TECHNICAL FIELD
[0001] The present invention relates to an industrial truck comprising a driver's compartment
provided with controls for steering the truck and operate lifting means of the truck
and security means for preventing operation of the controls if a driver is not present
in the driver's compartment, said security means comprises a floor plate in the driver's
compartment, which plate is movable between an upper and an lower position, a sensor
emitting a signal indicating the position of the floor plate to a control unit in
the truck, and a door element which is movable between an open and a closed state.
BACKGROUND OF THE INVENTION
[0002] It is known, in order to make it impossible for an industrial truck to be driven
when a driver is outside the driver's compartment, to provide a floor plate in the
floor of the driver's compartment, which must pushed down to make it possible to drive
the truck. Such a solution functions well with regard to security but can lead to
disturbances in the operation of the truck if the driver for some reason has to move
around within the driver's compartment and then no longer can push the floor plate
down. Furthermore, many drivers feel it to be uncomfortable and tiresome to always
have to have a foot at the same spot on the floor of the driver's compartment when
operating the truck and its lifting means.
EP 1657212 A2 discloses an industrial truck where sensors check that the driver has both his hands
on control sticks and both feet in appropriate positions on the floor of the driver's
compartment.
[0003] The objective of the present invention is to eliminate said drawbacks by providing
an industrial truck allowing the driver to move freely within the driver's compartment
during use of the truck.
SUMMARY OF THE INVENTION
[0004] This objective is accomplished by an industrial truck comprising a driver's compartment
provided with controls for operation of the truck and operation of lifting means of
the truck and security means for preventing operation of truck and lifting means if
a driver is not present in the driver's compartment, said security means comprises
a floor plate in the driver's compartment, which plate is movable between an upper
and an lower position, a sensor for sensing the position of the floor plate, said
sensor emitting a signal indicating the position of the floor plate to a control unit
in the truck, and a door element which is movable between an open and a closed state,
characterized by a sensor for sensing the state of the door element, which sensor
emits a signal to the control unit indicative of the state of the door element, and
in that the control unit is arranged to only allow activation of the truck, i.e. permit
operation of drive means, steering means and lifting means, when the floor plate is
in its lower position and the door element is in a closed state and arranged to after
activation permit operation of truck and lifting means when the door element is in
a closed state independent of the position of the floor plate, and arranged to interrupt
the operation of the truck if the door element is opened, whereby the operation of
the truck can not be resumed until after a reactivation of the truck. By the fact
that the floor plate must be pushed down when activating the truck, the truck can
not be activated if the driver is not present in the driver's compartment, and by
the fact that the door element must be in closed state during use of the truck, it
is ensured that the driver can not leave the driver's compartment without the truck
being inactivated. By such a security arrangement, a driver can after activation be
allowed to move freely within the driver's compartment without reduction of the security.
[0005] By "activation of the truck" is meant that operation of drive means, steering means
and lifting means is permitted by the control unit.
[0006] In a preferred embodiment, the floor plate is spring biased towards its upper position.
The door element can be a gate, bars, a swinging door, a sliding door or the like,
and the driver's compartment can be constituted by a vertically adjustable driver's
cab.
[0007] The above mentioned sensors can in their simplest form consist of electrical switches.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The invention will now be described with reference to the enclosed figures, of which;
fig. 1 schematically discloses a side view of an industrial truck according to a preferred
embodiment of the invention, and
fig. 2 discloses a schematic principal diagram of the drive system of the truck in
figure 1.
DESCRIPTION OF EMBODIMENTS
[0009] In Figure 1, an industrial truck 1 according to a preferred embodiment of the invention
is schematically disclosed. The truck 1 comprises a bottom plate 2, which carries
two front wheels 3 and a rear wheel 4 that is drivable and steerable, a housing 5,
which contains battery, drive motor, transmission and control motor for driving of
the truck and a hydraulic system for operation of the lifting means of the truck.
The housing 5 also contains a control unit for controlling the functions of the truck.
The bottom plate 2 also carries a lifting frame 6, along which a driver's cab 7 and
lifting forks 8 are moveable by the hydraulic system of the truck. A swingable gate
9 gives access to the driver's cab 7. In the driver's cab 7 controls 10 are provided
for driving of the truck and movement of the driver's cab and lifting forks. The up
to now described structure of the truck 1 is conventional and the included components
are also known per se.
[0010] To prevent the possibility of driving the truck when a driver is not present in the
driver's cab 7, for example driven by a driver standing on the lifting forks 8, it
is known to provide a floor plate being swingable upwards and downwards and being
coupled to a sensor, which senses when the floor plate is swung down and then emits
a signal to the control unit, which then permits driving of the truck and operation
of the lifting forks. By such an arrangement it is accomplished that the truck can
only be used when a driver is present in the driver's cab. It has, however, been proved
that the driver sometimes has to move within the driver's cab, e.g. for changing his
field of vision, which has lead to operational disturbances if this movement caused
the driver to no longer stand on the floor plate. Furthermore, many drivers experience
it tiresome and uncomfortable not to have a possibility to change posture. According
to the invention this problem is solved by a security arrangement which is schematically
shown in figure 2.
[0011] In figure 2 the security arrangement according to the invention is shown very schematically.
To the control unit 11 leads a circuit 12, in which an electrical switch 14 acted
upon by the floor plate 13 is a part. A push down of the floor plate 13 causes the
switch 14 to be pushed down and close the circuit 12. The switch 14 and the floor
plate 13 are both spring biased towards an upper position which means that when a
driver no longer stands on the floor plate 13, the circuit 12 is broken. A similar
circuit 15 having an electrical switch 16 is in the same way coupled to the closing
and opening movements of the gate 9.
[0012] As is schematically shown in figure 2, the control unit 11 is coupled to the operational
controls 10 and receives commands from these controls. These commands is transferred
to the drivable and steerable wheel 4 and to the lifting means for the forks 8, respectively
if the conditions for operation of the truck associated to circuits 12 and 15 is fulfilled.
[0013] The control unit 11, which can be a computer or the like, is arranged or programmed
so that the truck only can be activated when circuits 12 and 15 are closed, i.e. when
the floor plate 13 is pushed down at the same time as the gate 9 is closed. The control
unit is furthermore arranged so that driving of the truck and operation of the lifting
forks 8 only can occur when the gate is closed. Thus, the state of the floor plate
influences only the actual activation of the truck.
[0014] By such an arrangement, a driver has to be present within the driver's cab 7 and
push the floor plate down when activating the truck 1. At the same time, the gate
9 must be closed. After the activating the driver can freely move around in the driver's
cab without affecting the possibility to operate the truck or the lifting forks, which
has the consequence that it will be less tiresome to operate the truck than if the
driver had to stay put on the same spot during operation of the truck. Any operational
disturbances due to movements of the driver within the driver's cab will thus not
occur in an arrangement according to the invention. The arrangement according to the
invention will not lower the security. If the driver leaves the driver's cab, the
gate 9 opens, which causes interruption of the operation of the truck which operation
can not be resumed until after a reactivation of the truck. The control unit can also
be arranged to automatically apply a brake when the truck is un-activated by opening
of the gate 9 if this is not already done.
[0015] The described embodiment can of course be modified within the scope of the invention.
The switch 16 could for example be arranged to break the current In circuit 15 when
the gate 9 is closed. Furthermore, other types of position indicators than simple
electrical switches, e.g. inductive sensors, can be used. The driver's cab can have
two gates, one at each side thereof, each having a sensor coupled to the control unit.
The invention can also be applied to other types of trucks having a fixed or movable
driver's cab, which can be closed by one or two door elements that can be constituted
by gates, bars, sliding doors or swinging doors. Such trucks can also have other types
of drive and steering systems, e.g. a four wheel systems or articulated steering systems.
The lifting frame can be longitudinally displaceable. The invention shall therefore
only be limited by the wording of the enclosed patent claims.
1. An industrial truck (1) comprising a driver's compartment (7) provided with controls
(10) for operation of the truck and operation of lifting means (8) of the truck and
security means (12,13,14 and 15,9,16) for preventing operation of truck and lifting
means if a driver is not present in the driver's compartment, said security means
comprises a floor plate (13) in the driver's compartment, which plate is movable between
an upper and an lower position, a sensor (14) for sensing the position of the floor
plate, said sensor emitting a signal indicating the position of the floor plate to
a control unit (11) in the truck, and a door element (9) which is movable between
an open and a closed state, characterized by a sensor (16) for sensing the state of the door element (9), which sensor emits a
signal to the control unit (11) indicative of the state of the door element, and in that and in that the control unit is arranged to only allow activation of the truck (1),
i.e. permit operation of drive means, steering means and lifting means, when the floor
plate (13) is in its lower position and the door element (9) is in a closed state,
and arranged to after activation permit operation of truck (1) and lifting means (8)
when the door element (9) is in a closed state independent of the position of the
floor plate (13), and arranged to interrupt the operation of the truck if the door
element is opened, whereby the operation of the truck can not be resumed until after
a reactivation of the truck.
2. The truck according to claim 1, wherein the floor plate (13) is spring biased towards
its upper position.
3. The truck according to claim 1 or 2, wherein the door element (9) is a gate.
4. Truck according to claim 1, 2 or 3, wherein the driver's compartment is constituted
by a vertically adjustable driver's cab (7).
5. Truck according to any one of the preceding claims, wherein said sensors (14,16) consist
of electrical switches.