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<ep-patent-document id="EP10003673A2" file="EP10003673NWA2.xml" lang="en" country="EP" doc-number="2236852" kind="A2" date-publ="20101006" status="n" dtd-version="ep-patent-document-v1-4">
<SDOBI lang="en"><B000><eptags><B001EP>ATBECHDEDKESFRGBGRITLILUNLSEMCPTIESILTLVFIROMKCYALTRBGCZEEHUPLSKBAHRIS..MTNORSMESM..................</B001EP><B005EP>J</B005EP><B007EP>DIM360 Ver 2.15 (14 Jul 2008) -  1100000/0</B007EP></eptags></B000><B100><B110>2236852</B110><B120><B121>EUROPEAN PATENT APPLICATION</B121></B120><B130>A2</B130><B140><date>20101006</date></B140><B190>EP</B190></B100><B200><B210>10003673.0</B210><B220><date>20100401</date></B220><B250>en</B250><B251EP>en</B251EP><B260>en</B260></B200><B300><B310>416743</B310><B320><date>20090401</date></B320><B330><ctry>US</ctry></B330></B300><B400><B405><date>20101006</date><bnum>201040</bnum></B405><B430><date>20101006</date><bnum>201040</bnum></B430></B400><B500><B510EP><classification-ipcr sequence="1"><text>F16F   9/05        20060101AFI20100608BHEP        </text></classification-ipcr><classification-ipcr sequence="2"><text>B60G  11/28        20060101ALI20100608BHEP        </text></classification-ipcr><classification-ipcr sequence="3"><text>B60G  17/048       20060101ALI20100608BHEP        </text></classification-ipcr></B510EP><B540><B541>de</B541><B542>Gasfederanordnung und Aufhängungssystem damit</B542><B541>en</B541><B542>Gas spring assembly and suspension system including same</B542><B541>fr</B541><B542>Ensemble de ressort à gaz et système de suspension l'incluant</B542></B540><B590><B598>2</B598></B590></B500><B700><B710><B711><snm>Firestone Industrial Products Company, LLC</snm><iid>101101808</iid><irf>21276EP /sm</irf><adr><str>250 West 96th Street</str><city>Indianapolis, IN 46260</city><ctry>US</ctry></adr></B711></B710><B720><B721><snm>Leonard, Joshua R.</snm><adr><str>23930 State Road 213</str><city>Noblesville, Indiana 46060</city><ctry>US</ctry></adr></B721></B720><B740><B741><snm>Banzer, Hans-Jörg</snm><sfx>et al</sfx><iid>100040665</iid><adr><str>Kraus &amp; Weisert 
Patent- und Rechtsanwälte 
Thomas-Wimmer-Ring 15</str><city>80539 München</city><ctry>DE</ctry></adr></B741></B740></B700><B800><B840><ctry>AT</ctry><ctry>BE</ctry><ctry>BG</ctry><ctry>CH</ctry><ctry>CY</ctry><ctry>CZ</ctry><ctry>DE</ctry><ctry>DK</ctry><ctry>EE</ctry><ctry>ES</ctry><ctry>FI</ctry><ctry>FR</ctry><ctry>GB</ctry><ctry>GR</ctry><ctry>HR</ctry><ctry>HU</ctry><ctry>IE</ctry><ctry>IS</ctry><ctry>IT</ctry><ctry>LI</ctry><ctry>LT</ctry><ctry>LU</ctry><ctry>LV</ctry><ctry>MC</ctry><ctry>MK</ctry><ctry>MT</ctry><ctry>NL</ctry><ctry>NO</ctry><ctry>PL</ctry><ctry>PT</ctry><ctry>RO</ctry><ctry>SE</ctry><ctry>SI</ctry><ctry>SK</ctry><ctry>SM</ctry><ctry>TR</ctry></B840><B844EP><B845EP><ctry>AL</ctry></B845EP><B845EP><ctry>BA</ctry></B845EP><B845EP><ctry>ME</ctry></B845EP><B845EP><ctry>RS</ctry></B845EP></B844EP></B800></SDOBI>
<abstract id="abst" lang="en">
<p id="pa01" num="0001">A gas spring assembly (102) includes a first end member (124) and a second end member (126) spaced from the first end member (124). A flexible wall (128) extends between the first end member (124) and the second end member (126) such that a spring chamber (134) is at least partially defined therebetween. A biasing assembly (152) is operative to urge an end of the flexible wall (128) into abutting engagement with the second end member (126) and operative to permit the end of the flexible wall (128) to be separated a distance from the second end member (126) while in the assembled condition. A gas suspension system (100) is also included.
<img id="iaf01" file="imgaf001.tif" wi="85" he="105" img-content="drawing" img-format="tif"/></p>
</abstract><!-- EPO <DP n="1"> -->
<description id="desc" lang="en">
<heading id="h0001">BACKGROUND</heading>
<p id="p0001" num="0001">The subject matter of the present disclosure broadly relates to the art of spring devices and, more particularly, a gas spring assembly that includes a biasing assembly as well as a suspension system including such a gas spring assembly.</p>
<p id="p0002" num="0002">The subject matter of the present disclosure finds particular application and use in conjunction with suspension systems of wheeled vehicles, and will be shown and described herein with reference thereto. However, it is to be appreciated that the subject matter of the present disclosure is also amenable to use in other applications and environments, and that the specific uses shown and described herein are merely exemplary. Accordingly, the subject matter of the present disclosure is not intended to be limited to use associated with vehicle suspensions.</p>
<p id="p0003" num="0003">The problems associated with overextending a gas spring assembly such that the flexible wall thereof is tensioned between the opposing end members are generally well known. Such problems can include the undesirable formation of leak paths and the degeneration of otherwise substantially fluid-tight sealing arrangements. In some circumstances, one or more components of the gas spring assembly can even become damaged or otherwise adversely affected. Accordingly, various arrangements have been proposed to prevent the occurrence of such overextension or to at least minimize the effect that such an event has on the structure and performance of the gas spring assembly.</p>
<p id="p0004" num="0004">One example of an arrangement that operates to limit or otherwise prevent overextension is shown in <patcit id="pcit0001" dnum="US6402128B"><text>U.S. Pat. No. 6,402,128</text></patcit> ('128) to Trowbridge. The '128 patent discloses an air spring having an end member, a main piston spaced from the end member and a flexible wall secured therebetween in a conventional arrangement. The '128 patent also describes a restraining piston that is telescopically received within the main piston. An end of the restraining piston extends outwardly beyond the main piston and is secured to the end member. While various features of the restraining piston in the '128 patent provide other functional aspects of the air spring, the restraining piston also acts as a positive stop to prevent<!-- EPO <DP n="2"> --> excessive separation of the end member and the main piston. Such excessive separation would tension the flexible wall of the air spring and, thus, possibly damaged or otherwise adversely affect the same due to the occurrence of an overextended condition. The '128 patent is hereby incorporated by reference as background material for showing the same and which forms part of this specification.</p>
<p id="p0005" num="0005">One example of an arrangement that operates to minimize the detrimental effect of excessive separation of the end members of a gas spring assembly is shown and described in published <patcit id="pcit0002" dnum="US20070114706A"><text>U.S. Patent Application 2007/0114706</text></patcit> ('706) to Myers, which is also hereby incorporated by reference as background material for showing the same and which forms part of this specification. In the '706 publication, a telescoping piston assembly is utilized that includes two sections. One section can be secured on or along a structural component with the second section being capable of displacement relative to the first section. An end of the flexible wall of the gas spring assembly is secured on the second section. This permits the end of the flexible wall that is secured on or along the second section to move away from the first section and any corresponding structural component to which the first section may be secured. Permitting this movement of the end of the flexible wall acts to minimize the effect of extending the gas spring assembly beyond the normal operating range thereof.</p>
<p id="p0006" num="0006">While these arrangements have been effective in preventing the occurrence of overextended conditions or to at least minimizing the effect that such events have on the structure and performance of the gas spring assembly, it is believed beneficial to continue to develop constructions that prevent the occurrence of such overextension and/or minimize the effect that such events have on the structure and performance of a gas spring assembly. For example, such further developments could improve the robustness and/or performance of such constructions, and/or decrease costs associated with the use thereof, such as manufacturing, installation and/or maintenance costs.<!-- EPO <DP n="3"> --></p>
<heading id="h0002">BRIEF DESCRIPTION</heading>
<p id="p0007" num="0007">According to the invention, a gas spring assembly as defined in claim 1 and a gas suspension system as defined in claim 8 are provided. The dependent claims define preferred and/or advantageous embodiments of the invention.</p>
<p id="p0008" num="0008">A gas spring assembly in accordance with the subject matter of the present disclosure is provided that includes a first end member and a second end member that is spaced from the first end member. A flexible wall extends between the first end member and the second end member that at least partially defines a spring chamber therebetween. A biasing assembly is operative to urge an end of the flexible wall into abutting engagement with the second end member and is operative to permit the end of the flexible wall to be separated a distance from the second end member while in the assembled condition.</p>
<p id="p0009" num="0009">A gas suspension system in accordance with the subject matter of the present disclosure is provided for use on an associated vehicle that includes an associated sprung mass and an associated unsprung mass. The gas suspension system includes an upper structural member of the associated sprung mass and a lower structural member of the associated unsprung mass that is spaced apart from the upper structural member and displaceable relative thereto. A gas spring assembly is operatively connected between the upper and lower structural members and includes an end member secured on the upper structural member and a piston that is spaced from the end member and secured on the second structural member. The gas spring assembly also includes a flexible wall extending between the end member and the piston that at least partially defines a spring chamber therebetween. The gas spring assembly further includes a biasing assembly that is operative to urge an end of the flexible wall into abutting engagement with the piston and operative to permit the end of the flexible wall to be disengaged from the piston while remaining in an assembled condition. The upper and lower structural members are capable of being spaced a first distance from one another at which the gas spring assembly is at a full operating height in which the end of the flexible wall of the gas spring assembly is in abutting engagement with the piston thereof. The upper and lower structural members are also capable of being spaced a second<!-- EPO <DP n="4"> --> distance from one another that is less than the first distance and at which the gas spring assembly is at a collapsed height. The upper and lower structural members are also capable of being spaced a third distance from one another that is greater than the first distance and at which the gas spring assembly is extended beyond the full operating height such that the end of the flexible wall of the gas spring assembly is disengaged from the piston.</p>
<p id="p0010" num="0010">The invention also provides a gas spring assembly capable of use between an associated sprung mass and an associated unsprung mass, the gas spring assembly comprising a first end member adapted for securement on one of the associated sprung and unsprung masses, a second end member disposed in spaced relation to the first end member and defining an axis of motion therebetween, the second end member adapted for securement on the other of the associated sprung and unsprung masses, a flexible wall having a first end, an opposing second end and a chamber at least partially defined therebetween, the first end secured to the first end member such that a substantially fluid-tight seal is formed therewith, an end closure shaped to cooperatively engage the second end member, the end closure extending across the second end such that a substantially fluid-tight seal is formed between the flexible wall and the end closure, and a biasing assembly joining the flexible member to the second end member, the biasing assembly allowing controlled relative movement between the second end of the flexible wall and the second end member. Preferably, the controlled relative movement between the second end of the flexible wall and the second end member is biased movement of the end closure toward the second end member. The second end member may include a first end disposed toward the first end member, a second end disposed away from the first end member relative to the first end and a recess formed into the first end, the recess shaped to at least partially receive the end closure, the biasing assembly urging the end closure into the recess. The second end member may include a first end wall disposed along the first end that at least partially defines the recess and a mounting opening extending through the first end wall within the recess, the end closure including a hole extending therethrough, the biasing assembly including an elongated member extending through the<!-- EPO <DP n="5"> --> mounting opening and the hole such that the second end member is interconnected with the end closure, and the biasing assembly including a biasing element operatively interconnected between the elongated member and the second end member such that the biasing element at least partially provides the controlled relative movement. The biasing assembly may further include a stop member operatively connected between the elongated member and the second end member, the stop member operative to limit the controlled relative movement. The controlled relative movement may have a maximum allowed movement and the maximum movement is within a range of from approximately 0.1 inches to approximately 2.5 inches.</p>
<heading id="h0003">BRIEF DESCRIPTION OF THE DRAWINGS</heading>
<p id="p0011" num="0011"><figref idref="f0001">FIG. 1</figref> is a schematic representation of one exemplary embodiment of a vehicle suspension system that includes a gas spring assembly in accordance with the subject matter of the present disclosure.</p>
<p id="p0012" num="0012"><figref idref="f0002">FIG. 2</figref> is a side view of one exemplary embodiment of a gas spring assembly in accordance with the subject matter of the present disclosure shown at a normal operating condition.</p>
<p id="p0013" num="0013"><figref idref="f0003">FIG. 3</figref> is a side view of the gas spring assembly in <figref idref="f0002">FIG. 2</figref> shown in a collapsed condition.</p>
<p id="p0014" num="0014"><figref idref="f0004">FIG. 4</figref> is a side view of the gas spring assembly in <figref idref="f0002">FIG. 2</figref> shown in an extended condition in which an end of the flexible wall is disengaged from an end member thereof.</p>
<heading id="h0004">DETAILED DESCRIPTION</heading>
<p id="p0015" num="0015">Turning now to the drawings, wherein the showings are for the purpose of illustrating exemplary embodiments of the subject matter of the present disclosure and which are not intended to limit the same, <figref idref="f0001">FIG. 1</figref> illustrates one example of a gas suspension system <b>100</b> disposed between a sprung mass, such as an associated vehicle body <b>BDY,</b> for example, and an unsprung mass, such as an associated wheel <b>WHL</b> or an associated wheel-engaging member <b>WEM,</b> for example, of an<!-- EPO <DP n="6"> --> associated vehicle <b>VHC.</b> It will be appreciated that any such gas suspension system can include any number of one or more systems, components and/or devices and that the same can be operatively connected between the sprung and unsprung masses of the associated vehicle in any suitable manner. For example, such a gas suspension system can optionally include a plurality of damping members, such as dampers <b>DMP,</b> for example, that can be operatively connected between the sprung and unsprung masses of the associated vehicle in any suitable manner.</p>
<p id="p0016" num="0016">A gas suspension system in accordance with the subject matter of the present disclosure also includes a plurality of gas spring assemblies that are supported between the sprung and unsprung masses of the associated vehicle. In the embodiment shown in <figref idref="f0001">FIG. 1</figref>, gas suspension system <b>100</b> includes four gas spring assemblies <b>102,</b> one of which is disposed toward each corner of the associated vehicle adjacent a corresponding wheel <b>WHL.</b> However, it will be appreciated that any other suitable number of gas spring assemblies could alternately be used, in any other suitable configuration or arrangement. As shown in <figref idref="f0001">FIG. 1</figref>, gas spring assemblies <b>102</b> are supported between wheel-engaging members <b>WEM</b> and body <b>BDY</b> of associated vehicle <b>VHC.</b> Additionally, it will be recognized that the gas spring assemblies shown and described herein (e.g., gas spring assemblies <b>102</b>) are of a rolling lobe-type construction. However, it will be appreciated that the present novel concept may be utilized in association with any other suitable gas spring assembly arrangements and/or construction.</p>
<p id="p0017" num="0017">Gas suspension system <b>100</b> also includes a pressurized gas supply system <b>104</b> that is operatively associated with the gas spring assemblies for selectively supplying pressurized gas (e.g., air) thereto and selectively transferring pressurized gas therefrom. In the exemplary embodiment shown in <figref idref="f0001">FIG. 1</figref>, gas supply system <b>104</b> includes a pressurized gas source, such as a compressor <b>106,</b> for example, for generating pressurized air or other gases. The gas supply system can also include any number of one or more gas flow control devices of any suitable type, kind and/or construction as may be capable of effecting the selective transfer of pressurized gas. For example, a valve assembly <b>108</b> is shown as being in communication with compressor <b>106</b> and can be of any suitable configuration or<!-- EPO <DP n="7"> --> arrangement. In the exemplary embodiment shown, valve assembly <b>108</b> includes a valve block <b>110</b> with a plurality of valves (not shown) supported thereon. Valve assembly <b>108</b> can also optionally include a suitable exhaust, such as a muffler <b>112,</b> for example, for venting pressurized gas from the system. Optionally, pressurized gas supply system <b>104</b> can also include a reservoir <b>114</b> in fluid communication with valve assembly <b>108</b> and suitable for storing pressurized gas.</p>
<p id="p0018" num="0018">The one or more control devices, such as valve assembly <b>108,</b> for example, can be in communication with gas spring assemblies <b>102</b> in any suitable manner, such as, for example, through suitable transmission lines <b>116.</b> As such, pressurized gas can be selectively transmitted to and/or from the gas springs through valve assembly <b>108,</b> such as to alter or maintain vehicle height at one or more corners of the vehicle, for example.</p>
<p id="p0019" num="0019">Gas suspension system <b>100</b> is also shown as including an optional control system <b>118</b> that is capable of communication with any one or more other systems and/or components (not shown) of gas suspension system <b>100</b> and/or of which VHC for selective operation and control of the gas suspension system. Control system <b>118</b> includes a controller or electronic control unit (ECU) <b>120</b> in communication with compressor <b>106</b> and/or valve assembly <b>108,</b> such as through a conductor or lead <b>122,</b> for example, for selective operation and control thereof, including supplying and exhausting pressurized fluid to and from gas spring assemblies <b>102.</b> Controller <b>120</b> can be of any suitable type, kind and/or configuration.</p>
<p id="p0020" num="0020">Control system <b>118</b> can also optionally include one or more height or distance sensing devices (not shown) as well as any other desired systems and/or components. Such height sensors, if provided, are preferably capable of generating or otherwise outputting a signal having a relation to a height or distance, such as between spaced components of the vehicle, for example. It will be appreciated that any such optional height sensors or any other distance-determining devices, if provided, can be of any suitable type, kind, construction and/or configuration, such as mechanical linkage sensors, ultrasonic wave sensors or electromagnetic wave sensors, such as may respectively operate using ultrasonic or electromagnetic waves, for example.<!-- EPO <DP n="8"> --></p>
<p id="p0021" num="0021">Turning now to <figref idref="f0002 f0003 f0004">FIGS. 2-4</figref>, gas spring assembly <b>102</b> is shown supported between an upper structural component <b>USC</b> and an opposing lower structural component <b>LSC,</b> which components are merely representative of structural components of any suitable type, kind and/or configuration, such as body <b>BDY</b> and wheel-engaging member <b>WEM</b> of vehicle <b>VHC</b> in <figref idref="f0001">FIG. 1</figref>, for example. Upper and lower structural components <b>USC</b> and <b>LSC</b> are shown as being disposed a first distance apart from one another, as is indicated by reference dimension <b>D1.</b> It will be appreciated that this first distance can correspond to an operating height that is within the normal range of operation for gas spring assembly <b>102,</b> such as may be referred to as a design height, for example.</p>
<p id="p0022" num="0022">Gas spring assembly <b>102</b> includes a longitudinally extending axis <b>AX</b> and is capable of displacement (i.e., extension and compression) in a generally longitudinal manner. Gas spring assembly <b>102</b> also includes a first end member, such as a bead plate <b>124,</b> for example, and a second end member, such as a piston <b>126,</b> for example, that is spaced longitudinally from the first end member. A flexible wall <b>128</b> extends between the first and second end members. The flexible wall includes opposing first and second ends <b>130</b> and <b>132</b> and at least partially defines a spring chamber <b>134</b> formed between the first and second end members. As a preferred arrangement, flexible wall <b>128</b> is shown and described herein as being of an elongated sleeve-type configuration that is capable of forming a rolling lobe 136 along the exterior of an end member, such as piston <b>126,</b> for example. However, it will be appreciated that other constructions could alternately be used.</p>
<p id="p0023" num="0023">Flexible wall <b>128</b> can be secured on or along the first end member (e.g., bead plate <b>124)</b> in any suitable manner. For example, first end <b>130</b> can include a mounting feature, such as a mounting bead <b>138,</b> for example, that can be secured along an outer peripheral wall portion <b>140</b> of bead plate <b>124,</b> such as by using a crimped connection, for example, to form a substantially fluid-tight seal between the end member and the flexible wall. Additionally, the first end member can be operatively connected to upper structural component <b>USC</b> in any suitable manner. For example, threaded mounting studs <b>142</b> and <b>144</b> can extend through openings <b>OPN</b> in the upper structural component for receiving threaded nuts (not shown) or<!-- EPO <DP n="9"> --> other suitable securement components. Fluid communication with spring chamber <b>134</b> can, for example, be provided through the first end member in a suitable manner, such as though a passage <b>146</b> in mounting stud <b>142,</b> for example.</p>
<p id="p0024" num="0024">As can be observed from <figref idref="f0002 f0003 f0004">FIGS. 2-4</figref>, however, second end <b>132</b> is not attached or otherwise fixedly captured by the second end member (e.g., piston <b>126).</b> Rather, a third end member is shown as extending across the opening formed along second end <b>132</b> and, in a preferred arrangement, forms a substantially fluid-tight seal therewith along a bead wire <b>148</b> on the second end. Such a third end member is commonly referred to in the art as an end closure, which end closure is identified in <figref idref="f0002 f0003 f0004">FIGS. 2-4</figref> by item number <b>150.</b> Second end <b>132</b> of flexible wall <b>128</b> is maintained in abutting engagement with the second end member (e.g., piston <b>126)</b> through the use of a biasing assembly <b>152</b> that can be operatively connected therebetween in any suitable manner. In the exemplary arrangement shown, biasing assembly <b>152</b> is operatively interconnected between piston <b>126</b> and end closure <b>150.</b></p>
<p id="p0025" num="0025">Piston <b>126</b> is shown in <figref idref="f0002 f0003 f0004">FIGS. 2-4</figref> as including a first or proximal end <b>154</b> and an opposing second or distal end <b>156</b> with an outer side wall <b>158</b> extending generally therebetween. Disposed along proximal end <b>154</b> is an end wall <b>160</b> that includes a bottom wall portion <b>162</b> and a side wall portion <b>164</b> that extends radially outwardly from along the bottom wall portion toward outer side wall <b>158.</b> A hole or passage <b>166</b> extends through end wall <b>160,</b> such as in generally co-axial relation with axis <b>AX,</b> for example.</p>
<p id="p0026" num="0026">Provided along distal end <b>156</b> of piston <b>126</b> is an end wall <b>168</b> that can include one or more features or surfaces that are suitable for abuttingly engaging lower structural component <b>LSC.</b> Additionally, piston <b>126</b> can include one or more features or elements for securing the piston on or along the lower structural component. In the exemplary embodiment shown, end wall <b>168</b> of distal end <b>156</b> includes a securement feature, such as a threaded hole <b>170</b> is disposed in approximate alignment with an opening <b>OPN</b> in the lower structural component, for example, that adapted to receive a securement device, such as a threaded fastener <b>172,</b> for example.<!-- EPO <DP n="10"> --></p>
<p id="p0027" num="0027">The second end member can also include one or more cavities or compartments formed therein, such as may be desirable for manufacturing or weight reduction purposes, for example. In the exemplary embodiment shown in <figref idref="f0002 f0003 f0004">FIGS. 2-4</figref>, piston <b>126</b> includes an inner side wall <b>174</b> that at least partially defines a central cavity <b>176.</b> An outer cavity <b>178</b> is at least partially defined between the inner side wall and outer side wall <b>158.</b> Optionally, a plurality of connector walls <b>180</b> can extend between the inner and outer side walls and thereby separate the outer cavity into a plurality of smaller outer cavities.</p>
<p id="p0028" num="0028">As mentioned above, the biasing assembly can be operatively connected between the second end of the flexible wall and the second end member in any suitable manner. Preferably, this operative connection will permit the biasing assembly to urge the second end of the flexible wall into abutting engagement with the second end member under certain conditions of use of the gas spring assembly, such as under normal operating conditions as well as during fully compressed conditions (e.g., full jounce conditions). This operative connection will also, preferably, permit the second end of the flexible wall to be separated or otherwise disengaged from contact with the second end member under other conditions of use, such as during conditions of use beyond full extension of the gas spring assembly (e.g., full rebound conditions). That is, the biasing assembly preferably permits the gas spring assembly to operate normally under typical conditions of use (e.g., normally-loaded and highly compressed conditions), but also permits end of the flexible wall to separate from the second end member during over-extended conditions. This provides the gas spring assembly with an additional amount of extended length, which may be useful in avoiding damage to the gas spring assembly when tensioned.</p>
<p id="p0029" num="0029">While it will be appreciated that any suitable arrangement and/or configuration could alternately be used, biasing assembly <b>152</b> is shown in <figref idref="f0002 f0003 f0004">FIGS 2-4</figref> as being operatively connected along axis <b>AX</b> of gas spring assembly <b>102.</b> As one example of an alternate arrangement, a plurality of biasing assemblies could be operatively connected between the end of the flexible wall and the second end<!-- EPO <DP n="11"> --> member, such as by being positioned in spaced relation to one another outwardly from axis <b>AX,</b> for example.</p>
<p id="p0030" num="0030">Additionally, as mentioned above, a biasing assembly in accordance with the subject matter of the present disclosure can be of any suitable arrangement, configuration and/or construction and can include any suitable components or combination of components. For example, biasing assembly <b>152</b> is shown in <figref idref="f0002 f0003 f0004">FIGS. 2-4</figref> as including an elongated connecting member <b>182</b> that extends through hole <b>166</b> and is operatively connected to end closure <b>150</b> along second end <b>132</b> of flexible wall <b>128.</b> It will be appreciated that connecting member <b>182</b> can be secured to end closure <b>150</b> in any suitable manner. In the exemplary embodiment shown in <figref idref="f0002 f0003 f0004">FIGS. 2-4</figref>, end closure <b>150</b> includes a hole or passage <b>184</b> that is in approximate alignment with hole <b>166</b> such that at least a portion of connecting member <b>182</b> can extend therethrough. A suitable securement feature, such as a plurality of threads or a threaded bumper mount <b>186,</b> for example, can be provided on or along end closure <b>150</b> and threadably receive a threaded end <b>188</b> of the elongated connecting member. A conventional jounce bumper <b>190</b> of any suitable type, kind and/or construction can optionally be included within spring chamber <b>134,</b> such as by being received on bumper mount <b>186,</b> for example.</p>
<p id="p0031" num="0031">Elongated connecting member <b>182</b> includes a distal end <b>192</b> that is disposed generally opposite threaded end <b>188.</b> A radially-outwardly extending flange or seat <b>194</b> is provided along distal end <b>192</b> of the elongated connecting member. Flange <b>194</b> can be provided on the elongated connecting member in any suitable manner. For example, elongated connecting member <b>182</b> could take the form of a conventional shoulder bolt or other fastener that has a driving head <b>196</b> disposed along distal end <b>192</b> opposite threaded end <b>188.</b> A washer, which may be of a conventional construction, can be disposed along the distal end in abutting engagement with driving head <b>196</b> and act as flange <b>194.</b> In the alternative, head <b>196</b> could be of suitable size and shape to act as the flange. Additionally, a shoulder or bearing surface <b>198</b> can optionally be provided along elongated connecting member <b>182,</b> such as may be suitable for abuttingly engaging end closure <b>150.</b> While it may be preferred that a threaded assembly (e.g., an elongated connecting<!-- EPO <DP n="12"> --> member with a threaded end that engages a threaded bumper mount) is used, such as to allow for ease of assembly, for example, it is to be understood that any other suitable configuration and/or arrangement (e.g., the use of non-threaded connections) can alternately be used.</p>
<p id="p0032" num="0032">Biasing assembly <b>152</b> also includes at least one biasing element, such as at least one of a mechanical biasing device, an electromagnetic biasing device or a pneumatic biasing device. Examples of mechanical biasing devices can include, without limitation, coil springs, wave springs, disc springs and a solid elastomeric springs. An example of an electromagnetic biasing device includes, without limitation, an electromagnetic actuator. An example of a pneumatic biasing device includes, without limitation, a pressurized gas spring or actuator. In the exemplary embodiment in <figref idref="f0002 f0003 f0004">FIGS. 2-4</figref>, biasing assembly <b>152</b> is shown as including a single biasing element <b>200,</b> such as in the form of a coil spring, for example, that is disposed along elongated connecting member <b>182</b> between flange <b>194</b> and bottom wall portion <b>162</b> of the second end member. As discussed above, however, it will be appreciated that any other suitable arrangement, configuration and/or construction could alternately be used.</p>
<p id="p0033" num="0033">Turning, now, to the use and operation of a gas spring assembly in accordance with the subject matter of the present disclosure, the same will operate in a conventional manner both during normal loading conditions, such as the condition shown in <figref idref="f0002">FIG. 2</figref>, for example, as well as under highly compressed conditions, such as the condition shown in <figref idref="f0003">FIG. 3</figref>, for example. That is, a gas spring assembly that includes a biasing device as described herein, such as gas spring assembly <b>102,</b> for example, will maintain the end (e.g., second end <b>132)</b> of the flexible wall in contact with the corresponding end member (e.g., piston <b>126)</b> that is operatively connected thereto by the biasing assembly. Additionally, as the gas spring assembly is displaced into a compressed condition, such as is indicated by reference dimension <b>D2</b> in <figref idref="f0003">FIG. 3</figref>, for example, this contact between the end of the flexible wall and the corresponding end member will continue to be maintained. In these circumstances and under at least these conditions of operation, the subject gas spring assembly will operate in a substantially conventional manner. It will be<!-- EPO <DP n="13"> --> recognized that dimension <b>D2</b> represents a second distance that is less than the first distance represented by dimension <b>D1</b> in <figref idref="f0002">FIG. 2</figref>.</p>
<p id="p0034" num="0034">However, upon being extended beyond a normal range of operation, a gas spring assembly in accordance with the subject matter of the present disclosure, such as gas spring assembly <b>102,</b> for example, will operate differently than a conventional gas spring assembly. That is, as the associated structural components (e.g., upper and lower structural components <b>USC</b> and <b>LSC)</b> begin to separate beyond the distance represented by dimension <b>D1</b> in <figref idref="f0001">FIG. 1</figref>, flexible wall <b>128</b> will being to roll off of piston <b>126</b> until the flexible wall is stretched out and rolling lobe <b>134</b> has been eliminated. Under such conditions, the biasing assembly (e.g., biasing assembly <b>152)</b> will act to maintain the end (e.g., second end <b>132)</b> of the flexible wall in contact with the corresponding end member (e.g., piston <b>126)</b> that is operatively connected thereto by the biasing assembly. As further separation of the associated structural components occurs, however, an over-extended condition of the gas spring assembly may be reached in which the flexible wall becomes tensioned. Such a condition is generally represented in <figref idref="f0004">FIG. 4</figref> by reference dimension <b>D3,</b> which represents a third distance that is greater than the first distance associated with dimension <b>D1.</b> Once the tension force exceeds the biasing force generated by the biasing assembly (e.g., biasing assembly <b>152),</b> further separation of the associate structural components will result in the end of the flexible wall being separated from the corresponding end member, as is represented by reference dimension <b>D4</b> in <figref idref="f0004">FIG. 4</figref>.</p>
<p id="p0035" num="0035">The aforementioned separation of the end of the flexible wall from the corresponding end member is attributable to the compliance of the biasing assembly. In the exemplary embodiment shown in <figref idref="f0004">FIG. 4</figref>, the tension forces, which are represented by arrows <b>TF,</b> are acting to draw the flexible wall and the corresponding end member away from one another. As such displacement begins to occur, end closure <b>150</b> moves away from bottom wall portion <b>162</b> of end wall <b>160</b> and elongated connecting member <b>182</b> is displaced along passage <b>166.</b> This displacement of the elongated connecting member urges flange <b>194</b> toward the bottom wall portion of end wall <b>160,</b> which compresses biasing element <b>200</b> and acts<!-- EPO <DP n="14"> --> to provide controlled relative movement between the components in the axial direction.</p>
<p id="p0036" num="0036">While not shown, an additional washer can be positioned between bottom wall portion <b>162</b> and biasing element <b>200</b> without detracting from this arrangement. As elongated connecting member <b>182</b> displaced axially outwardly from central cavity <b>176</b> and through passage <b>166,</b> bumper mount <b>186</b> holds the assembly together and captures end closure <b>150</b> against shoulder <b>198</b> such that the end closure is fixed relative to the elongated connecting member. Thus, while in an assembled condition, in which end closure <b>150</b> is secured to the elongated connecting member, piston <b>126</b> and second end <b>132</b> of the flexible wall can move relative to one another, while remaining biased toward one another by biasing element <b>200.</b></p>
<p id="p0037" num="0037">It will be appreciated that such an extended (or over-extended) condition, could occur, for example, during a full rebound condition or if the vehicle is lifted, such as during service, for example. It is beneficial, then, that the subject arrangement both allows extra extension of gas spring assembly <b>102,</b> such as by the amount represented by dimension <b>D4,</b> for example, without significant change in the design or other operational characteristics of the gas spring assembly. Additionally, once any such over-extension condition has abated, the biasing assembly will assist in returning the end of the flexible wall and the second end member into the desired and proper orientation.</p>
<p id="p0038" num="0038">This controlled relative movement also includes a maximum allowed movement such that distance <b>D4</b> has a maximum value that can be controlled or dictated by the particular application of the spring and/or the particular vehicle. Further, this maximum distance can be controlled merely by the limits of the biasing member wherein once it has reached full compression, the relative movement will stop. If the biasing member is a spring, this would be once the spring has reached a "solid height" in which each convolution of the spring is engaging the adjacent convolution.</p>
<p id="p0039" num="0039">However, in another embodiment, gas spring assembly <b>102</b> and/or biasing assembly <b>152</b> can further include a stop or extension-limiting device <b>202</b> that is configured to limit the magnitude or amount of controlled relative movement of which<!-- EPO <DP n="15"> --> the biasing assembly may be capable. This, for example, may be useful in minimizing the effect of impacts on the biasing element and/or to better control the maximum value of the displacement, which is represented by dimension <b>D4.</b> Stop <b>202</b> can be a component of biasing element <b>200</b> or, alternately, can be supplied separately from the biasing assembly. In one embodiment, a maximum allowed amount of movement could be any amount greater than approximately one-eighth of an inch, with an upper extent of the movement not specifically controlled. This configuration could, for example, be useful to reduce impact loads associated with uncontrolled over-extension of the gas spring assembly. In another embodiment, a maximum allowed movement could also have a predefined upper end, such as an amount of approximately two and one half inches, for example. As can be appreciated, this upper end and even the lower end can be dictated by the particular construction and/or characteristics of the vehicle as well as any other suitable criteria, such as suspension geometry, for example. In a further embodiment, the maximum allowed movement could be within a range of from approximately three-eighths of an inch to approximately two inches. In another embodiment, the maximum allowed movement could be within a range of from approximately one-half of an inch to approximately one and one-half inches.</p>
<p id="p0040" num="0040">As used herein with reference to certain elements, components and/or structures (e.g., "first end" and "second end"), numerical ordinals merely denote different singles of a plurality and do not imply any order or sequence unless specifically defined by the claim language. Additionally, the term "gas" is used herein to broadly refer to any gaseous or vaporous fluid. Most commonly, air is used as the working medium of suspension systems and the components thereof, such as those described herein. However, it will be understood that any suitable gaseous fluid could alternately be used.</p>
<p id="p0041" num="0041">While the subject novel concept has been described with reference to the foregoing embodiments and considerable emphasis has been placed herein on the structures and structural interrelationships between the component parts of the embodiments disclosed, it will be appreciated that other embodiments can be made and that many changes can be made in the embodiments illustrated and described<!-- EPO <DP n="16"> --> without departing from the principles of the subject novel concept. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. Accordingly, it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the present novel concept and not as a limitation. As such, it is intended that the subject novel concept be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims and any equivalents thereof.</p>
</description><!-- EPO <DP n="17"> -->
<claims id="claims01" lang="en">
<claim id="c-en-0001" num="0001">
<claim-text>A gas spring assembly (102) comprising:
<claim-text>a first end member (124);</claim-text>
<claim-text>a second end member (126) spaced from said first end member (124);</claim-text>
<claim-text>a flexible wall (128) extending between said first end member (124) and said second end member (126) that at least partially defines a spring chamber (134) therebetween; and</claim-text>
<claim-text>a biasing assembly (152) operative to urge an end of said flexible wall (128) into abutting engagement with said second end member (126) and operative to permit said end of said flexible wall (128) to be separated a distance from said second end member (126) while in an assembled condition.</claim-text></claim-text></claim>
<claim id="c-en-0002" num="0002">
<claim-text>A gas spring assembly (102) according to claim 1, wherein:
<claim-text>said second end member (126) includes a first end (154), an opposing second end (156), an outer side wall (158) extending between said first and second ends (154, 156) and at least partially defining an interior between said first and second ends (154, 156), and an end wall (160) disposed along said first end (154) that has opposing first and second sides with said second side disposed within said interior of said second end member (126);</claim-text>
<claim-text>said flexible wall (128) includes opposing first and second ends (130, 132) with said first end (130) engaging said first end member (124) and said second end (132) disposed along said first side of said end wall (160) of said second end member (126); and</claim-text>
<claim-text>said biasing assembly (152) includes a biasing element (200) positioned within said interior of said second end member (126) on said second side of said end wall (160).</claim-text></claim-text></claim>
<claim id="c-en-0003" num="0003">
<claim-text>A gas spring assembly (102) according to claim 2, wherein said biasing element (200) includes one of a mechanical biasing device, an electromagnetic biasing device and a pneumatic biasing device.<!-- EPO <DP n="18"> --></claim-text></claim>
<claim id="c-en-0004" num="0004">
<claim-text>A gas spring assembly (102) according to claim 3, wherein said mechanical biasing device includes mechanical spring device selected from the group consisting of a coil spring, a wave spring, a disc spring and a solid elastomeric spring.</claim-text></claim>
<claim id="c-en-0005" num="0005">
<claim-text>A gas spring assembly (102) according to any one of claims 2-4, wherein said end wall (160) of said second end member (126) includes an opening (166) extending therethrough, and said biasing assembly (152) includes an elongated connecting member (182) having a proximal end and a distal end (192), said proximal end operatively connected along said second end (132) of said flexible wall (128) with said distal end (192) of said elongated connecting member (182) disposed along said second side of said end wall (160).</claim-text></claim>
<claim id="c-en-0006" num="0006">
<claim-text>A gas spring assembly (102) according to claim 5, wherein said elongated connecting member (182) includes a radially-outwardly extending flange (194) disposed along said distal end (192) of said elongated connecting member (182) and said biasing element is compressively positioned between said flange and said end wall of said second end member.</claim-text></claim>
<claim id="c-en-0007" num="0007">
<claim-text>A gas spring assembly (102) according to claim 6, wherein said flange (194) is disposed a first distance from said second side of said end wall (160) when said second end (132) of said flexible wall (128) is in abutting engagement with said first side of said end wall (160), and said biasing assembly (152) includes an extension-limiting device (202) disposed between said second side of said end wall (160) and said flange (194) along said distal end (192) of said elongated connecting member (182), said extension-limiting device (202) having a minimum nominal height that is less than said first distance.</claim-text></claim>
<claim id="c-en-0008" num="0008">
<claim-text>A gas suspension system (100) for use on an associated vehicle (VHC) that includes an associated sprung mass (BDY) and an associated unsprung mass (WHL, WEM), said gas suspension system (100) comprising:<!-- EPO <DP n="19"> -->
<claim-text>an upper structural member (USC) of the associated sprung mass (BDY);</claim-text>
<claim-text>a lower structural member (LSC) of the associated unsprung mass (WHL, WEM) that is spaced apart from said upper structural member (USC) and displaceable relative thereto; and</claim-text>
<claim-text>a gas spring assembly (102) operatively connected between said upper structural member (USC) and said lower structural member (LSC), said gas spring assembly (102) including:
<claim-text>an end member (124) secured on said upper structural member (USC);</claim-text>
<claim-text>a piston (126) spaced from said end member (124) and secured on said lower structural member (LSC);</claim-text>
<claim-text>a flexible wall (128) extending between said end member (124) and said piston (126) that at least partially defines a spring chamber (134) therebetween; and</claim-text>
<claim-text>a biasing assembly (152) operative to urge an end of said flexible wall (128) into abutting engagement with said piston (126) and operative to permit said end of said flexible wall (128) to be disengaged from said piston (126) while in an assembled condition;</claim-text></claim-text>
<claim-text>said upper and lower structural members (USC, LSC) capable of being spaced a first distance from one another at which said gas spring assembly (102) is at a full operating height in which said end of said flexible wall (128) of said gas spring assembly (102) is in abutting engagement with said piston (126) thereof;</claim-text>
<claim-text>said upper and lower structural members (USC, LSC) capable of being spaced a second distance from one another that is less than said first distance and at which said gas spring assembly (102) is at a collapsed height; and</claim-text>
<claim-text>said upper and lower structural members (USC, LSC) capable of being spaced a third distance from one another that is greater than said first distance and at which said gas spring assembly (102) is extended beyond said full operating height such that said end of said flexible wall (128) of said gas spring assembly (102) is disengaged from said piston (126).</claim-text></claim-text></claim>
<claim id="c-en-0009" num="0009">
<claim-text>A gas suspension system (100) according to claim 8 further comprising:<!-- EPO <DP n="20"> -->
<claim-text>a pressurized gas source (106) operative to a quantity of pressurized gas;</claim-text>
<claim-text>a gas transmission line (116) fluidically interconnected between said gas spring assembly (102) and said pressurized gas source (106);</claim-text>
<claim-text>a gas control device (108) fluidically interconnected between said gas spring assembly (102) and said pressurized gas source (106) and operative to selectively control gas flow therebetween; and</claim-text>
<claim-text>a control system (118) in communication with at least said gas control device (108) for selective operation thereof.</claim-text></claim-text></claim>
<claim id="c-en-0010" num="0010">
<claim-text>A gas suspension system (100) according to claim 8 or claim 9, wherein said piston (126) includes an end wall (160) having opposing first and second sides, said end of said flexible wall (128) disposed along said first side, and said biasing assembly (152) includes a biasing element (200) positioned along said second side of said end wall (160).</claim-text></claim>
<claim id="c-en-0011" num="0011">
<claim-text>A gas suspension system (100) according to claim 10, wherein said biasing element (200) includes a mechanical spring device selected from the group consisting of a coil spring, a wave spring, a disc spring and a solid elastomeric spring.</claim-text></claim>
<claim id="c-en-0012" num="0012">
<claim-text>A gas suspension system (100) according to claim 10 or claim 11, wherein said end wall (160) of said piston (126) includes an opening (166) extending therethrough, and said biasing assembly (152) includes an elongated connecting member (182) having a proximal end and a distal end (192), said proximal end operatively connected along said second end of said flexible wall (128) on said first side of said end wall (160), and said distal end (192) of said elongated connecting member (182) disposed along said second side of said end wall (160).</claim-text></claim>
<claim id="c-en-0013" num="0013">
<claim-text>A gas suspension system (100) according to claim 12, wherein said biasing assembly (152) include a radially-outwardly extending flange (194) disposed along said distal end (192) of said elongated connecting member (182) and said biasing<!-- EPO <DP n="21"> --> element (200) is compressively positioned between said flange (194) and said end wall (160) of said piston (126).</claim-text></claim>
<claim id="c-en-0014" num="0014">
<claim-text>A gas suspension system (100) according to claim 13, wherein said flange (194) is disposed a first distance from said second side of said end wall (160) when said second end (132) of said flexible wall (128) is in abutting engagement with said first side of said end wall (160), and said biasing assembly (152) includes an extension-limiting device (202) disposed between said second side of said end wall (160) and said flange (194) along said distal end (192) of said elongated connecting member (182), said extension-limiting device (202) having a minimum nominal height that is less than said first distance.</claim-text></claim>
</claims><!-- EPO <DP n="22"> -->
<drawings id="draw" lang="en">
<figure id="f0001" num="1"><img id="if0001" file="imgf0001.tif" wi="164" he="230" img-content="drawing" img-format="tif"/></figure><!-- EPO <DP n="23"> -->
<figure id="f0002" num="2"><img id="if0002" file="imgf0002.tif" wi="165" he="205" img-content="drawing" img-format="tif"/></figure><!-- EPO <DP n="24"> -->
<figure id="f0003" num="3"><img id="if0003" file="imgf0003.tif" wi="165" he="159" img-content="drawing" img-format="tif"/></figure><!-- EPO <DP n="25"> -->
<figure id="f0004" num="4"><img id="if0004" file="imgf0004.tif" wi="165" he="231" img-content="drawing" img-format="tif"/></figure>
</drawings>
<ep-reference-list id="ref-list">
<heading id="ref-h0001"><b>REFERENCES CITED IN THE DESCRIPTION</b></heading>
<p id="ref-p0001" num=""><i>This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.</i></p>
<heading id="ref-h0002"><b>Patent documents cited in the description</b></heading>
<p id="ref-p0002" num="">
<ul id="ref-ul0001" list-style="bullet">
<li><patcit id="ref-pcit0001" dnum="US6402128B"><document-id><country>US</country><doc-number>6402128</doc-number><kind>B</kind></document-id></patcit><crossref idref="pcit0001">[0004]</crossref></li>
<li><patcit id="ref-pcit0002" dnum="US20070114706A" dnum-type="L"><document-id><country>US</country><doc-number>20070114706</doc-number><kind>A</kind></document-id></patcit><crossref idref="pcit0002">[0005]</crossref></li>
</ul></p>
</ep-reference-list>
</ep-patent-document>
