 14 with respect to frame 13 along given
path P1; and a user interface IF for sending control signals M to control unit 19.
[0020] Actuator 18 is located between beam 16 of frame 13 and tension carriage 14, and,
in the example shown in the drawings, is a double-acting hydraulic cylinder connected
to beam 16 and tension carriage 14 to move tension carriage 14 along given path P1.
Actuator 18 is connected to tension carriage 14 by brackets 22 and 23 and a pin 24,
which includes sensor 20, as shown in Figure 2. The sensor 20 preferably is a load
cell.
[0021] Actuator 18 is controlled by a hydraulic central control unit 25 in turn controlled
by control unit 19, and control device 17 comprises a further sensor 26 for detecting
the delivery pressure of hydraulic central control unit 25.
[0022] Cable transportation system 1 is designed in general to operate in the following
conditions:
- a) a work condition, in which cable transportation system 1 feeds transportation units
7 cyclically between first and second turnaround stations 2 and 3;
- b) a bare-cable condition, in which there are no transportation units 7 on cable 6;
- c) a first transient condition from bare-cable to work condition - better known and
referred to hereinafter as startup condition; and
- d) a second transient condition from work to bare-cable condition - better known and
referred to hereinafter as stand-down condition.
[0023] In stand-down condition, transportation units 7 are gradually detached and directed
to a store - not shown in the drawings, and located at either of first and second
turnaround stations 2, 3 - to switch to bare-cable condition.
[0024] Likewise, startup condition takes a certain length of time to switch from bare-cable
condition to work condition.
[0025] Control device 17 can operate in a first control mode, in which the tension of cable
6 is kept within a tension range I
T by adjusting the position of tension carriage 14, and in a second control mode, in
which the position of tension carriage 14 along given path P1 is kept within a position
range I
P.
[0026] Both tension range I
T and position range I
P are preferably relatively small.
[0027] By means of signals M, user interface IF provides for entering commands indicating
one of conditions a) to d) of cable transportation system 1, or one of the first and
second control modes.
[0028] Control unit 19 receives signals C, L, P and M, and controls actuator 18 accordingly.
[0029] The first control mode of cable 6 is used when cable transportation system 1 is in
condition a).
[0030] The second control mode of cable 6 is used when cable transportation system 1 is
in any one of conditions b) to d).
[0031] In the first control mode of cable 6 and in work condition, control unit 19 checks
cyclically that signal C is within an assigned range I
C of tension range I
T. When signal C deviates from the assigned range I
C, control unit 19 operates actuator 18 to correct the position of tension carriage
14 along given path P1 until signal C returns within the assigned range I
C. When and as long as signal C is within the assigned range I
C, the position of tension carriage 14 remains unchanged.
[0032] In cable transportation system 1 in work condition, signal C indicating the tension
of cable 6 would vary as a function of passenger load within a range of C
0 ± X, where C
0 is the value of the signal corresponding to the desired tension of cable 6, and X
is the variation induced by the presence of passengers in transportation units 7.
Range I
C is a sub-range of C
0 ± X centred about C
0. Before switching cable transportation system 1 to work condition, control unit 19
commands actuator 18 to position tension carriage 14 so that signal C equals C
0.
[0033] Before switching to startup and stand-down conditions c) and d), control unit 19
commands actuator 18 to position tension carriage 14 so that signal C equals C
temp.
[0034] In startup and stand-down conditions c) and d), control unit 19 checks cyclically
that signal L is within an assigned range I
L of LA ± x1 related to position range I
P, and commands actuator 18 to keep tension carriage 14 within position range I
P.
[0035] Before switching cable transportation system 1 to stand-down condition, control unit
19 positions tension carriage 14 so that signal C equals C
temp, which in this case equals C
0 - X.
[0036] In conditions a) to d) of cable transportation system 1, control unit 19 checks cyclically
that signal C indicating the tension of cable 6 is above a value C
min.
[0037] According to the present invention, the given path P1 along which tension carriage
14 moves is much shorter than in the known art, which means it is no longer necessary
to provide larger turnaround stations simply to provide enough room for the adjustment
travel of tension carriage 14. This advantage is made possible by controlling the
cable transportation system in two distinct modes.
1. A cable transportation system control method, the cable transportation system (1)
comprising a tensioned cable (6), preferably a load-bearing draw cable, looped about
at least a first pulley (4) movable along a given path (P1), and about a second pulley
(5); and transportation units (7) connectable selectively to the cable (6); and the
method comprising the step of selecting between a first control mode, in which the
tension of the cable (6) is kept within a first assigned range (IT) by adjusting the position of the first pulley (4) along the given path (P1), and
a second control mode, in which the position of the first pulley (4) along the given
path (P1) is kept within a second assigned range (IP).
2. A cable transportation system control method as claimed in Claim 1, and comprising
the step of determining the position of the first pulley (4) along said given path
(P1).
3. A cable transportation system control method as claimed in Claim 1 or 2, and comprising
the step of determining the tension of the cable (6).
4. A cable transportation system control method as claimed in any one of the foregoing
Claims, wherein the cable transportation system (1) is suitable for operating in a
work condition, in which the cable transportation system (1) feeds the transportation
units (7) cyclically between a first (2) and second (3) turnaround station; in a bare-cable
condition, in which there are no transportation units (7) on the cable (6); in a first
transient condition from bare-cable condition to work condition; and in a second transient
condition from work condition to bare-cable condition; the method comprising the step
of using the first control mode when the cable transportation system (1) is in the
work mode.
5. A cable transportation system control method as claimed in Claim 4, and comprising
the step of using the second control mode when the cable transportation system (1)
is in the first and second transient condition.
6. A cable transportation system control method as claimed in Claim 4 or 5, and comprising
the step of positioning the first pulley (4) along the given path (P1) so that the
tension of the cable (6) equals an assigned temporary tension (Ctemp), before the cable transportation system (1) switches to the first or second transient
condition.
7. A cable transportation system (1) comprising a tensioned cable (6) looped about at
least a first pulley (4) movable along a given path (P1), and about a second pulley
(5); transportation units (7) connectable selectively to the cable (6); and a control
device (17) comprising an actuator (18) connected to the first pulley (4) to selectively
control the cable transportation system (1) in a first control mode, in which the
tension of the cable (6) is kept within a first assigned range (IT) by adjusting the position of the first pulley (4) along the given path (P1), or
in a second control mode, in which the position of the first pulley (4) along the
given path (P1) is kept within a second assigned range (IP).
8. A cable transportation system as claimed in Claim 7, wherein said control device (17)
comprises a control unit (19) for controlling the actuator (18).
9. A cable transportation system as claimed in Claim 7 or 8, and comprising a first sensor
(20) for determining the tension of the cable (6).
10. A cable transportation system as claimed in any one of Claims 7 to 9, and comprising
a second sensor (21) for determining the position of the first pulley (4) along said
given path (P1).
11. A cable transportation system as claimed in any one of Claims 7 to 10, and comprising
a frame (13); and a tension carriage (14) supporting the first pulley (4); said actuator
(18) being connected to the frame (13) and to the tension carriage (14) to move the
first pulley (4) along the given path (P1).
12. A cable transportation system as claimed in Claims 9 and 11, wherein said first sensor
(20) is located between the actuator (18) and the tension carriage (14), or between
the actuator (18) and said frame (13); the first sensor (20) preferably being a load
cell.
13. A cable transportation system as claimed in any one of Claims 7 to 12, wherein the
actuator (18) is a double-acting hydraulic cylinder; the control device (17) comprising
a hydraulic central control unit (25), which is controlled by the control device (17)
and controls the hydraulic cylinder by delivery pressure.
14. A cable transportation system as claimed in Claim 13, and comprising a third sensor
(26) for determining the delivery pressure of the hydraulic central control unit (25);
the control device (17) controlling the hydraulic central control unit (25) as a function
of the delivery pressure of the hydraulic central control unit (25).
15. A cable transportation system as claimed in any one of Claims 7 to 14, wherein the
control device (17) comprises a user interface (IF) for transmitting commands to the
control device (17).
16. A cable transportation system as claimed in any one of Claims 7 to 15, wherein said
cable (6) is a load-bearing draw cable.