BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a light emitting diode (LED) lamp, and more particularly
to an LED road lamp holder structure.
2. Description of Prior Art
[0002] Light emitting diode (LED) is used extensively as a light source for lamps, but LED
is one of the electronic components with waterproof and dust-resisting issues when
the LED is used as an outdoor lamp. Furthermore, it is necessary to take the heat
dissipation into consideration.
[0003] At present, a conventional heat sink or heat dissipating device used in a computer
system is mainly used as the heat dissipating structure in an LED road lamp holder,
but none has a lamp holder with an enhanced heat dissipating effect. Unlike computer
systems, the LED road lamp holder has an internal structure in contact with a heated
portion, and thus it is an important subject for LED lamp manufacturers to improve
the heat dissipating device in conformity with the internal structure of the LED road
lamp holder, so as to enhance the heat dissipating effect of the LED lamps.
[0004] In view of the foregoing shortcomings of the prior art, the inventor of the present
invention based on years of experience in the related industry to conduct extensive
researches and experiments, and finally developed an improved LED road lamp holder
in accordance with the present invention to enhance the heat dissipating effect of
the road lamps.
SUMMARY OF THE INVENTION
[0005] It is a primary objective of the present invention to provide an LED road lamp holder
structure, wherein a heat source of the LED road lamp holder is generally situated
at the bottom of a lamp guard structure for dissipating the produced heat to the top
of the lamp guard which is situated at a position away from the heat source, and the
lamp guard is used for discharging the heat to the outside to enhance the heat dissipating
effect.
[0006] To achieve the foregoing objective, the present invention provides an LED road lamp
holder structure, comprising a lamp guard, an LED unit, and a heat dissipating device,
wherein the LED unit is installed at the bottom of the lamp guard, and the heat dissipating
device is installed in the lamp guard and includes a base attached onto the LED unit,
a vapor chamber and two heat dissipating elements, and the vapor chamber has a heated
section attached to the base, two heat transmitting sections bent and extended upward
to both sides of the heated section respectively, a cooling section bent and extended
laterally and separately from the two heat transmitting sections, two heat dissipating
elements, each having a heated base, and a plurality of heat dissipating fins disposed
on the heated base, and the two heated bases attached onto external sides of the two
heat transmitting sections of the vapor chamber respectively, and two cooling sections
of the vapor chamber attached to the internal periphery of the top of the lamp guard.
[0007] The present invention can conduct a portion of the heat produced by the LED unit
to the two heat dissipating elements through the vapor chamber of the heat dissipating
device, and the remaining portion of the heat can be discharged from the lamp guard
to the outside by the attaching the two cooling sections of the vapor chamber with
the internal periphery of the top of the lamp guard, so as to enhance the heat dissipating
effect.
BRIEF DESCRIPTION OF DRAWINGS
[0008]
Fig. 1 is an exploded view of the internal assembly of the present invention;
Fig. 2 is a perspective view of the internal assembly of the present invention;
Fig. 3 is a perspective view of the overall structure of the present invention;
Fig. 4 is a cross-sectional view of Section 4-4 of Fig. 3;
Fig. 5 is a schematic view of the internal structure of another preferred embodiment
of the present invention; and
Fig. 6 is a schematic view of the internal structure of a further preferred embodiment
of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0009] The technical characteristics, features and advantages of the present invention will
become apparent in the following detailed description of preferred embodiments with
reference to the accompanying drawings, and the preferred embodiments are used for
illustrating the present invention only, but not intended to limit the scope of the
invention.
[0010] With reference to Figs. 1 to 3 for an exploded view of an internal structure, a perspective
view of the internal structure, and a perspective view of the overall structure of
the present invention respectively, the present invention provides an LED road lamp
holder structure, comprising a lamp guard 1, an LED unit 2, and a heat dissipating
device 3. The LED unit 2 is installed at the bottom of the lamp guard 1 for providing
illuminations, and the heat dissipating device 3 is installed in the lamp guard 1,
attached to the backside of the LED unit 2, and extended towards the top of the lamp
guard 1 for conducting heat and providing the required heat dissipating effect for
the LED unit 2.
[0011] The lamp guard 1 is comprised of a chassis 10 and an upper casing 11, and the LED
unit 2 is installed at the bottom of the chassis 10, such that the light source of
the LED unit 2 can be projected towards the bottom of the lamp guard 1. A cover plate
12 is formed and erected separately on both left and right sides of the chassis 10,
and the slightly curved upper casing 11 is disposed between two cover plates 12, and
a plurality of ventilation holes 120 are disposed on the cover plate 12. A stud 100
is erected in the chassis 10, and a screw hole 110 is disposed at a position corresponding
to the upper casing 11 for passing a screw 111 and securing the screw 11 into the
stud 100 to combine the chassis 10 and the upper casing 11. In addition, a wire tube
13 is installed in the lamp guard 1 and connected to one of the cover plates 12 for
installing a power cable (not shown in the figure).
[0012] The heat dissipating device 3 is installed in the lamp guard and comprises a base
30, at least one curved vapor chamber 31, and a heat dissipating element 32 disposed
separately on both left and right sides of the vapor chamber 31. The base 30 is in
the form of a sheet attached on the backside of the LED unit 2 for dissipating heat.
The base 30 has a groove 301 disposed at the bottom of the base 30 (as shown in Fig.
4) and provided for embedding and containing the LED unit 2. The vapor chamber 31
is in the form of a long sheet with both ends bent upward along the lengthwise direction
to form a heated section 310 attached onto the base 30, and two heat transmitting
sections 311 are bent and extended upward from both sides of the heated section 310,
and a cooling section 312 is bent and extended laterally from each of the two heat
transmitting sections 311. In addition, the two heat dissipating elements 32 can be
an aluminum extruded heat sink (as shown in the figure), a stacked heat sink or any
other heat sink (not shown in the figure) having a heated base 320, and a plurality
of heat dissipating fins 321 are formed on the heated base 320 and arranged with a
gap from each other. The two heat dissipating elements 32 are attached onto external
sides of the two heat transmitting sections 311 of the vapor chamber 31 by their respective
heated base 320, such that each heat dissipating fin 321 is extended from the space
sideway to increase the heat dissipating area.
[0013] In summation of the description above, each of the two heat dissipating elements
32 has a slot 322 disposed on the heated base 320 and proximate to the bottom of the
base 30 for abutting the corners on both sides of base 30, a plurality of through
holes 300, 323 for passing the base 30 and the heated base 320, and a screw device
324 such as a bolt for securing the base 30 with the heated base 320. In the meantime,
the heated base 320 of the two heat dissipating elements 32 has an embedding groove
325 disposed proximate to an external side of the vapor chamber 31, wherein the embedding
groove 325 has a width corresponding to the vapor chamber 31 for installing the vapor
chamber 31 between the embedding grooves 325 of the two heat dissipating elements
32.
[0014] In Figs. 3 and 4, the two condensing sections 312 of the vapor chamber 31 are bent
sideway in the same direction with each other (as shown in the figures) or bent sideway
in opposite directions with each other (not shown in the figure). In this preferred
embodiment, the two condensing sections 312 are not in contact with each other. In
the preferred embodiment as shown in Fig. 5, the two condensing sections are disposed
corresponding to each other and in contact with each other, and the quantity of vapor
chambers 31 is increased to more than one. Most importantly, the two condensing sections
312 of the vapor chamber 31 are extended upward through their respective heat transmitting
section 311 and attached onto the internal surface of the upper casing 11 of the lamp
guard 1, such that after the base 30 of the heat dissipating device 3 absorbs the
heat produced by the LED unit, the vapor chamber 31 will conduct a portion of the
heat to the upward direction, and the two heat dissipating elements 32 dissipate another
portion of the heat to the outside. The two condensing sections 312 of the vapor chamber
31 are attached onto the internal periphery of the top of the lamp guard 1 for sharing
the burden of discharging the remaining heat from the lamp guard 1 to the outside.
[0015] In Fig. 6, the vapor chamber 31 is formed by arranging a plurality of heat pipes
313 closely adjacent with each other.
1. A light emitting diode (LED) road lamp holder structure, comprising:
a lamp guard (1);
an LED unit (2), installed at the bottom of the lamp guard (1); and
a heat dissipating device (30), installed in the lamp guard (1), and comprising:
a base (30), attached onto the LED unit (2);
a vapor chamber (31), having a heated section (310) attached to the base (30), two
heat transmitting sections (311) bent and extended upwardly to both sides of the heated
section (310) respectively, and a condensing section (312) bent and extended laterally
from the two heat transmitting sections (311), and the two condensing sections (312)
being attached to the internal periphery of the top of the lamp guard (1); and
two heat dissipating elements (32), each having a heated base (30), and a plurality
of heat dissipating fins (321) disposed on the heated base (30), and the two heated
bases (30) being attached onto external sides of the two heat transmitting sections
(311) respectively.
2. The LED road lamp holder structure of claim 1, wherein the lamp guard (1) is comprised
of a chassis (10) and an upper casing (11), and the LED unit (2) is installed at the
bottom of the chassis (10), and the two condensing sections (312) are attached to
the internal periphery of the top of the upper casing (11).
3. The LED road lamp holder structure of claim 2, wherein the chassis (10) includes an
erected stud (100), a screw hole (110) disposed at a position corresponding to the
upper casing (11) for passing a screw (111) and securing the screw (111) into the
stud (100) for combining the chassis (10) and the upper casing (11).
4. The LED road lamp holder structure of claim 2, wherein the chassis (10) has a cover
plate (12) formed separately at front and rear sides of the chassis (10), and the
upper casing (11) is substantially in an arc shape and disposed between the two cover
plates (12).
5. The LED road lamp holder structure of claim 4, wherein the two cover plates (12) have
a plurality of ventilation holes (120) thereon.
6. The LED road lamp holder structure of claim 1, wherein the base (30) of the heat dissipating
device (30) has a groove (301) concavely disposed on the bottom of the base (30),
and the LED unit (2) is embedded into the groove (301).
7. The LED road lamp holder structure of claim 1, wherein the vapor chamber (31) has
a quantity of more than one.
8. The LED road lamp holder structure of claim 1, wherein the vapor chamber (31) of the
heat dissipating device (30) is formed by arranging a plurality of heat pipes (313)
adjacent closely with each other.
9. The LED road lamp holder structure of claim 1, wherein the two condensing sections
(312) of the vapor chamber (31) of the heat dissipating device (30) are bent sideway
and corresponding to each other.
10. The LED road lamp holder structure of claim 9, wherein the two condensing sections
(312) are engaged and contacted with each other.
11. The LED road lamp holder structure of claim 1, wherein each of the two heat dissipating
elements (32) of the heat dissipating device (30) has a slot (322) disposed at the
heated base (30) and proximate to the bottom of the base (30) for abutting corners
on both sides of the base (30).
12. The LED road lamp holder structure of claim 11, wherein the base (30) and the two
heated bases (30) have a plurality of through holes (300), (323) disposed thereon,
and a screw device (324) for securing the base (30) and the heated base (30).
13. The LED road lamp holder structure of claim 1, wherein the heated base (30) of the
two heat dissipating elements (32) of the heat dissipating device (30) has an embedding
groove (325) disposed proximate to an external side of the vapor chamber (31), and
the embedding groove (325) has a width corresponding to the vapor chamber (31), and
the vapor chamber (31) is installed between the embedding grooves (325) of the two
heat dissipating elements (32).