TECHNICAL FIELD
[0001] The present invention relates to a maintenance support device that displays a scheduled
date on which an operator performs maintenance for a device next time to the operator,
and relates to a printing press and a maintenance support method.
BACKGROUND ART
[0002] For example, Patent Document 1 discloses a printing press including a counter. When
a certain count level is reached, for example, when the number of printing times reaches
10,000,000, an operating system of this printing press informs an operator who operates
the operating system of the printing press that it is a maintenance timing.
[0003] Patent Document 1: Japanese Patent Application Laid-open No.
2001-202225 (paragraph 0028)
DISCLOSURE OF INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
[0004] However, in the technique disclosed in Patent Document 1, the counter needs to be
reset manually by the operator who operates the operating system. Therefore, in the
operating system, if the operator forgets to reset the counter, an accurate maintenance
timing may not be informed to the operator.
[0005] The present invention has been achieved to solve the above problem, and an object
of the present invention is to display more accurate information relating to the maintenance
to an operator.
MEANS FOR SOLVING PROBLEM
[0006] According to an aspect of the present invention, a maintenance support device for
a printing press includes: a determining unit that determines whether a first work
has been performed based on presence of a second work, which is different from the
first work and is performed at a time of performing the first work for maintaining
the printing press; and a display controller that causes to display information prompting
to perform the first work, when the determining unit cannot determine that the first
work has been performed within a predetermined period since a last determination by
the determining unit that the first work has been performed.
[0007] According to the above configuration, the maintenance support device for a printing
press can determine whether the first work has been performed based on the presence
of the second work, without requiring a unit that directly determines whether the
first work has been performed. Further, because the second work is normally performed
at the time of performing the first work, information indicating that the first work
has been performed is automatically input to the maintenance support device for a
printing press, even if an operator does not intentionally input that the first work
has been performed to the maintenance support device for a printing press.
[0008] Accordingly, the maintenance support device for a printing press according to the
present invention can avoid a case such that the information indicating that the first
work has been performed is not input to the maintenance support device for a printing
press by an operator. Further, the maintenance support device for a printing press
according to the present invention counts the predetermined period since a point in
time when the information indicating that the first work has been performed is input
automatically to the maintenance support device for a printing press, to display information
prompting the operator to perform the first work. Therefore, the maintenance support
device for a printing press according to the present invention can display accurate
information relating to maintenance to the operator.
[0009] Advantageously, the second work is opening and closing of a cover, and the determining
unit determines presence of the first work based on whether the cover has been opened
and closed.
[0010] When a target part of the first work is blocked by the cover, an operator generally
performs the first work by opening the cover. Accordingly, the maintenance support
device for a printing press according to the present invention can determine whether
the first work has been performed by detecting opening/closing of the cover.
[0011] The maintenance support device for a printing press according to the present invention
determines that the first work has been performed by detecting opening/closing of
the cover, and counts the predetermined period since a point in time when it is assumed
that the first work has been performed, to display information prompting the operator
to perform the first work. Accordingly, the maintenance support device for a printing
press according to the present invention can display more accurate information relating
to maintenance to the operator.
[0012] Advantageously, the second work is a work for bringing a tool closer to a tool mounting
unit, and the determining unit determines presence of the first work based on whether
the tool has been brought closer to the tool mounting unit.
[0013] When the first work is performed by using the tool, an operator generally performs
the first work by bringing the tool closer to the tool mounting unit. Accordingly,
the maintenance support device for a printing press according to the present invention
can determine whether the first work has been performed by detecting an access between
the tool and the tool mounting unit.
[0014] The maintenance support device for a printing press according to the present invention
determines that the first work has been performed based on the access between the
tool and the tool mounting unit, and counts the predetermined period since a point
in time when it is assumed that the first work has been performed, to display information
prompting the operator to perform the first work. Accordingly, the maintenance support
device for a printing press according to the present invention can display more accurate
information relating to maintenance to the operator.
[0015] Advantageously, the second work is a work for inserting a tool into a tool mounting
unit and the determining unit determines presence of the first work based on whether
the tool has been inserted into the tool mounting unit.
[0016] When the first work is performed by using the tool, an operator generally performs
the first work by inserting the tool into the tool mounting unit. Accordingly, the
maintenance support device for a printing press according to the present invention
can determine whether the first work has been performed by detecting an insertion
of the tool into the tool mounting unit.
[0017] The maintenance support device for a printing press according to the present invention
determines that the first work has been performed based on the insertion of the tool
into the tool mounting unit, and counts the predetermined period since a point in
time when it is assumed that the first work has been performed, to display information
prompting the operator to perform the first work. Accordingly, the maintenance support
device for a printing press according to the present invention can display more accurate
information relating to maintenance to the operator.
[0018] Advantageously, the second work is a controlling work for operating the printing
press as a target of the first work to perform the first work, and the determining
unit determines presence of the first work based on whether the controlling work has
been performed.
[0019] When an operator needs to perform a work for controlling the printing press before
performing the first work, the operator performs the first work after having performed
a predetermined controlling work on the printing press. Accordingly, the maintenance
support device for a printing press according to the present invention can determine
whether the first work has been performed by detecting the controlling work on the
printing press by the operator.
[0020] The maintenance support device for a printing press according to the present invention
determines that the first work has been performed based on the controlling work on
the printing press by the operator, and counts the predetermined period since a point
in time when it is assumed that the first work has been performed, to display information
prompting the operator to perform the first work. Accordingly, the maintenance support
device for a printing press according to the present invention can display more accurate
information relating to maintenance with to the operator.
[0021] According to another aspect of the present invention, a printing press includes:
a feeder unit that feeds set paper; a printing unit that performs printing on the
paper; a delivery unit that ejects the paper after printing from the printing unit,
and a maintenance support device for a printing press that comprises a determining
unit that determines whether a first work has been performed based on presence of
a second work, which is different from the first work and is performed at a time of
performing the first work for maintaining the printing press, and a display controller
that causes to display information prompting to perform the first work, when the determining
unit cannot determine that the first work has been performed within a predetermined
period since a last determination by the determining unit that the first work has
been performed.
[0022] Accordingly, the printing press according to the present invention can avoid a case
such that the information indicating that the first work has been performed is not
input to the printing press by an operator. Further, the printing press according
to the present invention counts the predetermined period since a point in time when
the information indicating that the first work has been performed is input automatically
to the printing press, to display information prompting the operator to perform the
first work. Accordingly, the printing press according to the present invention can
display more accurate information relating to maintenance to the operator.
[0023] Advantageously, the second work is opening and closing of a cover, and the determining
unit determines presence of the first work based on whether the cover has been opened
and closed.
[0024] When a target part of the first work is blocked by the cover, an operator generally
performs the first work by opening the cover. Accordingly, the printing press according
to the present invention can determine whether the first work has been performed by
detecting opening/closing of the cover.
[0025] The printing press according to the present invention determines that the first work
has been performed by detecting opening/closing of the cover, and counts the predetermined
period since a point in time when it is assumed that the first work has been performed,
to display information prompting the operator to perform the first work. Accordingly,
the maintenance support device for a printing press according to the present invention
can display more accurate information relating to maintenance to the operator.
[0026] Advantageously, the second work is a work for bringing a tool closer to a tool mounting
unit, and the determining unit determines presence of the first work based on whether
the tool has been brought closer to the tool mounting unit.
[0027] When the first work is performed by using the tool, an operator generally performs
the first work by bringing the tool closer to the tool mounting unit. Accordingly,
the printing press according to the present invention can determine whether the first
work has been performed by detecting an access between the tool and the tool mounting
unit. The printing press according to the present invention determines that the first
work has been performed based on the access between the tool and the tool mounting
unit, and counts the predetermined period since a point in time when it is assumed
that the first work has been performed, to display information prompting the operator
to perform the first work. Accordingly, the printing press according to the present
invention can display more accurate information relating to maintenance to the operator.
[0028] Advantageously, the second work is a work for inserting a tool into a tool mounting
unit and the determining unit determines presence of the first work based on whether
the tool has been inserted into the tool mounting unit.
[0029] When the first work is performed by using the tool, an operator generally performs
the first work by inserting the tool into the tool mounting unit. Accordingly, the
printing press according to the present invention can determine whether the first
work has been performed by detecting an insertion of the tool into the tool mounting
unit.
[0030] The printing press according to the present invention determines that the first work
has been performed based on the insertion of the tool into the tool mounting unit,
and counts the predetermined period since a point in time when it is assumed that
the first work has been performed, to display information prompting the operator to
perform the first work. Accordingly, the printing press according to the present invention
can display more accurate information relating to maintenance to the operator.
[0031] Advantageously, the second work is a controlling work for operating the printing
press as a target of the first work to perform the first work, and the determining
unit determines presence of the first work based on whether the controlling work has
been performed.
[0032] When an operator needs to perform a work for controlling the printing press before
performing the first work, the operator performs the first work after having performed
a predetermined controlling work on the printing press. Accordingly, the printing
press according to the present invention can determine whether the first work has
been performed by detecting the controlling work on the printing press by the operator.
[0033] The printing press according to the present invention determines that the first work
has been performed based on the controlling work on the printing press by the operator,
and counts the predetermined period since a point in time when it is assumed that
the first work has been performed, to display information prompting the operator to
perform the first work. Accordingly, the printing press according to the present invention
can display more accurate information relating to maintenance to the operator.
[0034] According to still another aspect of the present invention, a maintenance support
method for a printing press includes: a procedure of determining whether a first work
has been performed based on presence of a second work, which is different from the
first work and is performed at a time of performing the first work for maintaining
the printing press; and a procedure of causing to display information prompting to
perform the first work, when it is not determined that the first work has been performed
within a predetermined period since a last determination that the first work has been
performed.
[0035] According to the above configuration, in the maintenance support method for a printing
press, it can be determined whether the first work has been performed based on the
presence of the second work, without requiring a unit that directly determines whether
the first work has been performed. Further, because the second work is normally performed
at the time of performing the first work, information indicating that the first work
has been performed is automatically input to the maintenance support device for a
printing press, even if an operator does not intentionally input that the first work
has been performed.
[0036] Accordingly, the maintenance support method for a printing press according to the
present invention can avoid a case such that the information indicating that the first
work has been performed is not input to the maintenance support device for a printing
press by an operator. Further, in the maintenance support method for a printing press
according to the present invention, the predetermined period is counted since a point
in time when the information indicating that the first work has been performed is
input automatically to the maintenance support device for a printing press, and information
prompting the operator to perform the first work is displayed. Therefore, the maintenance
support method for a printing press according to the present invention can display
accurate information relating to maintenance to the operator.
[0037] Advantageously, the second work is opening and closing of a cover, and the determining
unit determines presence of the first work based on whether the cover has been opened
and closed.
[0038] When a target part of the first work is blocked by the cover, an operator generally
performs the first work by opening the cover. Accordingly, the maintenance support
method for a printing press according to the present invention can determine whether
the first work has been performed by detecting opening/closing of the cover.
[0039] In the maintenance support method for a printing press according to the present invention,
it is determined that the first work has been performed by detecting opening/closing
of the cover, and the predetermined period is counted since a point in time when it
is assumed that the first work has been performed, to display information prompting
the operator to perform the first work. Accordingly, the maintenance support method
for a printing press according to the present invention can display more accurate
information relating to maintenance to the operator.
[0040] Advantageously, the second work is a work for bringing a tool closer to a tool mounting
unit, and the determining unit determines presence of the first work based on whether
the tool has been brought closer to the tool mounting unit.
[0041] When the first work is performed by using the tool, an operator generally performs
the first work by bringing the tool closer to the tool mounting unit. Accordingly,
the maintenance support method for a printing press according to the present invention
can determine whether the first work has been performed by detecting an access between
the tool and the tool mounting unit.
[0042] In the maintenance support method for a printing press according to the present invention,
it is determined that the first work has been performed based on the access between
the tool and the tool mounting unit, and the predetermined period is counted since
a point in time when it is assumed that the first work has been performed, to display
information prompting the operator to perform the first work. Accordingly, the maintenance
support method for a printing press according to the present invention can display
more accurate information relating to maintenance to the operator.
[0043] Advantageously, the second work is a work for inserting a tool into a tool mounting
unit and the determining unit determines presence of the first work based on whether
the tool has been inserted into the tool mounting unit.
[0044] When the first work is performed by using the tool, an operator generally performs
the first work by inserting the tool into the tool mounting unit. Accordingly, the
maintenance support method for a printing press according to the present invention
can determine whether the first work has been performed by detecting an insertion
of the tool into the tool mounting unit.
[0045] In the maintenance support method for a printing press according to the present invention,
it is determined that the first work has been performed based on the insertion of
the tool into the tool mounting unit, and the predetermined period is counted since
a point in time when it is assumed that the first work has been performed, to display
information prompting the operator to perform the first work. Accordingly, the maintenance
support method for a printing press according to the present invention can display
more accurate information relating to maintenance to the operator.
[0046] Advantageously, the second work is a controlling work for operating the printing
press as a target of the first work to perform the first work, and the determining
unit determines presence of the first work based on whether the controlling work has
been performed.
[0047] When an operator needs to perform a work for controlling the printing press before
performing the first work, the operator performs the first work after having performed
a predetermined controlling work on the printing press. Accordingly, the maintenance
support method for a printing press according to the present invention can determine
whether the first work has been performed by detecting the controlling work on the
printing press by the operator.
[0048] In the maintenance support method for a printing press according to the present invention,
it is determined that the first work has been performed based on the controlling work
on the printing press by the operator, and the predetermined period is counted since
a point in time when it is assumed that the first work has been performed, to display
information prompting the operator to perform the first work. Accordingly, the maintenance
support method for a printing press according to the present invention can display
more accurate information relating to maintenance to the operator.
[0049] Advantageously, the first work is a cleaning work on members constituting the printing
press, the second work is an operation of a tool used when the members are cleaned,
and the determining unit determines presence of the first work based on whether the
tool has been operated.
[0050] Accordingly, the present invention can determine presence of the first work based
on not only whether the tool has been operated but also whether a cleaning tool has
been operated.
[0051] Advantageously, the tool is a fluid discharging unit that discharges a fluid to a
cleaning target when an operating unit is operated, and the determining unit determines
presence of the first work based on whether the operating unit in the fluid discharging
unit has been operated.
[0052] For example, the fluid discharging unit is an airgun, and the operating unit is a
trigger of the airgun, for example. An operator operates the trigger of the airgun
at the time of performing the first work. Accordingly, the present invention can determine
presence of first work based on whether the operator has used the airgun.
[0053] Advantageously, the printing press includes: a fluid discharging unit that discharges
a fluid to a cleaning target; a hose connected to the fluid discharging unit to cause
the fluid to flow toward the fluid discharging unit; and an storage unit that stores
the hose. The tool is the storage unit, and the determining unit determines presence
of the first work based on whether the storage unit is operated and the hose has been
pulled out from the storage unit.
[0054] For example, the fluid discharging unit is an airgun that discharges air, and in
this case, the storage unit stores the hose for supplying the air to the airgun. An
operator pulls out the hose of the airgun from the storage unit at the time of performing
the first work. Accordingly, the present invention can determine presence of the first
work based on whether the operator has used the airgun.
[0055] Advantageously, the first work is cleaning of a fan provided in a delivery unit that
accumulates paper ejected from a printing unit of the printing press that performs
printing on the paper, the second work is an operation of moving an delivery pile
board on which the paper ejected from the printing unit is stacked, and the determining
unit determines presence of the first work based on whether the operation of moving
the delivery pile board has been performed.
[0056] When the fan provided in the delivery unit, proximity of the fan, and the entire
delivery unit are to be cleaned, the delivery pile board is moved in a direction away
from the fan. Accordingly, the present invention can determine presence of the first
work based on whether there has been a movement of the delivery pile board.
[0057] Advantageously, the first work is maintenance of an oil filter that removes a foreign
material included in an oil supplied to the printing press, the second work is removal
of a cover that covers the oil filter, and the determining unit determines that the
first work has been performed when the cover is removed from a part where the oil
filter is provided.
[0058] The maintenance of the oil filter means cleaning, replacement or the like of the
oil filter. When the maintenance of the oil filter is to be performed, an operator
removes the cover. Accordingly, the present invention can determine presence of the
first work based on whether the cover has been removed.
[0059] According to still another aspect of the present invention, a maintenance support
method for a printing press includes: a determining unit that determines whether a
maintenance work has been performed, based on a magnitude of change in a value of
a variable per unit time that changes gradually with a passage of a using time of
the printing press and changes in a stepwise manner when the maintenance work for
maintaining the printing press is performed, and a display controller that causes
to display information prompting to perform the maintenance work, when the determining
unit cannot determine that the maintenance work has been performed within a predetermined
period since a last determination by the determining unit that the maintenance work
has been performed.
[0060] The change in a stepwise manner means a change such that a value changes not gradually
but instantly. The value of the variable normally changes gradually. However, when
the maintenance work is performed, the value of the variable changes in a stepwise
manner. Accordingly, the present invention can determine whether the maintenance work
has been performed based on a magnitude of change in the value of the variable.
[0061] Advantageously, the maintenance work is maintenance of an oil filter that removes
a foreign material included in an oil supplied to the printing press, the value of
the variable is a magnitude of an electric current to be supplied to an oil pump for
driving the oil pump that feeds the oil, and the determining unit determines that
the maintenance work has been performed when a magnitude of change in a value of the
electric current per unit time is equal to or larger than a predetermined value.
[0062] A pressure loss of the oil flowing via the oil filter changes with a passage of time.
Accordingly, the magnitude of the value of an electric current to be supplied to the
oil pump also changes. The magnitude of a current value normally changes gradually
with a passage of time.
[0063] However, when the maintenance work is performed, the pressure loss of the oil flowing
via the oil filter changes in a stepwise manner, and thus the magnitude of the current
value also changes in a stepwise manner. Accordingly, the present invention can determine
whether the maintenance work has been performed based on the magnitude of change in
the current value per unit time.
[0064] Advantageously, the maintenance work is maintenance of an air pump filter that removes
a foreign material included in air supplied to an air pump provided in the printing
press, the value of the variable is a magnitude of a valve opening for adjusting a
flow rate of air fed from the air pump, and the determining unit determines that the
maintenance work has been performed when the magnitude of the valve opening per predetermined
time is equal to or larger than a predetermined value.
[0065] A pressure loss of air flowing via the air pump filter changes with a passage of
time. Accordingly, the valve opening for adjusting the flow rate of the air fed from
the air pump is gradually increased with a passage of time.
[0066] The valve opening normally increases gradually with a passage of time. However, when
the maintenance work is performed, the pressure loss of the air flowing via the air
pump filter changes in a stepwise manner, and thus the valve opening also decreases
in a stepwise manner. Accordingly, the present invention can determine whether the
maintenance work has been performed based on the magnitude of change in the valve
opening per predetermined time.
EFFECT OF THE INVENTION
[0067] According to the present invention, more accurate information relating to maintenance
can be displayed to an operator.
BRIEF DESCRIPTION OF DRAWINGS
[0068]
[Fig. 1] Fig. 1 is a schematic diagram of a configuration of a maintenance support
device according to an embodiment of the present invention.
[Fig. 2] Fig. 2 is a schematic diagram of a display unit according to the embodiment.
[Fig. 3] Fig. 3 is a schematic diagram of another display unit according to the embodiment.
[Fig. 4] Fig. 4 is a schematic diagram of still another display unit according to
the embodiment.
[Fig. 5] Fig. 5 is a schematic diagram of an assumed signal generator according to
the embodiment.
[Fig. 6] Fig. 6 is a schematic diagram of another assumed signal generator according
to the embodiment.
[Fig. 7] Fig. 7 is a schematic diagram of still another assumed signal generator according
to the embodiment.
[Fig. 8] Fig. 8 is a schematic diagram of still another assumed signal generator according
to the embodiment.
[Fig. 9] Fig. 9 is a conceptual diagram of a configuration of a printing press control
device according to the embodiment.
[Fig. 10] Fig. 10 is a flowchart for explaining a process procedure performed by the
maintenance support device according to the embodiment.
[Fig. 11] Fig. 11 is an explanatory diagram of an example of the maintenance support
device according to the embodiment.
[Fig. 12] Fig. 12 is a schematic diagram of an assumed signal generator provided in
an airgun.
[Fig. 13] Fig. 13 is a schematic configuration diagram of an delivery pile board and
a delivery fan in a delivery unit.
[Fig. 14] Fig. 14 is a schematic configuration diagram of an oil pump and an oil filter
used for a printing press.
[Fig. 15] Fig. 15 is a configuration diagram of an example of a configuration when
an assumed signal is transmitted to a calculating device when a switch is turned off.
[Fig. 16] Fig. 16 is a schematic configuration diagram of an air pump and a valve.
EXPLANATIONS OF LETTERS OR NUMERALS
[0069]
- 10
- maintenance support device
- 100
- printing press
- 101 (101a to 101e)
- nipple
- 102
- grease gun
- 103
- printing press control device
- 103m
- storage unit
- 103p
- CPU
- 104
- airgun
- 104a
- discharge port
- 104b
- hose fitting port
- 104c
- lever
- 105
- hose
- 106
- reel
- 111
- oil path
- 112
- oil pump
- 113
- oil filter
- 114
- filter cover
- 115
- power supply
- 116
- air filter
- 117
- air pump
- 118
- valve
- 119
- air supply path
- 11
- calculating device
- 11a
- counter calculator
- 11b
- information acquiring unit
- 11c
- determining unit
- 11d
- display controller
- 12
- display unit
- 13
- input unit
- 14
- printing press control unit
- 20 (20A, 20B, 20C, 20D, 20E, 20F, 20G, 20H)
- assumed signal generator
- 21
- (21a, 21b, 21c, 21d) limit switch
- 21e
- switch
- 21f
- rotation sensor
- 21g
- switch
- 21h
- current-value change-rate monitor
- 21i
- opening change-rate monitor
- 22 (22a, 22b)
- cover
- 23 (23a, 23b)
- checking window
- 24a
- IC tag reader
- 24b
- antenna
- 25 (25a, 25b, 25c, 25d)
- IC tag
- 2
- feeder unit
- 3
- printing unit
- 4
- delivery unit
- 30
- transfer cylinder
- 32
- plate cylinder
- 33
- blanket cylinder
- 34
- impression cylinder
- 41
- delivery pile board
- 42
- delivery fan
- 43
- operating unit
- 43down
- down button
- 43up
- up button
- A, B, C, D, E
- lubrication target
- B01, B02, B03
- bus
- E01
- input port
- E02
- output part
- E03
- input interface
- E03a
- analog-to-digital converter
- E03b
- digital input buffer
- E04
- output interface
- E04a
- control circuit
- R
- pull-up resistor
BEST MODE(S) FOR CARRYING OUT THE INVENTION
[0070] The present invention is explained below in detail with reference to the accompanying
drawings. The present invention is not limited to the best mode for carrying out the
invention (hereinafter, "embodiment"). In addition, constituent elements in the embodiment
include those that can be easily assumed by persons skilled in the art, that are substantially
equivalent, and so-called equivalents.
[0071] Fig. 1 is a schematic diagram of a configuration of a maintenance support device
according to an embodiment of the present invention. It is explained that a maintenance
support device 10 according to the embodiment supports lubrication as a first work
for supplying lubricant to respective units of a printing press 100; however, the
present invention is not limited thereto. For example, the maintenance support device
10 can support lubrication with respect to respective units of a general machine tool.
For example, the maintenance support device 10 can support procedures such as visual
inspection, cleaning, and replacement of respective units as the first work other
than lubrication. In the present embodiment, supply of lubricant is referred to as
"lubrication".
[0072] As shown in Fig. 1, the maintenance support device 10 supports lubrication in the
printing press 100. The printing press 100 includes rotary members and sliding members.
Therefore, an operator needs to supply lubricant to these rotary members and sliding
members regularly. A supply destination of lubricant is referred to as "lubrication
target". The printing press 100 has a plurality of lubrication targets. The maintenance
support device 10 displays information prompting an operator to lubricate the lubrication
target when a predetermined period has passed since last lubrication to the respective
lubrication targets.
[0073] For example, the printing press 100 is a sheet-fed rotary printing press. The printing
press 100 includes a feeder unit 2, a plurality of printing units 3, and a delivery
unit 4. The feeder unit 2 feeds set paper and supplies paper to the printing unit
3. The printing units 3 include a plate cylinder 32, a blanket cylinder 33, and an
impression cylinder 34. For example, in the case of a printing press for color printing,
in the printing unit 3, four units corresponding to respective printing colors of
K, C, M, and Y are connected. Paper is carried from the feeder unit 2 to the delivery
unit 4 by the impression cylinders 34 and transfer cylinders 30, and chain grippers.
In the delivery unit 4, the paper printed by the printing unit 3 is accumulated in
a stacked state.
[0074] The printing unit 3 includes an ink supply unit including a plurality of rollers
for supplying ink to the plate cylinder 32 and a water roller group that supplies
dampening water. The ink supply unit supplies ink to the plate cylinder 32. The ink
supply unit includes an ink bottle, an intermediate ink-roller group, a plurality
of ink reciprocating rollers, and a plurality of inking rollers.
[0075] In the ink supply unit, ink in the ink bottle is appropriately kneaded while being
sequentially transferred through the intermediate ink-roller group, the respective
ink reciprocating rollers, and the inking roller, and is supplied to the plate cylinder
32. A plate of a printing image is mounted on the plate cylinder 32. The blanket cylinder
33 transfers the printing image from the plate cylinder 32 to the paper.
[0076] The impression cylinder 34 presses the paper against the blanket cylinder 33. In
the printing unit 3, the paper is carried to pass between the blanket cylinder 33
and the impression cylinder 34, thereby transferring the printing image to the paper.
[0077] The maintenance support device 10 includes a calculating device 11, a display unit
12, and an input unit 13. The calculating device 11 performs a maintenance support
procedure described later. For example, the calculating device 11 is incorporated
in a printing press control device 103 that controls an operation of the printing
press 100. The display unit 12 is electrically connected to the calculating device
11. The display unit 12 displays a result of the maintenance support procedure to
inform information relating to maintenance of the printing press 100 to an operator.
The display unit 12 is a monitor, for example.
[0078] The input unit 13 is electrically connected to the calculating device 11. The input
unit 13 is operated by an operator, and inputs information relating to maintenance,
such as maintenance date, name, and ID of the operator who has performed the maintenance,
to the calculating unit 11. The input unit 13 is a keyboard, a mouse, and an assumed
signal generator 20A, for example. The maintenance support device 10 has a different
feature as compared with the conventional technique, such that it includes the assumed
signal generator 20A. The assumed signal generator 20A is explained later in detail.
[0079] The calculating device 11 is incorporated in the printing press control device 103;
however, the present embodiment is not limited thereto. The calculating device 11
can be provided as a dedicated device separately from the printing press control device
103.
[0080] Fig. 2 is a schematic diagram of the display unit according to the present embodiment.
Fig. 3 is a schematic diagram of another display unit according to the present embodiment.
Fig. 4 is a schematic diagram of still another display unit according to the present
embodiment. As shown in Fig. 2, the display unit 12 displays, for example "date".
The display unit 12 also displays information such as "last lubrication date", "scheduled
lubrication date", and "days remaining until next feed" for each "lubrication target".
In Fig. 2, it is assumed that the "date" is January 8th, for example.
[0081] As for a lubrication target A, the "last lubrication date" is January 1st and the
"scheduled lubrication date" is January 8th, which is a week later. In the lubrication
target A, because today is the scheduled lubrication date, the "days remaining until
next lubrication" of the lubrication target A is 0. As shown in Fig. 2, when the "days
remaining until next lubrication" is 0, the display unit 12 highlights the "days remaining
until next lubrication" so that the display is highly visible than a case that the
"days remaining until next lubrication" is not 0. The display unit 12 highlights an
item of the lubrication target with the "days remaining until next lubrication" being
0 by flashing or setting a background color to a different color from other lubrication
targets, for example.
[0082] As for a lubrication target B, the "last lubrication date" is January 2nd and the
"scheduled lubrication date" is February 2nd, which is a month later. The "days remaining
until next lubrication" of the lubrication target B is 24 days. As for a lubrication
target C, the "last lubrication date" is January 3rd and the "scheduled lubrication
date" is March 3rd, which is two months later. The "days remaining until next lubrication"
of the lubrication target C is 54 days. As for a lubrication target D, the "last lubrication
date" is January 4th and the "scheduled lubrication date" is April 4th, which is three
months later. The "days remaining until next lubrication" of the lubrication target
D is 86 days.
[0083] The display unit 12 is not limited thereto, and for example, as shown in Fig. 3,
the display unit 12 can display only the "days remaining until next lubrication" for
each "lubrication target". Accordingly, the maintenance support device 10 can simplify
display contents. The maintenance support device 10 can inform only information relating
to required maintenance to an operator.
[0084] For example, as shown in Fig. 4, the display unit 12 can prompt an operator to lubricate
respective "lubrication" targets" as "waring", only when lubrication is required.
In this case, the display unit 12 is not a general monitor, and can be a display unit
using a more inexpensive LED than the general monitor. The LED lights up when the
"days remaining until next lubrication" becomes 0.
[0085] When the display unit 12 includes the LED, the LED can be provided near the actual
lubrication target. Accordingly, the maintenance support device 10 can display information
prompting an operator to lubricate the lubrication target so that the operator instinctively
feels necessity of lubrication.
[0086] The LED can emit lights of multiple colors. In this case, the display unit 12 changes
the mode of information relating to maintenance to be displayed on the display unit
12 based on the days remaining until the next maintenance of the printing press 100
(in the present embodiment, "days remaining until next lubrication"). Specifically,
the LED emits light of a first color when the "days remaining until next lubrication"
approaches 0. Thereafter, the LED emits light of a second color when the "days remaining
until next lubrication" becomes 0. Accordingly, the maintenance support device 10
can display information prompting an operator to lubricate the lubrication target,
by dividing the information into several stages by the "days remaining until next
lubrication".
[0087] The display unit 12 can be constituted by combining any one of display units 12 shown
in Figs. 2 to 4. For example, as shown in Fig. 2, the maintenance support device 10
can includes a monitor that displays "date", and "last lubrication date", "scheduled
lubrication date", and "days remaining until next lubrication" for each "lubrication
target", and an LED provided near the actual lubrication target to emit light. Accordingly,
the maintenance support device 10 can display information prompting an operator to
lubricate the lubrication target at a more accurate timing.
[0088] Fig. 5 is a schematic diagram of the assumed signal generator according to the present
embodiment. As shown in Fig. 5, the assumed signal generator 20A includes a limit
switch 21. The limit switch 21 is electrically connected to the calculating device
11. The limit switch 21 is respectively provided in nipples 101a to 101d as a tool
mounting unit, which is a lubricant filler port provided in the printing press 100.
[0089] The nipple 101a is an opening for supplying lubricant to the lubrication target A.
The nipple 101b is an opening for supplying lubricant to the lubrication target B.
The nipple 101c is an opening for supplying lubricant to the lubrication target C.
The nipple 101d is an opening for supplying lubricant to the lubrication target D.
[0090] The limit switch 21 includes limit switches 21a, 21b, 21c, and 2ld, for example.
The limit switch 21a is provided on the nipple 101a. The limit switch 21b is provided
on the nipple 101b. The limit switch 21c is provided on the nipple 101c. The limit
switch 21d is provided on the nipple 101d.
[0091] First, for example, when supplying lubricant to the lubrication target A, an operator
inserts without fail a grease gun 102, as a tool, into the nipple 101a. At this time,
the grease gun 102 presses the limit switch 21a. Accordingly, the limit switch 21a
transmits an assumed signal indicating that the grease gun 102 is inserted into the
nipple 101a to the calculating device 11. The calculating device 11 assumes that lubricant
is supplied to the lubrication target A by the operator based on the assumed signal.
A signal indicating that the operator performs the maintenance work on each maintenance
target is referred to as "assumed signals".
[0092] Next, for example, when supplying lubricant to the lubrication target B, an operator
inserts the grease gun 102 into the nipple 101b without fail. At this time, the grease
gun 102 presses the limit switch 21b. Accordingly, the limit switch 21b transmits
an assumed signal indicating that the grease gun 102 is inserted into the nipple 101b
to the calculating device 11, and thus the calculating device 11 assumes that lubricant
is supplied to the lubrication target B by the operator.
[0093] Next, for example, when supplying lubricant to the lubrication target C, an operator
inserts the grease gun 102 into the nipple 101c without fail. At this time, the grease
gun 102 presses the limit switch 21c. Accordingly, the limit switch 21c transmits
an assumed signal indicating that the grease gun 102 is inserted into the nipple 101c
to the calculating device 11, and thus the calculating device 11 assumes that lubricant
is supplied to the lubrication target C by the operator.
[0094] Next, for example, when supplying lubricant to the lubrication target D, an operator
inserts the grease gun 102 into the nipple 101d without fail. At this time, the grease
gun 102 presses the limit switch 21d. Accordingly, the limit switch 21d transmits
an assumed signal indicating that the grease gun 102 is inserted into the nipple 101d
to the calculating device 11, and thus the calculating device 11 assumes that lubricant
is supplied to the lubrication target D by the operator.
[0095] Thus, when a work to insert the grease gun 102 as a tool into the nipple 101 as a
tool mounting unit is performed as a second work, the maintenance support device 10
determines that the maintenance as the first work has been performed.
[0096] The assumed signal generator 20A can include a proximity switch instead of the limit
switch 21. The proximity switch detects that the grease gun approaches the nipple,
and transmits an assumed signal to the calculating device 11. The proximity switch
is a sensor that turns on/off a relay by using a change in magnetic flux when a detected
body, such as the grease gun 102 is approaching thereto in this context, by a combination
of a magnetic-flux detecting element and a magnet.
[0097] Fig. 6 is a schematic diagram of another assumed signal generator according to the
present embodiment. It is explained that the assumed signal generator 20A includes
one limit switch 21 for each of the nipples; however, the present embodiment is not
limited thereto. For example, as shown in Fig. 6, an assumed signal generator 20B
can further include a cover 22 having the limit switch 21. The printing press 100
is constituted such that an operator cannot insert the grease gun into the nipple
unless the cover 22 is opened at the time of lubrication.
[0098] In this case, it is most preferable that lubrication periods are the same for a plurality
of nipples separated by one cover 22. The lubrication period is an interval between
the "last lubrication date" and the "scheduled lubrication date". The "lubrication
period of the nipple 101a" indicates an interval between the "last lubrication date"
and the "scheduled lubrication date" for the lubrication target A. When nipples having
different lubrication periods are separated by the cover 22, it is desired that the
nipples with the lubrication periods thereof being close to each other are sorted
together and separated. In this case, even if the lubrication period of the nipple
101 is different, the maintenance support device 10 can display the information prompting
an operator to lubricate the lubrication target at a right lubrication timing, for
at least one nipple 101.
[0099] For example, as shown in Fig. 6, nipples 101a to 101c separated by a cover 22a have
the same lubrication period. Further, the nipple 101d and a nipple 101e separated
by a cover 22b have the same lubrication period. The lubrication period of the nipples
101a to 101c is different from that of the nipples 101d and 101e.
[0100] The lubrication targets A, B, and C have the same lubrication period. Therefore,
an operator normally performs lubrication to the lubrication targets A, B, and C simultaneously.
Further, the lubrication target D and a lubrication target E have the same lubrication
period, and thus the operator normally performs lubrication to the lubrication targets
D and E simultaneously.
[0101] The limit switch 21a is provided on the cover 22a. The limit switch 21b is provided
on the cover 22b. The limit switch 21a transmits a signal indicating opening/closing
of the cover 22a to the calculating device 11 as an assumed signal. The limit switch
21b transmits a signal indicating opening/closing of the cover 22b to the calculating
device 11 as an assumed signal.
[0102] For example, when supplying lubricant to the lubrication targets A, B, and C, an
operator opens the cover 22a without fail. Accordingly, the limit switch 21a transmits
a signal indicating that the cover 22a is opened and closed as an assumed signal to
the calculating device 11. The calculating device 11 assumes that lubricant is supplied
to the lubrication targets A, B, and C by the operator based on the assumed signal.
[0103] When supplying lubricant to lubrication targets D and E, an operator opens the cover
22b without fail. Accordingly, the limit switch 21b transmits a signal indicating
that the cover 22b is opened and closed as an assumed signal to the calculating device
11. The calculating device 11 assumes that lubricant is supplied to the lubrication
targets D and E by the operator based on the assumed signal.
[0104] Thus, when the cover is opened and closed as the second work, the maintenance support
device 10 determines that the maintenance has been performed as the first work.
[0105] The cover 22 sorts and separates the nipples 101 by lubrication period. Accordingly,
the assumed signal generator 20 can decrease the number of limit switches 21 required
than a case that the limit switch 21 is provided respectively in all nipples 101.
Accordingly, the maintenance support device 10 can reduce costs required for manufacturing
the maintenance support device 10. Further, the maintenance support device 10 can
simplify wiring for connecting the calculating device 11 and the limit switch 21.
[0106] Fig. 7 is a schematic diagram of still another assumed signal generator according
to the present embodiment. It is explained that the assumed signal generator 20B includes
the cover 22; however, the present embodiment is not limited thereto. For example,
as shown in Fig. 7, conventionally, an assumed signal generator 20C can substitute
a checking window 23 at the time of lubrication provided in the printing press 100
as the cover 22. The printing press 100 is constituted such that an operator cannot
insert the grease gun into the nipple unless the operator opens the cover 22 at the
time of lubrication.
[0107] In this case, it is most preferable that the lubrication periods are the same for
the plurality of nipples separated by one checking window 23. When nipples having
different lubrication periods are separated by the checking window 23, it is desired
that the nipples with the lubrication periods thereof being close to each other are
sorted together and separated. In this case, even if the lubrication period of the
nipple 101 is different, the maintenance support device 10 can display the information
prompting an operator to lubricate the lubrication target at a right lubrication timing,
for at least one nipple 101.
[0108] In the present embodiment, as shown in Fig. 7, the nipples 101a to 101c separated
by a checking window 23a have the same lubrication period. Further, nipples 101d and
101e separated by a checking window 23b have the same lubrication period. The lubrication
period of the nipples 101a to 101c is different from that of the nipples 101d and
101e.
[0109] The lubrication targets A, B, and C have the same lubrication period. Therefore,
an operator normally performs lubrication to the lubrication targets A, B, and C simultaneously.
Further, the lubrication targets D and E have the same lubrication period, and thus
the operator normally performs lubrication to the lubrication targets D and E simultaneously.
[0110] The limit switch 21a is provided in the checking window 23a. The limit switch 21b
is provided in the checking window 23b. The limit switch 21a transmits a signal indicating
opening/closing of the checking window 23a to the calculating device 11 as an assumed
signal. The limit switch 21b transmits a signal indicating opening/closing of the
checking window 23b to the calculating device 11 as an assumed signal.
[0111] For example, when supplying lubricant to the lubrication targets A, B, and C, an
operator opens the checking window 23a without fail. Accordingly, the limit switch
21a transmits a signal indicating that the cover 22a is opened and closed as an assumed
signal to the calculating device 11. The calculating device 11 assumes that lubricant
is supplied to the lubrication targets A, B, and C by the operator.
[0112] When supplying lubricant to the lubrication targets D and E, an operator opens the
checking window 23b without fail. Accordingly, the limit switch 21b transmits a signal
indicating that the checking window 23b is opened and closed as an assumed signal
to the calculating device 11. The calculating device 11 assumes that lubricant is
supplied to the lubrication targets D and E by the operator.
[0113] Thus, when the checking window 23 is opened and closed as the second work, the maintenance
support device 10 determines that the maintenance has been performed as the first
work.
[0114] Accordingly, the maintenance support device 10 can determine whether lubricant has
been supplied to the respective lubrication targets, even if the cover 22 is not newly
formed in the printing press 100. Therefore, the maintenance support device 10 can
reduce costs required for manufacturing the maintenance support device 10.
[0115] Fig. 8 is a schematic diagram of still another assumed signal generator according
to the present embodiment. For example, as shown in Fig. 8, an assumed signal generator
20D includes an IC tag reader 24a, an antenna 24b, and an IC tag 25. The IC tag reader
24a and the antenna 24b are provided on the grease gun 102. The IC tag 25 is provided
in each of the nipples 101. Accordingly, in the printing press 100, the IC tag reader
24a and the antenna 24b approach the IC tag 25 at the time of lubrication without
fail.
[0116] The IC tag reader 24a reads information individually held by the IC tags 25. The
antenna 24b wirelessly transmits the information to the calculating device 11. The
IC tag reader 24a and the calculating device 11 can be electrically connected to each
other by wire not via the antenna 24b. However, wiring of the maintenance support
device 10 can be simplified by electrically connecting the IC tag reader 24a and the
calculating device 11 wirelessly via the antenna 24b. Accordingly, the maintenance
support device 10 can suppress interruption of a lubrication work performed by an
operator due to the wiring.
[0117] The IC tag 25 includes IC tags 25a, 25b, 25c, and 25d, for example. The IC tag 25a
is provided on the nipple 101a. The IC tag 25b is provided on the nipple 101b. The
IC tag 25c is provided on the nipple 101c. The IC tag 25d is provided on the nipple
101d.
[0118] For example, when supplying lubricant to the lubrication target A, an operator inserts
the grease gun 102 into the nipple 101a without fail. At this time, the IC tag 25a
approaches the IC tag reader 24a without fail. Accordingly, the IC tag reader 24a
wirelessly communicates witch the IC tag 25a. The IC tag 25a transmits a signal indicating
that the grease gun 102 is inserted into the nipple 101a to the calculating device
11. Accordingly, the calculating device 11 assumes that lubricant is supplied to the
lubrication target A by the operator.
[0119] Next, for example, when supplying lubricant to the lubrication target B, the operator
inserts the grease gun 102 into the nipple 101b without fail. At this time, the IC
tag 25b approaches the IC tag reader 24a without fail. Accordingly, the IC tag reader
24a wirelessly communicates with the IC tag 25b. The IC tag 25b transmits a signal
indicating that the grease gun 102 is inserted into the nipple 101b to the calculating
device 11. Accordingly, the calculating device 11 assumes that lubricant is supplied
to the lubrication target B by the operator.
[0120] Next, for example, when supplying lubricant to the lubrication target C, the operator
inserts the grease gun 102 into the nipple 101c without fail. At this time, the IC
tag 25c approaches the IC tag reader 24a without fail. Accordingly, the IC tag reader
24c wirelessly communicates with the IC tag 25c. The IC tag 25c transmits a signal
indicating that the grease gun 102 is inserted into the nipple 101c to the calculating
device 11. Accordingly, the calculating device 11 assumes that lubricant is supplied
to the lubrication target C by the operator.
[0121] Next, for example, when supplying lubricant to the lubrication target D, the operator
inserts the grease gun 102 into the nipple 101d without fail. At this time, the IC
tag 25d approaches the IC tag reader 24a without fail. Accordingly, the IC tag reader
24a wirelessly communicates with the IC tag 25d. The IC tag 25d transmits a signal
indicating that the grease gun 102 is inserted into the nipple 101d to the calculating
device 11. Accordingly, the calculating device 11 assumes that lubricant is supplied
to the lubrication target D by the operator.
[0122] Thus, when the grease gun 102 as a tool approaches the nipple 101 as a tool mounting
unit as the second work, the maintenance support device 10 determines that the maintenance
as the first work has been performed.
[0123] In the assumed signal generator 20D, the IC tag reader 24a is provided on the grease
gun 102, and the IC tag 25 is provided on the nipple 101; however, the present embodiment
is not limited thereto. In the assumed signal generator 20D, the IC tag reader 24a
can be provided on the nipple 101 and the IC tag 25 can be provided on the grease
gun 102. However, because the IC tag 25 is less expensive than the IC tag reader 24a,
production costs of the assumed signal generator 20D can be reduced by providing the
inexpensive IC tag 25 on the respective nipples 101 than providing the expensive IC
tag reader 24a on the respective nipples 101.
[0124] The assumed signal generator 20 can transmit an assumed signal to the calculating
device 11 without having the limit switch 21, the IC tag reader 24a, the IC tag 25,
or the like. For example, the printing press 100 causes a rotation member such as
a roller to move to a predetermined lubrication position when an operator lubricates
the respective lubrication targets. This is referred to as "cue". Normally, the printing
press 100 includes a cue button on an operation panel of the printing press 100. The
operator normally operates the cue button as a control operation at the time of performing
lubrication.
[0125] Therefore, an assumed signal generator 20E transmits an assumed signal to the calculating
device 11 based on cueing by the operator. Specifically, the assumed signal generator
20E transmits an assumed signal to the calculating device 11 when the operator operates
the cue button and the roller of the printing press 100 moves to the lubrication position.
For example, when supplying lubricant to the lubrication target A, the operator operates
the cue button of the lubrication target A. Accordingly, the assumed signal generator
20E transmits an assumed signal to the calculating device 11. Therefore, the calculating
device 11 assumes that the operator has supplied lubricant to the lubrication target
A.
[0126] Accordingly, the calculating device 11 can assume that the operator has supplied
lubricant to the respective lubrication targets without adding parts to a conventional
printing press. Therefore, the maintenance support device 10 can reduce costs required
for manufacturing the maintenance support device 10.
[0127] Fig. 9 is a conceptual diagram of a configuration of the printing press control device
according to the present embodiment. The printing press 100 shown in Fig. 1 is controlled
by the printing press control device 103.
The maintenance support device 10 is controlled by the calculating device 11 that
functions by being incorporated in the printing press control device 103.
[0128] As shown in Fig. 9, the printing press 100 includes the calculating device 11 inside
the printing press control device 103. The printing press control device 103 includes
a central processing unit (CPU) 103p, a storage unit 103m, an input port E01 and an
output port E02, an input interface E03, and an output interface E04.
[0129] The calculating device 11 includes a counter calculator 11a, an information acquiring
unit 11b, a determining unit 11c, a display controller 11d, and a printing press control
unit 14. The counter calculator 11a performs substitution and subtraction of numerical
values with respect to a counter N described later. The information acquiring unit
11b acquires an assumed signal and information stored in the storage unit 103m described
later.
[0130] The determining unit 11c determines contents of a process procedure performed by
the calculating device 11 based on information acquired by the information acquiring
unit 11b and a value of the counter N. The display controller 11d displays information
required for an operator to perform maintenance of the printing press 100, such as
"date" and "last lubrication date", "scheduled lubrication date", and "days remaining
until next lubrication" for each "lubrication target" on the display unit 12, based
on the determination by the determining unit 11c.
[0131] The CPU 103p includes the printing press control unit 14 in addition to the calculating
device 11. The printing press control unit 14 controls drive of the printing press
100. The CPU 103p and the storage unit 103m are connected to each other by a bus B03.
The CPU 103p and the input port E01 are connected to each other by a bus B01. The
CPU 103p and the output port E02 are connected to each other by a bus B02.
[0132] The input interface E03 is connected to the input port E01. The assumed signal generator
20 (the assumed signal generators 20A, 20B, 20C, 20D, and 20E) shown in Figs. 5 to
8 is connected to the input interface E03. Signals output from these various detecting
units are converted to signals that can be used by the CPU 103p by an analog-to-digital
converter E03a and a digital input buffer E03b in the input interface E03, and transmitted
to the input port E01. Accordingly, the CPU 103p can acquire information required
for control of the maintenance support device 10 and control of the printing press
100.
[0133] The output interface E04 is connected to the output port E02. The display unit 12
and other control targets in the printing press 100 are connected to the output interface
E04. The output interface E04 includes a control circuit E04a, and causes the control
targets to operate based on a control signal computed by the CPU 103p.
[0134] According to such a configuration, the CPU 103p of the printing press control device
103 controls the display unit 12 and other control targets of the printing press 100
based on output signals from the detecting units. A computer program including a control
procedure of the maintenance support device 10 by the calculating device 11 and a
control data map are stored in the storage unit 103m. The storage unit 103m can be
constituted of a volatile memory such as a random access memory (RAM) or a nonvolatile
memory such as a flash memory, or a combination thereof.
[0135] The computer program can be a program that can realize the control of the maintenance
support device 10 in combination with the computer program already stored in the CPU
103p. Further, the calculating device 11 can be one that realizes the same functions
as those of the configuration described above by using dedicated hardware instead
of the computer program.
[0136] Fig. 10 is a flowchart for explaining a process procedure performed by the maintenance
support device according to the present embodiment. A process procedure with respect
to one lubrication target is explained here. At ST101, the counter calculator 11a
clears the counter N. In the present embodiment, a value substituted in the counter
N is the number of days, for example. At ST102, the information acquiring unit 11b
acquires a predetermined value α from the storage unit 103m. In addition, the counter
calculator 11a substitutes the predetermined value α in the counter N. The predetermined
value α indicates the lubrication period of the lubrication target.
[0137] Next, when a day has passed, at ST103, the counter calculator 11a subtracts 1 from
the current counter N to update the counter N to a new value. The determining unit
11c determines whether an assumed signal is input from the assumed signal generator
20 to the calculating device 11. When it is determined that an assumed signal has
not been input from the assumed signal generator 20 to the calculating device 11 (NO
at Step ST104), the maintenance support device 10 proceeds to Step ST105.
[0138] At Step ST105, the determining unit 11c determines whether the counter N is 0. When
it is determined that the counter N is 0 (YES at Step ST105), the maintenance support
device 10 proceeds to Step ST106. At Step ST106, the display controller 11d displays
information prompting an operator to lubricate the lubrication target.
[0139] When it is determined that the counter N is not 0 (NO at Step ST105), the maintenance
support device 10 repeatedly executes Steps ST103 and ST104 until the counter N becomes
0.
[0140] At Step ST103, when it is determined that an assumed signal has been input from the
assumed signal generator 20 to the calculating device 11 (YES at Step ST104), the
maintenance support device 10 proceeds to Step ST101. That is, the counter calculator
11a clears the counter N and substitutes the predetermined value α in the counter
N again at Step ST102.
[0141] With the maintenance support device 10 having the configuration described above,
an operator does not need to manually input a signal indicating completion of lubrication
to the input unit, as with a conventional maintenance device. Therefore, according
to the maintenance support device 10, because a human operation is not required, reliability
of information of "last lubrication date" is improved more than that of conventional
information of "last lubrication date". Accordingly, the maintenance support device
10 can display information prompting an operator to lubricate the lubrication target
more accurately.
[0142] Fig. 11 is an explanatory diagram of an example of the maintenance support device
according to the present embodiment. As shown in Fig. 11, the maintenance support
device 10 can use the assumed signal generators 20A, 20B, 20C, 20D, and 20E in combination
for each lubrication target. In the following explanations, explanations of terms
will be omitted within a range that persons skilled in the art can understand the
present invention.
[0143] For example, the maintenance support device 10 applies the assumed signal generator
20B to a dampening system of the printing press 100 as the assumed signal generator
20. The maintenance support device 10 applies the assumed signal generator 20B to
a dampening system of the printing press 100 as the assumed signal generator 20. The
maintenance support device 10 applies the assumed signal generator 20E to a first
transfer cylinder of the printing press 100 as the assumed signal generator 20. The
maintenance support device 10 applies the assumed signal generator 20C to the impression
cylinder of the printing press 100 as the assumed signal generator. The maintenance
support device 10 applies the assumed signal generator 20C to a double-diameter transfer
cylinder of the printing press 100 as the assumed signal generator 20.
[0144] The maintenance support device 10 applies the assumed signal generator 20C to separator
lifting sucker of the printing press 100 as the assumed signal generator 20. The maintenance
support device 10 applies the assumed signal generator 20C to separator forwarding
sucker of the printing press 100 as the assumed signal generator 20. The maintenance
support device 10 applies the assumed signal generator 20B to a separator foot of
the printing press 100 as the assumed signal generator 20. The maintenance support
device 10 applies the assumed signal generator 20E to a side-lay (a vacuum absorption
feeder type) (an oil pump) of the printing press 100 as the assumed signal generator
20. The maintenance support device 10 applies the assumed signal generator 20E to
a side-lay preset device of the printing press 100 as the assumed signal generator
20.
[0145] The maintenance support device 10 applies the assumed signal generator 20E to a front-lay
of the printing press 100 as the assumed signal generator 20. The maintenance support
device 10 applies the assumed signal generator 20C to an inking unit of the printing
press 100 as the assumed signal generator 20. The maintenance support device 10 applies
the assumed signal generator 20E to the delivery unit and the chain grippers of the
printing press 100 as the assumed signal generator 20. The maintenance support device
10 applies the assumed signal generator 20C to a vacuum slowdown wheel of the printing
press 100 as the assumed signal generator 20. The maintenance support device 10 applies
the assumed signal generator 20C to the feeder unit of the printing press 100 as the
assumed signal generator 20.
[0146] The maintenance support device 10 applies the assumed signal generator 20E to a vertical
movement device of the printing press 100 as the assumed signal generator 20. The
maintenance support device 10 applies the assumed signal generator 20C to a cocking
front-lay device (an oil pump) and to the side-lay preset device of the printing press
100 as the assumed signal generator 20. The maintenance support device 10 applies
the assumed signal generator 20E to a plate cylinder and to a blanket cylinder of
the printing press 100 as the assumed signal generator 20. The maintenance support
device 10 applies the assumed signal generator 20B to a main motor of the printing
press 100 as the assumed signal generator 20. The maintenance support device 10 applies
the assumed signal generator 20B to a compressor of the printing press 100 as the
assumed signal generator 20.
[0147] The maintenance support device 10 has a feature such that it can omit inputting the
information indicating completion of lubrication by the operator; however, for example,
the operator can input the information indicating completion of lubrication in the
configuration described above. Accordingly, the maintenance support device 10 can
specify the last lubrication date more reliably. The maintenance support device 10
can transmit information required for the operator to perform maintenance of the printing
press 100 to the operator more accurately. As a result, the maintenance support device
10 can display information prompting the operator to lubricate the lubrication target
at a more accurate timing.
[0148] Furthermore, in the assumed signal generator 20, a pressure sensor or a quantitative
valve can be provided in the nipple, for example, to directly detect whether lubricant
has been supplied to the nipple by the grease gun. In this case, the determining unit
11c can determine that lubricant has been surely supplied to the lubrication target.
Therefore, the maintenance support device 10 can specify the last lubrication date
more surely. Accordingly, the maintenance support device 10 can transmit the information
required for the operator to perform maintenance of the printing press 100 to the
operator more reliably. As a result, the maintenance support device 10 can display
information prompting the operator to lubricate the lubrication target at a more accurate
timing.
[0149] It has been explained that the maintenance support device 10 supports the lubrication
work; however, the present embodiment is not limited thereto. For example, when supporting
visual check, the maintenance support device 10 can determine whether the visual check
has been performed based on information of opening/closing of the checking window
23 shown in Fig. 7. Thus, if the maintenance support device 10 can determine whether
an operator has performed a predetermined maintenance work based on presence of a
work inevitably required for performing the predetermined maintenance work, the content
of the maintenance work in the present embodiment is not limited to lubrication.
[0150] Fig. 12 is a schematic diagram of an assumed signal generator provided in an airgun.
An airgun 104 is provided in the printing press 100 as a fluid discharging unit. The
airgun 104 discharges air as a fluid to a cleaning target in the printing press 100.
The airgun 104 is a cleaning tool for cleaning the printing press 100.
[0151] As shown in Fig. 12, the airgun 104 includes a discharge port 104a, a hose fitting
port 104b, and a lever 104c. A hose 105 through which air supplied to the airgun 104
flows is connected to the hose fitting port 104b. The air supplied from the hose fitting
port 104b is discharged from the discharge port 104a when an operator operates the
lever 104c.
[0152] An assumed signal generator 20F includes a switch 21e. The switch 21e is provided
at a position where the switch is turned on when the lever 104c of the airgun 104
is held. Specifically, the switch 21e is attached to a griping part at a position
facing the lever 104c, for example.
[0153] The switch 21e is electrically connected to the calculating device 11 shown in Fig.
9. Accordingly, the switch 21e transmits an assumed signal to the calculating device
11 when the lever 104c of the airgun 104 is held. The assumed signal in this case
is a signal for assuming that cleaning as the first work has been performed based
on whether the airgun 104 has been operated as the second work.
[0154] When the operator operates the lever 104c, the switch 21e is turned on and an assumed
signal is input to the calculating device 11. Accordingly, in the maintenance support
device 10, the determining unit 11c can determine whether cleaning as the first work
has been performed based on the assumed signal. Thus, the assumed signal generator
20F can determine whether the first work has been performed based on not only whether
the tool has been operated but also whether the cleaning tool has been operated.
[0155] For example, the assumed signal generator 20F can be configured to generate an assumed
signal, assuming that a work for pulling the hose 105 out from a reel 106 as a storage
unit is the second work. In this case, the assumed signal generator 20F includes a
rotation sensor 21f on the reel 106, for example.
[0156] The hose 105 is wound around and stored in the reel 106. The hose 105 is pulled out
from the reel 106 when the airgun 104 is used. The reel 106 rotates about a rotation
axis when the hose 105 is pulled out. The rotation sensor 21f is provided on the reel
106 to detect rotation of a rotation member of the reel 106.
[0157] The rotation sensor 21f includes a fixed member and a movable member, for example.
The fixed member is provided on a frame of the reel 106, for example. The frame does
not rotate about the rotation axis even when the hose 105 is pulled out from the reel
106.
[0158] On the other hand, the movable member is attached to the rotation member of the reel
106 that rotates when the hose 105 is pulled out. When the hose 105 is pulled out
and the rotation member of the reel 106 rotates, the fixed member and the movable
member face each other.
[0159] The rotation sensor 21f transmits an assumed signal to the calculating device 11
shown in Fig. 9, when the fixed member and the movable member face each other. That
is, when the hose 105 of the airgun 104 is pulled out from the reel 106 and the reel
106 rotates, the assumed signal generator 20F determines that cleaning has been performed
as the first work, and transmits an assumed signal to the calculating device 11.
[0160] The fixed member and the movable member face each other every time the reel rotates
once. The timing when the rotation sensor 21f transmits an assumed signal to the calculating
device 11 is, for example, a timing when the fixed member and the movable member face
each other for the first time. That is, the assumed signal generator 20F does not
transmit an assumed signal to the calculating device 11 every time the reel 106 rotates
once, but transmits an assumed signal to the calculating device 11 once while the
rotation member of the reel 106 is rotating.
[0161] The rotation sensor 21f is not limited to the configuration described above, and
can be any means capable of detecting that the hose 105 is pulled out from the reel
106. For example, the movable member of the rotation sensor 21f is provided on the
hose 105 and the fixed member is provided on the frame of the reel 106.
[0162] When the hose 105 is pulled out from the reel 106, the movable member passes through
the fixed member provided on the frame. Accordingly, the rotation sensor 21f detects
that the hose 105 is pulled out from the reel 106, and transmits an assumed signal
to the calculating device 11.
[0163] According to the configuration, when the hose 105 is pulled out from the reel 106
by an operator, the rotation sensor 21f is turned on and an assumed signal is input
to the calculating device 11. Accordingly, in the maintenance support device 10, the
determining unit 11c can determine that cleaning as the first work has been performed
based on the assumed signal. Thus, the assumed signal generator 20 can determine whether
the first work has been performed based on not only whether the tool has been operated
but also whether the cleaning tool has been operated.
[0164] In this case, for example, when the airgun 104 is arranged to be used only for a
specified part, a cleaning target can be specified; however, when the airgun 104 is
arranged to be used for unspecified parts of the printing press 100, it is difficult
to specify the cleaning target. For example, when the cleaning target needs to be
specified, the assumed signal generator 20F is configured as explained below.
[0165] Fig. 13 is a schematic configuration diagram of an delivery pile board and a delivery
fan in a delivery unit. For example, it is assumed that cleaning as the first work
is performed for the delivery unit 4 including a delivery fan 42 and the periphery
of the delivery fan 42 shown in Fig. 13. The delivery unit 4 includes an delivery
pile board 41, the delivery fan 42, and an operating unit 43. Printed paper is accumulated
on the delivery pile board 41. The delivery pile board 41 is provided opposite to
the floor so that a surface on which the paper is accumulated and the floor on which
the printing press 100 is installed are substantially parallel with each other.
[0166] For example, the delivery fan 42 fans the paper accumulated on the delivery pile
board 41 to press the paper to the delivery pile board 41. The delivery fan 42 is
provided at a position facing the surface of the delivery pile board 41 on which the
paper is accumulated. For example, the delivery fan 42 fans the frame of the delivery
unit 4 downward in a vertical direction toward the delivery pile board 41.
[0167] The operating unit 43 is a part that operates up and down of the delivery pile board
41. The operating unit 43 includes an up button 43up and a down button 43down, for
example. A distance between the floor and the delivery pile board 41 is automatically
adjusted normally based on the amount of the paper to be accumulated. The distance
between the floor and the delivery pile board 41 can be adjusted based on an operation
of the operating unit 43 by an operator. Hereinafter, a movement of the delivery pile
board 41 in a direction away from the floor is referred to as "moving up (upward)",
and a movement of the delivery pile board 43 in a direction approaching the floor
is referred to as "moving down (downward)".
[0168] Specifically, when the up button 43up is pressed, the delivery pile board 41 moves
up, and when the down button 43down is pressed, the delivery pile board 41. moves
down. Normally, when the delivery unit 4 including the delivery fan 42 and the periphery
thereof is to be cleaned, the delivery pile board 41 is moved down.
[0169] That is, when cleaning the delivery unit 4 including the delivery fan 42 and the
periphery thereof, an operator first presses the down button 43down of the operating
unit 43 to move the delivery pile board 41 in a direction away from the delivery fan
42, that is, in a direction approaching the floor. The operator then removes the paper
accumulated on the delivery pile board 41.
[0170] A work to move the delivery pile board 41 downward is to ensure a wide space between
the delivery fan 42 and the delivery pile board 41 to improve work efficiency of cleaning
of the delivery fan 42. Further, according to the mode of the printing press 100,
there may be a case that cleaning of the delivery unit 4 including the delivery fan
42 and the periphery thereof is very difficult unless the delivery pile board 41 is
moved down. Therefore, an operator normally presses the down button 43down to move
the delivery pile board 41 downward at the time of cleaning the delivery unit 4 including
the delivery fan 42 and the periphery thereof.
[0171] The down button 43down is electrically connected to the calculating device 11. Accordingly,
the maintenance support device 10 can determine whether the down button 43drown is
pressed. When the switch 21e or the rotation sensor 21f shown in Fig. 12 is turned
on within a predetermined time since pressing of the down button 43down, the assumed
signal generator 20F transmits an assumed signal to the calculating device 11.
[0172] According to the operator, there may be a case that after the hose 105 is pulled
out from the reel 106, the down button 43down is pressed. Therefore, when the down
button 43down is pressed within a predetermined time since the hose 105 is pulled
out from the reel 106 and the rotation sensor 21f is turned on, the assumed signal
generator 20F can transmit an assumed signal to the calculating device 11.
[0173] The predetermined time is set based on an average time since moving down of the delivery
pile board 41 until start of cleaning of the delivery unit 4 including the delivery
fan 42 and the periphery thereof, when an operator cleans the delivery unit 4 including
the delivery fan 42 and the periphery thereof.
[0174] To be precise, when the assumed signal generator 20F includes the switch 21e provided
on the airgun 104 shown in Fig. 12, the predetermined time is set based on an average
time since moving down of the delivery pile board 41 until holding of the lever 104c
of the airgun 104, when an operator cleans the delivery unit 4 including the delivery
fan 42 and the periphery thereof.
[0175] When the assumed signal generator 20F includes the rotation sensor 21f provided on
the reel 106 shown in Fig. 12, the predetermined time is set based on an average time
since moving down of the delivery pile board 41 until pulling out of the hose 105
from the reel 106, when an operator cleans the delivery unit 4 including the delivery
fan 42 and the periphery thereof.
[0176] As a time interval between a work to press the down button 43down and a work to operate
the airgun 104 by the operator becomes shorter, there is a high possibility that the
cleaning target is the delivery unit 4 including the delivery fan 42 and the periphery
thereof. Therefore, as the predetermined time is set shorter, there is a decreased
risk that the determining unit 11c erroneously determines that the delivery unit 4
including the delivery fan 42 and the periphery thereof is being cleaned, although
the operator is cleaning other parts than the delivery fan 42 and the periphery of
the delivery fan 42 by the airgun 104.
[0177] On the other hand, in some cases, an operator may start cleaning of the delivery
unit 4 including the delivery fan 42 and the periphery thereof, after the operator
presses the down button 43down to perform a work other than cleaning of the delivery
unit 4 including the delivery fan 42 and the periphery thereof, for example.
[0178] In this case, as the predetermined time is set shorter, there is an increased risk
that the determining unit 11c determines that the delivery unit 4 including the delivery
fan 42 and the periphery thereof is not cleaned because the airgun 104 is not used
within the predetermined time, although the operator cleans the delivery unit 4 including
the delivery fan 42 and the periphery thereof by the airgun 104.
[0179] It is desired that the predetermined time is set in a range capable of suppressing
these risks. The predetermined time is between 5 to 15 minutes, for example. When
the lever 104c of the airgun 104 is held within 15 minutes after the down button 43down
for moving the delivery pile board 41 downward is pressed, or when an interval between
a point in time when the down button 43down is pressed and a point in time when the
hose 105 is pulled out from the reel 106 is within 15 minutes, the assumed signal
generator 20F transmits an assumed signal to the calculating device 11.
[0180] According to the configuration described above, the assumed signal generator 20F
can determine whether cleaning of a specific part. In this case, the delivery unit
4 including the delivery fan 42 and the periphery thereof has been performed by determining
whether the first work has been performed, designating a work combining a work for
moving the delivery pile board 41 downward and a work using the airgun 104 as the
second work.
[0181] A period since an operator has cleaned the delivery unit 4 including the delivery
fan 42 and the periphery thereof until the delivery unit 4 including the delivery
fan 42 and the periphery thereof is to be cleaned next is two weeks, for example.
[0182] The first work is not limited to cleaning of respective units of the printing press
100, and, it can be replacement of parts constituting the printing press 100, for
example. Further, the target of the first work is not limited to the delivery fan
42 in the delivery unit 4 of the printing press 100. Cleaning of a filter that removes
a foreign material in the fluid or replacement of the filter is explained below as
the first work. A period since last cleaning of the filter by the operator until the
filter is to be cleaned next is two weeks, for example.
[0183] Fig. 14 is a schematic configuration diagram of an oil pump and an oil filter used
for a printing press. As shown in Fig. 14, the printing press 100 includes an oil
path 111, an oil pump 112, an oil filter 113, and a filter cover 114. The oil to be
supplied to the respective units of the printing press 100 flows into the oil path
111.
[0184] The oil filter 113 and the oil pump 112 are provided in the oil path 111. The oil
filter 113 removes a foreign material in the oil. The oil pump 112 feeds the oil to
a supply destination. The oil pump 112 includes an electric motor, for example. When
power is supplied to the electric motor, the oil pump 112 feeds the oil to the supply
destination.
[0185] The filter cover 114 covers the oil filter 113. The oil filter 113 is clogged with
a passage of an operation time of the printing press 100. Therefore, the oil filter
113 needs to be cleaned or replaced regularly. An operator first removes the filter
cover 114 from a part where the oil filter 113 is provided, and then cleans or replaces
the oil filter 113.
[0186] An assumed signal generator 20G includes a switch 21g. The switch 21g is provided
on the filter cover 114. When the filter cover 114 is removed, the switch 21g is turned
on. The switch 21g is electrically connected to the calculating device 11. Accordingly,
the switch 21g transmits an assumed signal to the calculating device 11.
[0187] When the filter cover 114 is removed as the second work, the assumed signal generator
20G transmits an assumed signal to the calculating device 11. Accordingly, the determining
unit 11c determines that the oil filter 113 has been cleaned or replaced as the first
work.
[0188] The switch 21g can be a switch that is turned on when the filter cover 114 is attached.
The operator normally attaches the filter cover 114 after the oil filter 113 has been
cleaned or replaced. Therefore, also in this case, the determining unit 11c can determine
that the oil filter 113 has been cleaned or replaced as the first work.
[0189] In the above explanations, when the various switches, such as the switch 21e shown
in Fig. 12 and the switch 21g shown in Fig. 13 are turned on, the assumed signal generator
20G transmits an assumed signal to the calculating device 11; however, the assumed
signal generator can transmit an assumed signal to the calculating device 11 when
the various switches are turned off.
[0190] Fig. 15 is a configuration diagram of an example of a configuration when an assumed
signal is transmitted to the calculating device when the switch is turned off. When
an assumed signal is transmitted to the calculating device 11 when the various switches
are tuned off, as shown in Fig. 15, for example, the maintenance support device 10
is constituted such that power is always supplied to the input port E01 of the calculating
device 11.
[0191] At this time, power is always supplied to the input port E01 via a pull-up resistor
R. The switch 21e or the switch 21g is arranged between the pull-up resistor R and
a ground GND. In the case that the various switches are electrically connected with
the calculating device 11, when the switch 21e or the switch 21g is turned off, a
signal is transmitted to the calculating device 11. When the switch 21e or the switch
21g is turned on, because the signal flows toward the ground GND, transmission of
the signal to the calculating device 11 is turned off.
[0192] The assumed signal generator 20G can determine whether the maintenance work on the
printing press 100 has been performed, for example, based on a change in the magnitude
of energy supplied to the oil pump 112, other than removal and attachment of the filter
cover 114. The oil pump 112 includes the electric motor, for example. For example,
the magnitude of the energy is a value of a current supplied to the electric motor.
[0193] The value of the current supplied to the oil pump 112 is generally a variable value
that gradually charges, so long as printing conditions such as printing speed, and
the size and thickness of the paper is constant. The oil flows via the oil filter
113 while the oil pump 112 is driven.
[0194] At this time, the foreign material in the oil does not pass through the oil filter
113 and is accumulated in the oil filter 113. The oil filter 113 is gradually clogged
with a passage of a driving time of the oil pump 112. Accordingly, loss of pressure
of the oil flowing via the oil filter 113 gradually changes.
[0195] A load of the oil pump 112 also changes gradually. However, when the oil filter 113
is cleaned or replaced as a maintenance work, the loss of pressure of the oil flowing
via the oil filter 113 changes in a stepwise manner. The stepwise manner in this context
means a state that a value does not change gradually but changes suddenly.
[0196] The magnitude of change in the magnitude of the variable value per unit time is referred
to as a change rate. The case that the variable value changes in a stepwise manner
means a state that the change rate of the variable value is higher than a predetermined
value. Specifically, the case that the variable value changes in a stepwise manner
means a state that the change rate of the variable value is twice as high as the change
rate when the variable value changes gradually, for example.
[0197] When the loss of pressure of the oil flowing via the oil filter 113 changes in a
stepwise manner, the load of the oil pump 112 also changes in a stepwise manner. Therefore,
the magnitude of the current supplied to the electric motor of the oil pump 112 also
changes in a stepwise manner.
[0198] As shown in Fig. 14, the assumed signal generator 20G includes a current-value change-rate
monitor 21h on the wiring between a power supply 115 that supplies power to the oil
pump 112 and the oil pump 112. The current-value change-rate monitor 21h monitors
a change rate of the current supplied to the oil pump 112. The current-value change-rate
monitor 21h transmits an assumed signal when the change rate of the current supplied
to the oil pump 112 is equal to or larger than a predetermined value.
[0199] The current-value change-rate monitor 21h is electrically connected to the calculating
device 11. Accordingly, when the change rate of the current supplied to the oil pump
112 becomes equal to or larger than the predetermined value, the current-value change-rate
monitor 21h determines that the maintenance work has been performed, and transmits
an assumed signal to the calculating device 11.
[0200] For example, when the filter cover 114 shown in Fig. 14 is attached or removed, and
when the change rate of the current supplied to the oil pump 112 is equal to or larger
than the predetermined value, the assumed signal generator 20G can transmit an assumed
signal to the calculating device 11. In this case, the maintenance support device
10 can determine whether the maintenance work has been performed more accurately.
[0201] when the filter cover 114 is attached or removed, and when the change rate of the
current supplied to the oil pump 112 is equal to or larger than the predetermined
value, the assumed signal generator 20G can transmit an assumed signal to the calculating
device 11. In this case, for example, even when an operator forgets to attach the
filter cover 114 after cleaning or replacing the oil filter 113, the maintenance support
device 10 can determine that a maintenance work has been performed.
[0202] Fig. 16 is a schematic configuration diagram of an air pump and a valve. A target
of the maintenance work is not limited to the oil filter 113, and can be an air filter
116 shown in Fig. 16, for example.
[0203] As shown in Fig. 16, in the printing press 100, the air filter 116, an air pump 117,
and a valve 118 are provided on an air supply path 119. Air flows in the air supply
path 119. The air filter 116 removes a foreign material in the air. The air pump 117
feeds air to a supply destination. The valve 118 adjusts a flow rate of the air fed
to the supply destination.
[0204] The air flows via the air filter 116 while the air pump 117 is driven. At this time,
the foreign maternal in the air does not pass through the air filter 116 and is accumulated
in the air filter 116. The air filter 116 is gradually clogged with a passage of a
driving time of the air pump 117.
[0205] Accordingly, a flow rate of the air passing through the air filter 116 gradually
decreases with a passage of an operating time of the air pump 117. Therefore, the
operator gradually increases opening of the valve 118 with a passage of a driving
time of the air pump 117.
[0206] When the air filter 116 is cleaned or replaced as a maintenance work, the amount
of air passing through the air filter 116 increases in a stepwise manner. Accordingly,
the operator decreases the opening of the valve 118 in a stepwise manner for adjusting
the amount of air supplied to the supply destination.
[0207] An assumed signal generator 20H includes an opening change-rate monitor 21i. The
opening change-rate monitor 21i is provided on the valve 118, and monitors the opening
of the valve 118 as a variable value. The opening change-rate monitor 21i is electrically
connected to the calculating device 11.
[0208] The opening change-rate monitor 21i transmits an assumed signal when a change rate
of the opening of the valve 118 is equal to or larger than a predetermined value.
The case that the change rate of the opening of the valve 118 is equal to or larger
than a predetermined value means a case that the valve 118 is rotated more than once
per unit time, for example.
[0209] According to the above configuration, in an assumed signal generator 20H, when the
change rate of the opening of the valve 118 is equal to or larger than the predetermined
value, the determining unit 11c can determine that the air filter 116 has been cleaned
or replaced as a maintenance work.
[0210] Thus, the maintenance support device 10 can determine whether the maintenance work
has been performed based on the magnitude of the change rate of the variable value
that gradually changes normally, other than a work performed by an operator such as
opening/closing of the cover or the cover, and the operation of the tool. During the
work performed by the operator, he may forget to close the cover or the cover, for
example.
[0211] However, the magnitude of the change rate of the variable value becomes equal to
or larger than the predetermined value when the operator performs the maintenance
work. Accordingly, the maintenance support
[0212] However, the magnitude of the change rate of the variable value becomes equal to
or larger than the predetermined value when the operator performs the maintenance
work. Accordingly, the maintenance support device 10 determines whether the maintenance
work has been performed based on the magnitude of the change rate of the variable
value that gradually changes normally, thereby enabling to determine whether the maintenance
work has been performed, without putting any human work therebetween.
[0213] As described above, the determining unit 11c of the maintenance support device 10
can determine whether the first work has been performed based on whether the second
work has been performed, or based on the change rate of the variable value. In the
maintenance support device 10, when the determining unit 11c cannot determine that
the maintenance work has been performed within a predetermined period since a point
in time when the determining unit 11c determines that the maintenance work has been
performed last, the display controller 11d shown in Fig. 9 causes the display unit
12 to display information prompting an operator to perform the maintenance work. Accordingly,
the maintenance support device 10 can transmit more accurate information relating
to the maintenance to the operator.
INDUSTRIAL APPLICABILITY
[0214] As described above, the maintenance support device according to the present invention
is useful to inform information relating to maintenance to an operator, and more particularly,
it is useful to inform more accurate information relating to maintenance to an operator.
1. A maintenance support device for a printing press, comprising:
a determining unit that determines whether a first work has been performed based on
presence of a second work, which is different from the first work and is performed
at a time of performing the first work for maintaining the printing press; and
a display controller that causes to display information prompting to perform the first
work, when the determining unit cannot determine that the first work has been performed
within a predetermined period since a last determination by the determining unit that
the first work has been performed.
2. The maintenance support device for a printing press according to claim 1, wherein
the second work is opening and closing of a cover, and the determining unit determines
presence of the first work based on whether the cover has been opened and closed.
3. The maintenance support device for a printing press according to claim 1, wherein
the second work is a work for bringing a tool closer to a tool mounting unit, and
the determining unit determines presence of the first work based on whether the tool
has been brought closer to the tool mounting unit.
4. The maintenance support device for a printing press according to claim 1, wherein
the second work is a work for inserting a tool into a tool mounting unit and the determining
unit determines presence of the first work based on whether the tool has been inserted
into the tool mounting unit.
5. The maintenance support device for a printing press according to claim 1, wherein
the second work is a controlling work for operating the printing press as a target
of the first work to perform the first work, and the determining unit determines presence
of the first work based on whether the controlling work has been performed.
6. The maintenance support device for a printing press according to claim 1, wherein
the first work is a cleaning work on members constituting the printing press,
the second work is an operation of a tool used when the members are cleaned, and
the determining unit determines presence of the first work based on whether the tool
has been operated.
7. The maintenance support device for a printing press according to claim 6, wherein
the tool is a fluid discharging unit that discharges a fluid to a cleaning target
when an operating unit is operated, and
the determining unit determines presence of the first work based on whether the operating
unit in the fluid discharging unit has been operated.
8. The maintenance support device for a printing press according to claim 6, wherein
the printing press comprises:
a fluid discharging unit that discharges a fluid to a cleaning target;
a hose connected to the fluid discharging unit to cause the fluid to flow toward the
fluid discharging unit; and
an storage unit that stores the hose,
the tool is the storage unit, and
the determining unit determines presence of the first work based on whether the storage
unit is operated and the hose has been pulled out from the storage unit.
9. The maintenance support device for a printing press according to claim 1, wherein
the first work is cleaning of a fan provided in a delivery unit that accumulates paper
ejected from a printing unit of the printing press that performs printing on the paper,
the second work is an operation of moving an delivery pile board on which the paper
ejected from the printing unit is stacked, and
the determining unit determines presence of the first work based on whether the operation
of moving the delivery pile board has been performed.
10. The maintenance support device for a printing press according to claim 1, wherein
the first work is maintenance of an oil filter that removes a foreign material included
in an oil supplied to the printing press,
the second work is removal of a cover that covers the oil filter, and
the determining unit determines that the first work has been performed when the cover
is removed from a part where the oil filter is provided.
11. A maintenance support device for a printing press comprising:
a determining unit that determines whether a maintenance work has been performed,
based on a magnitude of change in a value of a variable per unit time that changes
gradually with a passage of a using time of the printing press and changes in a stepwise
manner when the maintenance work for maintaining the printing press is performed,
and
a display controller that causes to display information prompting to perform the maintenance
work, when the determining unit cannot determine that the maintenance work has been
performed within a predetermined period since a last determination by the determining
unit that the maintenance work has been performed.
12. The maintenance support device for a printing press according to claim 11, wherein
the maintenance work is maintenance of an oil filter that removes a foreign material
included in an oil supplied to the printing press,
the value of the variable is a magnitude of an electric current to be supplied to
an oil pump for driving the oil pump that feeds the oil, and
the determining unit determines that the maintenance work has been performed when
a magnitude of change in a value of the electric current per unit time is equal to
or larger than a predetermined value.
13. The maintenance support device for a printing press according to claim 11, wherein
the maintenance work is maintenance of an air pump filter that removes a foreign material
included in air supplied to an air pump provided in the printing press,
the value of the variable is a magnitude of a valve opening for adjusting a flow rate
of air fed from the air pump, and
the determining unit determines that the maintenance work has been performed when
the magnitude of the valve opening per predetermined time is equal to or larger than
a predetermined value.
14. A printing press comprising:
a feeder unit that feeds set paper;
a printing unit that performs printing on the paper;
a delivery unit that ejects the paper after printing from the printing unit, and
a maintenance support device for a printing press that comprises a determining unit
that determines whether a first work has been performed based on presence of a second
work, which is different from the first work and is performed at a time of performing
the first work for maintaining the printing press, and a display controller that causes
to display information prompting to perform the first work, when the determining unit
cannot determine that the first work has been performed within a predetermined period
since a last determination by the determining unit that the first work has been performed.
15. The printing press according to claim 14, wherein the second work is opening and closing
of a cover, and the determining unit determines presence of the first work based on
whether the cover has been opened and closed.
16. The printing press according to claim 14, wherein the second work is a work for bringing
a tool closer to a tool mounting unit, and the determining unit determines presence
of the first work based on whether the tool has been brought closer to the tool mounting
unit.
17. The printing press according to claim 14, wherein the second work is a work for inserting
a tool into a tool mounting unit and the determining unit determines presence of the
first work based on whether the tool has been inserted into the tool mounting unit.
18. The printing press according to claim 14, wherein the second work is a controlling
work for operating the printing press as a target of the first work to perform the
first work, and the determining unit determines presence of the first work based on
whether the controlling work has been performed.
19. The printing press according to claim 14, wherein
the first work is a cleaning work on members constituting the printing press,
the second work is an operation of a tool used when the members are cleaned, and
the determining unit determines presence of the first work based on whether the tool
has been operated.
20. The printing press according to claim 19, wherein
the tool is a fluid discharging unit that discharges a fluid to a cleaning target
when an operating unit is operated, and
the determining unit determines presence of the first work based on whether the operating
unit in the fluid discharging unit has been operated.
21. The printing press according to claim 19, comprising:
a fluid discharging unit that discharges a fluid to a cleaning target;
a hose connected to the fluid discharging unit to cause the fluid to flow toward the
fluid discharging unit; and
an storage unit that stores the hose,
the tool is the storage unit, and
the determining unit determines presence of the first work based on whether the storage
unit is operated and the hose has been pulled out from the storage unit.
22. The printing press according to claim 14, wherein
the first work is cleaning of a fan provided in a delivery unit that accumulates paper
ejected from a printing unit of the printing press that performs printing on the paper,
the second work is an operation of moving an delivery pile board on which the paper
ejected from the printing unit is stacked, and
the determining unit determines presence of the first work based on whether the operation
of moving the delivery pile board has been performed.
23. The printing press according to claim 14, wherein
the first work is maintenance of an oil filter that removes a foreign material included
in an oil supplied to the printing press,
the second work is removal of a cover that covers the oil filter, and
the determining unit determines that the first work has been performed when the cover
is removed from a part where the oil filter is provided.
24. A printing press comprising:
a feeder unit that feeds set paper;
a printing unit that performs printing on the paper;
a delivery unit that ejects the paper after printing from the printing unit, and
a determining unit that determines whether a maintenance work has been performed,
based on a magnitude of change in a value of a variable per unit time that changes
gradually with a passage of a using time of the printing press and changes in a stepwise
manner when the maintenance work for maintaining the printing press is performed,
and
a display controller that causes to display information prompting to perform the maintenance
work, when the determining unit cannot determine that the maintenance work has been
performed within a predetermined period since a last determination by the determining
unit that the maintenance work has been performed.
25. The printing press according to claim 24, wherein
the maintenance work is maintenance of an oil filter that removes a foreign material
included in an oil supplied to the printing press,
the value of the variable is a magnitude of an electric current to be supplied to
an oil pump for driving the oil pump that feeds the oil, and
the determining unit determines that the maintenance work has been performed when
a magnitude of change in a value of the electric current per unit time is equal to
or larger than a predetermined value.
26. The printing press according to claim 24, wherein
the maintenance work is maintenance of an air pump filter that removes a foreign material
included in air supplied to an air pump provided in the printing press,
the value of the variable is a magnitude of a valve opening for adjusting a flow rate
of air fed from the air pump, and
the determining unit determines that the maintenance work has been performed when
the magnitude of the valve opening per predetermined time is equal to or larger than
a predetermined value.
27. A maintenance support method for a printing press comprising:
a procedure of determining whether a first work has been performed based on presence
of a second work, which is different from the first work and is performed at a time
of performing the first work for maintaining the printing press; and
a procedure of causing to display information prompting to perform the first work,
when it is not determined that the first work has been performed within a predetermined
period since a last determination that the first work has been performed.
28. The maintenance support method for a printing press according to claim 27, wherein
the second work is opening and closing of a cover, and the determining unit determines
presence of the first work based on whether the cover has been opened and closed.
29. The maintenance support method for a printing press according to claim 27, wherein
the second work is a work for bringing a tool closer to a tool mounting unit, and
the determining unit determines presence of the first work based on whether the tool
has been brought closer to the tool mounting unit.
30. The maintenance support method for a printing press according to claim 27, wherein
the second work is a work for inserting a tool into a tool mounting unit and the determining
unit determines presence of the first work based on whether the tool has been inserted
into the tool mounting unit.
31. The maintenance support method for a printing press according to claim 27, wherein
the second work is a controlling work for operating the printing press as a target
of the first work to perform the first work, and the determining unit determines presence
of the first work based on whether the controlling work has been performed.
32. The maintenance support method for a printing press according to claim 27, wherein
the first work is a cleaning work on members constituting the printing press,
the second work is an operation of a tool used when the members are cleaned, and
the determining unit determines presence of the first work based on whether the tool
has been operated.
33. The maintenance support method for a printing press according to claim 32, wherein
the tool is a fluid discharging unit that discharges a fluid to a cleaning target
when an operating unit is operated, and
the determining unit determines presence of the first work based on whether the operating
unit in the fluid discharging unit has been operated.
34. The maintenance support method for a printing press according to claim 32, wherein
the printing press comprises:
a fluid discharging unit that discharges a fluid to a cleaning target;
a hose connected to the fluid discharging unit to cause the fluid to flow toward the
fluid discharging unit; and
an storage unit that stores the hose,
the tool is the storage unit, and
the determining unit determines presence of the first work based on whether the storage
unit is operated and the hose has been pulled out from the storage unit.
35. The maintenance support method for a printing press according to claim 27, wherein
the first work is cleaning of a fan provided in a delivery unit that accumulates paper
ejected from a printing unit of the printing press that performs printing on the paper,
the second work is an operation of moving an delivery pile board on which the paper
ejected from the printing unit is stacked, and
the determining unit determines presence of the first work based on whether the operation
of moving the delivery pile board has been performed.
36. The maintenance support method for a printing press according to claim 27, wherein
the first work is maintenance of an oil filter that removes a foreign material included
in an oil supplied to the printing press,
the second work is removal of a cover that covers the oil filter, and
the determining unit determines that the first work has been performed when the cover
is removed from a part where the oil filter is provided.
37. A maintenance support method for a printing press comprising:
a determining unit that determines whether a maintenance work has been performed,
based on a magnitude of change in a value of a variable per unit time that changes
gradually with a passage of a using time of the printing press and changes in a stepwise
manner when the maintenance work for maintaining the printing press is performed,
and
a display controller that causes to display information prompting to perform the maintenance
work, when the determining unit cannot determine that the maintenance work has been
performed within a predetermined period since a last determination by the determining
unit that the maintenance work has been performed.
38. The maintenance support method for a printing press according to claim 37, wherein
the maintenance work is maintenance of an oil filter that removes a foreign material
included in an oil supplied to the printing press,
the value of the variable is a magnitude of an electric current to be supplied to
an oil pump for driving the oil pump that feeds the oil, and
the determining unit determines that the maintenance work has been performed when
a magnitude of change in a value of the electric current per unit time is equal to
or larger than a predetermined value.
39. The maintenance support method for a printing press according to claim 37, wherein
the maintenance work is maintenance of an air pump filter that removes a foreign material
included in air supplied to an air pump provided in the printing press,
the value of the variable is a magnitude of a valve opening for adjusting a flow rate
of air fed from the air pump, and
the determining unit determines that the maintenance work has been performed when
the magnitude of the valve opening per predetermined time is equal to or larger than
a predetermined value.