[0001] This invention relates to a taphole drill for opening a blast furnace taphole.
[0002] At the lower region of a blast furnace used in iron production, a taphole is provided
which is sealed and un-sealed as the furnace is operated to release molten metal from
the furnace. The hole is sealed with clay which hardens with the heat of the furnace
and this has to be drilled using a large pneumatic or hydraulically powered rotary
percussion drill when sufficient metal has gathered at the furnace bottom.
[0003] An example of a blast furnace taphole drill is described in
US6086816.
[0004] It will be appreciated that blast furnaces are large items of equipment (a typical
blast furnace might produce tens of thousands of tonnes of metal per week). The furnace
is housed in a correspondingly large building or complex of buildings. However, not
withstanding this, the floor space about a furnace is often constrained as it will
include troughs and runners for receiving the molten metal when the furnace is tapped.
[0005] A taphole drill is itself a very large item of equipment which requires a substantial
support structure which also allows movement of the drill by a foundry worker from
a "parked" position to a drilling position where the drill bit is centred on the taphole.
There are two current arrangements for mounting a taphole drill. In a first arrangement,
a slewing jib arm is provided having a parallel linkage connected to a control arm.
The jib slews (rotates) about a primary pivot. A second arrangement does not have
a control arm but a single linkage to a drill guide. Both arrangements occupy a large
area of the foundry workshop floor and hamper access to the taphole.
[0006] The present invention arose from a desire to provide a taphole drill which permits
good access to the taphole when the drill is placed in a stowed (parked) position.
[0007] According to the invention there is provided a taphole drill comprising a primary
pivot to which a jib arm is mounted at a first end which jib arm divided into a first
and a second part at a pivot point, a drill guide fixed to an end of the second part;
a control arm link connect to the second part of the jib arm at a position intermediate
the pivot point and the end to which the drill guide is fixed wherein the other end
of the control arm is connected to a dual position pivot point which is moveable from
a first pivot position when the drill is in a parked position to a second pivot position
different to the first when the drill is in the drilling position.
[0008] This arrangement is compact and allows good access to the taphole when the drill
is in the parked position.
[0009] Preferably, the first pivot position is located at a first distance from the primary
pivot and the second pivot position is located at a second distance greater than the
first distance from the primary pivot.
[0010] Preferably, the control arm is pivotably connected to a link by a control arm pivot
which link being connected to the primary pivot by a second pivot such that as the
jib arm is rotated about the first pivot the link pivots about the second pivot to
move the control arm pivot from the first pivot position to the second pivot position.
[0011] Preferably, the primary pivot has a stop to limit the motion of the link and thus
to set the second position.
[0012] Preferably the link comprises a rear and a front wherein the front abuts a second
stop to define the first pivot position and rear abuts the first stop to define the
second position.
[0013] A specific embodiment of the invention will now be described, by way of example only,
with reference to the drawing in which:
- Figure 1
- shows a taphole drill in accordance with an embodiment of the invention;
- Figure 2
- shows a pivot arrangement used in the taphole drill of figure 1;
- Figure 3
- is a perspective view of a link used in the pivot arrangement; and
- Figure 4
- is an illustrative figure showing a slewing trajectory of the taphole drill.
[0014] As is shown in figure 1, a taphole drill 1 in accordance with the invention comprises
a drill motor 2, a drill guide 3 and a drill bit shaft 4 fixed to the end of a jib
arm 5. The jib arm 5 has a jib arm pivot 6 at an intermediate position. The arm may
therefore be considered to be formed of a first limb 5a and a second limb 5b. The
limb 5b extends a primary pivot 7 to which it is mounted to allow rotational movement
thereabout. Thus the taphole drill 1 is able to be rotated or slewed about the primary
pivot 7.
[0015] The taphole drill 1 also includes a control arm 8 which is attached to the first
limb 5a at a position intermediate the jib arm pivot 6 and the other end to which
the drill motor 2 is mounted. The control arm 8 is fixed by means of a pivot 9. The
other end of the control arm 8 is attached to a link 10 by means of a link first pivot
11. The link 10 is attached to the primary pivot 7 by means of a link second pivot
12. This is more clearly shown in figure 2.
[0016] The primary pivot 7 includes a radial extension 13 welded to its surface which includes
a hole through which a pivot pin for the pivot 12 is located. As is shown in the figure,
as the taphole drill 1 is rotated clock-wise about the pivot 7, the link 10 moves
from a parked drill position shown in broken outline to the drilling position shown
in solid outline. Both positions are defined by the link abutting respective shim
stops 13a and 14 carried on the pivot surface. It will be seen that a radial distance
A of the pivot 11 to the axis of the pivot 7 in the stowed or parked position is shorter
than the radial distance B when the pivot 11 is in the drilling position. The link
has the indicated trajectory 15 as movement about the pivot 7 occurs leading to the
pivoting of the link 10 about the pivot 12.
[0017] The link 10 is shown in greater detail in figure 3. It can be seen that it comprises
an upper and lower plates 15 and 16 which have a generally triangular shape when viewed
in plan. Each plate is provided with holes that are aligned with corresponding holes
in the other which accept the pivot pins. The plates are held in spaced-apart alignment
by a central body 17.
[0018] Figure 4 shows in a schematic way the taphole drill slew trajectory as movement occurs
between the drill parked position of figure 4a, to an intermediate position of figure
4b and then to the drilling position of figure 4c. It will be seen that as the drill
is slewed about the primary pivot 7 the distance between the primary pivot 7 to pivot
11 is increased causing an extension in the radial distance C1 to C2 between the pivot
7 and the drill guide 4. Movement in the opposite direction results in the arrangement
folding in on itself to provide a more compact footprint than is possible with other
prior art arrangements.
[0019] In figure 4a it will be seen that when in the parked position there is a clearance
labelled "T" between the closest part of the taphole drill (pivot 12) and the taphole
20 of furnace 21. This clearance is larger that would be possible with prior art arrangements
permitting good access to the taphole 20.
[0020] In the mid-point position in figure 4b, it will be seen that the rear of the drill
guide 4 is at its greatest backward extent at a distance B from the taphole. This
is termed the "back-swing" and it is shorter than prior art arrangements.
1. A taphole drill comprising a primary pivot to which a jib arm is mounted at a first
end which jib arm divided into a first and a second part at a jib arm pivot point,
a drill guide fixed to an end of the second part; a control arm link to the second
part of the jib arm at a position intermediate the jib arm pivot point and the end
to which the drill guide is fixed, and the other end of the control arm being connected
to a dual position pivot point which is moveable from a first pivot position when
the drill is in a parked position to a second pivot position different to the first
when the drill is in the drilling position.
2. A taphole drill as claimed in claim 1 wherein the first pivot position is located
at a first distance from the primary pivot and the second pivot position is located
at a second distance greater than the first distance from the primary pivot.
3. A taphole drill as claimed in claim 1 or 2 wherein the control arm is pivotably connected
to a link by a control arm pivot which link being connected to the primary pivot by
a second pivot such that as the jib arm is rotated about the first pivot the link
pivots about the second pivot to move the control arm pivot from the first to the
second pivot position.
4. A taphole drill as claimed in claim 3 wherein the primary pivot has a stop to limit
the motion of the link and thus to set the second pivot position.
5. A taphole drill as claimed in claim 4 wherein the link comprises a rear and a front
wherein the front abuts a second stop to define the first pivot position and rear
abuts the first stop to define the second pivot position.
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description