Field of the invention
[0001] The invention relates to a method and to a storage device for the storage of weft
threads in a weaving machine in accordance with the preamble of main method claim
or with the preamble of main apparatus claim as well as to a weaving machine having
one or more such storage apparatus or equipped for the carrying out of such a method.
Background art
[0002] Conventional weaving machines usually include a yarn store to provide a weft thread,
a shed forming apparatus for the formation of a shed, a weft insertion apparatus to
insert the weft thread into the shed and a reed to beat the inserted weft thread onto
a fabric edge. The insertion of the weft thread takes place either in a force transmitting
manner, for example by means of compressed air, or in a shape matched manner, for
example by means of rapiers or projectiles. The weft insertion apparatus can, for
example, contain nozzles for this purpose to accelerate the weft thread by means of
compressed air or another fluid or rapiers in a guided or guided design into which
the weft thread can be clamped or projectiles to which the weft thread can be fastened
to insert the same into the shed.
[0003] Work has been going on for years to accelerate the weft insertion and to increase
the productivity of the weaving machines in this way. Depending on the width of the
machine and the weft insertion frequency, maximum thread speeds of 60 to 100 m/s are
achieved on modern weaving machines. The thread acceleration takes place within around
10 ms. Accelerations result from this of 0.6x10
4 m/s
2 to 1.0x10
4 m/s
2. In addition to the acceleration, the deceleration of the weft thread is also limiting
on performance. The thread speed drops slightly over the insertion time, for example,
due to friction, increasing thread mass and further influences, and is lowered practically
instantaneously to zero at the end of the weft insertion by means of a mechanical
stopper. The thread tension peak arising in this process can exceed the thread breaking
force so that weft thread breaks can occur. An improvement is provided by the currently
used ABS braking systems with which the thread tension peaks can be reduced by around
50%.
[0004] The previous considerations assume that the weft insertion takes place approximately
reproducibly. However, it has been found in practice that the total weft insertion
has stochastic components in dependence on the weft material and the machine settings
in that, for example, a substantial tolerance range can be observed in the thread
arrival time. This makes regulation and control functions necessary on the machine
side which can be made, for example, through time adjustment and/or pressure controlled
main jets and relay jets on an air jet weaving machine to stabilize the weft insertion
procedure and to make it as reproducible as possible.
[0005] The thread storage plays an important role for a low downtime weaving machine operation.
On conventional weaving machines the weft thread is drawn off a supply reel package
periodically in accordance with the weft insertion frequency and is stored intermediately
on a drum store being held by a stop element. After the release of the weft thread
by the stop element, the intermediately stored weft thread is inserted into a shed,
for example by means of a force-transmitting thread transport, i.e. for example by
means of acceleration nozzles and relay nozzles, and is stopped practically instantaneously
at the end of the weft insertion by means of the stop element.
[0006] The following demands on the thread storage apparatus result for a modern weaving
machine: the maximum thread withdrawal speed from the supply package amounts to 20
m/s - 22 m/s for spun yarns and 25 m/s for filament yarns. An intermediate storage
is thus absolutely necessary since the ratio between the drawing off speed from the
supply package and the maximum thread speeds on insertion is 1:3 to 1:4 and a direct,
positive thread transport from the supply package via a delivery mechanism is consequently
precluded.
[0007] Furthermore, the mean thread tension during the weft insertion should amount to 15%
of the mean thread breaking strength and thread tension peaks should be limited to
50% of the mean thread breaking strength since higher thread tension peaks result
in processing problems. These demands can only be satisfied using a conventional drum
store with a stop element if the drum store is modified and/or if additional components
such as an ABS brake are provided.
[0008] An alternative apparatus and method for the provision of weft threads in weaving
machines is known from
EP O 316 028 A. The apparatus described there contains a double roller to draw the weft thread from
a supply package and a storage tube which is provided with a nozzle at the inlet side
to blow the drawn off weft thread into the storage tube and which is provided with
a thread clip at the outlet side to clamp the weft thread tight. In addition, a main
nozzle is provided between the storage tube and the shed to remove the stored weft
thread from the storage tube and to accelerate it in the weft direction. The stored
thread quantity in the storage tube is dimensioned such that the stored thread quantity
is consumed toward the end of the weft insertion and the weft thread is drawn directly
off the double roller only in the final phase of insertion. The weft thread can thus
be braked by a corresponding brake control implemented on the double roller. With
the apparatus described in
EP O 316 028 A there is the disadvantage that a thread tension peak occurs when the weft thread
stored in the storage tube is consumed and the weft thread is drawn directly off the
double roller. Additionally, means are lacking in the described apparatus to withdraw
a weft thread from the shed in the event of a weft defect.
[0009] US-A-3 669 328 further discloses a storage tube having a driving nozzle for the weft thread and
a braking nozzle at the opposite end of the storage tube. No other braking devices
are provided, nor additional nozzles. Due to the braking action of the second braking
nozzle, poor energy is given to the flying thread upon leaving the storage device.
Due to this feature, this device cannot be employed in a very fast weaving loom, since
it doesn't allow complete and reliable control over timing and number of insertions
of the weft thread.
[0010] It is an object of the present invention to provide a method and a storage apparatus
for the storage of weft threads in a weaving machine as well as a weaving machine
having one or more such storage apparatus or equipped for the carrying out of such
a method which are suitable for maximum thread insertion speeds of 60 m/s to 100 m/s
and with which inserted fault weft threads can be withdrawn from the shed and used
again.
[0011] This object is carried out according to the invention by the method, apparatus and
weaving machine as defined in the appended claims.
Summary of the invention
[0012] In the method in accordance with the invention for the storage of weft threads in
a weaving machine, a weft thread is blown into a storage chamber, which has an inlet
side and an outlet side, from the inlet side by means of a first nozzle and is held
at the outlet side of the storage chamber by means of a thread brake. The thread brake
is opened for the weft insertion and the weft thread is removed from the storage chamber
from the outlet side toward the shed by means of a second nozzle. The method is
characterized in that the weft thread is kept taught by means of a third nozzle with an opposite blowing
direction with respect to the second nozzle or is blown back into the storage chamber.
The weft thread can, for example, be kept taught before the beating up stage, whereas
the blowing back of the weft thread into the storage chamber can be used, for example,
for the elimination of weft defects.
[0013] The weft thread is advantageously drawn off a supply package by means of a delivery
apparatus, for example a continuously working delivery apparatus, and is supplied
to the first nozzle. Furthermore, the removed weft thread can be withdrawn from the
shed by means of a controlled roller pair and supplied to the third nozzle.
[0014] In an advantageous embodiment variant, the removed weft thread is accelerated by
means of one or more acceleration nozzles which are arranged after the second nozzle
in the weft direction. In a further advantageous embodiment variant, the weft thread
is braked with controlled braking force toward the end of the weft insertion by means
of the weft brake.
[0015] In an advantageous embodiment of the method, the delivery apparatus and/or the blowing
of the weft thread into the storage chamber and/or the removal of the weft thread
from the storage chamber and/or the weft insertion and/or the blowing back of the
removed weft thread is/are controlled on the basis of the measured data detected by
a thread sensor which can, for example, be arranged at a mixing pipe of an acceleration
nozzle and by means of which, for example, the speed and/or the length of the weft
thread can be detected on the removal or on the blowing back.
[0016] In a further advantageous embodiment, two or more storage apparatus are respectively
provided for a weft thread colour, wherein, with weft insertions with the same weft
thread colour following one another, the weft thread is removed in each case alternately
or cyclically from one of the storage apparatus provided for this weft thread colour.
[0017] In a further advantageous embodiment, if a weft defect is detected, an inserted thread
is withdrawn from the shed and is blown back into the storage chamber by means of
the third nozzle or the length of an inserted weft thread is detected by means of
a thread sensor and, in the event that a weft defect is detected, the withdrawal of
the weft thread from the shed takes place by means of a controlled roller pair which
is docked to the weft thread for this purpose and which is controlled on the basis
of the detected length of the weft thread, with the withdrawn weft thread being blown
back into the storage chamber by means of the third nozzle.
[0018] The storage apparatus in accordance with the invention for the storage of weft threads
in a weaving machine includes a storage chamber having an inlet side and an outlet
side, as well as a first nozzle at the inlet side of the storage chamber for the blowing
in of a weft thread and a thread brake at the outlet side of the storage chamber for
the holding tight and/or braking of the weft thread and a second nozzle for the removal
of the weft thread from the storage chamber. The thread brake can be made as a thread
brake with a controlled braking force, for example as a piezoelectric thread brake,
to selectively hold the weft thread tight or to brake it with a controlled braking
force. The storage apparatus in accordance with the invention additionally contains
a third nozzle with an opposite blowing direction with respect to the second nozzle
to tauten the removed weft thread or to blow it back into the storage chamber in the
event of a weft defect.
[0019] The storage chamber advantageously has a tubular shape, having an internal round
or rounded or polygonal cross-section. The storage chamber can further be made elongate
and contain one, two or more storage sections in the longitudinal direction to receive
the weft thread blown in and/or blown back, and the storage chamber can have a constant
or tapering cross-section in the interior over at least a part of the length, for
example over more than half the length.
[0020] In an advantageous embodiment variant, the second and third nozzles contain a double
injector to switch over the running direction of the weft thread between removal,
on the one hand, and tautening and blowing back, on the other hand. In a further advantageous
embodiment variant, the storage apparatus additionally includes one or more acceleration
nozzles which are arranged downstream of the second nozzle in the weft direction and
which each contain a mixing pipe to accelerate the removed weft thread and/or the
second nozzle contains a mixing pipe to accelerate the removed weft thread.
[0021] In an advantageous embodiment, the storage apparatus additionally includes a thread
sensor which is arranged inwardly or outwardly at a mixing pipe of the second nozzle
and/or one of the acceleration nozzles to detect the speed and/or length of the weft
thread on the removal or on the blowing back.
[0022] In a further advantageous embodiment, the storage apparatus selectively includes
a delivery apparatus, for example a continuously working delivery apparatus and/or
a delivery apparatus having a conveying wheel, to draw off the weft thread from a
supply package and to feed it to the first nozzle; and/or a controlled roller pair
for the thread withdrawal from a shed, wherein the roller pair is arranged between
the shed and the second nozzle of the storage apparatus.
[0023] The invention furthermore includes an arrangement having a plurality of storage apparatus
in accordance with one or more of the embodiments and embodiment variants described
above from which a weft thread can be removed alternately or in a pattern-controlled
manner, wherein the arrangement contains at least one unit having two or more respective
storage apparatus arranged next to or above one another; and wherein, in the case
of a plurality of units, they are arranged over and/or next to one another If necessary,
the storage apparatus of a unit can form an acute angle with one another.
[0024] In addition, the invention includes a weaving machine having one or more storage
apparatus for the storage of weft threads in accordance with one or more of the embodiments
and embodiment variants described above and/or having at least one arrangement in
accordance with the above description and/or equipped for the carrying out of a method
in accordance with one or more of the embodiments and embodiment variants described
above. The weaving machine can, for example, be made as a jet weaving machine, for
example, as an air jet weaving machine, and/or as a rapier weaving machine and/or
as a projectile weaving machine.
[0025] In an advantageous embodiment of the weaving machine, the one or more storage apparatus
for the storage of weft threads and/or the at least one arrangement are arranged on
a sley. In a further advantageous embodiment variant, the one or more storage apparatuses
for the storage of weft threads and/or the at least one arrangement is/are arranged
in a stationary manner on the weaving machine and at least one acceleration nozzle
is arranged on a sley.
[0026] The method and the storage apparatus in accordance with the present invention as
well as the weaving machine in accordance with the present invention have the advantage
that the thread speed at which the weft thread is drawn off the supply reel package
is up to four times lower than the maximum thread speed during the weft insertion
and that the weft thread can be placed in low-mass loops in the storage chamber so
that the thread tension acting on the weft thread upon removal from the storage chamber
is comparatively small. An additional advantage is that withdrawn fault weft threads
can also be placed in the storage chamber. The method and the storage apparatus in
accordance with the present invention are thus also suitable for the elimination of
weft defects and in particular for the automatic elimination of weft breaks. It is
additionally advantageous that, where necessary, the thread brake arranged at the
outlet side of the storage chamber can be used for braking with a controlled braking
force in order thus to reduce thread tension peaks which can arise toward the end
of the weft insertion when the weft thread placed in the storage chamber is consumed
and the weft thread is tensioned.
[0027] The above and following detailed description of embodiments only serves as an example.
Further advantageous embodiments can be seen from the dependent claims and from the
drawings. Furthermore, individual features from the embodiments described or shown
can also be combined with one another within the framework of the present invention
to form new embodiments.
Brief description of the drawings
[0028] The invention will be explained in more detail in the following with reference to
some preferred embodiments and to the drawings. There are shown:
Fig. 1 is a diagram showing an embodiment of a jet weaving machine with a storage
apparatus in accordance with the present invention;
Fig. 2 is a diagram showing a second embodiment of a jet weaving machine with a storage
apparatus in accordance with the present invention,
Fig. 3 is a detailed view, partly sectioned, of an embodiment of a storage apparatus
in accordance with the present invention;
Figs. 4A-4C disclose some embodiments of an arrangement with the storage apparatus
in accordance with the present invention, viewed from the side and from above;
Figs. 5A, 5B disclose a second embodiment of an arrangement with two storage apparatuses
in accordance with the present invention, viewed from the side and from above;
Figs. 5C and 5D are elevation view of embodiment variants of the arrangement in accordance
with Fig. 5A;
Figs. 6 and 6A are elevation and section views of an embodiment of a thread sensor
for a storage apparatus in accordance with the present invention of which Fig. 6B
represents a circuit diagram;
Fig. 7A is a section view of an embodiment variant of an electrode arrangement from
the embodiment of a thread sensor in accordance with Fig. 6 of which Fig. 7B represents
a circuit diagram;
Fig. 8A-D are plots of thread speed, path, thread tension and brake opening with respect
to an embodiment in which the method in accordance with the invention is used;
Figs. 9A, 9B are plots of the thread speed and shed movement with respect to a second
embodiment in which the method in accordance with the invention is used; and
Figs. 10A-10C are diagrams showing a withdrawal operation of an inserted weft thread
from a shed according to the method of the invention.
[0029] Fig. 1 shows a jet weaving machine 1 having at least one storage apparatus 20 in
accordance with the present invention. The jet weaving machine can, for example, be
made as an air jet weaving machine. The use of the invention is, however, not limited
to air jet weaving machines, but can rather also be used advantageously on other types
of weaving machines such as series shed weaving machines, rapier web machines or projectile
weaving machines.
[0030] The storage apparatus 20 for the storage of weft threads 2, 2' includes a storage
tubular chamber having an inlet side and an outlet side as well as a first nozzle
21 at the inlet side of the storage chamber for the blowing in of a weft thread 2.
A thread brake, not visible in Fig. 1, is provided at the outlet side of the storage
chamber for the holding tight and/or braking of the weft thread and a second nozzle
22 for the removal of the blown in weft thread 2' from the storage chamber. The storage
apparatus additionally contains a third nozzle, not visible in Fig. 1, with an opposite
blowing direction with respect to the second nozzle to keep taught the weft thread
at the outlet side or to blow it back into the storage chamber in the event of a weft
defect.
[0031] According to an advantageous embodiment, the storage apparatus additionally includes
one or more acceleration nozzles 4 which are arranged downstream of the second nozzle
22 in the weft direction and which each contain a mixing pipe to accelerate the removed
weft thread; alternatively the second nozzle contains itself a mixing pipe to accelerate
the removed weft thread.
[0032] In an advantageous embodiment, the storage apparatus 20 includes a delivery apparatus
3 which can, for example, contain a conveying wheel to draw off the weft thread 2
from a supply reel package 2a and to supply it to the first nozzle 21. In a further
advantageous embodiment, the storage apparatus includes a controlled roller pair 9
for the thread withdrawal from a shed, with the roller pair being arranged between
the shed and the second nozzle 22 of the storage apparatus.
[0033] The jet weaving machine 1 illustrated in the drawings can be equipped with one or
more of the following components; a supply reel package 2a; a thread centration device
2b to center the weft thread downstream of the supply reel package; a plurality of
relay nozzles 5.1 a-c, 5.na-c to convey the weft threads 2' within the shed during
the weft insertion; control valves 12, 13, 14, 15.1, 15.n to control the supply of
fluid to the first, second and third nozzles of the storage apparatus, to the acceleration
nozzle 4 and to the relay nozzles, with the latter being able to be made as individual
relay nozzles each having a control valve or, as shown in Fig. 1, being able to be
combined in groups of two or more relay nozzles which are each charged jointly with
fluid from one control valve; a catching nozzle or tensioning nozzle 6 at the exit
side of the loom to receive and hold the weft thread after the weft insertion when
it comes out of the shed; a reed 8 for the beating up of the inserted weft threads;
a sley 18 on which the reed 8 and, on a case by case basis, the acceleration nozzle
4 is fastened and which is usually made pivotable so that a beating movement can be
carried out by means of the sley; a pressure supply 11; a pressure distributor 11a;
a weft stop motion 17 at the catching side end of the reed to detect the arrival of
the weft thread tip; and a control unit 10 to which, as required, the delivery apparatus
3, the control valves 12, 13, 14, 15.1, 15.n and, on a case by case basis, the roller
pair 9 and/or the weft stop motion 17 are operatively connected.
[0034] In the embodiment shown in Fig. 1, the one or more storage apparatus 20 for the storage
of weft threads or, depending on the application, optionally an arrangement of storage
apparatus are arranged stationary on the weaving machine 1. Advantageously, at least
one acceleration nozzle 4 is additionally arranged on the sley 18 just in front of
the shed inlet. The spacing 1 between the delivery apparatus 3 and the first nozzle
21 of the storage apparatus can be selected to be comparatively short, for example
around 10 cm or 15 cm, since the storage apparatus 20 is not moving with respect to
the supply reel package 2a.
[0035] Fig. 2 shows a second embodiment of a jet weaving machine 1 having one or more (one
for each of the weft thread to be inserted by the loom) storage apparatus 20 in accordance
with the present invention. The weaving machine 1 shown in Fig. 2 in this respect
substantially has the same components and the same design as the weaving machine of
the first embodiment described above, with the exception of the one or more storage
apparatus 20 which are arranged on the sley 18 in the second embodiment, i.e. they
are moving integrally with the sley at each beating up of an inserted weft thread.
Depending on the application, an arrangement of storage apparatus can also be arranged
on the sley 18. A repetition of the optionally present components of the weaving machine
1 and of the storage apparatus 20 will be dispensed with in the following since they
were already named within the framework of the first embodiment described above.
[0036] If the storage apparatus 20 includes a respective delivery apparatus 3, the delivery
apparatus is expediently arranged before the first nozzle 21 of the storage apparatus
in a fixed location on the weaving machine. The spacing l between the delivery apparatus
3 and the first nozzle 21 of the storage apparatus, which typically amounts to 20
cm or more in the second embodiment, is advantageously selected to be so large that
the weft thread does not come under tension on the beating up movement of the sley
18.
[0037] An additional acceleration nozzle is usually omitted with a storage apparatus arranged
movable on the sley. In this case the second nozzle is mounted very close to the shed
inlet and the weft thread 2' removed from the storage apparatus 20 can be accelerated
by the same second nozzle 22 of the storage apparatus. In addition, with storage apparatus
arranged movable on the sley, a roller pair for the weft withdrawal from the shed
is not required. In this case, an inserted weft thread is withdrawn from the shed
solely by operating the third nozzle of the storage apparatus.
[0038] Fig. 3 shows an embodiment of a storage apparatus 20 for the storage of weft threads
in a weaving machine. In the embodiment, the storage apparatus includes a storage
chamber 24 having an inlet side and an outlet side as well as a first nozzle 21 at
the inlet side of the storage chamber for the blowing in of a weft thread 2 and possibly
thread brake 19 at the outlet side of the storage chamber for the holding tight and/or
braking of the weft thread and a second nozzle 22 for the removal of the blown in
weft thread 2' from the storage chamber. The thread brake device can be made as a
thread brake with a controlled braking force, for example as a piezoelectric thread
brake, to selectively hold the weft thread tight or to brake it with a controlled
braking force. The storage apparatus 20 in accordance with the invention additionally
contains a third nozzle 23 with an opposite blowing direction with respect to the
second nozzle to keep taught the removed weft thread or to blow it back into the storage
chamber 24 in the event of a weft defect.
[0039] Advantageously, the storage chamber 24 is provided with pressure compensation openings
25 to reduce the pressure in the interior of the storage chamber so that the weft
thread can be blown in and to generate a flow which conveys the blown in weft thread
2' in the direction of the outlet. The number of the pressure compensation openings
per unit of area typically increases toward the outlet, to guarantee that the weft
thread doesn't encounter a detrimental counter pressure as it approaches the outlet
of the chamber.
[0040] The storage chamber 24 advantageously has a round or rounded or polygonal cross-section
in the interior. The interior can, for this purpose, be shaped cylindrically, for
example, and/or the storage chamber can be made as a pipe. Furthermore, the storage
chamber can be made elongate and contain one, two or more storage sections in the
longitudinal direction to receive and house the weft thread blown in and/or blown
back. In addition, the storage chamber can have a constant or tapering cross-section
in the interior over at least a part of the length, for example over more than half
the length.
[0041] In an advantageous embodiment variant, the second and third nozzles 22, 23 relay
on a double injector, i.e. for each nozzle one injector is provided belonging to a
common nozzle body or each nozzle has its own injector in one nozzle body, with the
two nozzle bodies being fastened together to switch over the running direction of
the weft thread between the removal phase, on the one hand, and the tautening and
blowing back phase, on the other hand. In a further advantageous embodiment, the second
nozzle 22 contains a mixing pipe 22a to accelerate the removed weft thread.
[0042] The arrangement including the second and third nozzles at the outlet side of the
storage chamber 24, is advantageous for keeping a good control on both tensioning
and insertion timing of the weft thread.
[0043] In particular, the second nozzle 22, located downstream of the third nozzle, can
be driven independently of the third nozzle 23, to accomplish proper insertion timing
of the weft into the shed; while third nozzle 23 can be controlled to properly adjust
tensioning of the weft and blowing it back into the storage chamber in case of weft
faults.
[0044] The thread brake 19 can be arranged between the second nozzle 22 and the third nozzle
23. If the second and third nozzles contain a double injector, the thread brake is
advantageously arranged, as shown in Fig. 3, between the nozzles in the common nozzle
block. With nozzles made separate, it is also possible, for example, to fasten the
second nozzle 22, the thread brake 19 and the third nozzle 23 to one another and/or
to a common carrier.
[0045] In a further advantageous embodiment, the storage apparatus 20 additionally includes
a delivery apparatus 3, for example a delivery apparatus having a conveying wheel
to draw off the weft thread from a supply reel package and to supply it to the first
nozzle. A continuously working delivery apparatus is advantageously provided. It is,
however, also possible to operate the delivery apparatus intermittently if required,
for example if the length of the weft thread to be inserted should be adapted or if
a weft defect is repaired or the machine speed is changed. Suitable delivery devices
are known, for example, from the documents
EP 445489 A1 and
EP 685585 A.
[0046] Figures 4A and 4B show an embodiment of an arrangement having two storage apparatus
20a, 20b in accordance with the present invention, viewed from the side and from above.
A weft thread can be removed from the storage apparatus alternately or in a pattern
controlled manner. In the embodiment shown, the two storage apparatuses 20a, 20b or,
on a case by case basis, more storage apparatuses form a unit, with the storage apparatuses
expediently being arranged at an acute angle next to one another, i.e. with the weft
paths forming cute angles between each other. In an advantageous embodiment, the storage
apparatuses 20a, 20b each include a delivery apparatus 3a, 3b at the inlet side. In
addition, a reed is schematically shown as being integral with the storage apparatuses
in Figures 4A and 4B to indicate that, with the exception of the delivery apparatus,
the storage apparatuses are arranged on a sley together with the reed, whereas the
delivery apparatus 3a, 3b are advantageously arranged in a stationary position on
the weaving machine.
[0047] Fig. 4C shows an embodiment similar on the arrangement of Figs. 4A, 4B with selectively
two or four storage apparatus, viewed from the side. In this embodiment, two storage
apparatuses 20.1a, 20.2a or, on a case by case basis, more storage apparatuses are
arranged over one another, with the storage apparatuses expediently forming an acute
angle with one another. In the same way, however, two or, on a case by case basis,
more of the units which are shown in Figures 4A and 4B and which each contain two
or more storage apparatuses arranged next to one another on the horizontal plane can
also be arranged over one another (on the vertical plane) to form an arrangement having
at least four storage units. In an advantageous embodiment, the storage apparatuses
each additionally include a delivery apparatus 3.1a, 3.2a at the inlet side. In addition,
in Fig. 4C a reed 8 is shown schematically as being integral with the storage apparatus
to indicate that in the arrangement shown, with the exception of the delivery apparatus,
the storage apparatuses are arranged movable together with the sley and the reed,
whereas the delivery apparatus are advantageously arranged in a stationary position
on the weaving machine.
[0048] The arrangements and/or units described above are advantageously made as prefabricated
assemblies.
[0049] Figures 5A and 5B show a second embodiment of an arrangement having two or more storage
apparatus in accordance with the present invention, viewed from the side and from
above. A weft thread can be removed from the storage apparatus alternately or in a
pattern controlled manner. In the embodiment shown, the two or more storage apparatus
20a, 20b form a unit, with the storage apparatuses expediently being arranged next
to one another having the weft paths arranged parallel each other. In an advantageous
embodiment, the storage apparatuses 20a, 20b each additionally include a delivery
apparatuses 3a, 3b at the inlet side and/or at the outlet side and spaced apart from
the other storage apparatus. Acceleration nozzles 4a, 4b are provided with launch
axis thereof arranged at an acute angle to one another. In addition, in Figures 5A
and 5B, a reed 8 is schematically shown as being integral with the acceleration nozzles
to indicate that, in the arrangement shown, the acceleration nozzles are arranged
on a sley together with the reed, whereas the storage apparatuses are advantageously
arranged together with the delivery apparatus 3a, 3b in a stationary position on the
weaving machine.
[0050] Figs. 5C and 5D show additional embodiments similar to the ones shown in Figs. 5A
and 5B. Two storage apparatus 20.1a, 20.2a are arranged over one another. In the same
way, however, two of the units which are shown in Figures 5A and 5B and which each
contain two or more storage apparatus arranged next to one another can also be arranged
over one another to form an arrangement having at least four storage units. Advantageously,
the storage apparatuses additionally each include a delivery apparatus 3.1a, 3.2a
at the inlet side and/or, at the outlet side and spaced apart from the other storage
apparatus, in each case an acceleration nozzle 4.1a, 4.2a, with the acceleration nozzles
expediently forming an acute angle.
[0051] In the embodiment shown in fig. 5D, three or more storage apparatuses 20.1a, 20.2a,
20.3a are arranged over one another. In the same way, however, two or more of the
units which are shown in Figures 5A and 5B and which each contain two or more storage
apparatus arranged next to one another can also be arranged over one another to form
an arrangement having six storage units. Advantageously, the storage apparatus additionally
respectively include a delivery apparatus 3.1a, 3.2a, 3,.3a at the inlet side and/or,
at the outlet side and spaced apart from the other storage apparatus, in each case
an acceleration nozzle 4.1a, 4.2a, 4.3a, with the acceleration nozzles expediently
forming an acute angle. In addition, in Fig. 5C, a reed 8 is schematically shown as
being integral with the acceleration nozzles to indicate that, in the arrangement
shown, the acceleration nozzles are arranged on a sley together with the reed, whereas
the storage apparatus are advantageously arranged together with the delivery apparatus
in a stationary position on the weaving machine.
[0052] The arrangements and/or units described above are advantageously made as prefabricated
assemblies.
[0053] In an advantageous embodiment, the storage apparatus according to the present invention
additionally includes a thread sensor which can, for example, be arranged at a mixing
pipe 22a of the second nozzle 22 and/or the acceleration nozzle 4, 4a, 4b, 4.1 a -
4.3a to detect the speed and/or length of the weft thread on the removal or on the
blowing back phases. Figures 6, 6A and 6B show an embodiment of such a thread sensor.
Fig. 6 in this respect shows a longitudinal section through the thread sensor and
Fig. 6A shows a cross-section.
[0054] The thread sensor 16 in the embodiment is made as an electrostatic measurement sensor
to detect one or more movement parameters of the weft thread during the weft insertion.
The detection preferably takes place in a contactless manner. The thread sensor for
this purpose includes a tubular carrier 16c which can simultaneously be used as a
mixing pipe as required and a grid with grid elements which are arranged periodically
in the thread running direction and which act as electrodes 16a, 16b. The carrier
can be made from an insulating pipe, for example an insulating ceramic pipe or as
a plastic pipe and the electrodes can be formed at the inside or outside of the carrier.
The carrier can, however, also be made of a metal pipe and the electrodes can be applied
to an insulating intermediate layer in the interior of the pipe.
[0055] Advantageously, the electrodes 16a, 16b are shaped cylindrically, with it also being
possible, however, to use other electrode shapes inside or outside the mixing pipe
such as planar electrode shapes. Fig. 6B shows a possible arrangement layout of the
electrodes 16a, 16b. The thread sensor shown includes two electrodes with grid elements
arranged periodically and in comb-like form, with a grid element of the one conductor
following a grid element of the other conductor alternately in the running direction
of the weft thread. The individual grid elements of an electrode are each connected
to one another via a conductor which can extend, as shown in Fig. 6B, for example,
in the running direction of the weft thread.
[0056] An embodiment variant of an electrode arrangement from the embodiment in accordance
with Figs. 6, 6A is shown in Figs. 7A, 7B, with Fig. 7A showing a cross-section through
the electrode arrangement and Fig. 7B showing a simplified view in which the electrodes
are deployed into a plane for sake of clear representation. The thread sensor in the
embodiment of Figures 7A and 7B contains two electrodes 16a, 16b with grid elements
arranged periodically and in double-comb form, with the grid elements engaging into
one another and a grid element of the one conductor following a grid element of the
other conductor alternately in the running direction of the weft thread. The individual
grid elements of an electrode are each connected to one another via a conductor which,
as shown in Fig. 7B, for example, connects the grid elements at the center and can
extend in the running direction of the weft thread.
[0057] The general operation of an electrostatic measurement sensor which is designed on
the principle of the so-called spatial filtering method is known from document
EP 1033579 A2. The thread sensor described above can be operated as follows, for example: If a
weft thread is located in the region of the grid elements, the loads present on the
weft thread generate a periodic signal component in the grid elements which can be
electronically amplified and whose frequency can be detected. The detected frequency
is in this respect proportional to the speed of the weft thread. The sensor is thus
able not only to detect the presence, but also the instantaneous speed of a weft thread.
[0058] The thread sensor described above with the embodiment variants described and in particular
its design at a mixing pipe of an acceleration nozzle can be used and implemented
also in a system without the storage apparatus described above.
[0059] The method in accordance with the invention will be described in more detail in the
following with reference to Figures 1 to 5D. In the method for the storage of weft
threads in a weaving machine, a weft thread 2 is blown into a storage chamber 24,
which has an inlet side and an outlet side, from the inlet side by means of a first
nozzle 21 and is held at the outlet side of the storage chamber by thread brake device
19. Upon weft insertion, the weft thread 2' is removed from the storage chamber at
the outlet side by means of a second nozzle 22. The method is
characterized in that the removed weft thread is kept taught by means of a third nozzle 23 with an opposite
blowing direction with respect to the second nozzle 22 or is blown back into the storage
chamber. The weft thread, for example, is kept taught just before and during the beating
up phase, whereas the blowing back of the weft thread into the storage chamber can
be used for the elimination of weft defects.
[0060] The weft thread is advantageously drawn off from a supply reel package 2a by means
of a delivery apparatus 3, 3a, 3b, 3.1a
- 3.3a, for example by means of a continuously working delivery apparatus, and is supplied
to the first nozzle 21. Furthermore, in case of faults, the removed weft thread can
be withdrawn from the shed by means of the third nozzle 23, possibly in cooperation
with a controlled roller pair 9.
[0061] In an advantageous embodiment variant, the removed weft thread is accelerated by
means of one or more additional acceleration nozzles 4, 4a, 4b, 4.1a 4.3a which are
arranged downstream of the second nozzle 22 in the weft direction. In a further advantageous
embodiment, the weft thread is braked with controlled braking force toward the end
of the weft insertion by means of the weft brake device 19, this lattter employing
clamp means acting across the weft path and operated by pneumatic or electric or mechanic
driving means.
[0062] In an advantageous embodiment of the method, the delivery apparatus 3, 3a, 3, 3.1
a 3, .3a and/or the blowing of the weft thread into the storage chamber 24 and/or
the removal of the weft thread from the storage chamber and/or the weft insertion
and/or the blowing back of the removed weft thread is/are controlled on the basis
of the measured data detected by a thread sensor 16 which can, for example, be arranged
at a mixing pipe 22a of the second nozzle 22 or at a mixing pipe of an acceleration
nozzle 4, 4a, 4b, 4.1 a - 4.3a and by means of which, for example, the speed and/or
the length of the weft thread can be detected on the removal or on the blowing back
phases.
[0063] In a further advantageous embodiment, two or more storage apparatus 20 are respectively
provided for a weft thread colour, wherein, with weft insertions with the same weft
thread colour following one another, the weft thread is removed in each case alternately
or cyclically from one of the storage apparatus provided for this weft thread colour.
The term weft thread colour in this respect, as usual in the textile machine sector,
embraces all yarn properties such as the colour, diameter, texture, roughness and
further specific yarn properties.
[0064] In a further advantageous embodiment of the method, if a weft defect is detected,
an inserted thread is withdrawn from the shed and is blown back into the storage chamber
24 by means of the third nozzle 23. The inserted length of the weft thread can be
detected by means of a thread sensor 16 and, in the event that a weft defect is detected,
the withdrawal of the weft thread from the shed takes place by means of the third
inverse operating nozzle and possibly with the aid of a controlled roller pair 9 which
is docked to the weft thread for this reason. The roller pair 9 is controlled on the
basis of the detected length of the fault weft thread, with the withdrawn weft thread
being blown back into the storage chamber 24 by means of the third nozzle.
[0065] The operation method for the weft insertion using the storage apparatus described
above, will be explained in more detail in the following with reference to an embodiment
and with reference to Figures 1 to 3 and 8A to 8D. In the embodiment, the weft thread
2 is provided before the weft insertion by a delivery apparatus 3 and is blown into
a storage chamber 24 which has an inlet side and an outlet side. At the inlet side
the weft thread enters the storage 24 by means of a first nozzle 21, blowing an air
jet in the inserting direction, and the thread is held at the outlet side of the storage
chamber by means of a thread brake 19, with the first nozzle advantageously working
in the low pressure range. The weft thread 2' blown in can be stored in the storage
chamber 24 in loop form, for example. The thread brake 19 is opened for the weft insertion
and the weft thread 2' is removed from the storage chamber at the outlet side by means
of the second nozzle 22, also blowing an air jet in the inserting direction. The weft
thread can subsequently be inserted into a shed in a known manner by means of an acceleration
nozzle 4 and additional relay nozzles 5.1 a-c to 5.na-c. The weft insertion is ended
by closing the thread brake device 19 and the next storage procedure begins. The thread
delivery is typically not interrupted by the delivery apparatus at any time. The emptying
time of the storage chamber 24 is usually proportional to the pressure with which
the second nozzle 22 and the acceleration nozzle 4 are loaded.
[0066] At the weft start, the weft thread 2' stored in the storage chamber 24 is removed
in a force transmitting manner by the second nozzle 22, the acceleration nozzle 4
and the relay nozzles 5.1a-c to 5.na-c. The weft thread 2' stored in the storage chamber
24 in this respect has a thread length which is smaller than the total thread length
required for the weft insertion. The residual thread length up to the required total
thread length is delivered by the delivery apparatus 3 in shape matched manner. If
the weft thread 2' stored in the storage chamber has been removed, a thread tension
peak occurs due to the transition from the force-transmitting thread transport to
the shape matched thread transport. This can be alleviated in that the weft thread
is braked before the weft thread 2' stored in the storage chamber is used up, for
example by means of a thread brake 19 with a controlled braking force.
[0067] To keep the thread load low, operation is carried out with two or more storage apparatuses
and the weft thread is removed alternately or cyclically from one of the storage apparatus.
A moderate, constant speed of the delivery apparatus results from this. The speed
and/or the length of the weft thread is advantageously detected during the weft insertion
by a thread sensor 16 arranged at a mixing pipe 22a of the second nozzle 22 or of
the acceleration nozzle and the delivery apparatus 3, on the one hand, and the braking
force of the thread brake, on the other hand, are controlled using the values detected.
[0068] Fig. 8A shows a diagram of the thread speed v as a function of the loom drive angle
during the weft insertion. The drive angle is proportional to the time with a constant
speed. After the weft start IB, the weft thread is accelerated up to the maximum thread
speed. The thread speed subsequently decreases slightly through friction and the increasing
thread length and drops comparatively steeply to zero toward the end of the weft insertion
so that the end 1E of the weft insertion is reached. The steepness of the speed drop
is determined, on the one hand, by the braking force of the thread brake device 19
and, on the other hand, by the delivery speed of the delivery apparatus 3.
[0069] Fig. 8B shows a diagram of the path L covered by the weft thread tip as a function
of the drive angle and Fig. 8C shows a diagram of the thread tension F as a function
of the machine angle. The thread tension peak toward the end of the weft insertion
arises by the transition from the force transmitting thread transport to the shape
matched thread transport when the weft thread stored in the storage chamber is used
up and the weft thread is delivered directly from the delivery device. The thread
tension peak would be substantially higher without a braking of the thread speed before
the transition. It can furthermore be recognized from Figures 8B and 8C that the residual
thread length delivered directly from the delivery apparatus is comparatively short
in comparison with the total thread length required for the weft insertion, for example
less than 20% or less than 10% or less than 5% of the required total thread length.
[0070] Fig. 8D shows a diagram of the opening gap S
B of the thread brake device 19 as a function of the drive angle of the loom. The braking
force of the thread brake is in this respect dependent on the opening gap.
[0071] The use of the method in accordance with the invention in the weft insertion will
be explained in more detail in the following with reference to a second embodiment
and with reference to Figures 1 to 3 as well as 9A and 9B. Figures 9A and 9B show
the associated diagrams of the thread speeds v
I, v
LI, v
2, v
L2 and shed movement H during two weft insertions following one another. To keep the
thread load low, work is carried out with two storage apparatuses 20 or, if required,
more storage apparatuses and the weft thread is removed alternately from one of the
storage apparatuses.
[0072] In the second embodiment, the weft thread 2 is provided before the weft insertion
by a delivery apparatus 3 and is blown into a storage chamber 24 which has an inlet
side and an outlet side from the inlet side by means of a first nozzle 21 and is held
at the outlet side of the storage chamber by means of a thread brake device 19, with
the first nozzle advantageously working in the low pressure range. The weft thread
2' blown in can be stored in the storage chamber 24 in loop form, for example. The
thread brake device 19 is opened for the weft insertion and the weft thread 2' is
removed from the storage chamber at the outlet side by means of a second nozzle 22.
The weft thread can subsequently be inserted into a shed in a known manner by means
of an acceleration nozzle 4 and additional relay nozzles 5.1a-c to 5.na-c. The weft
insertion is ended by closing the thread brake 19 and the next storage procedure begins.
The thread speeds v
1, v
2 of the first and second weft threads are shown in Fig. 9A as a function of the machine
angle. The first weft thread after the weft start IB
1 is accelerated up to the maximum thread speed in a first machine cycle which goes
from 0° to 360°. The thread speed v
1 of the first weft thread subsequently remains at a high level and drops to zero toward
the end IE
1 of the weft insertion. The second weft thread remains at rest during the first machine
cycle. In the subsequent second machine cycle which goes from 360° to 720°, the first
weft thread remains at rest, whereas the second weft thread is accelerated up to the
maximum thread speed after the weft start IB
2. The thread speed v
2 of the second weft thread subsequently remains at a high level and drops to zero
toward the end IE
2 of the weft insertion. The course of the respective thread speeds v
1, v
2 is shown schematically in Fig. 9A. In practice, the course of the thread speeds will
rather approach the course shown in Fig. 8A during a weft insertion.
[0073] The respective delivery speeds v
L1, v
L2 at which the first and second weft threads are provided by the delivery apparatus
can in this respect be substantially constant, as shown in Fig. 9A. It is, however,
also possible to adapt the respective delivery speeds v
L1, v
L2, for example on adaptations of the weft thread length, on the elimination of weft
defects or on changes of the machine speed. Furthermore, the weft threads can be provided
intermittently as required from the delivery apparatus. Since operation is carried
out with two storage apparatuses 20 in this embodiment, the weft thread can be removed
alternately from one of the storage apparatus. This means that, during the weft insertion
of the one weft thread, the thread store in the storage chamber belonging to the other
weft thread can be filled up. A moderate and, if desired, constant speed of the delivery
apparatus results from this.
[0074] Further details and embodiment variants on the second embodiment can be seen from
the first embodiment described within the framework of Figures 8A to 8D.
[0075] In an advantageous embodiment of the method in accordance with the invention, a weft
thread taken from the storage chamber 24 is kept taught by means of a third nozzle
23 with an opposite blowing direction with respect to the second nozzle 22. In the
second embodiment shown in Figures 9A and 9B, both the first and the second weft threads
are expediently tautened. The embodiment described within the framework of this embodiment
example for the tautening of the weft thread can, however, also be used in a corresponding
manner when weft threads following one another are removed from the same storage apparatus
or from more than two storage apparatus.
[0076] Fig. 9B shows the movement of the warp threads K
1 and K
2 in the second embodiment over two machine cycles, while the respective blowing times
TT
1, TT
2 for the tautening of the weft threads are drawn in Fig. 9A. At the start of the first
machine cycle, the first warp thread K
1 can be raised, for example, and the second warp thread K
2 can be lowered to form a shed for the first weft insertion. The two weft threads
K
1 and K
2 in this respect are representative of all warp threads of the upper shed or lower
shed.
[0077] In the first machine cycle, the first weft thread is accelerated up to the maximum
thread speed after the web start IB
1. The thread speed v
1 of the first weft thread subsequently remains at a high level and drops to zero toward
the end IE
1 of the weft insertion. At the end IE
1 of the first weft insertion, the inserted weft thread is received and held by a catching
nozzle or tensioning nozzle 6 which is arranged at the catching side end of the shed.
On a case by case basis, a thread clip can be provided in addition to or instead of
the catching and tensioning nozzle 6 at the catching side end of the shed to hold
the inserted weft thread tight. At the same time or subsequently, the respective third
nozzle 23 can be pressurized to tauten the inserted weft thread also on the insertion
side of the shed. The respective thread brake device 19 is advantageously opened during
the tautening.
[0078] At the end of the first weft insertion, the first warp thread K
1 is additionally lowered and the second warp thread K
2 is raised to close the shed. After the shed closure, the thread brake device 19 is
normally closed and the third nozzle 23 is switched off.
[0079] In the second machine cycle, the first warp thread K
1 is lowered and the second warp thread K
2 is raised to form a shed for the second weft insertion. Reference is made to the
preceding paragraphs for the description of the second weft insertion. The tautening
of the second weft thread takes place in the same manner as the tautening of the first
weft thread so that reference is likewise made to the preceding description for this
purpose.
[0080] In a further advantageous embodiment of the method in accordance with the invention,
a weft thread removed from the storage chamber 24 is blown back into the storage chamber
by means of a third nozzle 23 with an opposite blowing direction with respect to the
second nozzle 22. In this connection, Figures 10A-C show a further embodiment of a
storage apparatus in accordance with the present invention, shown in connection with
withdrawal of an inserted weft thread from a shed. The blowing back of the weft thread
into the storage chamber can be used, for example, in the automatic remedy of weft
defects, for example if a weft thread standstill occurs in the shed after a weft thread
brake or another disturbance, or if a weft fault occurred.
[0081] Fig. 10A shows a storage apparatus 20 during the weft insertion. In the embodiment,
the weft thread 2 is provided before the weft insertion by a delivery apparatus 3
and is blown into a storage chamber 24 which has an inlet side and an outlet side
from the inlet side by means of a first nozzle 21 and is held at the outlet side of
the storage chamber by means of a thread brake device 19, with the first nozzle advantageously
working in the low pressure range. If the storage chamber includes, as shown in Fig.
10A, two storage sections 24a, 24b which are, for example, separated from one another
in the longitudinal direction by a cross-sectional restriction, the weft thread is
advantageously stored in the first (i.e. the upstream one) storage section 24a. The
blown in weft thread 2' can be stored in loop form in the storage chamber, for example,
and has the length L
s directly before the weft insertion. The weft thread substantially has a constant
length L
k from the first storage section 24a or, on a case by case basis, from the non-divided
storage chamber up to a pair of thread scissors arranged at the weft side of a reed
8.
[0082] The thread brake device 19 is opened for the weft insertion and the weft thread 2'
is removed from the storage chamber at the outlet side by means of a second nozzle
22. The weft thread can subsequently be inserted into a shed in a known manner by
means of an acceleration nozzle 4 and additional relay nozzles. In a further advantageous
embodiment variant, the second nozzle 22 contains a mixing pipe 22a to accelerate
the removed weft thread even without using an acceleration nozzle 4.
[0083] If a weft thread fault is detected, for example because a weft stop motion arranged
at the catching side end of the shed does not deliver any arrival signal, the weaving
machine is stopped. If the weaving machine comes to a standstill, the nth shed change
has normally already taken place, i.e. the not completely inserted weft thread is
already bound in. The weaving machine is usually moved into the open shed n-1 for
the removal of an incompletely inserted weft thread from the shed.
[0084] Fig. 10B shows the storage apparatus 20 during an automatic weft break repair. The
delivery apparatus 3 is stopped as soon as a weft fault is detected. A possibility
of pulling the weft thread from the shed in a controlled manner is the docking of
a controlled roller pair 9. The weft thread drawn from the shed by means of the roller
pair is subsequently blown back into the storage chamber by means of the third nozzle
23 and is stored in said storage chamber. If the storage chamber includes two storage
sections 24a, 24b, the withdrawn weft thread 2" is preferably stored in the second
storage section 24b, i.e. the downstream section. If no controlled roller pair is
provided, for example with a comparatively small cloth width or if the storage apparatus
is arranged together with the reed 8 on a sley, the weft thread can be withdrawn from
the shed solely by the third nozzle 23.
[0085] The withdrawal of the weft thread is advantageously controlled by means of a thread
sensor, for example by means of a thread sensor which is arranged in the mixing pipe
22a of the second nozzle 22 or in the mixing pipe of an acceleration nozzle 4. The
thread brake device 19 in the storage apparatus and/or a thread clip in the acceleration
nozzle 4 is/are closed, the roller pair is stopped and the docking is ended when the
thread tip of the withdrawn weft thread has left the shed. The thread length ΔLs withdrawn
from the shed can, as shown in Fig. 10B, for example, be stored after the withdrawal
and placing in the second storage section 24b of the storage apparatus 20, while the
remaining, non-inserted web thread 2' with the length L
s - ΔLs can be stored in the first storage section. To avoid positive length tolerances,
the withdrawn weft thread is, if necessary, cut off by a pair of thread scissors arranged
at the weft side end of the reed 8, for example by means of a control cut which is
carried out in every case. The control can be made so that the weft thread is only
withdrawn under specific conditions, for example from a previously defined position
of the weft thread tip in the shed.
[0086] Fig. 10C shows the storage apparatus 20 after the next, i.e. nth, weft insertion.
The inserted weft thread with the length L
sn is advantageously held or clamped tight at the catching side end of the shed and
is tautened by means of the third nozzle 23 to exclude thread loops on the left hand
fabric side. At the same time, the weft thread length L
sn+1 for the next weft insertion is aligned and missing lengths are added as necessary.
[0087] The method and the storage apparatus for the storing of weft threads as well as the
weaving machine in accordance with the present invention have the advantage that they
are suitable for maximum thread insertion speeds from 50 m/s to 100 m/s and more since
the thread tension acting on the weft thread on the removal from the storage chamber
is comparatively small. A further advantage is that withdrawn weft threads can also
be stored in the storage chamber so that the method described above, the described
storage apparatus and the described weaving machine can also be used for the automatic
weft defect repair.
[0088] It is understood that scope of the invention described above is not limited to the
particular embodiments illustrated, but is extended to all other variants and changes
which come under the definition given in the attached claims.
1. A method for the storage of weft threads in a weaving machine in which a weft thread
(2) is blown into a storage chamber (24, 24a, 24b), which has an inlet side and an
outlet side, by means of a first nozzle (21) at the inlet side and is held at the
outlet side of the storage chamber by means of a thread brake device (19), the thread
brake device being opened for the weft insertion, characterized in that the weft thread is removed from the storage chamber by means of a second nozzle (22)
at the outlet side of said storage chamber, the removed weft thread is kept taught
or is blown back into the storage chamber (24, 24a, 24b) by means of a third nozzle
(23), located adjacent and upstream of the second nozzle (22) with an opposite blowing
direction with respect to the second nozzle (22).
2. A method in accordance with claim 1, wherein the weft thread (2) is drawn off a supply
reel package (2a) by means of a delivery apparatus (3).
3. A method in accordance with claim 1 or claim 2, wherein the removed weft thread is
accelerated by means of one or more acceleration nozzles (4) which are arranged downstream
of the second nozzle (22) in the weft direction and/or wherein the weft thread is
braked by means of the thread brake device (19) with a controlled braking force toward
the end of the weft insertion phase.
4. A method in accordance with any one of the preceding claims, wherein the removal of
the weft thread from the storage chamber (24, 24a, 24b) and/or the weft insertion
and/or the blowing back of the removed weft thread is/are controlled on the basis
of the measured data detected by a thread sensor (16) which is arranged at a mixing
pipe (22a) of the second nozzle (22) or at a mixing pipe of an acceleration nozzle
(4) and by means of which the speed and/or length of the weft thread are detected
on the removal or on the blowing back phases.
5. A method in accordance with any one of the preceding claims, wherein, in the event
that a weft fault is detected, an inserted weft thread is withdrawn from the shed
and is blown back into the storage chamber (24, 24a, 24b) by means of the third nozzle
(23), said blown back weft thread being available in the storage chamber for a next
insertion phase.
6. The method according to claim 5, wherein said storage chamber is comprised of at least
a first and a second storage sections (24a, 24b) staggered in the longitudinal direction,
said blown back weft thread being stored in the second section (24b) located downstream
of the first section (25a).
7. The method according to claim 5) or 6), wherein said third nozzle (23) is cooperating
with a controlled roller pair (9) which is docked to the weft thread and which is
controlled on the basis of the detected length of the inserted weft thread.
8. A storage apparatus for the storage of weft threads in a weaving machine for implementing
a method according to any one of the preceding claims, wherein the storage apparatus
(20) includes a storage chamber (24, 24a, 24b) having an inlet side and an outlet
side, as well as a first nozzle (21) at the inlet side of the storage chamber for
the blowing in of a weft thread (2) and a thread brake device (19) at the outlet side
of the storage chamber for the holding tight and/or braking of the weft thread, characterized in that
a second nozzle (22) for the removal of the weft thread is provided at the outlet
side of the storage chamber (24), and in that
the storage apparatus (20) additionally includes a third nozzle (23) with an opposite
blowing direction with respect to the second nozzle (22) and located upstream of the
second nozzle (22), apt to tauten the removed weft thread or to blow it back into
the storage chamber (24, 24a, 24b).
9. The storage apparatus according to claim 8, wherein the storage chamber (24, 24a,
24b) has a tubular shape and wherein the storage chamber (24) is elongate and contains
at least one storage section (24a, 24b) in the longitudinal direction to receive the
weft thread blown in and/or blown back, and the storage chamber has a constant or
tapering cross-section in the interior over at least a part of the length, in particular
over more than half the length.
10. The storage apparatus according to claim 9), wherein said storage chamber is comprised
of a first (24a) and a second (24b) sections in the longitudinal direction, the second
section (24b) is downstream of the first section (24a) and is arranged to house said
blown back weft thread.
11. A storage apparatus according to any one of the claims 8), 9) or 10), wherein the
second and third nozzles (22, 23) contain a double injector to change the running
direction of the weft thread between removal, on the one hand, and tautening and blowing
back, on the other hand.
12. The storage apparatus according to claim 11), wherein said thread brake device (19)
is arranged between said second and third nozzles.
13. The storage apparatus according to any one of the claims 8 to 12, wherein the storage
apparatus additionally includes one or more acceleration nozzles (4) which are arranged
downstream of the second nozzle (22) in the weft direction and which each contain
a mixing pipe to accelerate the removed weft thread.
14. The storage apparatus according to claim 13, additionally including a thread sensor
(16) which is arranged inwardly or outwardly at a mixing pipe (22a) of the second
nozzle (22) and/or of one of the acceleration nozzles (4) to detect the speed and/or
length of the weft thread on the removal or on the blowing back phases.
15. The storage apparatus according to any one of the claims 8 to 14, additionally including
a delivery apparatus (3) to draw off the weft thread (2) from a supply reel package
(2a) and to feed it to the first nozzle (21) and a controlled roller pair (9) for
the thread withdrawal from a shed, wherein the roller pair is arranged between the
shed and the second nozzle (22) of the storage apparatus (20).
16. A weaving machine (1) having one or more storage apparatuses (20) for the storage
of weft threads in accordance with any one of the claims 8 to 15 and arranged for
carrying out the method according to any one of the claims 1 to 7.
17. A weaving machine (1) in accordance with claim 16, wherein the one or more storage
apparatuses (20) for the storage of weft threads is/are arranged so as to move integrally
with a sley (18) of the loom.