[0001] Subject matter of the present invention is a protective element, a system and a method
for protecting the surrounding and in particular an operator of a pressurised gas
container in particular from the consequences of leakages of inflammable and/or toxic
gases.
[0002] Pressurised gas containers like e. g. gas bottles are used to store gases under high
pressures of up to 300 bar. The gas is provided within the gas container and is extracted
from it via a valve which is a part of the fitting of the gas container. A pipe is
usually connected to the respective valve allowing the establishment of a gas flow
from within the pressurised gas container to the pipe connected on the outside.
[0003] From prior art e. g. protective cowlings are known, e. g. from
US 6,311,722 B1. These devices are adapted to protect the valve region of the pressurised gas container
from mechanical load like e. g. when the pressurised gas container is tumbling or
falling. The respective cowlings have usually great openings allowing the actuation
and control of the valves of the pressurised gas container. These protective cowlings
are thus not suitable for protecting the environment of the pressurised gas container
or the user from harmful explosion or the leakage of toxic gases.
[0004] Therefore, it is an object of the present invention to provide a protective equipment
for pressurised gas containers that improves the protection from inflammable and/or
toxic gases compared to devices known from prior art. At the same time, a respective
system and method for protecting the valve region of a pressurised gas container shall
be proposed.
[0005] This object is accomplished by the subject matter of the independent claims. Dependent
claims are directed to advantageous improvements of the present invention.
[0006] The protective element for a pressurised gas container according to the present invention
comprises a jacket tube limited in direction of an adjustment axis by an upper opening
and a lower opening, wherein at least 80 % of the lateral surface area of the jacket
tube is unperforated.
[0007] The term "tube" is understood in this regard as a hollow structure which has an upper
opening and a lower opening whereas the upper opening is adapted to allow the actuating
of a valve system within the protective element whereas the lower opening is large
enough to be provided around at least the valve region of the pressurised gas container
or the pressurised gas container in particular in its shoulder region. The tube has
preferably a circular cross section, nevertheless, other cross sections like elliptical
or rectangular cross sections are possible.
[0008] The term "valve region" is to be understood such that it covers the valve of the
pressurised gas container as well as filling adapters connected to the respective
valve of the pressurised gas container. The protective element according to the present
invention is adapted to surround the valve region contactless which means there is
no thread or the like to connect the protective element directly to the pressurised
gas container. The term "unperforated" is understood such that the lateral surface
area of the jacket tube has no holes with a smallest diameter of 1 mm and larger.
This means a part of the lateral surface area of the jacket tube can be perforated
and can thus comprise openings, holes, slots or the like. The jacket tube can be in
general of a cylindrical form but can e. g. be at least in part conically or can have
a rectangular section as well. The jacket tube is preferably made of a non-inflammable
material. Preferably, the jacket tube is shaped from a metal like e. g. steel and/or
a plastic like e. g. a poly carbonate polymer. It is preferred that the jacket tube
is at least in part made of a transparent material, in particular for electromagnetic
radiation having a wavelength from 380 to 780 nm (nanometers). This allows the user
to control the valve region optically and to react e. g. if a fire brakes out. Preferably,
at least 90% of the lateral surface area of the jacket tube is unperforated.
[0009] The most frequent source of gas leak to the atmosphere from a pressurised gas container
which is connected via its valve to either an equipment using the gas or an equipment
for filling the cylinder with gas is usually during connection and disconnection of
the cylinder valve to the equipment. This may happen for example when opening the
cylinder valve at the start of feeding an equipment with gas from the cylinder or
when starting to fill a cylinder with gas or when disassembling the connecting pipe
from the cylinder valve outlet at the end of the cylinder use. If gas leaks from flammable
compressed gases stored in pressurised gas containers there may be either a flame
coming out of the connection with the risk of fire being communicated to the surrounding
or a bum of a person nearby or if there is no immediate ignition an explosive atmosphere
around the cylinder with the risk of explosion. If gas leaks from cylinders containing
toxic gases there will be a toxic atmosphere around these cylinders with a risk of
intoxination for a person nearby.
[0010] The protective element according to the present invention forms in use a protective
barrier between the valve region of the pressurised gas container and the operator
and the surroundings. Preferably, protective elements with jacket tubes having a diameter
of at least 8 inch or 10 inch are preferred. By a protective element according to
the present invention the effect of explosion shockwaves on the surroundings and e.
g. the operator of the pressurised gas container can be reduced. Flames within the
protective element are confined by the protective element according to the present
invention. Toxic gases can easily be extracted from the protective element, if a respective
suction means is provided. This reduces the risk of the formation of toxic atmospheres
around a leaked pressurised gas container.
[0011] The protective element according to the present invention allows the handling of
hazardous, e. g. inflammable or toxic gases without the use of a closed gas cabinet.
This reduces the hardware costs significantly and improves the security of the operator
of the gas containers significantly as in particular when using at least in part transparent
protective elements an optical control of the conditions within the protective element
can be done before starting to actuate the valve of the pressurised gas container.
[0012] According to an improvement of the protective element the element is made from a
material having at least one of the following properties:
- a) an Izod impact strength at a temperature of 4°C of more than 600 J/m (Joule per
meter) ;
- b) a Charpy impact strength at a temperature of 23°C of more than 20 kJ/m2 (kilo Joule
per square meter) in a notched Charpy test with notch A; and
- c) a ball indentation hardness of more than 100 MPa (mega pascal) when testing for
30s.
[0013] The Charpy impact strength in an un-notched Charpy test is tested by a bar impact
bending test. A sample is hit by a pendulum axe e. g. with a speed of 5 m/s. The result
of such Charpy impact test is the energy needed to fracture a material and is a measure
for the toughness of the material and the yield strength. It is understood that in
an un-notched Charpy test the sample of material of the protective element is not
notched. In a notched Charpy test the sample of the material is notched on the opposite
side of the impact side hit by the pendulum axe. A notch A has a notch radius of 0.25
mm. The notch depth is 2 mm, the notch flank angle is 45°. The ball indentation hardness
is the quotient of a load applied via a ball and the surface area of the impression
that is present underneath a ball after 30s at a given load. The Izod impact strength
is preferably performed according to the American standard ASTM D256 or European standard
ISO 180. During an Izod impact strength test a pendulum swings and strikes a notched,
cantilevered plastic sample.
[0014] The materials having at least one of the properties a) to c) as defined above are
advantageously suitable for manufacturing the protective element. In particular, materials
known as bullet-proof or the like e. g. bullet-proof polycarbonate polymers can be
used advantageously for manufacturing the protective element according to the present
invention.
[0015] According to a further improvement of the present invention the protective element
is manufactured from at least one of the following materials:
- a) a polycarbonate polymer (PC);
- b) a acrylonitrile-butadiene-styrene copolymer (ABS);
- c) a styrene acrylonitrile copolymer (ASA);
- d) a Polybutylene Terephthalate (PBT);
- e) a metal;
- f) Copper;
- g) Aluminium; and
- h) a steel.
[0016] In particular, mixtures of at least two of the plastics mentioned in a) to d) are
preferred to manufacture the protective element. Most preferred is a protective element
being manufactured at least in part from a polycarbonate polymer.
[0017] Polycarbonate polymers comprise a transparent plastic allowing the operator to monitor
the valve region of the pressurised gas container optically without being in danger
if a flame brakes out within the protective element. In a further improvement the
protective element has a kind of skeleton made from a metal, in particular a steel,
which is filled in a window like manner by transparent plastics like e. g. a polycarbonate
polymer which can be combined with at least one other plastic. It is further preferred,
if the protective element is manufactured from a metal, like e. g. a pure metal or
an alloy. According to a further preferred embodiment the protective element is manufactured
at least in part from a copper or aluminium alloy.
[0018] According to a further improvement of the protective element the lateral surface
area of the protective element comprises at least one opening allowing the introduction
of a supply pipe.
[0019] It is preferred to provide the jacket tube with at least one opening, preferably
a slot starting from a boundary of the lower opening to allow an easy introduction
of the piping connected to the valve of the pressurised gas container. To allow the
connection of at least two pipes to the valve region it is possible to provide at
least two slots, preferably at opposite sides of the jacket tube.
[0020] According to a further improvement of the present invention the protective element
further comprises guiding means allowing the fixing of the protective element.
[0021] In particular if the pressurised gas container is used to manufacture a gas mixture
within by a gravimetric method in which at least one component of the gas mixture
are metered to the pressurised gas container by way of weighing on a scale it is advantageous
if the protective element is not in contact with the pressurised gas container. This
allows the protection of the valve region without spoiling the measurement results
of the weighing process on the scale during cylinder filling. Furthermore, the guiding
means allows to keep the protective element in place in case of flash fire of oxidant
gas leak or an explosion of flammable gas leak.
[0022] According to a further aspect of the present invention a system for protecting the
valve region of a pressurised gas container is proposed comprising a protective element
according to the present invention and suction means for withdrawing a gas, wherein
supporting means for supporting the protective element contactless around a valve
region of a pressurised gas container are provided, wherein the suction means is provided
above the protective element such that gas can be extracted from the protective element.
[0023] In particular, the system according to the present invention is used for extracting
gas from a leak at cylinder valve level from the protective element. The suction means
can e. g. comprise a gas extraction duct, preferably a flexible extraction duct being
able to be moved up and down in direction of the adjustment axis. Preferably, the
suction means is having an open diameter being as least as large as the open diameter
of the upper opening of the protective element. Preferably, the open diameter of the
suction means above the upper opening of the protective element is at least 10 % larger
then the open diameter of the upper opening. Preferably, the suction means is made
of a non-inflammable material. It is connected preferably to a blower in order to
create air ventilation coming through e. g. openings in the lateral surface area of
the jacket tube and/or through the gap between the protective element and the pressurised
gas container. Preferably, the blower has an explosion proof electrical motor in order
to permit inflammable gas extraction.
[0024] According to an improvement of the system according to the present invention the
suction means is supported movably in direction of the adjustment axis.
[0025] According to a further improvement of the system according to the present invention
at least one sensor for measuring at least one of the following properties are provided:
- a) the temperature within the protective element;
- b) the temperature in the suction means;
- c) the concentration of at least one substance in gas within the protective element;
- d) the concentration of at least one substance in the gas within the suction means;
and
- e) a pressure sensor.
[0026] The at least one sensor is preferably provided within the protective element and/or
the suction means. In general it is preferred that within the system according to
the present invention temperature sensors and/or gas concentration sensors and/or
pressure sensors are provided. In particular, the pressure within a pipe connected
to the valve of the pressurised gas container can be monitored. A sudden pressure
drop which is larger then a predeterminable pressure drop limit can hint an emergency
situation, e. g. a major gas leak, which can be dealt with by setting a so called
emergency flag. This can mean that either an operator is informed e. g. by optical
and/or acoustical signals and/or by taking automatic measures like e. g. increasing
the air flow through the suction means. Due to measuring properties like at least
one gas concentration and/or the temperature in the protective element and the suction
means it is possible to determine a leak rate about leaking gas from the protective
element that allows an assumption regarding the hazard for people in the surroundings
of the system for example in case of a leaking toxic gas. It is preferred to measure
the concentration of at least one component which is part of the gas or the gas mixture
in the pressurised gas container. The detection of a concentration of such a gas outside
the gas container, e. g. in the protective element and/or the suction means clearly
indicates a leak, the measurement of which can be used to trigger countermeasures
by e. g. setting an emergency flag by which the operator is informed.
[0027] According to a further aspect of the present invention a method for protecting the
valve region of a pressurised gas container is proposed, wherein a protective element
comprising a jacket tube limited in direction of an adjustment axis by an upper opening
and a lower opening having a lateral surface area at least 80 % of which is unperforated
is provided around the valve region, wherein the valve region is actuatable through
the upper opening.
[0028] The method according to the present invention allows the protection of the environment
and in particular of people around the pressurised gas container while being connected
to other equipment. It is preferred that the protective element is a protective element
according to the present invention. It is further preferred that the protective element
is made at least in part from a transparent material. This allows the user to monitor
and operate the valves of the pressurised gas container while being able to quickly
realise a hazard e. g. that a flame has being ignited.
[0029] According to an improvement of the present invention gas is extracted from within
the protective element. This can e. g. be done by using a suction means according
to the system of the present invention. If an inflammable and/or toxic gas mixture
is created within the protective element the extraction of the gas from the protective
element lowers the risk for the environment and for people around the pressurised
gas container like an operator of the gas container.
[0030] In this context it is preferred that gas is extracted continuously at a rate of 20
to 50 m
3/h (cubic meters per hour).
[0031] A flow rate of 20 to 50 m
3/h, preferably 30 to 40 m
3/h has been found to be advantageous to dilute in the air stream a flammable gas leak
of up to 0.1 litre per second, representing a concentration of 1% below the lowest
flammability limits of flammable gases in air.
[0032] According to a further improvement of the present invention at least one of the following
properties is measured at least discontinuously:
- a) the temperature within the protective element;
- b) the temperature of the gas extracted from the protective element;
- c) the concentration of at least one substance in the gas within the protective element;
- d) the concentration of at least one substance in the gas extracted from the protective
element; and
- e) the pressure of a gas in a tube connected to the valve of the pressurised gas container.
[0033] The monitoring of the temperature of the gas within and/or being extracted from the
protective element allows to detect the outbreak of fire or an explosion if a temperature
rise which is larger than a predeterminable limit is detected. The concentration of
substances in the gas within and/or extracted from the protective element allows to
monitor the gas composition of this gas. In particular it is preferred to monitor
the concentration of at least one toxic and/or inflammable substance s. The term "at
least discontinuously" is understood in such a manner that the respective property
is measured at constant and/or variable time intervals, at specific times, at random
times and/or continuously.
[0034] According to a further improvement of the method according to the present invention
an emergency flag is set if at least one of the following provision is met:
- a) the temperature within and/or of the gas extracted from the protective element
is above a predeterminable upper temperature limit;
- b) the temperature within and/or of the gas extracted from the protective element
is below a predeterminable lower temperature limit;
- c) the concentration of at least one toxic and/or inflammable substance within and/or
in the gas extracted from the protective element is above a predeterminable concentration
limit;
- d) the concentration of at least one toxic and/or inflammable substance within and/or
in the gas extracted from the protective element is below a predeterminable concentration
limit;
- e) the pressure in at least one pipe connected to the valve of the pressurised gas
container is below a predeterminable pressure limit; and
- f) a pressure drop in at least one pipe connected to the valve of the pressurised
gas container is above a predeterminable drop limit.
[0035] The term "pressure drop" is understood in this context as the change of pressure
over time. If the valve of the pressurised gas container is connected via at least
one pipe to at least one equipment using the gas the pressure provided by the pressurised
gas container is more or less constant and will - if the pressure within the pressurised
gas container decreases - slowly decrease without any leakage. Nevertheless, in case
of a leak of the gas the pressure will drop significantly. This means a relatively
high pressure drop which can be detected and can be used for to trigger an emergency
flag. This is in particular preferred when extracting gas from the pressurised gas
container.
[0036] According to a further improvement of the method according to the present invention
gas is extracted from within the protective element at a rate of at least 600 m
3/h if an emergency flag is set.
[0037] This volume flow rate which is significantly higher than usual flow rated continuously
applied to the protective element allow a significant delusion of the gas mixture
which is generated by the leak of gas. Thus, it can be avoided that an explosive gas
mixture or a toxic gas mixture is generated. In general, it is preferred to increase
the flow rate by a factor of at least 6 or even at least 8, if an emergency flag is
set, compared to a situation where no emergency flag is set.
[0038] According to a further improvement of the present invention the protective element
is supported above the pressurised gas container so that a gap between the protective
element and the pressurised gas container, in particular of at most 10 mm is provided.
[0039] This gap allows that fresh air is sucked into the protective element when gas is
extracted from the same. In case of a toxic or inflammable gas leaking from the pressurised
gas container via the valve unit or the piping this can reduce the risk of the creation
of an explosive or toxic gas mixture significantly. A relatively small gap between
the pressurised gas container and the protective element allows on the other hand
an effective protection of the surroundings and/or users around the pressurised gas
container. Air flow from outside the protective element to the inside of the protective
element is furthermore possible through openings, which allow e. g. the connection
of a supply pipe to the valve of the pressurised gas container.
[0040] Detail and advantages of the protective element according to the present invention
can be transferred and are applicable to the system according to the present invention
and the method according to the present invention and vice versa, respectively. In
the following the invention is disclosed in more detail with reference to the accompanying
drawings by the way of example only, in which the following is shown schematically:
- Fig. 1:
- a perspective view of an embodiment of a protective element according to the present
invention;
- Fig. 2:
- a sectional view of the embodiment of the protective element according to the present
invention;
- Fig. 3:
- an example of the protective element according to the present invention in use;
- Fig. 4:
- a system according to the present invention;
- Fig. 5:
- a detailed schematically view of the system according to the present invention;
- Fig. 6
- a cross section of a pressurised gas container surrounded by an embodiment of the
protective element according to the present invention; and
- Fig. 6
- a perspective view of a second embodiment of a protective element according to the
present invention.
[0041] Fig. 1 depicts schematically a protective element 1 for a pressurised gas container.
This protective element 1 is adapted to be positioned such that the valve region of
a pressurised gas container is surrounded by the protective element 1. The protective
element 1 comprises a jacket tube 2. In the direction of an adjustment axis 3 the
jacket tube 2 is limited by an upper opening 4 and a lower opening 5. The jacket tube
2 comprises a lateral surface area 6 which is a theoretical surface being delimited
by an upper boundary 7 of the upper opening 4 and a lower boundary 8 of the lower
opening 5. Upper 7 and lower boundary 8 are not connected to each other. At least
80 % of the lateral surface area 6 of the jacket tube 2 is unperforated. In the present
embodiment shown in fig. 2 the jacket tube 2 comprises two openings 9. These opening
9 allow the introduction of supply pipes to be connected to the valve of pressurised
gas container within the protective element 1. The term "unperforated" is to be understood
in such a manner that at least 80 % of the lateral surface area 6 of the jacket tube
2 do not comprise holes of a maximum dimension of at least 1 mm. The protective element
1 further comprises guiding means 10 for supporting the protective element 1.
[0042] Fig. 2 displays a sectional view of the protective element 1. The guiding means 10
is shaped such that it allows a motion of the protective element 1 in direction of
the adjustment axis 3. In the figure it is shaped such that it corresponds to a notched
slide bar which supports the protective element 1 movably in direction of the adjustment
axis 3.
[0043] Fig. 3 depicts a perspective view of the protective element 1 according to the present
invention in use for protecting the valve region 11 of a pressurised gas container
12, like e. g. a gas bottle. The valve region 11 in particular comprises the fitting
of the gas bottle, an extraction valve and if necessary a pressure reducing device.
The protection element 1 is preferably shaped from a material being at least in regions
translucent for light with a wavelength of 380 to 780 nm or it is transparent for
light of such wavelengths. The protective element 1 is in particular advantageous
for protecting the valve region 11 of a pressurised gas container 12 being filled
with inflammable and/or toxic gases or gas mixtures. Due to leaks in the fitting or
mistakes of the operator when coupling the supply pipe 13 to the valve region 11 of
the fitting, explosive gas mixtures can be generated in particular outside the valve
region 11 of the pressurised gas container 12. As the protection element 1 is provided
as a jacket tube 2 it is advantageous compared to usual valve cages or cowlings as
these are not suitable for absorbing the power of an explosion. Due to the protective
element 1 according to the present invention the power of an explosion is at least
in part adsorbed and the operator which might be nearby or other equipment in the
surrounding is protected from the major blow of the explosion.
[0044] The protection element 1 is guided moveably on the guide rail 14 allowing movement
of the protective element 1 in direction of the adjustment axis 3. Therefore, the
user can adjust the protective element 1 around the valve region 11 of the pressurised
gas container 12. Further clamps 15 allow to fix the pressurised gas container 12
to refrain it from significant movements relative to the protective element 1. It
is preferred that at least some of the clamps 15 are movable in direction of the adjustment
axis 3 on the guide rail 14. This allows to adjust the whole apparatus to be used
with pressurised gas containers 12 of different sizes.
[0045] The pressurised gas container 12 can be provided on a scale 16 as the protective
element 1 is not touching the pressurised gas container 12 but is provided such that
a gap 17 (see fig. 6) between the protective element 1 and the pressurised gas container
12 is maintained. The protective element 1 does therefore not influence the measurement
of the scale 16. Thus, gravimetric measurements for e. g. preparing high precision
mixtures within in the pressurised gas container 12 are not influenced by the weight
of the protective element 1. The protective element 1 is preferably made of a material
comprising polycarbonate polymers. These are lightweight, transparent and have a high
impact strength.
[0046] The supply line 13 can be provided with a pressure sensor 18 to monitor the pressure
within the supply line 13. If the pressure in the supply line 13 suddenly drops below
a predeterminable pressure limit an emergency flag can be set which can be used to
trigger emergency actions. These will be described example wise below.
[0047] Fig. 4 depicts schematically an embodiment of a system 19 for protecting the valve
region of a pressurised gas container 12. The system 19 is depicted in use. The system
19 comprises a protective element 1 as described above and furthermore suction means
20 for withdrawing a gas. Via the suction means 20 a gas stream 21 can be extracted
inter alia from within the protective element 1. The gas stream 21 can be provided
a. g. to a respective adsorbent allowing to adsorb the gas stream 21 in case of a
contamination with hazardous components.
[0048] Fig. 5 describes the suction means 20 and further components in further detail schematically.
The suction means 20 is connected via a data line 22 to a control device 23. The control
device 23 controls the flow rate of the gas extracted by the suction means 20. This
gas flow rate can in particular be increased by a factor of 2 to 4, in particular
of 3 to 4, regarding a standard extraction flow rate if an emergency flag is set.
This emergency flag is for example set by the control device 23 itself or it is received
from other sources. The emergency flag is preferably set if the concentration of oxygen
within the protective element 1 and/or within the suction means 20 is below a predeterminable
oxygen concentration limit, if the concentration of at least one toxic and/or inflammable
substance in particular within the protective element 1 or the suction means 20 is
above a predeterminable concentration limit, if the temperature within the protective
element 1 and/or within the suction means is below a predeterminable lower temperature
limit and/or if the temperature within the protective element 1 and/or within the
suction means 20 is above a predeterminable upper temperature limit.
[0049] For to decide whether the emergency flag is to be set the control device 23 is connected
via data lines 22 with at least temperature sensor which is in this embodiment provided
within the protective element 1 and the suction means 20 but can be additionally or
alternatively disposed in another place. Furthermore, the control device 23 is connected
via a data line 22 to one or more gas concentration sensors 25. In the embodiment
displayed in fig. 5 the gas concentration sensor 25 is provided within the protective
element 1 and the suction means 20 but can be disposed on another place alternatively
or additionally.
[0050] Furthermore, the control device 23 is connected via a data line 22 with a pressure
sensor 18 provided within in the supply pipe 13. Via this pressure sensor 18 it is
possible to monitor the pressure within the supply pipe 13. If one or more of the
parameters monitored by the respective sensors 18, 24 and/or 25 are outside the predeterminable
limits given the emergency flag is set and the suction means 20 is set to an emergency
gas extraction flow rate which is e. g. 400 m
3/h or above, in order to dilute in the gas stream a very large flammable gas leak
of 1 litre per second down to a concentration of 1% below the lowest flammability
limits of flammable gases in air. Additionally, alarm signals can be given e. g. acoustically
and/or optically.
[0051] The suction means 23 is preferably driven by a blower 26. This blower is preferably
explosion proof in order to permit a flammable gas extraction. It is preferably provided
with an explosion proof electrical motor.
[0052] Fig. 6 discloses the gap 17 between a protective element 1 according to the present
invention and a pressurised gas container 12. The gap 17 is preferably set such that
it is at most 10 mm.
[0053] Fig. 7 displays a second embodiment of a protective element 1 according to the present
invention. Compared with the first embodiment as displayed e. g. in Fig. 1 the second
embodiment has only one opening 9 allowing the introduction of supply pipes to be
connected to the valve of pressurised gas container within the protective element
1. As the first embodiment the second embodiment comprises guiding means (not visible
in Fig. 7) for supporting the protective element 1 contactless from outside the protective
element 1.
[0054] The protective element 1 according to the present invention allows the protection
of pressurised gas containers which are filled e. g. with inflammable and/or toxic
gases during filling of or extraction from the pressurised gas container 12. The operator
and the surrounding can be protected from explosions and from the generation of toxic
gas mixtures. In both cases an emergency flag can be set and an evacuation of the
surrounding and/or the extraction of the harmful gas mixtures can be started.
List of reference numerals
[0055]
- 1
- protective element
- 2
- jacket tube
- 3
- adjustment axis
- 4
- upper opening
- 5
- lower opening
- 6
- lateral surface area
- 7
- upper boundary
- 8
- lower boundary
- 9
- opening
- 10
- guiding means
- 11
- valve region
- 12
- pressurised gas container
- 13
- supply pipe
- 14
- guide rail
- 15
- clamp
- 16
- scale
- 17
- gap
- 18
- pressure sensor
- 19
- system for protecting the valve region of a pressurised gas container
- 20
- suction means
- 21
- gas stream
- 22
- data line
- 23
- control device
- 24
- temperature sensor
- 25
- gas concentration sensor
- 26
- blower
1. Protective element (1) for a pressurized gas container (12),
comprising a jacket tube (2) limited in direction of an adjustment axis (3) by an
upper opening (4) and a lower opening (5),
wherein at least 80 % of the lateral surface area (6) of the jacket tube (2) is unperforated.
2. Protective element (1) according to claim 1, wherein the protective element (1) is
made from a material having at least one of following properties:
a) an Izod impact strength at a temperature of 4 °C of more than 600 J/m (Joule per
meter) ;
b) a Charpy impact strength at a temperature of 23°C of more than 20 kJ/m2 (kilo Joule
per square meter) in a notched Charpy test with notch A; and
c) a ball indentation hardness of more than 100 MPa (mega pascal) when testing for
30 s (seconds).
3. Protective element (1) according to one of the preceding claims being manufactured
from at least one of the following materials:
a) a polycarbonate polymer (PC);
b) a acrylonitrile-butadiene-styrene copolymer (ABS);
c) a styrene acrylonitrile copolymer (ASA);
d) a Polybutylene Terephthalate (PBT);
e) a metal;
f) Copper;
g) Aluminium; and
h) a steel.
4. Protective element (1) according to one of the preceding claims, wherein the lateral
surface area (6) comprises at least one opening allowing the introduction of a supply
pipe (13).
5. Protective element (1) according to one of the preceding claims, further comprising
guiding means (10) allowing the fixing of the protective element (1).
6. System (19) for protecting the valve region (11) of a pressurized gas container (12),
comprising a protective element (1) according to one of the preceding claims and suction
means (20) for withdrawing a gas, wherein supporting means (10, 14) for supporting
the protective element (1) contactless around a valve region (11) of a pressurized
gas container (12) are provided, wherein the suction means (20) is provided above
the protective element (1) such that gas can be extracted from the protective element
(1).
7. System (19) according to claim 6, wherein the suction means (19) is supported movably
in direction of the adjustment axis (3).
8. System (19) according to one of claims 6 to 7, wherein at least one sensors (18, 24,
25) for measuring at least one of the following properties are provided:
a) the temperature within the protective element (1);
b) the temperature in the suction means (20);
c) the concentration of at least one substance in gas within the protective element
(1);
d) the concentration of at least one substance in the gas within the suction means
(20); and
e) a pressure sensor (18).
9. Method for protecting the valve region (11) of a pressurized gas container (12), wherein
a protective element (1) comprising a jacket tube (2) limited in direction of an adjustment
axis (3) by an upper opening (4) and a lower opening (5), having a lateral surface
area (6) at least 80 % of which being unperforated is provided around the valve region
(11), wherein the valve region (11) is actuatable through the upper opening (4).
10. Method according to claim 9, wherein gas is extracted from within the protective element
(1).
11. Method according to claim 10, wherein gas is extracted continuously at a rate of 20
to 50 cubic meters per hour (m3/h).
12. Method according to one of claims 9 to 11, wherein at least one of the following properties
is measured at least discontinually:
a) the temperature within the protective element (1);
b) the temperature of the gas extracted from the protective element (1);
c) the concentration of at least one substance in the gas within the protective element
(1);
d) the concentration of at least one substance in the gas extracted from the protective
element (1); and
e) the pressure of a gas in a tube connected to the valve of the pressurised gas container
(12).
13. Method according to one of claims 9 to 12, wherein an emergency flag is set if at
least one of the following provisions is met:
a) the temperature within and/or of the gas extracted from the protective element
(1) is above a predeterminable upper temperature limit;
b) the temperature within and/or of the gas extracted from the protective element
(1) is below a predeterminable lower temperature limit;
c) the concentration of at least one toxic and/or inflammable substance within and/or
in the gas extracted from the protective element (1) is above a predeterminable concentration
limit;
d) the concentration of least one toxic and/or inflammable substance within and/or
in the gas extracted from the protective element (1) is below a predeterminable concentration
limit;
e) the pressure in at least one pipe connected to the valve of the pressurised gas
container (12) is below a predeterminable pressure limit; and
f) a pressure drop in at least one pipe connected to the valve of the pressurised
gas container (12) is above a predeterminable drop limit.
14. Method according to one of claims 9 to 13, wherein gas is extracted at a rate of at
least 400 cubic meters per hour if an emergency flag is set.
15. Method according to one of claims 9 to 14, wherein the protective element (1) is supported
above the pressurized gas container (12) so that a gap (17) between the protective
element (1) and the pressurized gas container (12) in particular of at most 10 mm
(millimeters) is provided.