TECHNICAL FIELD
[0001] The present invention relates to a condition specifying device for a printing press,
a method for specifying a condition of a printing press, and a computer program for
specifying a condition of a printing press that specify the type of job executed by
a printing press and the condition of a printing press, such as whether the printing
press is operating.
BACKGROUND ART
[0002] For the product management of printing presses, the operational status of a printing
press must be known. For example, Patent Document 1 discloses a utility management
device including a computer for printing presses. A watt-hour meter, a gas flowmeter,
a water flowmeter, and various types of ink discharge valves each provided with a
pulse signal generating mechanism per unit usage are included in each printing press
and a rotation speed detection mechanism is also included in each printing press.
The computer retrieves a pulse signal in conjunction with the rotation speed detection
mechanisms, and converts the number of pulse signals to the total usage through a
data collection device, and integrates and sums up the total usage.
[0003] [Patent Document 1] Japanese Patent Application Laid-open No.
H6-47904 (0006 and 0007).
DISCLOSURE OF INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
[0004] To improve and enhance the efficiency of printing jobs, the type of job and time
executed by a printing press are summed up to calculate the operation rate of the
printing press, the operation time of each job, and the like. However, the condition
of a printing press has been known from a record kept by an operator or a manual input
by an operator. Accordingly, the condition of the printing press is often unclear,
and the improvement has been desired. The present invention has been made in view
of the foregoing, and an object of the present invention is to reduce unclear conditions
upon collecting the conditions of the printing press.
MEANS FOR SOLVING PROBLEM
[0005] According to an aspect of the present invention, a condition specifying device for
a printing press includes: a signal acquiring unit that acquires an electric signal
related to a condition of the printing press; a control condition judging unit that
judges whether the condition of the printing press corresponding to the electric signal
acquired by the signal acquiring unit is determined uniquely; and a condition specifying
unit that, if the control condition judging unit judges that the condition of the
printing press corresponding to the electric signal is not determined uniquely, estimates
the condition of the printing press based on a combination of a plurality of such
electric signals.
[0006] This condition specifying device for a printing press specifies the condition of
the printing press at the point when the electric signal that indicates a certain
condition of the printing press is acquired, by combining the electric signals. Accordingly,
the condition of the printing press can be specified without a record kept by an operator
or a manual input by an operator. As a result, unclear conditions can be reduced upon
collecting the conditions of the printing press.
[0007] Advantageously, the condition specifying device for a printing press further includes
a printing press condition candidate presenting unit that, if the condition of the
printing press corresponding to the electric signal is not determined uniquely, displays
a plurality of candidates of the condition of the printing press on a displaying unit.
Accordingly, the operator can select the job executed by the operator from the displayed
candidates and enter the operation into the condition specifying device for a printing
press. Consequently, the condition of the printing press can be more accurately specified.
Even if the condition of the printing press cannot be specified by combining the electric
signals, because the operator selects the job executed by the operator and enters
the operation into the condition specifying device for a printing press, unclear conditions
can more certainly be reduced upon collecting the conditions of the printing press.
[0008] Advantageously, the condition specifying device for a printing press further includes
a printing press condition candidate displaying unit that, to display the candidates
on the displaying unit, displays the condition of the printing press estimated based
on the combination of the electric signals in a mode different from that of other
candidates. Accordingly, the operator can confirm the probable condition of the printing
press estimated by the condition specifying device for a printing press, and enter
the condition into the condition specifying device for the printing press. Consequently,
the condition of the printing press can be specified more accurately.
[0009] Advantageously, in the condition specifying device for a printing press, if the condition
of the printing press is selected from the candidates displayed on the displaying
unit, the condition specifying unit defines the candidate being selected as the condition
of the printing press. Accordingly, even if the condition of the printing press cannot
be specified by combining the electric signals, because the operator selects the job
executed by the operator and enters the operation into the condition specifying device
for a printing press, unclear conditions can be more certainly reduced upon collecting
the conditions of the printing press.
[0010] Advantageously, in the condition specifying device for a printing press, if the condition
of the printing press is not selected from the candidates being presented, the condition
specifying unit defines the condition of the printing press estimated based on the
combination of the electric signals as the condition of the printing press. Accordingly,
even if the operator does not select the candidate of the condition of the printing
press, the condition of the printing press can be specified. Consequently, unclear
conditions can be reduced upon collecting the conditions of the printing press.
[0011] Advantageously, the condition specifying device for a printing press further includes
a required time calculating unit that, after the condition of the printing press is
defined, calculates time during which the condition of the printing press being defined
has continued. Accordingly, time during which each condition of the printing press
has continued can be known.
[0012] Advantageously, in the condition specifying device for a printing press, after the
condition of the printing presss is defined, the required time calculating unit sums
up time required for the condition for each type of the condition of the printing
press. Accordingly, the operational status of the printing press can be known for
each condition of the printing press.
[0013] Advantageously, in the condition specifying device for a printing press, the condition
specifying unit classifies the condition of the printing press based on the required
time calculated by the required time calculating unit. Accordingly, if the condition
of the printing press cannot be determined uniquely, the condition of the printing
press can be more accurately estimated.
[0014] Advantageously, in the condition specifying device for a printing press, the condition
specifying unit classifies the condition of the printing press by comparing the required
time calculated by the required time calculating unit with a threshold for classifying
the condition of the printing press set in advance. Accordingly, if the condition
of the printing press cannot be determined uniquely, the condition of the printing
press can be more accurately estimated.
[0015] Advantageously, in the condition specifying device for a printing press, the threshold
is obtained by adding a predetermined allowance value to the required time calculated
by the required time calculating unit. By adding the allowance value as described
above, the skill level of the operator of the printing press and the design and the
paper quality of an object to be printed can be taken into consideration. Accordingly,
it is possible to prevent the estimation accuracy of the condition of the printing
press from degrading.
[0016] Advantageously, in the condition specifying device for a printing press, if the condition
of the printing press corresponding to the electric signal is not determined uniquely,
the condition of the printing press is entered by using an electric signal for maintaining
the condition of the printing press at present. Accordingly, an environment where
the operator of the printing press can easily enter the condition of the printing
press can be provided. Consequently, the operator can easily enter the condition of
the printing press, and as a result, the condition of the printing press can be specified
more easily.
[0017] According to another aspect of the present invention, a method for specifying a condition
of a printing press includes: a step of acquiring an electric signal related to the
condition of the printing press; and a step of estimating the condition of the printing
press based on a combination of a plurality of such electric signals if the condition
of the printing press corresponding to the electric signal is not determined uniquely.
[0018] This method for specifying the condition of the printing press includes a step of
acquiring an electric signal related to the condition of the printing press and storing
the signal into a storage unit, a step of judging whether there is a plurality of
conditions of the printing press corresponding to the electric signal, and a step
of acquiring the condition of the printing press corresponding to a combination of
the acquired electric signals and temporarily storing the condition into the storage
unit, by referring to a condition-estimation data map in which a correspondence relationship
between the combination of the electric signals and the condition of the printing
press corresponding to the combination is written, the condition-estimation data map
being stored in the storage unit if the result of the judgment indicates that there
is a plurality of conditions of the printing press corresponding to the electric signal.
[0019] In this manner, in the method for specifying the condition of the printing press
of the present invention, the condition of the printing press at the point when the
electric signal indicating a certain condition of the printing press is acquired,
by acquiring the electric signals from the printing press, and combining the electric
signals. Accordingly, the condition of the printing press can be specified without
a record kept by an operator or a manual input by an operator. As a result, unclear
conditions can be reduced upon collecting the conditions of the printing press.
[0020] Advantageously, in the method for specifying a condition of a printing press, if
the condition of the printing press corresponding to the electric signal is not determined
uniquely, a candidate of the condition of the printing press is presented before defining
the condition of the printing press. Accordingly, for example, because the operator
can select the job executed by the operator from the candidate present on a displaying
unit and enter the operation into the condition specifying device for a printing press,
the condition of the printing press can be more accurately specified. Even if the
condition of the printing press cannot be specified by combining the electric signals,
because the operator selects the job executed by the operator and enters the operation
into the condition specifying device for a printing press, unclear conditions can
be more certainly reduced upon collecting the conditions of the printing press.
[0021] The candidate of the condition of the printing press has been presented. If the candidate
is not selected as the condition of the printing press, it is preferable to execute
a procedure of estimating the condition of the printing press, based on the combination
of the electric signals described above. Accordingly, if the candidate of the condition
of the printing press is selected as the condition of the printing press, the procedure
of estimating the condition of the printing press needs not be executed, based on
the combination of the electric signals described above. Consequently, the procedure
of estimating the condition of the printing press can be simplified. As a result,
upon causing a computer to execute the method for specifying the condition of the
printing press according to the present invention, the load on hardware resources
can be reduced.
[0022] Advantageously, in the method for specifying a condition of a printing press, to
display the candidate on a displaying unit, the condition of the printing press estimated
based on the combination of the electric signals is presented in a mode different
from that of other candidate. Accordingly, because the operator can confirm the probable
condition of the printing press estimated by the condition specifying device for a
printing press, and enter the condition into the condition specifying device for a
printing press, the condition of the printing press can be specified further accurately.
[0023] Advantageously, in the method for specifying a condition of a printing press, if
the condition of the printing press is selected from the candidate being presented,
the candidate being selected is defined as the condition of the printing press. Accordingly,
even if the condition of the printing press cannot be specified by combining the electric
signals, because the operator selects the job executed by the operator and enters
into the condition specifying device for a printing press, unclear conditions can
be more certainly reduced upon collecting the conditions of the printing press.
[0024] Advantageously, in the method for specifying a condition of a printing press, if
the condition of the printing press is not selected from the candidate being presented,
the condition of the printing press estimated based on the combination of the electric
signals is defined as the condition of the printing press. Accordingly, even if the
candidate of the condition of the printing press is not selected by the operator,
the condition of the printing press can be specified. Consequently, unclear conditions
can be reduced upon collecting the condition of the printing press.
[0025] Advantageously, in the method for specifying a condition of a printing press, after
the condition of the printing press is being defined, time during which the condition
of the printing press being defined has continued is calculated. Accordingly, time
during which each condition of the printing press has continued can be known.
[0026] Advantageously, in the method for specifying a condition of a printing press, after
the condition of the printing press is being defined, time required for the condition
is summed up for each type of the condition of the printing press. Accordingly, the
operational status of the printing press can be known for each condition of the printing
press.
[0027] Advantageously, in the method for specifying a condition of a printing press, the
condition of the printing press is classified based on the required time calculated
by the required time calculating unit. Accordingly, if the condition of the printing
press cannot be determined uniquely, the condition of the printing press can be more
accurately estimated.
[0028] Advantageously, in the method for specifying a condition of a printing press, the
condition of the printing press is classified by comparing the required time calculated
by the required time calculating unit with a threshold for classifying the condition
of the printing press set in advance. Accordingly, if the condition of the printing
press cannot be determined uniquely, the condition of the printing press can be more
accurately estimated.
[0029] Advantageously, in the method for specifying a condition of a printing press, the
threshold is obtained by adding a predetermined allowance value to the required time
calculated by the required time calculating unit. In this manner, by adding the allowance
value, the skill level of the operator of the printing press and the design and the
paper quality of an object to be printed can be taken into consideration. Accordingly,
it is possible to prevent the estimation accuracy of the condition of the printing
press from degrading.
[0030] Advantageously, in the method for specifying a condition of a printing press, if
the condition of the printing press corresponding to the electric signal is not determined
uniquely, the condition of the printing press is entered by using an electric signal
for maintaining the condition of the printing press at present. Accordingly, an environment
where the operator of the printing press can easily enter the condition of the printing
press can be provided. Consequently, the operator can easily enter the condition of
the printing press, and as a result, the condition of the printing press can be specified
more easily.
[0031] According to still another aspect of the present invention, in a computer program
for specifying a condition of a printing press, the computer program causes a computer
to implement the method for specifying a condition of a printing press. Accordingly,
the method for specifying the condition of the printing press can be implemented by
using a computer.
EFFECT OF THE INVENTION
[0032] The present invention is capable of reducing unclear conditions upon collecting the
conditions of a printing press.
BRIEF DESCRIPTION OF DRAWINGS
[0033]
[Fig. 1] Fig. 1 is a schematic of a printing system including a condition specifying
device for a printing press according to a first embodiment.
[Fig. 2-1] Fig. 2-1 is a schematic of a printing system including a condition specifying
device according to a first modification of the first embodiment.
[Fig. 2-2] Fig. 2-2 is a schematic of a printing system including a condition specifying
device according to a second modification of the first embodiment.
[Fig. 3] Fig. 3 is a flowchart of a procedure of a method for specifying a condition
according to the first embodiment.
[Fig. 4] Fig. 4 is a chart of the condition of a printing press that can be determined
uniquely and the condition of a printing press that cannot be determined uniquely,
in the method for specifying a condition according to the first embodiment.
[Fig. 5] Fig. 5 is an example of a timing chart of the method for specifying the condition
according to the first embodiment.
[Fig. 6] Fig. 6 is a schematic of the condition in which a candidate of the condition
of the printing press is displayed on a display, in the method for specifying the
condition according to the first embodiment.
[Fig. 7] Fig. 7 is a conceptual diagram of a data map in which the conditions of the
printing press and the time during which each of the conditions has continued are
described in an associated manner.
[Fig. 8] Fig. 8 is a conceptual diagram of a data map in which job classifications
of the printing press and the time during which the job classifications have continued
are summed up and described in an associated manner.
[Fig. 9] Fig. 9 is a flowchart of a procedure of a method for specifying a condition
according to a second embodiment.
[Fig. 10] Fig. 10 is a flowchart of a method for setting a threshold of required time
used to classify the condition of the printing press in the second embodiment.
[Fig. 11] Fig. 11 is a schematic of an operation panel of the printing press.
[Fig. 12] Fig. 12 is a conceptual diagram of a data map indicating a relationship
between an electric signal used when an operator of the printing press is urged to
enter the condition of the printing press, and the condition of the printing press.
[Fig. 13] Fig. 13 is a conceptual diagram of a data map used to narrow down the candidate
of the condition of the printing press.
[Fig. 14] Fig. 14 is a conceptual diagram of a data map describing the specification
of an operation performed by the printing press for each of the operators of the printing
press.
EXPLANATIONS OF LETTERS OR NUMERALS
[0034]
- 1
- printing press
- 2
- paper feeder unit
- 3
- printing unit
- 3a, 3b, 3c, 3d
- printing unit
- 4
- delivery unit
- 5
- operation panel
- 10, 10A, 10B
- printing press control device
- 11
- input-output unit
- 12, 12A
- processing unit
- 12a
- signal acquiring unit
- 12b
- control condition judging unit
- 12c
- condition specifying unit
- 12d
- required time calculating unit
- 12e
- printing press condition candidate presenting unit
- 12f
- printing press condition candidate displaying unit
- 12g
- printing press operation controlling unit
- 12h
- summing-up unit
- 13
- storage unit
- 14
- control panel
- 14C
- input unit
- 14D
- display
- 15
- communication line
- 16, 16A
- summing-up device
- 16c, 16Ac
- processing unit
- 16m
- storage unit
- 17
- input-output unit
- 18
- printing press management device
- 30
- transfer cylinder
- 32
- plate cylinder
- 33
- blanket cylinder
- 34
- impression cylinder
- 60
- printing press condition map
- 61
- printing press job classification map
- 62, 63, 64
- data map
- 100, 100A, 100B
- printing system
BEST MODE(S) FOR CARRYING OUT THE INVENTION
[0035] The present invention will now be described in detail with reference to the drawings.
The present invention is not limited to the best modes (hereinafter, embodiments)
for carrying out the invention. Constituent elements according to the embodiments
below include elements that can be easily assumed by a person skilled in the art,
and elements being substantially the same as those elements. The type of printing
press to which the present invention can be applied is not limited.
(First Embodiment)
[0036] The present embodiment is unique in that an electric signal related to a condition
of a printing press is acquired, and if the condition of the printing press corresponding
to the acquired electric signal is not determined uniquely, the condition of the printing
press is defined based on a combination of a series of a plurality of electric signals
acquired from the printing press, and if the condition of the printing press corresponding
to the acquired electric signal is determined uniquely, the condition of the printing
press corresponding to the electric signal is defined as the condition of the printing
press.
[0037] Fig. 1 is a schematic of a printing system including a condition specifying device
for a printing press according to a first embodiment. A printing system 100 includes
a printing press 1, and a printing press controlling device 10 that controls the printing
press 1. This printing press 1, for example, is a sheet-fed printing press of an offset
printing press, and includes a paper feeder unit 2, a printing unit 3, and a delivery
unit 4. The paper feeder unit 2 sends out paper (paper sheet) being set, and feeds
the paper to the printing unit 3 formed of a plurality of printing units 3a, 3b, 3c,
and 3d. Each of the printing units 3a, 3b, 3c, and 3d includes a plate cylinder 32,
a blanket cylinder 33, and an impression cylinder 34, and performs offset printing
on the supplied paper.
[0038] If the printing unit 3, for example, is in a color printing press, the printing unit
3 includes the four printing units 3a, 3b, 3c and 3d corresponding to colors black
(K), cyan (C), magenta (M), and yellow (Y), respectively, and being connected to each
other. The paper is delivered from the paper feeder unit 2 to the printing unit 3
and the delivery unit 4 in this order, by the impression cylinder 34, a transfer cylinder
30, a chain gripper, and the like.
[0039] A printing block is mounted on the outer periphery of the plate cylinder 32, and
ink is supplied to the printing block from an ink supplying unit. A print image is
formed on the printing block by the ink. The print image is transferred to the blanket
cylinder 33, and is then transferred to the paper. The impression cylinder 34 presses
the delivered paper against the blanket cylinder 33, thereby transferring the print
image on the paper. The paper printed in all the printing units 3a, 3b, 3c, and 3d
is sent to the delivery unit 4. The delivery unit 4 stacks the paper printed by the
printing unit 3 in a pile.
[0040] The printing press control device 10 controls the operation performed by the printing
press 1, and executes a method for specifying a condition of a printing press (hereinafter,
referred to as method for specifying a condition) according to the present embodiment.
In this manner, the printing press control device 10 acts as the condition specifying
device for a printing press (hereinafter, referred to as condition specifying device)
according to the present embodiment. The printing press control device 10 is a computer,
and includes an input-output unit (I/O) 11, a processing unit 12, and a storage unit
13. The printing press control device 10 may be formed of a so-called personal computer,
or may be formed by combining a central processing unit (CPU) and memory.
[0041] The processing unit 12 controls the operation performed by the printing press 1,
by sending a control signal to an object to be controlled of the printing press 1,
through the input-output unit 11. The processing unit 12 also receives information
used for controlling the printing press 1 and information related to the condition
of the printing press 1, from sensors of the printing press 1. The information used
to control the printing press 1 and the information related to the condition of the
printing press 1 are sent to the processing unit 12 of the printing press control
device 10 in a form of an electric signal. The processing unit 12 is composed of a
CPU, and reads and interprets a sequence of instructions called a program (computer
program) stored on the storage unit 13, and moves and processes data according thereto.
[0042] The processing unit 12 may be implemented as dedicated hardware. The processing procedure
of the method for specifying the condition according to the present embodiment may
be executed, by recording a computer program for implementing the function of the
processing unit 12 into a computer-readable recording medium, and causing a computer
system to read the computer program stored in the recording medium to execute. The
"computer system" includes an operating system (OS) and hardware such as peripheral
devices.
[0043] The "computer-readable recording medium" is a portable medium such as a flexible
disk, a magneto optical disk, a read only memory (ROM), and a compact disk-read only
memory (CD-ROM), or a recording device such as a hard disk built in the computer system.
The "computer-readable recording medium" also includes those that store therein a
computer program for a short period of time, such as a communication wire in a case
where the computer program is transmitted through a communication line such as the
Internet and a telephone line, and a volatile memory in a computer system serving
as a server or a client in such a case. The computer program may implement a part
of the functions described above, and may implement the functions described above
in conjunction with a computer program already stored in the computer system.
[0044] The method for specifying the condition according to the present embodiment may be
implemented by executing a computer program prepared in advance on a computer such
as a personal computer and a work station. The computer program can be distributed
through a communication line such as the Internet. The computer program may also be
stored in a computer readable recording medium such as a hard disk, a flexible disk
(FD), a compact disk-read only memory (CD-ROM), a magneto optical disk (MO), and a
digital versatile disk (DVD), and executed by being read out from the recording medium
by a computer.
[0045] The processing unit 12 includes a signal acquiring unit 12a, a control condition
judging unit 12b, a condition specifying unit 12c, a required time calculating unit
12d, a printing press condition candidate presenting unit 12e, a printing press condition
candidate displaying unit 12f, and a printing press operation controlling unit 12g.
Among these, the condition specifying device according to the present embodiment includes
the signal acquiring unit 12a, the control condition judging unit 12b, the condition
specifying unit 12c, the required time calculating unit 12d, the printing press condition
candidate presenting unit 12e, and the printing press condition candidate displaying
unit 12f. The functions of the condition specifying device according to the present
embodiment are implemented at least by the signal acquiring unit 12a, the control
condition judging unit 12b, and the condition specifying unit 12c.
[0046] The signal acquiring unit 12a acquires an electric signal related to the condition
of the printing press 1 through the input-output unit 11. The control condition judging
unit 12b judges whether the condition of the printing press 1 corresponding to the
electric signal acquired by the signal acquiring unit 12a is determined uniquely.
If the condition of the printing press 1 corresponding to the electric signal acquired
by the signal acquiring unit 12a is not determined uniquely, the condition specifying
unit 12c defines the condition of the printing press 1 based on a combination of a
plurality of such electric signals. If the condition of the printing press 1 corresponding
to the electric signal acquired by the signal acquiring unit 12a is determined uniquely,
the condition specifying unit 12c estimates that the condition is the condition of
the printing press 1.
[0047] The required time calculating unit 12d calculates the time during which the condition
of the printing press 1 defined by the condition specifying unit 12c has continued,
and stores the time into the storage unit 13 in a data format associated with the
condition of the printing press. If the same condition occurs several times at certain
intervals, the required time calculating unit 12d integrates the time of the condition.
If the condition of the printing press 1 corresponding to the electric signal is not
determined uniquely, the printing press condition candidate presenting unit 12e presents
a single or a plurality of candidates of the condition of the printing press 1. The
printing press condition candidate presenting unit 12e displays single or a plurality
of candidates on a display 14D that is a displaying unit of a control panel 14 that
is an input-output portion connected to the input-output unit 11.
[0048] The printing press condition candidate displaying unit 12f displays the condition
of the printing press 1 estimated by the condition specifying unit 12c, in a mode
different from that of the other candidates displayed on the display 14D. For example,
the printing press condition candidate displaying unit 12f may flash the condition
of the printing press 1 estimated by the condition specifying unit 12c, or may display
in a color different from that of the other candidates. The printing press operation
controlling unit 12g controls the operation performed by the printing press 1 such
as an operation required for maintenance and an operation required for printing operation.
[0049] The control panel 14 includes an input unit 14C used to enter an instruction for
controlling the operation performed by the printing press 1. In the present embodiment,
the control panel 14 includes the display 14D of a touch panel type. Accordingly,
in the present embodiment, an instruction can be entered into the control panel 14
by using the display 14D, in addition to the input unit 14C.
[0050] The storage unit 13 is a volatile memory such as a random access memory (RAM), a
non-volatile memory such as a read-only-memory (ROM), a hard disk device, a magnetooptical
disk device, a read-only storage medium such as a compact disk-read only memory (CD-ROM),
or a combination of these. The storage unit 13 stores therein a computer program and
data for implementing the method for specifying the condition according to the present
embodiment, or a computer control program or control data for implementing the control
of the printing press 1. By using the computer program and the data, the processing
unit 12 implements the method for specifying the condition according to the present
embodiment, or control the operation performed by the printing press 1. The storage
unit 13 may also be provided in other devices (such as a data server) connected to
a communication line 15 (same applies in the following examples). In this case, the
printing press control device 10 accesses the storage unit 13 by communicating through
the communication line 15.
[0051] The input-output unit 11 is connected to the communication line 15. In this manner,
the processing unit 12 of the printing press control device 10 is connected to the
communication line 15 through the input-output unit 11. The communication line 15
is the Internet or a loyal area network (LAN). A summing-up device 16 that sums up
the operational status of the printing press 1, and a printing press management device
18 used for the production management of the printing press 1 are connected to the
communication line 15.
[0052] The summing-up device 16 includes an input-output unit 17 connected to the communication
line 15, a processing unit 16c composed of a CPU, and a storage unit 16m composed
of a ROM and a RAM. The summing-up device 16 is formed of a so-called personal computer.
The processing unit 16c includes a summing-up unit 12h. The summing-up unit 12h sums
up the operational status of the printing press 1, from the relationship between the
condition of the printing press and the time during which the condition has continued,
acquired from the printing press control device 10 through the communication line
15. The printing press management device 18 acquires the operational status of the
printing press 1 summed up by the summing-up device 16, and performs a production
control and the like on the printing press 1.
[0053] Fig. 2-1 is a schematic of a printing system including a condition specifying device
according to a first modification of the first embodiment. The condition specifying
device and a printing system 100A including the same according to the present modification,
are similar to the condition specifying device and the printing system 100 described
above. The condition specifying device according to the present modification is different
from the condition specifying device described above, in that it is implemented by
a processing unit 16Ac of a humming-sup device 16A connected to the communication
line 15. The other configurations are the same as those in the condition specifying
device and the printing system 100 described above.
[0054] In the present modification, a printing press control device 10A is connected to
the communication line 15 through the input-output unit 11. The printing press control
device 10A includes a processing unit 12A composed of a CPU, and controls the operation
performed by the printing press 1 by using the processing unit 12A. A computer program
for executing the method for specifying the condition according to the present embodiment
is not stored in the storage unit 13, and the processing unit 12A only controls the
operation performed by the printing press 1. As will be described below, the summing-up
device 16A connected to the communication line 15 executes the method for specifying
the condition according to the present embodiment.
[0055] The summing-up device 16A sums up the operational status of the printing press 1,
and executes the method for specifying the condition according to the present embodiment.
In this manner, the summing-up device 16A acts as a condition specifying device according
to the present embodiment. The summing-up device 16A includes the input-output unit
17 connected to the communication line 15, the processing unit 16Ac composed of a
CPU, and the storage unit 16m composed of a ROM or a RAM. The summing-up device 16A
is formed of a so-called personal computer. The functions of the processing unit 16Ac
are the same as those of the processing unit 12 of the printing press control device
10 described above. The functions of the storage unit 16m is the same as the functions
of the storage unit 13 of the printing press control device 10 described above.
[0056] The processing unit 16Ac includes the signal acquiring unit 12a, the control condition
judging unit 12b, the condition specifying unit 12c, the required time calculating
unit 12d, the printing press condition candidate presenting unit 12e, the printing
press condition candidate displaying unit 12f, and the summing-up unit 12h. Among
these, the signal acquiring unit 12a, the control condition judging unit 12b, the
condition specifying unit 12c, the required time calculating unit 12d, the printing
press condition candidate presenting unit 12e, and the printing press condition candidate
displaying unit 12f are the same as those in the processing unit 12 of the printing
press control device 10 described above. Accordingly, the descriptions thereof will
be omitted. The processing unit 16Ac executes the method for specifying the condition
according to the present embodiment, by acquiring an electric signal related to the
condition of the printing press 1, through the printing press control device 10A and
the communication line 15.
[0057] The required time calculating unit 12d calculates the time during which the condition
of the printing press 1 defined by the condition specifying unit 12c has continued,
and stores the time into the storage unit 16m in a data format associated with the
condition of the printing press. The summing-up unit 12h acquires the relationship
between the condition of the printing press and the time during which the condition
has continued from the storage unit 16m, and sums up the operational status of the
printing press 1.
[0058] Fig. 2-2 is a schematic of a printing system including a condition specifying device
according to a second modification of the first embodiment. The condition specifying
device according to the present modification and a printing system 100B including
the condition specifying device, are similar to the condition specifying device and
the printing system 100 described above. However, the condition specifying device
according to the present modification is different from that described above, in that
it is implemented by a printing press control device 10B including the summing-up
unit 12h. The other configurations are the same as those in the condition specifying
device and the printing system 100 described above.
[0059] In the printing press control device 10B, the summing-up unit 12h is included in
the processing unit 12 of the printing press control device 100 illustrated in Fig.
1. The printing press control device 10B executes the method for specifying the condition
according to the present embodiment, by acquiring an electric signal related to the
condition of the printing press 1 through the input-output unit 11. The summing-up
unit 12h then sums up the operational status of the printing press 1, by acquiring
the relationship between the condition of the printing press and the time during which
the condition has continued, from the storage unit 16m. In the condition specifying
device according to the present modification, processes up to the summing up of the
operational status of the printing press 1 can be performed in the printing press
control device 10B.
[0060] A procedure of the method for specifying the condition according to the present embodiment
will now be described. The method for specifying the condition according to the present
embodiment is realized by the printing press control device 10 illustrated in Fig.
1, or by the summing-up device 16A illustrated in Fig. 2-1. In the following, in principle,
an example of executing the method for specifying the condition according to the present
embodiment with the printing press control device 10 illustrated in Fig. 1 as the
condition specifying device is described. Examples of using the summing-up device
16A illustrated in Fig. 2-1 and the printing press control device 10B illustrated
in Fig. 2-2 as the condition specifying device will also be described as needed (the
same applies in the following embodiments).
[0061] Fig. 3 is a flowchart of a procedure of the method for specifying the condition according
to the first embodiment. Fig. 4 is a chart of the conditions of a printing press that
can be determined uniquely and the conditions of a printing press that cannot be determined
uniquely, in the method for specifying the condition according to the first embodiment.
Fig. 5 is an example of a timing chart of the method for specifying the condition
according to the first embodiment. Fig. 6 is a schematic of a state in which candidates
of the condition of the printing press are displayed on a display, in the method for
specifying the condition according to the first embodiment. Fig. 7 is a conceptual
diagram of a data map in which the conditions of the printing press and the time during
which each of the conditions has continued are described in an associated manner.
Fig. 8 is a conceptual diagram of a data map in which job classifications of the printing
press and the time during which the classified jobs have continued are summed up and
described in an associated manner.
[0062] Upon executing the method for specifying the condition according to the present embodiment,
at Step S101, the signal acquiring unit 12a of the processing unit 12 in the printing
press control device 10 illustrated in Fig.1, acquires an electric signal related
to the condition of the printing press 1 (hereinafter, referred to as printing press
condition electric signal), from sensors of the printing press 1, a control signal
sent to an object to be controlled of the printing press 1, and the like. If the summing-up
device 16A illustrated in Fig. 2-1 is used as the condition specifying device, the
signal acquiring unit 12a of the processing unit 16Ac acquires a printing press condition
electric signal, through the printing press control device 10A and the communication
line 15 illustrated in Fig. 2-1. The printing press condition electric signal is a
control signal sent to the printing press 1 generated by the printing press control
device 10, a signal detected by the sensors (such as an opening-closing sensor of
a door and a limit sensor for controlling the movement of a movable portion) of the
printing press 1, and the like.
[0063] At Step S102, the control condition judging unit 12b of the processing unit 12 in
the printing press control device 10 illustrated in Fig. 1, judges whether the condition
of the printing press 1 corresponding to the printing press condition electric signal
acquired at Step S101 is determined uniquely. To be determined uniquely means that
the acquired printing press condition electric signal and the condition of the printing
press 1 correspond one-to-one, and if the condition of the printing press 1 corresponding
to the printing press condition electric signal is determined uniquely, in other words,
singularly, all the other conditions are eliminated.
[0064] Accordingly, to be not determined uniquely means that the acquired printing press
condition electric signal and the condition of the printing press 1 do not correspond
one-to-one, in other words, there is a plurality of conditions of the printing press
1 corresponding to the acquired printing press condition electric signal. In this
case, the condition of the printing press 1 corresponding to the printing press condition
electric signal is not determined uniquely, in other words, singularly, and there
is a plurality of candidates of the condition of the printing press 1 for one printing
press condition electric signal.
[0065] As illustrated in Fig. 4, for example, if the job executed by the printing press
1 is a press run of good sheet, a printing plate change (semi-automatic printing plate
change and full-automatic printing plate change), cleaning (automatic blanket cleaning
and automatic ink cleaning), or registration using a clamp, the condition of the printing
press 1 corresponding to the printing press condition electric signal is specified
to one of the jobs. For example, if the output of a good sheet counter included in
the printing press 1 is turned ON, the job executed by the printing press 1 is uniquely
specified as the printing on the good sheet. If a signal indicating that the printing
plate is being changed is turned ON, the job executed by the printing press 1 is uniquely
specified as the printing plate change. If a signal indicating that the blanket is
being cleaned is turned ON, or if a signal indicating that the ink is being cleaned
(ink passage is being cleaned) is turned ON, the job executed by the printing press
1 is uniquely specified as the blanket cleaning or the ink cleaning.
[0066] In the timing chart illustrated in Fig. 5, a start-up preparation J; registration,
color matching, and printing E; printing on good sheet A; and registration using a
clamp F are the conditions of the printing press 1 corresponding one-to-one with an
ON signal of a printing press condition electric signal ES_a indicating that the power
of the printing press 1 is turned ON, an ON signal of a printing press condition electric
signal ES_e indicating that the printing is in process, an ON signal of a printing
press condition electric signal ES_f indicating that the good sheet counter is turned
ON, and an ON signal of a printing press condition electric signal ES_i indicating
the registration using a clamp, respectively. For example, if the signal acquiring
unit 12a acquires the ON signal of the printing press condition electric signal ES_f
indicating that the good sheet counter is turned ON at Step S101, the control condition
judging unit 12b specifies that the condition of the printing press 1 at the point
when the printing press condition electric signal is acquired at Step S101, is the
printing on the good sheet A. If the signal acquiring unit 12a acquires the ON signal
of the printing press condition electric signal ES_i indicating the registration using
a clamp at Step S101, the control condition judging unit 12b specifies that the condition
of the printing press 1 at the point when the printing press condition electric signal
is acquired at Step S101, is the registration using a clamp F.
[0067] If it is judged Yes at Step S102, in other words, if the control condition judging
unit 12b judges that the condition of the printing press 1 corresponding to the printing
press condition electric signal is determined uniquely, the procedure proceeds to
Step S103. In other words, if the control condition judging unit 12b judges that only
one type of condition of the printing press 1 corresponds to the acquired printing
press condition electric signal, the procedure proceeds to Step S103. At Step S103,
the condition specifying unit 12c included in the processing unit 12 of the printing
press control device 10 illustrated in Fig. 1 specifies that the condition of the
printing press 1 corresponding to the printing press condition electric signal acquired
at Step S101 is the condition of the printing press 1 at the point when the printing
press condition electric signal is acquired. For example, if the printing press condition
electric signal acquired at Step S101 is the ON signal of the good sheet counter,
the condition specifying unit 12c uniquely specifies that the job executed by the
printing press 1 (condition of printing press 1) at the point when the ON signal of
the good sheet counter is acquired, is printing on the good sheet. The specified condition
of the printing press 1 is stored in the storage unit 13 of the printing press control
device 10 as needed (the same applies in the following).
[0068] At Step S104, the required time calculating unit 12d of the processing unit 12 in
the printing press control device 10 illustrated in Fig. 1, calculates the time (required
time) during which the condition of the printing press 1 specified at Step S103 has
continued. At Step S105, the required time calculating unit 12d stores data in a format
in which the condition of the specified printing press 1 is associated with the required
time calculated at Step S104, into the storage unit 13 of the printing press control
device 10. A case where it is judged No at Step S102 is now described.
[0069] If it is judged No at Step S102, in other words, if the control condition judging
unit 12b judges that the condition of the printing press 1 corresponding to the printing
press condition electric signal is not determined uniquely, the procedure proceeds
to Step S106. In other words, if the control condition judging unit 12b judges that
there is a plurality of conditions of the printing press 1 corresponding to the acquired
printing press condition electric signal, the procedure proceeds to Step S106. At
this point, the condition specifying unit 12c cannot uniquely determine the condition
of the printing press 1. Accordingly, at Step S106, the condition specifying unit
12c classifies the condition of the printing press 1 at the point when the printing
press condition electric signal is acquired at Step S101, as the "others", and temporarily
stores the condition into the storage unit 13.
[0070] At Step S107, the printing press condition candidate presenting unit 12e of the processing
unit 12 in the printing press control device 10 presents candidates (hereinafter,
referred to as condition candidates) of the condition of the printing press 1 at the
point when the printing press condition electric signal is acquired at Step S101,
and displays the candidates on the display 14D of the control panel 14. In the present
embodiment, all the condition candidates are displayed on the display 14D. A single
condition candidate may be displayed on the display 14D instead.
[0071] In this case, as illustrated in Fig. 6, job items classified as preparation for printing
are displayed as condition candidates SB1 to SB4 on a display region DA1 of the display
14D. Job items classified as maintenance of the printing press 1 are displayed as
condition candidates SB5 to SB11 on a display region DA2. Job items that can be estimated
by the condition specifying unit 12c by the method for specifying the condition according
to the present embodiment, are displayed as condition candidates SB15 to SB28, on
a display region DA3 of the display 14D. Job items that are not classified as any
of the preparation for printing, the maintenance, and the job items that can be estimated
(in other words, condition candidates), are displayed as condition candidates SB12
to SB14 and SB0, on a display region DA4 of the display 14D. The condition candidate
SB0 displayed on the display region DA4 is classified as "others", and is the condition
of the printing press 1 that is not classified as any of the condition candidates
SB1 to SB29.
[0072] After the condition candidates are displayed on the display 14D, at Step S108, the
control condition judging unit 12b judges whether an operator has made an entry, in
other words, whether the operator has selected one from the condition candidates displayed
on the display 14D as the condition of the printing press 1. If it is judged Yes at
Step S108, in other words, if the control condition judging unit 12b judges that the
operator has made an entry, the procedure proceeds to Step S109.
[0073] At Step S109, the condition specifying unit 12c specifies the entered condition candidate
as the condition of the printing press 1 at the point when the printing press condition
electric signal is acquired at Step S101. Step S104 and Step S105 described above
are then executed, and data in a format in which the condition of the printing press
1 specified at Step S109 is associated with the required time calculated at Step S104,
is stored in the storage unit 13 of the printing press control device 10. A case where
it is judged No at Step S108 is now described.
[0074] If it is judged No at Step S108, in other words, if the control condition judging
unit 12b judges that the operator has not made an entry, the procedure proceeds to
Step S110. At Step S110, the signal acquiring unit 12a acquires a printing press condition
electric signal from the sensors of the printing press 1 and a control signal to an
object to be controlled of the printing press 1. The condition specifying unit 12c,
based on the printing press condition electric signal acquired at Step S101 and Step
S110, estimates the condition of the printing press 1, at the point when the printing
press condition electric signal is acquired at Step S101. The estimation is performed,
for example, as follows.
[0075] The correspondence relationship between the combination of a plurality of printing
press condition electric signals and the condition of the printing press 1 corresponding
to the combination is written in a condition-estimation data map and stored in the
storage unit 13 in advance. The condition specifying unit 12c refers to the condition-estimation
data map, and estimates the condition of the printing press 1 at the point when the
printing press condition electric signal is acquired at Step S101. In other words,
the condition specifying unit 12c acquires the condition of the printing press 1 corresponding
to the combination of the printing press condition electric signals at the point when
the printing press condition electric signal is acquired at Step S101, from the condition-estimation
data map, and specifies this as the estimated condition of the printing press 1.
[0076] If the condition specifying unit 12c can estimate the condition, the condition specifying
unit 12c sets a condition estimation enable flag F_g from 0 to 1, and temporarily
stores the estimated condition of the printing press 1 into the storage unit 13. If
the condition specifying unit 12c cannot estimate the condition, the condition specifying
unit 12c sets the condition estimation enable flag F_g to 0, and specifies the condition
of the printing press 1 to the "others".
[0077] For example, as depicted in the items that "cannot be determined uniquely" illustrated
in Fig. 4, if a printing press condition electric signal indicating that the printing
press is stopped and a printing press condition electric signal indicating the start
of changing the printing plate are acquired in this order, the condition of the printing
press 1 (printing press condition) is estimated to be standing-by for a printing plate.
Similarly, if a printing press condition electric signal indicating that the printing
is in process, a printing press condition electric signal indicating that the printing
press is stopped, a printing press condition electric signal indicating that a certain
printing unit is in a safe mode, a printing press condition electric signal indicating
that the printing plate blanket cover is opened, a printing press condition electric
signal indicating inching and reverse inching, a printing press condition electric
signal indicating that the printing plate blanket cover is closed, and a printing
press condition electric signal indicating the return to operation mode, are acquired
in this order, the condition of the printing press 1 is estimated to be the treatment
of the printing plate (removal of dust). The same can be applied for manual impression
cylinder wash, recess, maintenance of dampening system, maintenance of blanket cleaning
device, and refueling illustrated in Fig. 4.
[0078] In the timing chart illustrated in Fig. 5, if the signal acquiring unit 12a acquires
an ON signal of a printing press condition electric signal ES_b indicating that the
job is in process at Step S101, the condition of the printing press 1 cannot be determined
uniquely. Accordingly, in this case, the condition specifying unit 12c stores the
other M into the storage unit 13, as the condition of the printing press 1. If the
signal acquiring unit 12a acquires an ON signal of a printing press condition electric
signal ES_c indicating the printing plate change at Step S110, the condition specifying
unit 12c estimates that the condition of the printing press 1 at the point when the
printing press condition electric signal is acquired at Step S101, is standing-by
for a printing plate G ((A) in Fig. 5).
[0079] If the signal acquiring unit 12a acquires an OFF signal of the printing press condition
electric signal ES_e indicating that the printing has finished at Step S101, the condition
of the printing press 1 cannot be determined uniquely. In this case, the condition
specifying unit 12c stores the other M into the storage unit 13, as the condition
of the printing press 1. If the signal acquiring unit 12a acquires an ON signal of
the printing press condition electric signal ES_e indicating that the printing is
in process at Step S110, the condition specifying unit 12c estimates that the condition
of the printing press 1 at the point when the printing press condition electric signal
is acquired at Step S101, is registration and color matching job E ((B) in Fig. 5).
[0080] At Step S111, the control condition judging unit 12b judges whether the condition
of the printing press 1 at the point when the printing press condition electric signal
is acquired at Step S101, can be estimated from the combination of the acquired printing
press condition electric signals. For example, if the condition estimation enable
flag F_g is 1, the control condition judging unit 12b judges that the condition of
the printing press 1 at the point when the printing press condition electric signal
is acquired at Step S101, can be estimated, and if the condition estimation enable
flag F_g is 0, the control condition judging unit 12b judges that the condition of
the printing press 1 cannot be estimated.
[0081] If it is judged Yes at Step S111, in other words, if the control condition judging
unit 12b judges that the condition of the printing press 1 at the point when the printing
press condition electric signal is acquired at Step S101, can be estimated from the
combination of the acquired printing press condition electric signals, the procedure
proceeds to Step S112. At Step S112, the printing press condition candidate presenting
unit 12e displays the condition candidates at the point when the printing press condition
electric signal is acquired at Step S101, on the display 14D of the control panel
14. In the present embodiment, all the condition candidates are displayed on the display
14D.
[0082] At this time, the printing press condition candidate displaying unit 12f displays
the condition of the printing press 1 at the point when the printing press condition
electric signal is acquired at Step S101, estimated by the condition specifying unit
12c based on the combination of the printing press condition electric signals, on
the display 14D in a mode different from that of the other candidates. At Step S112,
the condition displayed in a mode different from that of the other candidates, for
example, is the one that the condition specifying unit 12c has estimated based on
the combination of the printing press condition electric signals, among standing-by
for a printing plate, treatment of a printing plate, manual impression cylinder wash,
recess, maintenance of dampening system, maintenance of a blanket cleaning device,
and refuelling, among the printing press conditions that is "selected by operator"
in Fig. 4.
[0083] Upon displaying the condition of the printing press estimated based on the combination
of the printing press condition electric signals in a mode different from that of
the other candidates, for example, if the condition candidate SB15 is estimated by
the condition specifying unit 12c, the printing press condition candidate displaying
unit 12f displays the condition candidate SB15 in a color different from that of the
other condition candidates SB0 to SB14, and SB16 to SB28, or by flashing only the
condition candidate SB15. In this manner, it is possible to guide the operator to
select the condition candidate easily.
[0084] After the condition candidates are displayed on the display 14D, at Step S113, the
control condition judging unit 12b judges whether an operator has made an entry, in
other words, whether the operator has selected one from the condition candidates displayed
on the display 14D as the condition of the printing press 1. If it is judged Yes at
Step S113, in other words, if the control condition judging unit 12b judges that the
operator has made an entry, the procedure proceeds to Step S109. The processes after
Step S109 are the same as those described above, and the descriptions thereof are
omitted.
[0085] If it is judged No at Step S113, in other words, thy control condition judging unit
12b judges that the operator has not made an entry, the procedure proceeds to Step
S114. At Step S114, the condition specifying unit 12c specifies that the condition
of the printing press 1 estimated at Step S110, is the condition of the printing press
1 at the point when the printing press condition electric signal is acquired at Step
S101. The condition of the printing press 1 estimated at Step S110 is certainly the
condition of the printing press 1 at the point when the printing press condition electric
signal is acquired at Step S101. This is because it is reasonable to specify the condition
of the printing press 1 estimated at Step S110, as the condition of the printing press
1 at the point when the printing press condition electric signal is acquired at Step
S101 if the operator has not made an entry.
[0086] After the condition of the printing press 1 is specified at Step S114, Step S104
and Step S105 described above are executed, and data in a format in which the condition
of the printing press 1 specified at Step S114 is associated with the required time
calculated at Step S104, is stored in the storage unit 13 of the printing press control
device 10. A case where it is judged No at Step S111 is now described. If it is judged
No at Step S111, in other words, if the control condition judging unit 12b judges
that the condition of the printing press 1 at the point when the printing press condition
electric signal is acquired at Step S101, cannot be estimated from the combination
of the acquired printing press condition electric signals, the procedure proceeds
to Step S115.
[0087] At Step S115, the control condition judging unit 12b judges whether the current job
of the printing press 1 has finished. If it is judged Yes at Step S115, in other words,
if the control condition judging unit 12b judges that the current job of the printing
press 1 has finished, the procedure proceeds to Step S116. For example, if the signal
acquiring unit 12a acquires an OFF signal of the printing press condition electric
signal ES_b indicating that the job has finished at Step S111, the control condition
judging unit 12b judges that the current job of the printing press 1 has finished.
In this case, the condition of the printing press 1 at the point when the printing
press condition electric signal is acquired at Step S101, cannot be determined uniquely.
Accordingly, the procedure proceeds to Step S116, and the printing press condition
candidate presenting unit 12e displays the condition candidates at the point when
the printing press condition electric signal is acquired at Step S101, on the display
14D of the control panel 14. Then the procedure proceeds to Step S117, and the control
condition judging unit 12b judges whether an operator has made an entry, in other
word, whether the operator has selected one from the condition candidates displayed
on the display 14D, as the condition of the printing press 1.
[0088] If it is judged Yes at Step S117, in other words, if the control condition judging
unit 12b judges that the operator has made an entry, the procedure proceeds to Step
S118. At Step S118, the condition specifying unit 12c specifies the entered condition
candidate as the condition of the printing press 1 at the point when the printing
press condition electric signal is acquired at Step S101.
[0089] In the timing chart illustrated in Fig. 5, if the signal acquiring unit 12a acquires
an OFF signal of the printing press condition electric signal ES_b indicating that
the job has finished, the condition specifying unit 12c stores the other M into the
storage unit 13, as the condition of the printing press 1. If the signal acquiring
unit 12a acquires an entry L from the operator at Step S118, the condition specifying
unit 12c specifies the condition candidate selected by the operator from the condition
candidates displayed on the display 14D and entered by the operator, as the condition
of the printing press 1 at the point when the printing press condition electric signal
is acquired at Step S101 ((C) in Fig. 5). Step S104 and Step S105 described above
are then executed, and data in a format in which the condition of the printing press
1 specified at Step S118 is associated with the required time calculated at Step S104,
is stored in the storage unit 13 of the printing press control device 10.
[0090] If it is judged No at Step S117, in other words, if the control condition judging
unit 12b judges that the operator has not made an entry, the procedure proceeds to
Step S119. At Step S119, the condition specifying unit 12c specifies the condition
of the printing press 1 at the point when the printing press condition electric signal
is acquired at Step S101, to the others, and stores the condition into the storage
unit 13. This is because, if the condition of the printing press 1 at the point when
the printing press condition electric signal is acquired at Step S101 cannot be estimated
from the combination of the acquired printing press condition electric signals (No
at Step S111), the condition of the printing press 1 cannot be selected from the condition
candidates (No at Step S117), and the job has finished, the condition of the printing
press 1 cannot be specified in this job.
[0091] If the condition of the printing press 1 is specified as the others at Step S119,
Step S104 and Step S105 described above are executed, and data in a format in which
the condition of the printing press 1 specified at Step S119 (in other words, the
others) is associated with the required time calculated at Step S104, is stored in
the storage unit 13 of the printing press control device 10. A case where it is judged
No at Step S115 is now described. If it is judged No at Step S115, in other words,
if the control condition judging unit 12b judges that the current job of the printing
press 1 has not yet finished, Steps S110 to 119 are repeated.
[0092] In the present embodiment, the condition of the printing press 1 is specified by
the procedure described above. The specified condition of the printing press 1 (printing
press condition) is associated with the time during which the condition has continued
(required time), and is written on a printing press condition map 60 illustrated in
Fig. 7 and stored in the storage unit 13 of the printing press control device 10.
The required time in the printing press condition map 60, for example, is a value
in which each of the printing press conditions in one job is accumulated.
[0093] In the conditions of the printing press 1 stored in the storage unit 13, those classified
as the others may be denoted with an identification (ID) for identifying one from
the other. For example, the condition of the printing press 1 classified as the others
by the manual input of the operator may be specified, by reading out those classified
into the others from the storage unit 13, after all the operations in a day has finished.
In this manner, it is possible to further reduce unclear conditions of the printing
press. The condition candidate selected by the operator from the condition candidates
displayed on the display 14D may be stored in the storage unit 13, in a file different
from that specified by the printing press control device 10 (in other words, condition
specifying device according to the present embodiment). In this manner, for example,
the condition candidate specified by the printing press control device 10 and the
condition candidate selected by the operator may be compared during summing up, thereby
selecting a more accurate condition.
[0094] The summing-up unit 12h of the summing-up device 16 connected to the communication
line 15 illustrated in Fig. 1 acquires the printing press condition map 60, from the
storage unit 13 of the printing press controlling unit 10 through the communication
line 15. The summing-up unit 12h, for example, as illustrated in a printing press
job classification map 61 in Fig. 8, sums up the printing press conditions written
on the printing press condition map 60 and classifies the conditions as a job of the
printing press 1. For example, in the printing press conditions written on the printing
press condition map 60, a manual blanket cleaning, a manual ink cleaning, and the
like are classified as cleaning among the jobs of the printing press 1. Accordingly,
the accumulated time of the manual blanket cleaning, the manual ink cleaning, and
the like are written in the cleaning of the job classification of the printing press
in the printing press job classification map 61. Similarly, a manual printing plate
change, a printing plate change at a fixed position of a plate cylinder, and the like
are classified as the printing plate change among the jobs of the printing press 1.
Accordingly, the accumulated time of the manual printing plate change, the printing
plate change at the fixed position of the plate cylinder, and the like are written
in the printing plate change of the job classification of the printing press of the
printing press job classification map 61.
[0095] The total time of the jobs of the printing press 1, the time during which the power
is turned ON, and non-printing time are written on the printing press job classification
map 61. The non-printing time is calculated by subtracting the total time of the jobs
of the printing press 1 from the time during which the power of the printing press
1 is turned ON. By using the printing press job classification map 61 for each working
day created in this manner, an operation report of the printing press 1 is created.
The summing up of the conditions of the printing press 1 is not limited to the examples,
and items of interest in the operations, operational status, and the like of the printing
press 1, may be summed up. If the summing-up device 16A illustrated in Fig. 2-1 is
used, the summing-up device 16A specifies the condition of the printing press 1 by
acquiring a printing press condition electric signal through the printing press control
device 10A and the communication line 15, and stores the condition into the storage
unit 16m of the summing-up device 16A.
The specified condition of the printing press is then summed up, and for example,
the printing press job classification map 61 is created.
[0096] In the present embodiment and the modifications, depending on the printing press
condition electric signal and the operator, if the condition of the printing press
is not determined uniquely, the condition of the printing press is estimated based
on the combination of the printing press condition electric signals. In this manner,
it is possible to reduce unclear conditions of the printing press. Accordingly, information
obtained by summing up the conditions of the printing press is more accurate in detail.
As a result, the operational status and the like of the printing press can be known
more accurately. Because the condition of the printing press is automatically estimated
by a computer, it is possible to reduce the process required for estimation.
(Second Embodiment)
[0097] Fig. 9 is a flowchart of a procedure of a method for specifying a condition according
to a second embodiment. The second embodiment is substantially the same as the first
embodiment, but is different from the first embodiment in that the condition of the
printing press 1 is classified based on the time during which the specified condition
of the printing press has continued, in other words, the required time. In the following,
the conditions of the printing press 1 also include operations on the printing press
1 by an operator, such as changing of the printing plate and removing of dust from
the roller of the printing press 1 by the operator, in addition to the conditions
of the printing press.
[0098] The method for specifying the condition according to the second embodiment is executed
after the required time of the specified condition of the printing press 1 is calculated
in the method for specifying the condition according to the first embodiment. The
method for specifying the condition according to the second embodiment may be executed
after the required time of the specified condition of the printing press 1 is calculated,
for example, after Step S104 or Step S105 in Fig. 3.
[0099] Step S201 of the method for specifying the condition according to the second embodiment
is executed, after the required time of the specified condition of the printing press
1 is calculated (for example, after Step S105 in Fig. 3) in the method for specifying
the condition according to the first embodiment. At Step S201, the control condition
judging unit 12b illustrated in Fig. 1 judges whether required time T required for
the condition of the printing press 1 specified in the method for specifying the condition
according to the first embodiment, is equal to or less than a predetermined first
threshold Ta.
[0100] If it is judged Yes at Step S201, in other words, if the control condition judging
unit 12b judges that it is T≤Ta, the procedure proceeds to Step S202. At Step S202,
the condition specifying unit 12c illustrated in Fig. 1 classifies the condition of
the printing press 1 as a condition A, and stores the condition into the storage unit
13 of the printing press control device 10. If it is judged No at Step S201, in other
words, if the control condition judging unit 12b judges that it is T>Ta, the procedure
proceeds to Step S203. At Step S203, the control condition judging unit 12b judges
whether the required time T required for the condition of the printing press 1 specified
in the method for specifying the condition according to the first embodiment is equal
to or less than a predetermined second threshold Tb.
[0101] If it is judged Yes at Step S203, in other words, if the control condition judging
unit 12b judges that it is Ta<T≤Tb, the procedure proceeds to Step S204. At Step S204,
the condition specifying unit 12c classifies the condition of the printing press 1
as a condition B, and stores the condition into the storage unit 13 of the printing
press control device 10. If it is judged No at Step S203, in other words, if the control
condition judging unit 12b judges that it is T>Tb, the procedure proceeds to Step
S205. At Step S205, the condition specifying unit 12c classifies the condition of
the printing press 1 as a condition C, and stores the condition into the storage unit
13 of the printing press control device 10.
[0102] The first threshold Ta and the second threshold Tb are thresholds for classifying
the condition of the printing press 1, and are set and stored in the storage unit
13 in advance. For example, the first threshold Ta and the second threshold Tb are
the time required for an operation performed on the printing press 1 by an operator
such as the time required to remove dust from the roller, the time required to change
the printing plate, and the time required to adjust the nip.
[0103] To execute Step S201 and Step S202, the control condition judging unit 12b reads
out the first threshold Ta or the second threshold Tb from the storage unit 13 to
be compared with the required time T. The first threshold Ta or the second threshold
Tb, for example, may be an average value of the time during which the condition A
and the condition B have continued, or may be set individually, depending on the skill
level of the operator of the printing press 1, and the design and the paper quality
of printing. If the first threshold Ta and the second threshold Tb are to be set individually,
the first threshold Ta and the second threshold Tb may be changed depending on the
skill level of the operator, and the first threshold Ta and the second threshold Tb
may be changed depending on the design and the paper quality of printing. In this
manner, in the method for specifying the condition according to the second embodiment,
the condition of the printing press 1 can be more accurately classified.
[0104] If the relationship between the condition of the printing press 1 and the required
time T required for the condition is accumulated, the first threshold Ta and the second
threshold Tb may be reset, by using the statistics such as the average value and the
standard deviation. For example, the condition specifying unit 12c illustrated in
Fig. 1 calculates the statistics of the required time T required for a certain condition
of the printing press 1, from the relationship between the condition of the printing
press 1 and the required time T accumulated in the storage unit 13, and resets the
first threshold Ta and the second threshold Tb based on the result. For example, if
the average value of the required time T required for a certain condition of the printing
press 1 is used as the statistics, the condition specifying unit 12c calculates the
average value of the required time T required for the condition A, the condition B,
and the like, and if the calculated average value is different from the latest first
threshold Ta or the second threshold Tb, the condition specifying unit 12c resets
the calculated average value to the first threshold Ta or the second threshold Tb,
and stores the value into the storage unit 13. In this manner, in the method for specifying
the condition according to the second embodiment, the condition of the printing press
1 can be more accurately classified.
[0105] The conditions A, B, and C classified in the method for specifying the condition
according to the second embodiment, for example, may be obtained by further subdividing
the printing press condition that cannot be determined uniquely, illustrated in Fig.
4, with the first threshold Ta or the second threshold Tb. For example, if the printing
press condition is estimated from the combination of signals, or selected by an operator
as the treatment of the printing plate, the treatment of the printing plate is further
subdivided into removal of dust (condition A), maintenance of roller (condition B),
and adjustment of nip (condition C), with the first threshold Ta or the second threshold
Tb. In other words, if the required time T is equal to or less than the first threshold
Ta, the printing press condition is classified as the removal of dust, if the required
time T is larger than Ta and equal to or less than the second threshold Tb, the printing
press condition is classified as the maintenance of roller, and if the required time
T is larger than the second threshold Tb, the printing press condition is classified
as the adjustment of nip. In this manner, the printing press condition that cannot
be determined uniquely can be further subdivided to be estimated and specified.
[0106] The conditions A, B, and C classified in the method for specifying the condition
according to the second embodiment, for example, may be the printing press condition
that cannot be determined uniquely, and may be classified with the first threshold
Ta and the second threshold Tb, from the candidates estimated from the combination
of signals. For example, in the method for specifying the condition according to the
first embodiment, if there is a plurality of condition candidates of the printing
press 1 estimated from the combination of signals, the condition candidates SB0, SB1,
and the like are displayed on the display 14D in Fig. 1. Because these are only estimations
derived from the combination of signals, the condition candidates may be different
from the actual job performed by the operator of the printing press 1. Accordingly,
the estimated condition candidates are classified with the first threshold Ta and
the second threshold Tb. As described above, if the first threshold Ta and the second
threshold Tb are individually set depending on the skill level of the operator of
the printing press 1, and the design and the paper quality of printing, the actual
job condition can be reflected on the classification of the estimated condition candidate.
Accordingly, the printing press condition that cannot be determined uniquely can be
more accurately estimated. In the present embodiment, the condition of the printing
press 1 is classified into three types. However, the number of classifications of
the condition of the printing press 1 is not limited thereto.
[0107] Fig. 10 is a flowchart of a method for setting a threshold of required time used
to classify the condition of the printing press in the second embodiment. To classify
the condition of the printing press 1 based on the time during which the specified
condition of the printing press 1 has continued, in other words, the required time
T, the first threshold Ta and the second threshold Tb (threshold of the required time
T used to classify the condition of the printing press 1) need to be set. As described
above, the first threshold Ta and the second threshold Tb may be stored in the storage
unit 13 in advance. As will be described below, the first threshold Ta and the second
threshold Tb may instead be set by using the required time T that is the time during
which the condition of the printing press 1 has actually continued. In this manner,
the actual operating condition can be reflected on the first threshold Ta and the
second threshold Tb. Accordingly, the printing press condition can be more accurately
estimated.
[0108] This method is executed after the required time T of the specified condition of the
printing press 1 is calculated (for example, after Step S104 or after Step S105 in
Fig. 3), and before the method for specifying the condition according to the second
embodiment is executed. To set the threshold of the required time used to classify
the condition of the printing press, at Step S301, the control condition judging unit
12b illustrated in Fig. 1 judges whether the operator of the printing press 1 has
selected one from the condition candidates SB0, SB1, and the like presented by the
printing press control device 1 as the condition of the printing press 1, in other
words, whether the operator has made an entry. Whether the operator has made an entry
is determined at Step S113 and Step S117 in the method for specifying the condition
according to the first embodiment. Accordingly, if it is judged Yes at Step S113 and
Step S117, the threshold of the required time is set by the present procedure.
[0109] If it is judged No at Step S301, in other words, if the control condition judging
unit 12b judges that the operator has not made an entry, the present procedure is
finished. If it is judged Yes at Step S301, in other words, if the control condition
judging unit 12b judges that the operator has made an entry, the procedure proceeds
to Step S302. At Step S302, it is determined whether the condition of the printing
press entered by the operator is appropriate. To make the confirmation, the control
condition judging unit 12b displays accordingly on the display 14D illustrated in
Fig. 1 for the operator to make an entry. This is because, the input of the operator
at Step S113 and Step S117 illustrated in Fig. 1 may be a mistake.
[0110] If it is judged No at Step S302, in other words, if the operator makes an entry indicating
that the condition of the printing press entered by the operator is wrong, the present
procedure is finished. In this case, the operator may re-enter the correct condition
of the printing press, thereby making the procedure proceed to Step S303. If it is
judged Yes at Step S302, in other words, if the operator makes an entry indicating
that the condition of the printing press entered by the operator is correct, the procedure
proceeds to Step S303. At Step S303, the required time T during which the condition
of the printing press 1 has continued specified by the method for specifying the condition
according to the first embodiment, calculated at Step S104 in Fig. 1, is displayed
on the display 14D. For example, the required time calculating unit 12d in Fig. 1
displays the required time T. The required time T is calculated at Step S104 in Fig.
3, by the required time calculating unit illustrated in Fig. 1.
[0111] At Step S304, the required time calculating unit 12d allows the operator of the printing
press 1 to judge whether the required time T should be set as a threshold used for
classifying the condition of the printing press 1. Accordingly, the required time
calculating unit 12d displays a screen to allow the operator to judge whether the
required time T should be set as the threshold on the display 14D. If it is judged
No at Step S304, in other words, if the operator of the printing press 1 makes an
entry indicating that the required time T should not be set as a threshold used to
classify the condition of the printing press 1 into the printing press control device
10, the present procedure is finished.
[0112] If it is judged Yes at Step S304, in other words, if the operator of the printing
press 1 makes an entry indicating that the required time T should be set as a threshold
used to classify the condition of the printing press 1 into the printing press control
device 10, the procedure proceeds to Step S305. At Step S305, the required time calculating
unit 12d sets an allowance value of the threshold. Accordingly, the required time
calculating unit 12d displays a screen for the operator to enter an allowance value
ΔT on the display 14D. By setting the allowance value ΔT, the skill level of the operator
of the printing press 1, and the degree of difficulty (design and paper quality) of
printing can also be taken into consideration. Accordingly, it is possible to prevent
the estimation accuracy of the condition of the printing press from degrading.
[0113] At Step S305, if the operator of the printing press 1 has entered the allowance value
ΔT into the printing press control device 10, the procedure proceeds to Step S306.
The required time calculating unit 12d sets a value T+Δ that is a value obtained by
adding the allowance value ΔT to the required time T, as a threshold (such as first
threshold Ta and second threshold Tb) used for classifying the condition of the printing
press 1, and stores the value into the storage unit 13. To classify the condition
of the printing press 1 after this, the threshold set at Step S305 is used.
(Third Embodiment)
[0114] Fig. 11 is a schematic of an operation panel of the printing press. Fig. 12 is a
conceptual diagram of a data map indicating a relationship between an electric signal
used to allow an operator of the printing press enter the condition of the printing
press, and the condition of the printing press. A third embodiment is unique in that
an electric signal for maintaining the condition of the printing press 1 at present
is used upon allowing the operator of the printing press 1 to enter the condition
of the printing press in the method for specifying the condition according to the
first embodiment. In the present embodiment, for example, if the display 14D of the
printing press control device 1 illustrated in Fig. 1 and the like, is far from the
operator, the present condition of the printing press 1 is specified by the operator
operating the combination of a plurality of input units (such as operation buttons)
on an operation panel of the printing press 1.
[0115] In the first embodiment described above, the condition of the printing press 1 is
estimated from the electric signal. Thus, if the printing press 1 is simply being
stopped, or running idle, the condition of the printing press 1 cannot be further
estimated. For example, the condition of standing-by for a printing plate in which
a printing plate is waited for to be prepared, is the condition in which the printing
press 1 is simply being stopped, or running idle, and the condition of the printing
press 1 cannot be further estimated. Accordingly, in the present embodiment, the present
condition of the printing press 1 is specified, for example, with the operator pressing
buttons 5a to 5n on an operation panel 5 provided on the delivery unit 4 of the printing
press 1 illustrated in Fig. 1, or on a remote control desk of the printing press 1.
[0116] If the display 14D of the printing press controlling unit 1 is far from the operator,
and the operation panel 5 is near the operator, the moving distance of the operator
is reduced if the operator makes an entry from the operation panel 5. Accordingly,
the workload on the operator is reduced. In this manner, the operator can easily enter
the condition of the printing press 1, and the condition of the printing press 1 can
be specified more easily. If the condition of the printing press 1 can be entered
by using buttons on the operation panel provided not only on the delivery unit 4,
but also on the paper feeder unit 2, and the printing units 3a, 3b, 3c, and 3d, the
workload on the operator can be more reduced. In this manner, in the present embodiment,
an environment where the operator can easily enter the condition of the printing press
1 can be provided. Accordingly, the operator can easily enter the condition of the
printing press 1, and as a result, the condition of the printing press 1 can be specified
more easily.
[0117] In the present embodiment, if the operator of the printing press 1 enters the condition
of the printing press 1 by using the buttons 5a to 5n on the operation panel 5, the
operator presses a button, or performs button operation, to generate an electric signal
for maintaining the present condition of the printing press 1. In this manner, regardless
of the entry by the operator, the condition of the printing press 1 can be specified,
while maintaining the operational status of the printing press 1 at present. In this
manner, it is possible to prevent the condition of the printing press 1 from being
affected. Accordingly, it is possible to prevent the printing press 1 from starting,
or an operating printing press from stopping, by the entry of the operator. The electric
signal for maintaining the present condition of the printing press 1, for example,
is a signal generated by pressing a preparation button 5b of the printing press 1,
a signal generated by pressing a stopping button 5a while the printing press 1 is
stopped, a signal generated by pressing a Smart Print End (SPE) button 51, and the
like.
[0118] For example, as illustrated in a data map 62 of Fig. 12, if the operation performed
by the operator is such that the preparation button 5b is pressed once while the stopping
button 5a is kept being pressed, the present condition of the printing press 1 is
classified as A (such as removal of dust from the printing plate). If the operation
performed by the operator is such that the SPE button 51 is pressed once while the
stopping button 5a is kept being pressed, the present condition of the printing press
1 is classified as B (such as maintaining roller). If the operation performed by the
operator is such that the stopping button 5a is pressed twice, and the preparation
button 5b is pressed twice, the present condition of the printing press 1 is classified
as Z (for example, refueling).
(Fourth Embodiment)
[0119] Fig. 13 is a conceptual diagram of a data map used to narrow down the candidate of
the condition of the printing press. A fourth embodiment is approximately the same
as the first embodiment, but different from the first embodiment in that the candidate
of the condition (condition candidate) of the printing press 1, is narrowed down based
on the time during which the specified printing press 1 has continued, in other words,
the required time. The time (required time) during which the specified condition of
the printing press 1 has continued, is calculated by the method for specifying the
condition according to the first embodiment. If the required time is accumulated,
the condition of the printing press 1 can be estimated from the accumulated required
time. The accumulated required time of a certain condition of the printing press 1,
such as the printing plate change, is statically processed, and if the required time
obtained by performing a certain routine of a method for specifying the condition
falls within a predetermined range relative to the average value of the accumulated
required time T, the condition of the printing press 1 relative to the required time
obtained by the certain routine of the method for specifying the condition is estimated
as the printing plate change.
[0120] In this manner, by estimating the condition of the printing press 1 based on the
accumulated required time, if the required time in a certain routine exceeds a predetermined
range relative to the average value of the accumulated required time T, the condition
of the printing press 1 relative to the required time within the predetermined range
for the average value of the accumulated required time T can be excluded from the
condition of the printing press 1 in the routine. In this manner, for example, upon
displaying the candidates of the condition of the printing press 1 on the display
14D illustrated in Fig. 1 at Step S112 and Step S116 illustrated in Fig. 3, it is
possible to narrow down the candidate. To narrow down the candidate, the excluded
candidates may not be displayed on the display 14D, or, for example, may be discretely
displayed on the display 14D.
[0121] The candidates of the condition of the printing press 1, in other words, the condition
candidates SB0, SB1, SB2, ..., SBn, and average values of required time T0_m, T1_m,
T2_m, ..., Tn_m relative to the condition candidates, are written in a data map 63
illustrated in Fig. 13. The average values of the required time T0_m, T1_m, T2_m,
..., Tn_m are updated as the required time is accumulated. A predetermined range may
be given to the average values of required time T0_m, T1_m, T2_m, ..., Tn_m written
in the data map 63. Such a data map 63 is stored in the storage unit 13 illustrated
in Fig. 1, and the candidate of the condition (condition candidate) of the printing
press 1 is narrowed down therewith. In this manner, the condition of the printing
press can be estimated more accurately. In a case where the operator of the printing
press 1 selects a condition candidate, the condition candidate can be selected speedily,
by narrowing down the condition candidate.
(Fifth Embodiment)
[0122] Fig. 14 is a conceptual diagram of a data map describing the specification of an
operation performed by the printing press for each of the operators of the printing
press. In a fifth embodiment, the specification of the operation performed by the
printing press 1, for example, condition candidates of the printing press 1 displayed
on the display 14D, a threshold of the required time used to classify the condition
of the printing press 1, and the like can be changed corresponding to an operator
of the printing press 1. In this manner, the threshold can be changed according to
an operator. For example, the condition of the printing press can be more accurately
estimated, by providing high threshold for beginners, and providing low threshold
for skilled operators. Because the display items on the display 14D can be changed
and the button arrangement on a touch panel can be changed individually, so that an
individual operator can operate easily, the work efficiency of the operator can be
improved.
[0123] In a data map 64 illustrated in Fig. 14, IDs of the operators are associated with
specifications of the operation performed by the printing press 1, such as the display
information like the condition candidates SB0 and SB1 displayed on the display 14D,
and thresholds used for classifying the condition of the printing press 1. The data
map 64 is stored in the storage unit 13 illustrated in Fig. 1, and upon performing
the printing job, the operator of the printing press 1 enters his/her ID from the
control panel 14 of the printing press control device 10. The specification of the
operation performed by the printing press 1 corresponding to the entered ID is read
out from the data map 64, and set in the printing press control device 10. In this
manner, the printing press 1 can be operated according to the specification of the
operation performed by the printing press 1 corresponding to the entered ID.
[0124] For example, if an ID of an operator is abcde, the condition candidates SB5 and SB6
for maintenance are not displayed on the display 14D, and the first threshold Ta is
set as Ta1 and the second threshold Tb is set as Tb1. If an ID of an operator is bafgk,
the condition candidate SB11 of the maintenance is not displayed on the display 14D,
and the first threshold Ta is set as Ta1 and the second threshold TB is set as Tb2.
If an ID of an operator is mlngz, the condition candidate SB1 for preparation and
the condition candidate SB10 for maintenance are not displayed on the display 14D,
and the first threshold Ta is set as Ta8, and the second threshold Tb is set as Tb5.
In this manner, the specification of the operation performed by the printing press
1 can be changed according to the operator. Thus, the advantages such as the improved
accuracy of estimation of the condition of the printing press 1, and the improved
work efficiency of an operator can be obtained.
INDUSTRIAL APPLICABILITY
[0125] In this manner, the condition specifying device for a printing press, the method
for specifying a condition of a printing press, and the computer program for specifying
a condition of a printing press according to the present invention are advantageous
in collecting the conditions of the printing press. More specifically, the condition
specifying device for a printing press, the method for specifying a condition of a
printing press, and the computer program for specifying a condition of a printing
press are suitable for reducing unclear conditions.