[0001] The invention relates to a marine vessel provided with the appropriate layout and
equipment for the reception, segregation and treatment of municipal solid waste so
as to deliver discrete quantities of various recyclable materials, said marine vessel
including a biotreatment site and providing dried, biologically stabilised, waste
material delivery. Accordingly the invention relates to a method of on board managing
municipal solid waste.
[0002] Waste disposal is known to represent one major problem of modem cities. The problem
is further aggravated in isolated, periodically heavily populated sites, such as islands
with massive tourist attraction. Landfill sites are difficult to provide, whilst they
are apt to lead to contamination of water ways and aquifers. On the other hand waste
incineration gives rise to hazardous emissions of combustion gases and toxic ashes.
Both methods are therefore environmentally non acceptable, especially for sites such
as touristically attractive islands, wherein the investment required would be economically
unacceptable, given the excessive difference in required waste processing capacity
between the relatively sort tourist period where waste production is peak and the
long quiet period where waste production is minimal.
[0003] Scarcity of landfill sites and hazardous incineration emissions have led to offshore
waste disposal having been practiced with floating barges converted into septic tanks
wherein waste is passively allowed to decompose under anaerobic conditions. Such processing
however is rendered inefficient and even ineffective in decomposing organic waste,
whilst, if collected waste is merely dumped into barges without prior opening of plastic
bags and segregation, these closed plastic bags constitute potentially dangerous spots
for initiating explosions.
DE-4113993 alternatively proposes a procedure of composting waste material within a covered
barge or similar craft-vessel, however including means of aeration.
[0004] US-5,148,758 proposes a floating recycling and transfer station working in association with a
plurality of waste recipient barges, wherein first stage operations of solid waste
separation into recyclable and non-recyclable fractions are implemented within this
floating station, the non-recyclable fractions being subsequently transferred into
floating refuse barges.
JP-2003251314 also proposes a stationary structure of a pontoon or artificial island as a garbage
disposal site. In the same logic of providing stationary floatable structures for
waste disposal,
WO 2007/004905 discloses a method treating municipal solid waste offshore, alternative to incineration
and landfill, comprising segregation of municipal solid waste into biodegradable,
recyclable and non recyclable fractions, sealing non recyclable fractions within a
plurality of anchored flat top floating vessels and treating the biodegradable fraction
on top of the above mentioned plurality of floating vessels by composting or vermi-composting,
wherein such plurality of anchored floating vessels progressively forms an ever expanding
stationary offshore complex of interconnected flat top floating vessels by the continuous
arrival of vessels containing the non-recyclable waste materials.
[0005] Alternatively,
US-5,063,862 discloses a method of treating solid waste, wherein waste loaded onto a first vessel
is separated into recyclable and non-recyclable fractions, where the non-recyclable
waste is transferred onto a second vessel and incinerated.
JP-11005589 provides another example of incinerator ship where incineration is carried out on
board following a sorting step.
[0006] On the other hand,
WO-03049995 discloses a self contained incinerator ship for domestic and hospital waste with
ash drying and turbine power generation.
[0007] Other prior art documents, such as
US-5842652, are limited into a transportable unit adapted to sort and process recyclable materials
with a scope of substantially reducing the volume thereof through compacting.
[0008] JP-11171676 discloses a container-type composting apparatus for the treatment of organic waste,
transportable by ship or track to a port near a demand site.
[0009] JP-2004268710 proposes a floating vessel equipped for the intermediate treatment of industrial
waste, e.g. disposable motor cars, incorporating separation by raw material and transferring
such separated raw material bulks at a port close to the final disposal sites.
[0010] From the hereinabove discussion of the prior art, it follows that whilst marine vessel
based managing systems for municipal solid waste have developed as a means of overcoming
municipal restrictions associated with land based waste processing systems, they still
are deficient in managing the overall bulk of the excessive variety of municipal solid
waste and, in relation to waste disposal legislation, in ensuring optimum recyclable
quantities whilst effecting an economically viable treatment of biodegradable waste
with a scope of mass and volume diminishing and biological stabilisation thereof prior
to delivery at a final processing station or at a disposal facility.
[0011] It is therefore an object of the present invention to disclose a marine vessel appropriately
configured and equipped for effecting segregation and treatment of municipal solid
waste, wherein waste intake is realized with a plurality of containers, said containers,
excluding those importing batteries, oils, appliances and hazardous medical waste,
being unloaded to provide the waste material that is subject to segregation and conducting
shredding and baling operations of the recyclables, and diminishing of mass and volume
and biostabilisation of the biodegradable fraction, prior to refilling the same containers
with discrete quantities of recyclables and of dried, biologically stabilised, waste
for delivery at a final destination.
[0012] A further object of the invention is to provide within the aforementioned marine
vessel a container management system with the containers being imported within a reception
area of the bow thereof, being lifted upwardly and lined horizontally and vertically
onto the upper deck of the marine vessel wherein containers specifically assigned
for carrying special waste categories, i.e. batteries, used frying and engine oils,
electrical appliances and possibly medical hazardous waste, remain ready for delivery
at a final destination, whilst containers carrying the mainstream general waste categories
of either mixed or separated municipal solid waste, together with those carrying green
waste, sewage sludge and bulky waste or tyres, are being led at the rear of the vessel,
onto a deck underneath the upper deck, wherein waste is emptied and undergoes appropriate
waste management operations either at the same deck (shredding of bulky waste and
tyres) or after having moved within a number of further decks underlying the aforementioned
deck underneath the upper deck at the rear of the vessel, whereby packaged paper,
plastic, aluminium recyclables and collected glass return onto this same deck and
are loaded into containers and the shredded product of bulky waste and tyres is also
loaded into containers, all these containers being thereafter led back onto the upper
deck ready for delivery at a final destination, whilst the biodegradable waste fraction
after having moved through the aforementioned number of further decks and having undergone
appropriate waste management operations is being led and selectively processed with
a scope of mass and volume diminishing and biostabilisation, within specified compartments
of decks underlying the upper deck, prior to being containerised again and returned
to the upper deck ready for delivery at a final destination.
[0013] It is a further object of the invention to disclose an optimally designed and economically
viable method of municipal solid waste management on board an appropriately configured
marine vessel with a scope of waste segregation and performance of shredding including
selective crushing and cutting thereof and baling (compacting) operations to the resultant
recyclable materials and of diminishing mass and volume and stabilising of the biodegradable
waste fraction prior to containerising the same for delivery at a final destination.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The invention will be made apparent to those skilled in the art by reference to the
appended drawings, in which:
Fig. 1 shows a general side view of the marine vessel of the invention adapted for
performance of municipal solid waste management during a container intake operation.
Fig. 1a shows a detail of the side view of the marine vessel depicted in Fig. 1 during
a container loading output operation.
Fig. 2 shows a general top plan view of the upper deck of the marine vessel of Fig.
1.
Fig. 3 shows a detailed side view of the rear of the vessel of Fig. 1 wherein municipal
solid waste is selectively led for further processing.
Fig. 4 shows a plan view of the layout of the third deck level at the rear of the
marine vessel depicted in Fig. 1, including a container handling area, a shredding
and a bobcat device, as well as an elevator platform and a series of openings leading
to underlying deck levels.
Fig. 5 shows a plan view of the layout of bag-opening, hand-picking and shredding
arrangements provided on a second deck level underlying the abovementioned third deck
at the rear of the marine vessel depicted in Fig. 1.
Fig. 6 shows a general plan view of the second deck of the marine vessel depicted
in Fig. 1.
Fig. 7 shows a plan view of the layout of shredding and baling arrangements provided
on a first deck level underlying the abovementioned second deck at the rear of the
marine vessel depicted in Fig. 1.
Fig. 8 shows a general plan view of the first deck level of the marine vessel depicted
in Fig. 1.
Figs. 9 and 9a respectively show a detailed block diagram of mixed municipal solid
waste (MMSW) and separated municipal solid waste (SMSW) treatment process performed
on board the marine vessel depicted in Fig. 1.
Fig. 10 shows a block diagram of the process for the treatment of green waste on board
the marine vessel depicted in Fig. 1.
Fig. 11 shows a block diagram of the process for the treatment of sewage sludge on
board the marine vessel depicted in Fig. 1.
Fig. 12 shows a block diagram of the process for the treatment of bulky and elastic
waste performed on board the marine vessel depicted in Fig. 1.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0015] The marine vessel of the invention is capable of managing the general bulk of municipal
solid waste that is expected to comprise the following categories:
- Mixed municipal solid waste (MMSW) that is expected to contain organic materials at
a weight percentage exceeding 50%. This is due to the fact that packaging recyclable
materials (glass, paper, plastic and metal) are source separated in accordance with
recycling protocols and is also due to the touristic character of the regions of municipal
solid waste collection that leads to prevalent dwelling activities.
- Separated municipal solid waste (SMSW) containing a mix of the above mentioned packaging
recyclable materials; however, it is to be expected that SMSW will most probably be
contaminated with ordinary organic waste, such organic waste thereby necessitating
segregation and appropriate processing equivalent to that of the above MMSW category.
- Green waste comprising source separated food waste and horticulture resides.
- Sewage sludge.
- Bulky waste (e.g. furniture, panels, mattresses, etc.).
- Tyres of motor cars.
- Electrical and electronic appliances, such as refrigerators, washing machines, cookers,
television sets, etc.
- Used frying oils and engine oils:
- Batteries of all kinds.
- Medical hazardous waste.
[0016] The method of managing the abovementioned waste categories of the invention aims
at further separation of the waste intake on board the marine vessel, so as to provide
maximum quantities of recyclable materials at the maximum possible purity and at a
minimal volume for subsequent delivery of the same for further processing at suitable
recycling plants, whilst at the same time effecting mass and volume diminishing and
biological stabilisation of the biodegradable waste fraction thereby optimising shipment
and final disposal (landfill or incineration) costs.
[0017] Various categories of containers are employed in the managing process of the aforementioned
categories of waste.
[0018] Container type C1 is a closed unit employed in the initial waste intake step for
loading of MMSW, SMSW and of green waste on board the marine vessel and in the final
waste delivery step for the discharge of the dry, biologically stabilised, waste and/or
compost, as well as of recyclables, such as paper, plastic and aluminium packaging
material. Container type C1 is provided with a rear gate and a compression piston
assembly adapted to perform unloading of the content thereof.
[0019] Container type C2 is an open container type covered by a sliding textile covering
and provided with a rear gate, employed for the importing on board the marine vessel
of bulky waste, tyres, electrical/electronic appliances and sewage sludge. Container
type C2 is also employed for the discharge of the shredded product of bulky waste
and tyres and for recyclable glass. Electrical/electronic appliances are not treated
and remain within the same container type C2 until discharge to final recycling station
destination.
[0020] Container type C3 is an appropriately configured closed container, divided in compartments,
for the transport of used frying and engine oils. Container type C4 is also a closed
unit, divided in a plurality of compartments for transporting various types of batteries.
Finally, C5 is a special purpose refrigerator container for the transport of medical
hazardous waste.
[0021] By way of example, a typical embodiment of the marine vessel based system of the
invention for processing municipal solid waste is configured so as to handle a total
of ninety-five containers, sixty of which are containers of the type C1, thirty containers
of the type C2, one container of the type C3, one container of the type C4 and three
containers of the type C5. Containers are lined horizontally and vertically along
a plurality of discrete parallel rows and columns at a frontal part of the upper deck
of the marine vessel of the invention, such rows and columns defining a container
transit area that is denoted by numeral 20. Whilst at full capacity of the abovementioned
illustrative marine vessel embodiment, ninety of the abovementioned containers are
provided onto the transit area 20 of the upper deck, a further number of five containers
are appropriately lined along five discrete container handling positions P1-P5 at
the third deck at the rear of the marine vessel in a container handling area denoted
by numeral 20a. As derived from the combination of Fig. 1 and Fig. 2 in the illustratively
depicted embodiment of the marine vessel of the invention, the container transit area
20 comprises six parallel rows, each row with a length equivalent to the length of
five containers, thereby providing a total of thirty container parking positions,
whilst each one of the equivalent thirty columns comprises three sequentially stacked
containers.
[0022] As shown in the general side view of Fig. 1, the marine vessel of the invention adapted
to perform management of municipal solid waste is provided with a bow gate 37 that
opens to allow entrance of container carrying track 38 within a reception area 39
of the ship. A gantry crane 31 is provided onto the upper deck at the bow end of the
ship employed to pick the container 1 that can be of any type C1-C5 from track 38
and raise it upwardly onto the upper deck and, depending on the waste category and
time schedule, either line it along the array of containers lined horizontally and
vertically in the transit area 20 onto the aforementioned upper deck or directly transfer
the same at the third deck D3 at the rear of the vessel, past container transit area
20, within container handling area 20a to start processing.
[0023] A hatch opening 41 a is provided at the frontal bow area of the ship to allow transfer
through lifting of imported container 1 that can be of any type C1-C5 from the reception
area 39 onto the upper deck and another hatch opening 41b is provided at the rear
of the ship, past container transit area 20, to allow bringing the container onto
one of the five container handling positions provided in the container handling area
20a at the third deck D3.
[0024] As shown in the block diagrams of Figs. 9 and 9a, the municipal solid waste, mixed
or separated, enters the vessel within the general purpose closed containers C1, which
are raised through the hatch opening 41 a by means of a gantry crane 31 (Fig. 1) that
slides along rails 40 (Fig. 2), provided on either side of the container transit area
20, and are either directly or at a later scheduled stage led at the rear of the vessel,
through hatch opening 41b, into either position P1 for MMSW or position P5 for SMSW
in the container handling area 20a located at the third deck D3 of the marine vessel.
Thereafter the waste, MMSW or SMSW, after being unloaded from containers C1 through
their rear gate with operation of the compression piston incorporated therein, is
led via hole 6 for MMSW and via hole 7 for SMSW (Fig. 4) at a second waste treatment
deck D2 (Figs. 5, 6) underlying deck D3 of the marine vessel. Therein MMSW and SMSW
are respectively guided through bag opening apparatuses 15 and 16 and thereafter through
respective conveyor belts to corresponding hand-picking vibrating platform lines 17
and 18. At the discharge end of the vibrating platform lines 17 and 18, waste is led
through corresponding holes 22, 23 into shredding devices 24 and 28 located at a first
deck D 1 (Figs. 7, 8), underlying D2. Prior to that, recyclables have been removed
through the hand-picking process. Following their removal, recyclables (paper, plastic,
aluminium, glass) are led through holes 25a into collectors 25 for MMSW and through
holes 26a into collectors 26 for SMSW, such collectors 25, 26 being provided at the
first waste treatment deck D1 (Figs. 7, 8) underlying aforementioned second deck D2.
[0025] Recyclables are divided in two broad categories of packaging materials, i.e. paper
and plastic on the one hand, which whilst within collectors 25, 26 being rolled by
workers are led to a baler device 27a and aluminium cans on the other hand, which
are accordingly led to a baler device 27b.
[0026] Baler devices 27a, 27b are located onto the aforementioned first waste treatment
deck D1 of the marine vessel of the invention and operate so as to eventually provide
appropriately packaged compact units of discrete recyclable materials (paper, plastic
and aluminium). Packaged recyclables are henceforth loaded by workers onto elevator
platform 19 and led upwardly onto the second deck D2, thereafter being loaded onto
elevator platform 9 and lifted upwardly onto the aforementioned third deck D3, wherein
bobcat device 42 and bridge crane 11 that slides along rails 11a (Fig. 4) are used
to load them into containers C1 through the rear gate thereof within any of the three
available positions from the successive handling positions P2-P4 in the container
handling area 20a, loaded containers thereafter being led by means of gantry crane
31, through hatch opening 41 b, in the container transit area 20, where they are parked
ready for delivery at a final recycling station destination.
[0027] Glass is not subject to baling and whilst within collectors 25, 26 rolled by workers
is being led sequentially through elevator platforms 19, 9 onto deck D3 in the same
manner as aforementioned, wherein bobcat device 42 and bridge crane 11 are employed
to empty collectors 25, 26 and load recyclable glass into a container type C2 appropriately
lined along any of the three available positions from the successive handling positions
P2-P4 within container handling area 20a. Henceforth such container C2 loaded with
recyclable glass can be transferred, through hatch opening 41 b, by means of gantry
crane 31 to be parked at an available position in the container transit area 20, ready
for delivery at a final recycling station destination.
[0028] Following removal of abovementioned recyclable materials, MMSW and MMSW respectively
discharged from shredder devices 24 and 28 are sequentially guided via conveyor belt
means through corresponding magnetic metal separators 29a, 29b and through non-ferrous
screens 30a, 30b, whereby workers manually collect ferrous and non-ferrous metals
and whilst the segregated organic waste fraction is thereafter led via opening 21
into the biotreatment area 43, collected recyclable content is being supplied to baler
device 27b wherein it is appropriately packaged, thereafter being lifted upwardly
sequentially through elevator platform 19 leading at deck D2 and henceforth through
elevator platform 9 leading at the aforementioned third deck D3. At this level, bobcat
device 42 and bridge crane 11 are employed to load packaged recyclables into a container
type C 1 through the rear gate thereof, such container C 1 being provided within any
of the three available positions from the successive handling positions P2-P4 in the
container handling area 20a, this container being subsequently transferred, through
hatch opening 41b, by means of gantry crane 31 to be parked at an available position
in the container transit area 20, ready for delivery at a final recycling station
destination.
[0029] The biotreatment area 43 comprises an upper compartment 43A that is located underneath
the upper deck container transit area 20, where containers of the various types C1-C5
are lined horizontally and vertically along the aforementioned plurality of rows and
columns. Compartment 43A occupies the overall height corresponding to rear marine
vessel first and second waste treatment decks D1 and D2. A further lower compartment
43B of the biotreatment area extends all the way along the hold of the marine vessel
underlying the abovementioned upper compartment 43A of the biotreatment area and the
abovementioned first deck D1 of waste treatment. The upper compartment 43A communicates
with the lower compartment 43B through an opening 36 appropriately provided on the
bottom of compartment 43A and the ceiling of compartment 43B. A pair of bridge cranes
32a-32b, slidable along corresponding rail infrastructures 33a-33b are located on
the top of the abovementioned upper and lower compartments 43A and 43B of the biotreatment
area 43 and air ducts 35a-35b are provided longitudinally along the bottom of upper
compartment 43A and the bottom of lower compartment 43B, respectively.
[0030] The organic biodegradable waste is led following abovementioned separation and shredding
processes within the biotreatment area 43, firstly within the lower compartment 43B
and thereafter, by means of the aforementioned successively operating bridge cranes
32b, 32a, through the opening 36, within the upper compartment 43A. The waste is,
in accordance with a preferred embodiment of the invention, expected to remain for
a period typically of the order of twenty-one days within the biotreatment area. Whilst
within the biotreatment area, organic waste is being continuously mixed by means of
bridge cranes 32a, 32b and supplied with air through air ducts 35a and 35b, the air
being preferentially heated so as to maximise drying effectiveness. The abovementioned
estimated period of organic waste treatment within the biotreatment area 43A-43B is
expected to effect biodrying and stabilisation of the waste, in which removal of moisture
through physical drying as well as through degradation of organic matter leads to
a substantial reduction in both mass and volume of the resultant product, thereby
providing delivery of dried, biologically stabilised, waste that is subsequently loaded
back into containers C1 through pneumatic loader pipe 34, such containers C1 being
appropriately provided at the reception area 39 (Fig. 1a) wherefrom they are henceforth
being raised upwardly by means of gantry crane 31, through hatch opening 41a, onto
the container transit area 20 wherein they are being parked appropriately along the
provided plurality of rows and columns, ready to be delivered at a final destination.
[0031] Further, as shown in the block diagram of Fig. 10, green waste, i.e. the pure organic
fraction of municipal solid waste comprising source separated food and horticulture
residues, received within containers type C1, following raising thereof by means of
gantry crane 31 onto the transit area 20, is either directly or at a later scheduled
stage led at the rear of the vessel, through hatch opening 41b, onto one of the three
positions P2-P4 available in the container handling area 20a located at the third
deck D3 of the marine vessel, whereby it is being unloaded through the rear gate thereof
with operation of the compression piston inbuilt therein and, by means of bobcat device
42, the contents thereof are led, since no bag opening and/or segregation operations
are needed, through anyone available of the pair of holes 12 and 13, directly into
whichever one of shredder devices 24 or 28 for MMSW or SMSW is available at waste
treatment deck D1 (Figs. 7, 8). After exit from shredder devices 24 and/or 28, shredded
green waste is led through conveyor belt means directly into the opening 21 leading
into the biotreatment area 43, firstly within the lower compartment 43B and thereafter,
by means of successively operating bridge cranes 32b, 32a, through the opening 36,
within the upper compartment 43A. Following biodrying and stabilisation, the product
of treatment thereof is eventually loaded by means of pneumatic loader pipe device
34 (Fig. 1a) into containers type C1 appropriately provided within reception area
39, whereby following loading thereof such containers C1 are lifted upwardly by means
of gantry crane 31, through hatch opening 41a, and appropriately parked in the transit
area 20, ready for delivery at a final destination.
[0032] As shown in the block diagram of Fig. 11, sewage sludge is received on board the
marine vessel within open containers type C2, which are preferentially directly being
led by means of gantry crane 31, successively through hatch openings 41a, 41b at the
rear of the marine vessel, onto deck D3 being lined within any available position
among container handling positions P2-P4 in the container handling area 20a, and henceforth,
when treatment begins, being unloaded through the rear gate of the container, by means
of bobcat device 42 is led through either hole 12 or hole 13 into either one of shredder
devices 24, 28 respectively located at the first deck D1. If however sewage sludge
is deemed to be sufficiently shredded at a pellet size that is not expected to substantially
alter through shredding, the shredding step in shredder devices 24, 28 is ommitted
and sewage sludge is instead being led, by means of bobcat device 42, through hole
10, directly into the opening 21 for subsequent treatment within the biotreatment
area 43, firstly within the lower compartment 43B and thereafter, by means of successively
operating bridge cranes 32b, 32a, through the opening 36, within the upper compartment
43A. On the other hand if the shredding step is deemed necessary, sewage sludge is
also led, following exit thereof from shredder devices 24 and/or 28, through conveyor
belt means into the opening 21 leading into the same process within the biotreatment
area. Transfer of the resulting dried biostabilised material from the biotreatment
area, through reception area 39, up onto the transit area is effected in the same
manner as aforementioned.
[0033] It is to be understood that biotreatment of both the green waste and of the sewage
sludge is expected to be carried out in mix with the main biodegradable waste fraction
volume, that of MMSW and SMSW.
[0034] As shown in the block diagram of Fig. 12, treatment of bulky waste including elastic
waste (tyres) being imported within containers type C2, is carried out onto the abovementioned
third waste treatment deck D3 at the rear of the marine vessel (Fig. 3 and Fig. 4).
Upon receipt of the open container type C2 with the abovementioned waste, gantry crane
31 is employed to either temporarily park these containers at the transit area 20
or transfer the same at the rear of the marine vessel, onto deck D3, wherein they
can be accomodated onto one available position P2-P4 in the container handling area
20a. When treatment operations begin, bulky waste is being unloaded using bridge crane
11 and then by means of bobcat device 42 is fed into a shredder device 8 located at
the same deck D3 and the shredded product discharged from the shredder device 8 is
again appropriately reloaded by means of bobcat device 42 within the same container
type C2, in the container handling area 20a, wherefrom the loaded container C2 is
being lifted upwardly by means of gantry crane 31, through hatch opening 41b, and
appropriately parked in the transit area 20, ready for delivery at a final destination.
[0035] As previously mentioned there are some municipal solid waste categories that are
not subject to any treatment whatsoever on board (batteries, oils and appliances),
whereby the special duty containers carrying such waste are merely transferred from
reception area 39, by means of gantry crane 31, through hatch opening 41a, onto the
upper deck, appropriately parked and permanently staying along the array of containers
of the container transit area 20, ready for delivery at a final destination. This
is the case with used frying oils and engine oils carried within appropriately configured
containers type C3 and with batteries carried in containers type C4, as well as with
electrical appliances being maintained within specially allocated containers type
C2. Containers type C5 carrying medical hazardous waste that is also not treated are
also transferred from reception area 39, by means of gantry crane 31, through hatch
opening 41 a, onto the upper deck and appropriately parked along the array of containers
in the container transit area 20. However these containers type C5 are connected to
power supply means of the marine vessel of the invention to allow operation of their
inbuilt refrigerator equipment. A medical waste steriliser means 14 is further preferentially
provided onto the rear third deck D3 (Fig. 4) where container C5 might be transferred
for carrying out a sterilisation process of such medical hazardous waste.
[0036] As stated in the introductory part, an object of the invention is to provide, along
with the minicipal solid waste management on board the marine vessel, a container
management system comprising sequential movement of each container with a scope of
effecting efficient waste management on board the marine vessel. This container management
system comprises importing a container carried by a track means 38 entering within
the reception area 39 located at the bow of the vessel (Fig. 1), employing gantry
crane 31 for picking and moving containers and permanently parking, horizontally and
vertically onto the aforementioned transit area 20, those containers specifically
assigned for carrying special waste categories, i.e. batteries, used frying and engine
oils, electrical appliances and possibly medical hazardous waste, ready for delivery
at a final destination, whilst, in accordance with waste processing schedule, either
temporarily parking containers carrying the mainstream general waste categories of
either mixed or separated municipal solid waste, together with those carrying green
waste, bulky waste and tyres, or leading the same onto a deck D3, underneath the upper
deck, at the rear of the vessel, in the container handling area 20a, where sewage
sludge loaded containers are preferentially directly being led, said handling area
20a comprising a plurality of container accomodating positions P1-P5, and specifically
along position P1 or P5 for containers type C1 loaded with MMSW or SMSW and along
any available position P2-P4 for containers C1 containing green waste and for containers
C2 containing sewage sludge or bulky waste or tyres, whereby following waste emptying,
containers type C1 lined along positions P1 or P5 are lifted upwardly and led back
onto the transit area 20, so as to provide positions P1 and P5 ready for receiving
further waste loaded containers, whilst containers lined along positions P2-P4 stand
by until they are again loaded with the shredded product of bulky waste and tyres
as well as with recyclables provide in the form of discrete packaged units of paper,
plastic, aluminium, ferrous and non-ferrous metals and with glass derived from waste
management operations taking place at underlying decks D2, D1, and it is then that
they are lifted upwardly and parked onto transit area 20 wherefrom they will move
downwardly within reception area 39 to be exported from the vessel carried by track
means 38 at the port destination thereof. Meanwhile, emptied containers C1 are downwardly
led from transit area 20 back onto reception area 39 where, following completion of
the biotreatment period, they are being loaded by means of pneumatic loader pipe 34
(Fig. 1a) with the dried, biostabilised waste product being extracted from the biotreatment
compartment 43A and again upwardly led within the transit area 20 wherein they are
parked at a final position wherefrom they will move downwardly within reception area
39 to be exported onto track means 38 from the vessel at the port destination thereof.
1. Marine vessel adapted for managing municipal solid waste that is being imported into
the marine vessel loaded in containers (C1-C5) carried by track means (38) entering
through a bow gate (37) within a reception area (39) of the marine vessel, characterised in that the marine vessel comprises an upper deck with a frontal hatch opening (41a) at a
bow end thereof and a rear hatch opening (41 b) at a rear end thereof, a container
transit area (20) being provided in between said frontal hatch opening (41a) and said
rear hatch opening (41b), said containers (C1-C5) being lined horizontally and vertically
along a plurality of parallel rows and columns onto said container transit area (20),
a first pair of parallel rails (40) running longitudinally along the two lateral sides
of the upper deck, a gantry crane (31) slidably movable along said first pair of rails
(40) arranged to transfer containers (C1-C5) along the upper deck and vertically move
the same through said frontal hatch opening (41a) upwardly from or downwardly onto
said reception area (39) or through said rear hatch opening (41b) upwardly from or
downwardly onto a container handling area (20a) at the rear of the vessel, a plurality
of sequential deck levels being provided at the rear of the vessel, past said container
transit area (20), said plurality of sequential deck levels comprising a third deck
(D3) with said container handling area (20a), said third deck (D3) appropriately configured
and equipped for conducting unloading of containers and initial handling of waste
upon arrival of containers onto said container handling area (20a) and loading of
recyclables onto containers prior to the departure and transfer thereof back onto
said container transit area (20), said container handling area (20a) including five
discrete container handling positions (P1-P5), a second pair of parallel rails (11a)
running transversally along said container handling area (20a), a bridge crane (11)
slidably movable along said rails (11a) arranged to perform, in association with a
bobcat device (42), unloading and loading of containers brought within handling positions
(P2-P4) in said container handling area (20a), a second deck (D2) appropriately configured
and equipped for receiving waste from said third deck (D3) and conducting bag-opening
and hand-picking operations thereupon and a first deck (D1) appropriately configured
and equipped for receiving waste from either said second deck (D2) or directly from
said third deck (D3) and conducting shredding, further segregation and baling of recyclables,
a biotreatment area (43) wherein the biodegradable waste is being led, said biotreatment
area (43) comprising an upper compartment (43A) and a lower compartment (43B), said
compartments (43A, 43B) being provided underneath said container transit area (20)
of the upper deck and communicating through an opening (36), said opening (36) appropriately
provided on the bottom of compartment (43A) and the ceiling of compartment (43B),
a third pair of parallel rails (33a) running longitudinally along the two lateral
sides on the top of compartment (43A) to allow movement of a bridge crane (32a) and
a fourth pair of parallel rails (33b) running longitudinally along the two lateral
sides on the top of compartment (43B) to allow movement of a bridge crane (32b), said
bridge cranes (32a, 32b) arranged to perform continous thorough mixing of the biodegradable
waste fraction and transfer of the same from said lower compartment (43B) onto said
upper compartment (43A) wherefrom dried, biologically stabilised, product is being
extracted by means of a pneumatic loader pipe (34) located onto said reception area
(39) and loaded into containers (C1), said containers subsequently being lifted upwardly
and parked, ready for delivery at a port destination, onto said container transit
area (20) wherefrom they will move downwardly within said reception area (39) to be
exported from the vessel carried by track means (38) at the port destination thereof
2. Marine vessel adapted for managing municipal solid waste as in above claim 1, characterised in that said upper compartment (43A) of the biotreatment area (43) occupies the overall height
corresponding to rear marine vessel said first and second decks (D1, D2) and extends
all along underneath said transit area (20), whilst said lower compartment (43B) of
the biotreatment area (43) extends all the way along the hold of the marine vessel
underlying said upper compartment (43A) and said first deck (D1), air ducts (35a,
35b) being provided longitudinally along the bottom of upper compartment (43A) and
the bottom of lower compartment (43B), respectively.
3. Marine vessel adapted for managing municipal solid waste as in above claim 1. characterised in that a shredder device (8) adapted to perform shredding of bulky waste and tyres and a
steriliser device (14) adapted to perform a sterilisation process of medical hazardous
waste are being provided onto said third deck (D3) that further comprises a pair of
holes (6, 7) being provided adjacently handling positions (P1, P5) respectively for
leading mixed municipal solid waste and seperated municipal solid waste unloaded from
corresponding containers (C1) downwardly onto said second deck (D2) correspondingly
into bag opening apparatuses (15, 16), a pair of holes (12, 13) correspondingly leading
directly into shredder devices (24, 28) located at said first deck (D1), a hole (10)
leading directly into an opening (21) onto said first deck (D1) through which biodegradable
waste enters said biotreatment area (43) and an elevator platform (9) arranged to
receive an elevator cabin departing from said second deck (D2).
4. Marine vessel adapted for managing municipal solid waste as in above claim 1, characterised in that a pair of bag opening apparatuses (15, 16) and corresponding hand-picking vibrating
platform lines (17, 18), each with a plurality of corresponding holes (25a, 26a),
are being provided onto said second deck (D2) adapted to perform segregation of recyclables
from mixed municipal solid waste and separated municipal solid waste respectively,
said recyclables being thereafter correspondingly led through said holes (25a, 26a)
into collectors (25, 26) located onto the first deck (D1), said second deck (D2) further
comprising a pair of holes (22, 23) being provided at the output of said hand-picking
vibrating platform lines (17, 18) respectively for leading waste discharged from hand-picking
vibrating platform lines (17, 18) downwardly onto said first deck (D1) correspondingly
into shredding devices (24, 28), an elevator platform (9) arranged to receive an elevator
cabin moving upwardly from said second deck (D2) onto said third deck (D3) and an
elevator platform (19) arranged to receive an elevator cabin departing from said first
deck (D1).
5. Marine vessel adapted for managing municipal solid waste as in above claim 1, characterised in that a pair of shredding devices (24, 28) followed by a pair of corresponding magnetic
metal separators (29a, 29b) and a pair of corresponding non-ferrous screens (30a,
30b) are being provided onto said first deck (D1) adapted to perform waste crushing
and cutting and removal of ferrous and non ferrous metals therefrom respectively thereby
yielding an organic biodegradable waste fraction, a pair of baler devices (27a, 27b)
being provided for effecting discrete compacted packaging of recyclables contained
within said collectors (25, 26), said first deck (D1) further comprising an opening
(21) through which biodegradable waste, being supplied directly through said hole
(10) of said third deck (D3), together with said organic biodegradable waste fraction
discharged either directly from said pair of shredding devices (24, 28) or from said
pair of non-ferrous screens (30a, 30b), enters said biotreatment area (43), and an
elevator platform (19) arranged to receive an elevator cabin moving upwardly from
said first deck (D1) onto said second deck (D2).
6. Method of municipal solid waste management on board an appropriately configured marine
vessel with a scope of waste segragation so as to provide maximum quantities of recyclable
materials at the maximum possible purity and at a minimal volume for subsequent delivery
at suitable recycling plants, whilst at the same time effecting mass and volume diminishing
and biological stabilisation of the biodegradable waste fraction, said method comprising
the steps of:
receiving waste carrying containers (C1-C5), wherein containers (C1) are loaded with
mixed municipal solid waste or separated municipal solid waste or green waste, containers
(C2) are loaded with bulky waste or tyres or sewage sludge or electrical appliances,
containers (C3) are loaded with used frying and engine oils, containers (C4) are loaded
with waste batteries and containers (C5) are loaded with medical hazardous waste,
through a bow gate (37) within a bow reception area (39);
lifting said waste carrying containers (C1-C5) through a frontal hatch opening (41a)
by means of a gantry crane (31) and, with the exception of sewage sludge carrying
containers (C2), parking them along a plurality of rows and columns onto a container
transit area (20) of the upper main deck of the vessel, directly transferring sewage
sludge carrying containers (C2) and selectively transferring mixed municipal solid
waste, separated municipal solid waste and green waste carrying containers (C1) and
bulky waste or tyres carrying containers (C2) rearwardly and through a rear hatch
opening (41b) downwardly onto a container handling area (20a) including a plurality
of discrete hanging positions (P1-P5) located at a third deck (D3) of the vessel,
said mixed municipal solid waste and separated municipal solid waste carrying containers
(C1) being accomodated onto handling positions (P1) and (P5) respectively and said
green waste carrying containers (C1), said sewage sludge carrying containers (C2)
and said bulky waste or tyres carrying containers (C2) being accomodated onto any
available handling position (P2-P4);
unloading said green waste carrying containers (C1) and said sewage sludge and said
bulky waste or tyres carrying containers (C2) and employing a shredder device (8)
to diminish the volume of bulky waste or tyres through crushing and cutting, thereafter
reloading the shredded product onto containers (C2) and leading said containers (C2)
upwardly, through said rear hatch opening (41b), onto said container transit area
(20) ready for delivery at a recycling plant destination, whilst leading green waste
through one of a pair of holes (12, 13) provided onto said deck (D3) and subsequently
through one of a pair of shredder devices (24, 28) located onto a first deck (D1),
as well as leading sewage sludge, depending on the pellet size thereof, either directly
through a hole (10) provided onto said deck (D3) or through one of said pair of holes
(12, 13) and subsequently through one of said pair of shredder devices (24, 28), into
an opening (21) at deck (D1) for entering a biotreatment area (43);
unloading said mixed municipal solid waste and separated municipal solid waste carrying
containers (C1) being accomodated onto handling positions (P1) and (P5) respectively,
through a rear gate thereof with operation of a compression piston assembly incorporated
therein, and leading the mixed municipal solid waste or separated municipal solid
waste contained therein directly through a corresponding pair of holes (6, 7) being
provided adjacently said handling positions (P1) and (P5) respectively for leading
mixed municipal solid waste and seperated municipal solid waste unloaded from corresponding
containers (C1) downwardly onto a second deck (D2), correspondingly into a pair of
bag opening apparatuses (15, 16) followed by a corresponding pair of hand-picking
lines (17, 18);
following removal of recyclables, leading the waste fraction emanating from said hand-picking
lines (17, 18) respectively through holes (22, 23) into shredder devices (24, 28)
and passing the shredded output thereof correspondingly through magnetic metal separators
(29a, 29b) and through non-ferrous screens (30a, 30b), thereafter leading the resulting
organic biodegradable waste fraction through said opening (21) within a first lower
compartment (43B) of said biotreatment area (43) located at the hold of the vessel
underneath said container transit area (20) and said decks (D1-D3);
employing bridge cranes (32b, 32a) for transporting matter from said first lower compartment
(43B), through an opening (36), onto a second upper compartment (43A) whilst providing
air supply through duct means (35a, 35b) respectively within compartments (43A, 43B)
and effecting a continuous, thorough mixing of the biodegradable waste fraction content
of both said first lower compartment (43B) and said second upper compartment (43A);
leading plastic, paper, glass and aluminium recyclables collected along said hand-picking
lines (17, 18) through a plurality of holes (25a, 26a) at deck (D2) into collectors
(25, 26) at deck (D1), emptying said collectors (25, 26) containing paper or plastic
recyclables into a baler device (27a) and collectors (25, 26) containing aluminium
recyclables or metals collected through said magnetic metal separators (29a, 29b)
and through non-ferrous screens (30a, 30b), into a baler device (27b) to obtain appropriately
packaged compact units of discrete paper, plastic, aluminium, ferrous and non-ferrous
metal recyclables;
transferring said packaged compact units of discrete paper, plastic, aluminium and
metal recyclables, as well as glass containing collectors (25, 26) upwardly through
elevator platform (19) from deck (D1) to deck (D2) and then through elevator platform
(9) from deck (D2) onto deck (D3), wherein bobcat device (42) and bridge crane (11)
are employed for loading containers (C1) accomodated within handling positions (P2-P4)
in said container handling area (20a) with said packaged compact units of discrete
paper, plastic, aluminium and metal recyclables and containers (C2) with said glass
recyclables, thereafter lifting said recyclables carrying containers (Cl, C2) upwardly
by means of gantry crane (31), through hatch opening (41 b), and parking them along
assigned positions within said container transit area (20) at the upper deck of the
vessel, ready for delivery at a recycling plant destination;
employing said gantry crane (31) to transfer emptied containers (C1), moved from said
container handling area (20a) onto said container transit area (20), downwardly through
said frontal hatch opening (41a) within reception area (39) and extracting dried,
biologically stabilised, waste product from said second upper compartment (43A) by
means of a pneumatic loader pipe (34) for loading said containers (C1), thereafter
appropriately lifting said containers (C1) loaded with dried, biologically stabilised,
waste product by means of gantry crane (31), upwardly through said frontal hatch opening
(41a), and parking them along assigned positions within said transit area (20) at
the upper deck of the vessel, ready for delivery at final destination.
7. Method of municipal solid waste management on board an appropriately configured marine
vessel as claimed in claim 6, further including the step of transferring medical hazardous
waste carrying containers (C5) onto deck (D3), wherein a medical waste steriliser
means (14) is employed for carrying out a sterilisation process of such hazardous
medical waste.