Technical Field
[0001] The present invention relates to an air conditioner capable of cleaning a filter.
Background Art
[0002] In an air conditioner, a filter is provided along the inner surface side of a suction
port of a casing of an indoor machine. The filter is able to remove dust in the air
sucked from the suction port, and thereby able to prevent the dust from entering into
the casing. When the filter is soiled, the air-conditioning capacity of the air conditioner
is decreased due to clogging of the filter, and hence it is necessary to clean the
filter.
[0003] Thus, there is an air conditioner which is capable of automatically cleaning the
filter. For example, there is disclosed in patent document 1 an air conditioning apparatus
(air conditioner) which includes a plate-shaped filter arranged along the inner surface
side of a suction port of a casing, a cleaning apparatus configured to clean the filter,
and a moving path for moving the filter with respect to the cleaning apparatus, and
in which a guide piece configuring a portion of the moving path is provided so that
the moving path is opened to the outside of the casing by rotating the other end of
the guide piece about a rotating section provided at one end side of the guide piece.
[0004] Thereby, when the filter is reciprocated, the whole surface of the filter can be
automatically cleaned by the filter cleaning apparatus. Also, the guide piece is opened
to the outside of the casing, so that when the filter is again attached after being
removed, the filter can be easily inserted into the moving path. Then, when the filter
is reciprocated, the whole surface of the filter can be automatically cleaned by the
filter cleaning apparatus.
Patent document 1: Japanese Patent Laid-Open Publication No. 2007-147122
[0005] However, in the air conditioner as disclosed in patent document 1, the guide piece
is configured to be opened to the outside of the casing, but an inner guide and an
outer guide, which configure the guide piece, are integrally formed. Thus, the size
of the opening section of the guide piece is substantially the same as the width of
the moving path of the filter. As a result, the width of the opening section is not
enough to insert the filter, and hence it takes time and labor to insert the filter.
[0006] In view of the above described problem, it is an object of the present invention
to provide an air conditioner in which the filter can be easily inserted in the opening
section.
Disclosure of the Invention
[0007] In order to achieve the above described object, according to the present invention,
there is provided an air conditioner which includes: a filter arranged along the inner
surface side of a suction port of a casing; a cleaning apparatus configured to clean
the filter; a moving path for moving the filter with respect to the cleaning apparatus;
and a guide section configuring a portion of the moving path, and which opens the
moving path to the outside of the casing by rotating the other end of the guide section
about one end side of the guide section, the air conditioner being featured in that
the guide section is configured by a front face member arranged on the front face
side of the filter, and a rear face member arranged on the rear face side of the filter.
[0008] According to the above described configuration, the guide section is provided so
as to be separated into the front face member and the rear face member. Thus, it is
possible to open the moving path to the outside of the casing by respectively rotating
the front face member and the rear face member. Further, when the filter is inserted,
and when the filter abuts on the surface member, the front face member is rotated
in the opening direction to enlarge the opening section. Thereby, the filter can be
easily inserted.
[0009] Further, in the air conditioner according to the present invention, the width between
the front face member and the rear face member is preferably increased from the one
end side to the other end side of the guide section in the state where the moving
path is opened.
[0010] That is, the width of the moving path is set to have substantially the same width
as a whole in the state where the moving path is closed, and the front face member
and the rear face member are arranged so as to face each other at an interval. Then,
when the front face member and the rear face member is respectively rotated in the
direction to open the moving path, the width (the width between the front face member
and the rear face member) of the guide section which is to serve as the opening section
of the moving path, can be increased from the one end side to the other end side of
the guide section.
[0011] In other words, the inner surface of the guide section (opening section) can be formed
in a tapered shape whose width is reduced from the inlet/outlet port side to the inside.
Thereby, the filter can be easily inserted into the moving path.
[0012] Further, the air conditioner according to the present invention is preferably configured
such that the rear face member is rotated via a link mechanism by rotating the front
face member. In such configuration, the rear face member can also be rotated by the
rotation of the front face member, and thereby the operability can be improved.
[0013] Further, in the air conditioner according to the present invention, the link mechanism
is preferably configured such that after the front face member is rotated by a predetermined
angle, the rear face member is rotated according to the rotation of the front face
member.
[0014] In the above described configuration, the rear face member is not rotated until the
front face member is rotated by the predetermined angle. Therefore, it is possible
to configure such that the width between the front face member and the rear face member
is increased from one end side to the other end side of the guide section only by
rotating the front face member.
[0015] Further, by rotating the surface member together with the rear face member in such
state, the guide section can be directed toward the outside of the casing, so that
the filter can be smoothly introduced into the moving path.
[0016] Further, when the guide section is made to function as the moving path, the front
face member may only be rotated in the reverse direction. Thereby, it is possible
to reduce the width between the front face member and the rear face member, so as
to return the surface member and the rear face member to the original state (the state
where the interval between the front face member and the rear face member is substantially
fixed) .
[0017] The air conditioner according to the present invention is preferably provided with
a holding mechanism configured to make the front face member, which is rotated by
the predetermined angle together with the rear face member, held in the state rotated
by the predetermined angle. In such configuration, when the filter is inserted, the
width of the guide section, which serves as the opening section of the moving path,
can be held sufficiently wide, and hence the filter can be easily inserted.
[0018] Further, the air conditioner according to the present invention may also be configured
such that in the state where the front face member is fixed and held by the holding
mechanism, the rear face member is held by the link mechanism so as to be inclined
at a fixed angle with respect to the front face member.
[0019] In such configuration, the angle formed between the front face member and the rear
face member can be held at the predetermined angle only by the holding mechanism configured
to hold only the front face member, and the rear face member is held by the link mechanism.
Thus, the holding mechanism for holding the rear face member need not be separately
provided.
[0020] Further, in the air conditioner according to the present invention, the holding mechanism
may also be configured so as to regulate the rotation of the front face member.
[0021] In such configuration, it is possible to prevent the front face member from being
excessively rotated. Further, a rotation regulation member need not be separately
provided.
[0022] Note that it may also be configured such that the front face member and the rear
face member, which configure the guide section, are freely rotated about the same
rotation axis.
[0023] In the air conditioner according to the present invention, a portion of the moving
path for moving the filter is configured by the guide section formed by the front
face member and the rear face member, and also the other end of the guide section
is rotated in the opening direction about one end of the guide section so that the
moving path is opened toward the outside of the casing. Thereby, the filter can be
easily inserted into the moving path.
Brief Description of the Drawings
[0024]
Figure 1 is a perspective view of an indoor machine of an air conditioner according
to the present invention;
Figure 2 is a sectional view taken along line A-A in Figure 1;
Figure 3 is a sectional view showing a state where a guide section is opened in Figure
2;
Figure 4 is a sectional view taken along line B-B in Figure 1;
Figure 5 is a sectional view showing a state where a guide section is opened in Figure
4;
Figure 6 is a perspective view showing a unit configured by a guide apparatus and
a cleaning apparatus;
Figure 7 is a perspective view of the guide section in the sectional view taken along
line A-A in Figure 1;
Figure 8 is an enlarged sectional view of the guide section in the sectional view
taken along line A-A in Figure 1;
Figure 9 is a figure showing a state where the guide section in Figure 7 is opened;
Figure 10 is a figure showing a state where the guide section in Figure 8 is opened;
Figure 11 is an enlarged perspective view showing a holding mechanism;
Figure 12 is a figure showing a holding state of the holding mechanism in Figure 11;
Figure 13 is a perspective view of a filter;
Figure 14 is an enlarged view of the main part in Figure 13; and
Figure 15 is a front view of the filter.
Description of Symbols
[0025]
- A
- Moving path
- 1
- Indoor machine
- 2
- Heat exchanger
- 3
- Indoor fan
- 4
- Casing
- 5
- Front panel
- 6
- Suction port
- 7
- Blow-out port
- 8
- Air guide panel
- 9
- Filter
- 10
- Guide apparatus
- 12
- Cleaning apparatus
- 13
- Filter net
- 13a
- Resin sheet
- 14
- Filter frame
- 14a
- Vertical frame
- 14b
- Lateral frame
- 14c
- Projecting section
- 14d
- Groove section
- 15
- Rib
- 15a
- Vertical rib
- 15b
- Lateral rib
- 17
- Side wall
- 18
- Central body
- 19
- Guide section
- 20
- Stopper
- 21
- Inner rail
- 22
- Outer rail
- 30
- Motor
- 32
- Driven gear
- 35
- Suction apparatus
- 37
- Upper case
- 38
- Lower case
- 50
- Guide section
- 52
- Front face member
- 53
- Rear face member
- 54
- Guide shaft
- 55
- Link mechanism
- 56
- Engagement pin
- 57
- Receiving plate
- 58
- Engagement hole
- 59
- Locking mechanism
- 60
- Holding mechanism
- 61
- Holding bar
- 62
- Opening
Best Mode for Carrying Out the Invention
[0026] In the following, an embodiment according to the present invention will be described
with reference to the accompanying drawings. Figure 1 is a perspective view of an
indoor machine of an air conditioner according to the present invention. Figure 2
is a sectional view taken along line A-A in Figure 1. Figure 3 is a sectional view
showing a state where a guide section is opened in Figure 2. Figure 4 is a sectional
view taken along line B-B in Figure 1. Figure 5 is a sectional view showing a state
where a guide section is opened in Figure 4. Figure 6 is a perspective view showing
a unit configured by a guide apparatus and a cleaning apparatus. Figure 7 is a perspective
view of the guide section in the sectional view taken along line A-A in Figure 1.
Figure 8 is an enlarged sectional view of the guide section in the sectional view
taken along line A-A in Figure 1. Figure 9 is a figure showing a state where the guide
section in Figure 7 is opened. Figure 10 is a figure showing a state where the guide
section in Figure 8 is opened. Figure 11 is an enlarged perspective view showing a
holding mechanism. Figure 12 is a figure showing a holding state of the holding mechanism
in Figure 11. Figure 13 is a perspective view of a filter. Figure 14 is an enlarged
view of the main part in Figure 13. Figure 15 is a front view of the filter.
[0027] An air conditioner according to the present invention is configured by an indoor
machine 1 and an outdoor machine (not shown). The indoor machine 1 includes a casing
4 which houses a heat exchanger 2, an indoor fan 3, and the like. As shown in Figure
1 to Figure 6, the casing 4 includes a front panel 5 whose front opening is supported
in an openable and closable manner, a suction port 6 which is formed on the top surface
side of the casing 4 and which is formed in a grid shape for sucking the indoor air,
and a blow-out port 7 which is formed in a front lower portion of the casing, for
blowing out heat-exchanged cool and warm air.
[0028] The whole surface of the blow-out port 7 is covered by an air guide panel 8. The
size of the air guide panel 8 is set so that the air guide panel 8 covers the blow-out
port 7 to reach above the blow-out port 7. The air guide panel 8 is configured such
that rotary shafts are respectively formed in the upper and lower ends of the air
guide panel 8, and that about the rotary shaft at one end side, the other end side
of the air guide panel 8 is rotated so that wind is made to blow out in a desired
direction.
[0029] The front opening of the casing 4 serves as an opening through which a sheet-like
filter 9 is attached into the casing 4. The upper portion of the front panel 5 is
rotatably fixed to the side surface of the casing 4, so that the front surface of
the casing 4 can be opened by pulling up the lower portion of the front panel 5.
[0030] As shown in Figure 2, in the casing 4, a ventilation path is formed between the suction
port 6 and the blow-out port 7. In the ventilation path, the filter 9, the indoor
heat exchanger 2, and the blower fan 3 are arranged in this order by taking the suction
port 6 side as the upstream side. The indoor heat exchanger 2 is formed into a reverse
V shape. In the casing 4, there is also provided a cleaning apparatus 12 for cleaning
the filter 9.
[0031] The suction port 6 is formed in substantially the whole surface of the top surface
of the casing 4 in the right and left direction. The filter 9 is arranged along the
inner surface of the suction port 6. Specifically, the filter 9 has a bending property
and is configured by a right filter 9b covering the right half of the suction port
6, and a left filter 9a covering the left half of the suction port 6. All the air
sucked from the suction port 6 is made to pass through the filter 9, and thereby the
contaminant and dust in the air are removed.
[0032] The filters 9a and 9b are supported by guide apparatuses 10, respectively. The guide
apparatuses 10 are respectively provided on the inner surface side of side walls 17
of the casing 4, and on both side surfaces of a central body 18 which bridges over
substantially the center of the casing 4 in the forward and rearward direction. Thereby,
the guide apparatuses 10 are configured so as to support the right and left filters
9a and 9b.
[0033] The guide apparatuses 10 not only support the filter 9 in the vicinity of the inner
surface of the suction port 6, but also function as a moving path A for moving the
filter 9. That is, the guide apparatus 10 is provided along the suction port 6 of
the casing 4 (region 10a), and is further extended from the suction port 6 to the
front side. Specifically, as shown in Figure 2 and Figure 3, the guide apparatus 10
is inclined downward on the front side of the region 10a to reach the vicinity of
the front panel 5 (region 10b), from where the guide apparatus 10 is folded back in
a U-shape to the inside (region 10c), so as to reach the vicinity of the suction port
6 through between the region 10b and the heat exchanger 2 (region 10d). The respective
regions 10a to 10d are connected by smooth curves.
[0034] In this way, the guide apparatus 10 functions as the moving path A along which the
filter 9 can be moved. The moving path A is provided so as to pass through the cleaning
apparatus 12 in the region 10b, where the filter 9 being moved along the moving path
A is cleaned. As shown in Figure 6, the guide apparatus 10 and the cleaning apparatus
12 are configured to be able to be integrally assembled, and thereby are handled as
one unit. Therefore, the guide apparatus 10 and the cleaning apparatus 12 are attached
into the casing 4 as a unit. Note that Figure 6 shows a state where among left and
right guide sections 50 and 50, the left guide section 50 is closed and the right
guide section 50 is opened.
[0035] The guide apparatus 10 includes an inner rail 21 which guides the inner peripheral
side of the moving path A formed in the U shape, and an outer rail 22 which guides
the outer peripheral side of the moving path A. When both the left and right end sections
of the filter 9 are held between the inner rail 21 and the outer rail 22 of the guide
apparatus 10, which are configured in this way, the filter 9 can be guided so as to
be moved substantially in the U shape.
[0036] The moving path A preferably has such a length that when the filter 9 is moved to
the lower side, the upper end of the filter 9 reaches the position from which the
upper end of the filter 9 is introduced into the cleaning apparatus 12. With such
configuration, it is possible to clean the filter 9 from the lower end to the upper
end thereof.
[0037] Further, in a portion of the region 10c, which ranges from near the boundary between
the region 10b and the region 10c, to the position closest to the front panel 5, the
guide section 50 for opening and closing the moving path A is provided instead of
the inner rail 21 and the outer rail 22. The guide section 50 is provided at a position
closer to the front side of the casing (closer to the front panel 5) than the cleaning
apparatus 12.
[0038] The guide section 50 is provided on each side of the left filter 9a and the right
filter 9b. The guide section 50 configures a portion of the moving path A in the state
where the moving path is closed, and functions as an opening section of the moving
path A at the time when the moving path A is opened.
[0039] The guide section 50 is configured by a front face member 52 and a rear face member
53. The front face member 52 and the rear face member 53 are formed in a plate shape
elongated in the left and right direction of the filter 9 (in the left and right longitudinal
direction of the air conditioner). In the state where the moving path A is closed,
the front face member 52 functions as the outer rail 22, and the rear face member
53 functions as the inner rail 21. Therefore, in the front face member 52 and the
rear face member 53, the surface for guiding the filter 9 is formed into a curved
shape in correspondence with the curved shape in the region 10c.
[0040] Bearings 52a having a C-shaped cross section are provided at the rear end sections
(upper end sections seen from the front of the air conditioner) of the longitudinal
end sections of the front face member 52.
On the front side of the cleaning apparatus 12, there is provided a guide shaft 54
whose axial direction is in parallel with the left and right longitudinal direction
of the air conditioner. The bearing 52a is attached to the guide shaft 54 so as to
be rotatable about the guide shaft 54. That is, the lower end (the other end) of the
front face member 52 is made rotatable about the upper end side (one end side).
[0041] The guide shaft 54 is fixed to the cleaning apparatus 12. Note that the cleaning
apparatus 12 is fixed to the guide apparatus 10 at the both end sections in the left
and right longitudinal direction, and thereby the positional relationship between
the guide shaft 54 and the guide apparatus 10 is fixed.
[0042] Further, bearings 53a having a substantially C-shaped cross section are similarly
provided at the rear end sections (at the upper end sections when seen from the front
of the air conditioner) of the longitudinal end sections of the rear face member 53,
so that the rear face member 53 is made rotatable about the guide shaft 54. That is,
the front face member 52 and the rear face member 53 are configured such that the
lower end (the other end) is made rotatable about the same rotation axis at the upper
end side (one end side).
[0043] When the front face member 52 and the rear face member 53 are made to function as
a part of the moving path A in the state where the members are not rotated (in a closed
attitude), the front face member 52 and the rear face member 53 are arranged so as
to face each other at an interval. Thereby, a gap for guiding the filter 9 is provided
between the front face member 52 and the rear face member 53. The gap is set substantially
equal to a width X of the moving path A except the guide section 50 so that the filter
9 guided by the inner rail 21 and the outer rail 22 can be made to smoothly and continuously
pass through the guide section 50.
[0044] The guide section 50 is able to open the moving path A by rotating (by opening rotation
of) the front face member 52 and the rear face member 53 so that the other end side
(lower end side) of the surface member 52 and the rear face member 53 is directed
toward the front of the casing. At this time, the guide section 50 and the region
10b are linearly arranged. Thus, the filter 9 can be easily introduced into and extracted
from the moving path A by using the guide section 50 as an inlet/outlet port.
[0045] In order to actually rotate the guide section 50 in the opening direction, the lower
end section of the front face member 52 is rotated so as to be pulled up, and thereby
the rear face member 53 is rotated together with the front face member 52 via a link
mechanism 55.
[0046] The link mechanism 55 will be described. At both the left and right ends of the front
face member 52, engagement pins 56 are provided substantially in parallel with the
longitudinal direction of the front face member 52. Further, receiving plates 57 extended
substantially in the perpendicular direction from the rear face member 53 are provided
at both the left and right ends of the rear face member 53. In the receiving plate
57, there is provided a long hole-shaped engagement hole 58, into which the engagement
pin 56 of the front face member is made to loosely fit. The engagement hole 58 is
configured so as to have a play in the direction of rotation of the engagement pin
56 at the time when the front face member 52 is rotated in the opening direction in
the state where the engagement pin 56 is loosely fitted in the engagement hole 58.
The link mechanism 55 is configured by the engagement pin 56 and the engagement hole
58.
[0047] Note that although the engagement pin 56 and the receiving plate 57 are respectively
provided on the side close to the guide shaft 54, but the engagement pin 56 and the
receiving plate 57 may be provided on the side away from the guide shaft 54. Note
that in the configuration in which the engagement pin 56 and the receiving plate 57
are provided on the side close to the guide shaft 54, the height of play necessary
for obtaining a predetermined angle θ1 can be reduced as compared with the case where
the engagement pin 56 and the receiving plate 57 are provided on the side away from
the guide shaft 54. Therefore, the engagement pin 56 and the receiving plate 57 hardly
become an obstacle inside the air conditioner.
[0048] There will be described the operation of the guide section 50 configured as described
above. Now, it is assumed that the guide section 50 is in the closed attitude. When
the filter 9 is taken out from the indoor machine in order to perform cleaning, exchange,
or the like, of the filter 9, the front panel 5 is first opened. Then, the front face
member 52 is exposed. In the surface member 52, there is provided a locking mechanism
59 configured to lock the front face member 52 and the rear face member 53 in the
closed attitude.
[0049] As shown in Figure 6, the locking mechanism 59 in the present embodiment is configured
as a mechanism in which lock and release can be switched by sliding an operation lever
in the left and right direction. However, the locking mechanism 59 is not limited
to this, and a known mechanism may be adopted as the locking mechanism 59. The front
face member 52 is made rotatable by releasing the locking mechanism 59.
[0050] As shown in Figure 8, when the front face member 52 which is made rotatable is rotated
in the opening direction (rotated clockwise in the figure), the engagement pin 56
is also rotated. The engagement pin 56 is brought into contact with the engagement
hole 58 at an intermediate position M at which the angle formed between the front
face member 52 and the rear face member 53 becomes the predetermined angle θ1.
[0051] The rear face member 53 tends to be rotated (rotated in the closing direction) by
the gravity. However, when the front face member 52 continues to be rotated in the
opening direction in the state where the engagement pin 56 is brought into contact
with the engagement hole 58, the rear face member 53 is also rotated in the opening
direction according to the front face member 52.
[0052] That is, as shown in Figure 10, when the front face member 52 is further rotated
from the intermediate position M, the rear face member 53 is simultaneously rotated
in the opening direction in the state where the engagement pin 56 is brought into
contact with the engagement hole 58, in other words, in the state where the predetermined
angle θ1 is maintained. Then, when the front face member 52 is further rotated by
a predetermined angle θ2 from the intermediate position M, the front face member 52
and the rear face member 53 are set in an opened attitude.
[0053] In the present embodiment, when the front face member 52 is rotated simultaneously
with the rear face member 53, the front face member 52 and the rear face member 53
are rotated about the same axis (guide shaft 54). Thus, the relative positional relationship
between the front face member 52 and the rear face member 53 is not changed, so that
the link mechanism can be simply configured.
[0054] As described above, in the opened attitude of the guide section 50, the width between
the front face member 52 and the rear face member 53 is about the width X on the upper
end side (one end side) and is a width X1 (X1 > X) on the lower end side (the other
end side). Thus, the width between the front face member 52 and the rear face member
53 is increased from the upper end side to the lower end side. That is, the inner
surface of the guide section 50 can be formed in a tapered shape which is narrowed
from the side of the inlet/outlet port 50a to the inside, so that the filter 9 can
be easily inserted into the moving path A.
[0055] In the present embodiment, there is provided a holding mechanism 60 for holding the
front face member 52 in the opened attitude. The holding mechanism 60 includes a holding
bar 61 which is formed so as to interfere with the rotational orbit of the front face
member 52. The base section of the holding bar 61 is fixed to the cleaning apparatus
12. The distal end section 61a of the holding bar 61 is formed in a semispherical
shape and is bent so as to become substantially perpendicular to a main body section
61b of the holding bar 61. That is, the holding bar 61 is formed such that the axial
direction of the distal end section 61a is substantially in parallel with the longitudinal
direction of the front face member 52.
[0056] On the other hand, the front face member 52 has an opening 62 formed at the position
where the holding bar 61 is brought into contact with the front face member 52. The
opening 62 is formed so that the main body section 61b of the holding bar 61 is able
to pass through the opening 62, but that the distal end section 61a of the holding
bar 61 is brought into contact with the opening edge of the opening 62. Further, the
holding bar 61 is formed so as to be inclined with respect to the front face member
52 in the opened attitude, and is formed so that the distal end section 61a is brought
into contact with the edge of the opening 62 just before the front face member 52
reaches the opened attitude.
[0057] There will be described the operation of the holding mechanism 60 including the holding
bar 61 and the opening 62. When the guide section 50 is rotated in the opening direction
and when the front face member 52 approaches the opened attitude, the distal end section
61a of the holding bar 61 is, as shown in Figure 11, brought into contact with the
edge of the opening 62 formed in the front face member 52. The holding bar 61 is formed
of a synthetic resin and has elasticity. Thus, when an external force is applied to
the distal end section 61a, the holding bar 61 is easily deformed and bent.
[0058] Thus, when the front face member 52 continues to be rotated as it is in the state
where the distal end section 61a is brought into contact with the opening edge, the
distal end section 61a is bent backward while riding onto the edge of the opening
62. The distal end section 61a is quickly returned to the original state at the time
when riding across the opening 62, so that the guide section 50 is held in this attitude
by the holding bar 61 (Figure 12).
[0059] Thereby, the distal end section 61a of the holding bar 61 is left in the state of
being hooked by the opening 62 of the front face member 52. Thus, the front face member
52 holds the opened attitude even when the hand is released from the front face member
52. At this time, the rear face member 53 is made to be rotated in the closing direction
by the gravity. However, since the engagement pin 56 is in contact with the engagement
hole 58, the rear face member 53 cannot be rotated in the closing direction. In other
words, the rear face member 53 is in the state of being held by the link mechanism
55.
[0060] Then, when the front face member 52 is held by the holding mechanism 60, the angle
formed between the front face member 52 and the rear face member 53 can be kept at
the predetermined angle θ1. In this holding state, the filter 9 is taken out from
the moving path A.
[0061] Note that when the front face member 52 in the opened attitude is forced to be further
rotated in the opening direction, the rotation of the front face member 52 is regulated
because the edge of the opening 62 on the side closest to the bearing 52a is brought
into contact with the holding bar 61. That is, the holding mechanism 60 also plays
a role of stopper which regulates the rotation of the front face member 52.
[0062] The filter 9 is configured to have such a length that the end of the filter 9 is
set at substantially the same position as that of the lower end of the guide section
50 in the use state of the air conditioner (in the state where the filter 9 is arranged
so as to cover the suction port 6). In the opened attitude of the guide section 50,
as shown in Figure 3 and Figure 5, the rear face member 53 is rotated together with
the front face member 52, so that the filter 9 is also rotated in the state of being
pressed by the rear face member. Therefore, when the guide section 50 is opened, the
end of the filter 9 is directed toward the front of the casing 4, so as to be easily
taken out.
[0063] In this way, the end of the filter 9 (the end on the front panel side) can be moved
by the rear face member 53 from the inside place of the air conditioner to the place
where the end can be easily taken out. Thereby, the filter 9 can be easily taken out
by holding the end of the filter 9.
[0064] In the state where the front face member 52 is held by the holding mechanism 60,
the interval between the front face member 52 and the rear face member 53 is set in
a funnel-shape (in side view) in which the interval is reduced from the side of the
inlet/outlet port 50a to the inside. The interval on the side of the inside is set
to the width X which is substantially the same as the width of the moving paths A
other than the guide section 50, and the interval on the side of the inlet/outlet
port 50a is set larger than the width on the side of the inside.
[0065] Therefore, the filter 9 can be easily inserted into the moving path A from the inlet/outlet
port 50a having the width larger than the width of the moving path A. In many cases,
the indoor machine of the separate type air conditioner as in the present embodiment
is installed at a high position on the wall surface. This often makes it difficult
to take out and insert the filter 9.
[0066] The filter 9 is thin and flexible, and hence is easily bent. Thus, when the filter
9 is inserted from the inlet/outlet port 50a by holding the lower portion of the filter
9, the filter 9 is easily bent. This makes it difficult to insert the filter in the
case where the width of the inlet/outlet port is substantially the same as the width
of the moving path A as in the prior art form.
[0067] However, in the case where the opening width of the inlet/outlet port is made larger
than the width X of the moving path A as in the present invention, even when the filter
is bent to a certain extent, the filter 9 can be easily inserted into the opening.
Further, the opening width is gradually reduced from the opening distal end to the
inside. Thus, the filter is inserted into the inside according to such change, so
as to reach the moving path.
[0068] In this way, the filter 9 can be easily inserted and taken out. Note that when the
guide section 50 is to be returned to the state of the moving path, the surface member
52 is pressed in the closing rotation direction, so that the holding bar 61 is bent
to come off from the opening 62. Then, when the surface member 52 continues to be
pressed as it is, the guide section 50 is returned to the state of the moving path.
Then, the guide section 50 may be locked by the locking mechanism.
[0069] Note that in the present embodiment, the link mechanism 55 is configured by the engagement
pin 56 and the engagement hole 58. However, the link mechanism 55 may also be configured
in such a manner that a projecting section is provided in the receiving plate 57 instead
of the engagement hole 58, and that the projecting section is brought into contact
with the engagement pin 56. In this case, when the lower surface of the projecting
section is located at the position where the engagement hole 58 is brought into contact
with the engagement pin 56, the front face member and the rear face member can be
brought into contact with each other at the predetermined angle θ1.
[0070] Alternatively, the link mechanism may also be configured in such a manner that a
projecting section is provided only in the receiving plate 57, and that the projection
section is brought into contact with the front face side of the front face member
52 in the state where the surface member and the rear face member are set to form
the predetermined angle θ1.
[0071] In the present embodiment, only the holding mechanism 60 for holding the front face
member is described, but a holding mechanism for holding the rear face member may
also be provided at the same time. Further, in the present embodiment, the holding
mechanism 60 for holding the front face member is used, but the holding mechanism
60 for holding the front face member may not be used. In this case, the front face
member is not held, but instead of the holding mechanism 60, a holding mechanism for
holding the rear face member is provided.
[0072] When the guide is in the opened state, the front face member is made to be rotated
in the closing direction by the gravity, so that the interval between the front face
member and the rear face member of the guide section 50 becomes the same as the width
in the state of the moving path. At this time, when the filter is inserted so as to
be brought into contact with the front face member, the front face member is rotated
by the filter in the opening direction because the front face member is rotatable
in the opening direction. As a result, the interval between the front face member
and the rear face member is increased. Therefore, even in such configuration, the
filter can be easily inserted.
[0073] Note that in the present embodiment, the front face member and the rear face member
which configure the above described guide section are freely rotated about the same
rotation shaft 54 provided on the side of the outer rail 22, but the rotation shaft
may be separately provided for each of the front face member and the rear face member.
For example, it is configured such that the front face member is rotated about the
rotation shaft provided on the side of the outer rail 22, and that the rear face member
is rotated about the rotation shaft provided on the side of the inner rail 21.
[0074] As shown in Figure 13 and Figure 15, the filter 9 is configured by a filter net 13
and a filter frame 14 for supporting the four sides of the filter net 13. The filter
frame 14 is configured by a vertical frame 14a for supporting the left and right sides,
and a lateral frame 14b for supporting the upper and lower sides.
[0075] As shown in Figure 14, the vertical frame 14a is formed in a corrugated shape in
side view. When the vertical frame 14a is formed in the corrugated shape, recessions
and projections are formed in the vertical direction (moving direction) on the inner
surface side of the vertical frame 14a. On the other hand, in the region 10c, a gear
32 rotated by a motor 30 is provided on the inner side of the rear face member 53.
Both the left and right end sections of the rear face member are cut out so as to
expose the gear 32 in the moving path A (see Figure 6) from the cut out sections.
[0076] Also, the recessions and projections of the vertical frame 14a are configured to
mesh with the gear 32. Thereby, the filter 9 can be moved forward and rearward by
the rotation of the gear 32. Further, the filter 9 can be easily bent in the vertical
direction by forming the recessions and projections into the corrugated shape. Thereby,
the filter 9 can be easily folded back in the U-shape.
[0077] The recessed and projected surface formed on the inner surface side of the vertical
frame 14a may only have a shape which can be meshed with the teeth of the driven gear
32. However, it is preferred that the pitch of the recessions and projections is set
to be equal to the pitch of the teeth of the driven gear 32. Thus, the tooth skip
can be more effectively prevented.
[0078] Further, a rib 15 is provided so that the inside of the filter frame 14 is divided
in a grid shape. The rib 15 is fixed to the filter net 13 so as to support the filter
net 13. Thereby, the bending and waving of the filter 9 can be prevented. The rib
15 is configured by a vertical rib 15a arranged in the vertical direction and a lateral
rib 15b arranged in the lateral direction. The vertical rib 15a is formed to have
a small thickness, and the lateral rib 15b has a thickness larger than the thickness
of the vertical rib 15a. By being configured in this way, the filter 9 can be easily
bent in the vertical direction while maintaining the lateral rigidity.
[0079] Further, as shown in Figure 14, a slit 16 is provided between the lateral rib 15b
and the vertical frame 14a of the filter frame 14, so that the lateral rib 15 and
the vertical frame 14a are discontinuous from each other. When the vertical frame
14a and the lateral rib 15b are configured to be discontinuous from each other, the
vertical frame 14a is hardly influenced by the lateral rib 15b, so that the bending
property of the filter 9 in the vertical direction can be held. Further, any material
only having flexibility can be used as the material of the filter frame 14, and hence
any of polypropylene (PP), polyethylene terephthalate (PET), synthetic resin such
as soft resin, rubber and paper may be used.
[0080] The filter net 13 for passing the air sucked from the suction port 6 is stretched
in the upper portion of the filter 9. However, a thin resin sheet 13a is stretched
in the lower portion of the filter 9 instead of the filter net 13, so that the lower
portion of the filter 9 is configured to prevent the passage of the air. Note that
the resin sheet 13a is formed to have a small thickness similarly to the vertical
rib 15a. Thereby, the bending property in the vertical direction is secured for the
filter 9 as a whole. Note that the filter net 13 may be stretched on the whole surface
of the filter 9.
[0081] The cleaning apparatus 12 is provided in the region 10b of the guide apparatus 10.
Since the region 10b is formed in the linear shape, the filter 9 can be easily attached
to the cleaning apparatus 12. Further, since the cleaning apparatus 12 is provided
on the front side of the casing 4, the filter 9 can be easily attached to the cleaning
apparatus 12.
[0082] The cleaning apparatus 12 is configured by an upper case 37 and a lower case 38 which
have a substantially U-shaped cross section, and is fixed to the casing 4 so as to
laterally bridge the front of the casing 4 in the state where the recessed sections
of the upper case 37 and the lower case 38 are set to face each other.
[0083] There is a gap is between the upper case 37 and the lower case 38, so that the filter
9 can be moved through the gap. A very narrow interval is maintained between the upper
case 37 and the surface of the filter 9 and between the lower case 38 and the surface
of the filter 9. The left and right ends of a suction section 34 are opened. That
is, it is configured such that the filter 9 can be made to pass through the cleaning
apparatus 12 formed in the box shape as a whole.
[0084] One of the both longitudinal ends of the cleaning apparatus 12 is opened, and the
other end is connected to a suction apparatus 35. The suction apparatus 35 is configured
by a suction fan, and is connected to a duct (not shown) communicating the outside.
A suction force is generated by rotating the suction fan, so that dust in the filter
9 can be sucked by the cleaning apparatus 12. The sucked air is exhausted to the outside
from the duct.
[0085] Further, the interval between the upper case 37 and the lower case 38 is set to be
substantially equal to the width of the lateral ribs 15b of the filter 9. When the
side walls of the upper case 37 and the lower case 38 are overlapped with the lateral
ribs 15b, the inside of the cleaning apparatus 12 becomes a substantially closed space,
so that the suction force is increased.
[0086] In the above described configuration, when the filter 9 is cleaned, the filter 9
is moved forward by the rotation of the gear 32. At this time, the moving path A is
formed by the guide apparatus 10 so as to be folded back into the U-shape in the front
portion of the casing 4. Thereby, the front end of the filter 9 is guided backward
(on the downstream side) while the filter 9 is bent according to the forward movement.
As a result, the whole surface of the filter 9 can be cleaned.
Industrial Applicability
[0087] The present invention can be effectively used for an air conditioner which is capable
of blowing off conditioned air at the time of cooling and warming operation.