[0001] The present invention relates to a plant for processing panels made of wood or the
like.
[0002] In the wood panel processing field, it is known to provide a plant comprising an
edging machine comprising, in turn, a grip and transfer unit for at least one panel
having a shaped or at least partially rectilinear contour; a loading station of the
panel onto the grip and transfer unit; an edging station provided with an edging assembly
adapted to apply an edging strip along the contour of the panel; a finishing station
provided with at least one finishing element of the edging strip applied to the panel;
and an unloading station of the panel from the grip and transfer unit itself.
[0003] The grip and transfer unit is mobile between the loading, edging, finishing and unloading
stations, and normally comprises a gripping head, which is provided with a plurality
of sucking gripping elements, adapted to engage an upper face of the panel, and is
mounted to rotate about a longitudinal axis thereof so as to allow the edging element
to edge the panel and the finishing assembly to process the edge.
[0004] Since the sucking gripping elements may interfere with the edging assembly and/or
the finishing assembly when the gripping head is rotating about the longitudinal axis
thereof, the known plants for processing panels made of wood of the above-described
type have some drawbacks mainly deriving from that these systems have a relatively
low flexibility and are capable of only edging and finishing panels having given contours
and/or size.
[0005] It is an object of the present invention to provide a plant for processing panels
made of wood or the like which is free from the above-described drawbacks and which
is simple and cost-effective to be implemented.
[0006] According to the present invention, there is provided a plant for processing panels
made of wood or the like as claimed in the appended claims.
[0007] The present invention will now be described with reference to the accompanying drawings,
which illustrate a non-limitative embodiment thereof, in which:
figure 1 is a diagrammatic perspective view of a preferred embodiment of the plant
of the present invention;
figure 2 is a diagrammatic perspective view of an edging machine defining part of
the plant in figure 1;
figure 3 is a diagrammatic side view, with parts removed for clarity purposes, of
a detail in figure 2; and
figure 4 is a diagrammatic side view, with parts in section for clarity purposes,
of a detail in figure 3.
[0008] With reference to figure 1, numeral 1 indicates as a whole a plant for processing
panels 2 made of wood or the like, comprising a working centre 3 for separating a
plurality of variously shaped panels 2 from a sheet 4 of wood or the like being substantially
rectangular in shape, and an edging machine 5 for at least edging the panels 2 obtained
from the sheet 4 itself.
[0009] The working centre 3 comprises an elongated base 6, which extends in a horizontal
direction 7, defines a substantially horizontal supporting plane P1 for at least one
sheet 4, and is laterally delimited in a horizontal direction 8 transversal to direction
7 by two substantially vertical faces 9 orthogonal to direction 8 itself.
[0010] The base 6 supports a first bridge crane 10, which is substantially C-shaped with
a concavity facing downwards and comprises two vertical uprights 11, which are arranged
on opposite sides of the base 6 in direction 8, extend upwards from the base 3 in
a vertical direction 12 orthogonal to directions 7 and 8, and are slidingly coupled
to respective guides 13 mounted to the faces 9 to allow the bridge crane 10 to perform
straight movements in the direction 7 with respect to the base 6 and under the bias
of an actuating device (known and not shown).
[0011] The bridge crane 10 further comprises a horizontal crosspiece 14, which is fixed
to the free ends of the uprights 11, extends over the base 6 in the direction 8, and
is laterally delimited in direction 7 by two substantially flat faces 15 orthogonal
to direction 7 itself.
[0012] In this case, the crosspiece 14 supports a working head 16 which is coupled to one
of the faces 15 in a known manner, to perform rectilinear movements in direction 8
with respect to the crosspiece 14 and under the bias of an actuating device of known
type (not shown), and comprises at least one electrospindle 17, which is coupled to
the head 16 in a known manner to perform rectilinear movements in direction 12 with
respect to the head 16 itself and under the bias of an actuating device (known and
not shown), and is adapted to receive and hold a milling tool (not shown) adapted
to successively separate a plurality of panels 2 from the sheet 4 arranged each time
on the plane P1.
[0013] According to a variant (not shown), the number of working heads 16 mounted to the
crosspiece 14 is different from one, and the working heads 16 are selectively coupled
to the faces 15, i.e. on the same face 15 or on the two faces 15, according to the
size and/or shape of panels 2 and/or sheets 4.
[0014] The base 6 further supports a second bridge crane 18, which is substantially C-shaped
with a concavity facing downwards, and comprises two vertical uprights 19 which are
arranged on opposite sides of base 6 in the direction 8, extend upwards from the base
6 in the direction 12, and are slidingly coupled to the guides 13 to allow the bridge
crane 18 to perform straight movements in the direction 7 with respect to the base
6 and under the bias of an actuating device (known and not shown).
[0015] The bridge crane 18 further comprises a horizontal crosspiece 20, which is fixed
to the free ends of the uprights 19, extends over the base 6 in direction 8, and is
laterally delimited in direction 7 by two substantially flat faces 21 orthogonal to
the direction 7 itself.
[0016] In this case, the crosspiece 20 supports a plurality of sucking grip and transfer
elements 22 (in this case, four elements 22), which are adapted to take the panels
2 from the plane P1, are coupled to the faces 21 in a known manner to perform rectilinear
movements in direction 8, with respect to the crosspiece 20 and under the bias of
an actuating device of known type (not shown), are mobile in direction 12 between
corresponding raised positions and lowered positions, and are connected to a sucking
pneumatic device of known type (not shown).
[0017] The panels 2 are unloaded from the elements 22 in an unloading station 25 defined,
in this case, by a bed 26 which is aligned with the base 6 in direction 7, defines
a substantially horizontal supporting plane P2 parallel to the plane P1, and comprises
two longitudinal guide members 27 parallel to each other, each of which extends in
direction 7, and is aligned and connected to a corresponding guide 13 to allow the
bridge crane 18 to move through the station 25.
[0018] With regard to the above, it is worth noting that the panels 2 may be locked on plane
P2, e.g. by means of a pneumatic sucking locking device.
[0019] According to a variant (not shown), the bridge cranes 10 and 18 are mounted to different
guides and are shaped so as to allow the bridge crane 18 to move through the bridge
crane 10.
[0020] With reference to figures 1, 2, and 3, the edging machine 5 comprises an elongated
base 28 which extends in direction 7, is partially adjacent to the base 6 so as to
face the unloading station 25 of the working centre 3, and supports a grip and transfer
unit 29 comprising, in turn, a horizontal slide 30 coupled to the base 28 in a known
manner to perform rectilinear movements in direction 7 with respect to the base 28
and under the bias of an actuating device (known and not shown), a vertical slide
31 coupled to slide 30 in a known manner to perform rectilinear movements in direction
12 with respect to the slide 30 and under the bias of an actuating device (known and
not shown), and a supporting arm 32, which protrudes from the slide 31 and is pivotally
mounted to the slide 31 to rotate about a rotation axis 33 parallel to direction 12,
with respect to the slide 31 itself and under the bias of an actuating device (known
and not shown).
[0021] The arm 32 supports a gripping head 34 comprising a supporting plate 35, which is
substantially star-shaped, is pivotally coupled at a central portion thereof to a
free end of the arm 32 to rotate about a rotation axis 36 parallel to the axis 33
with respect to the arm 32 and under the bias of an actuating device (known and not
shown), and is provided with a plurality of pneumatic cylinders 37, which protrudes
upwards from the plate 35 in direction 12 and are distributed on the plate 35 itself
according to the size and/or shape of the panels 2 and/or to the processing to be
carried out on the panels 2 themselves.
[0022] As shown in figures 3 and 4, each cylinder 37 is slidingly engaged by a respective
piston 38, which extends in direction 12, separates two variable volume chambers 39
inside the cylinder 37 which are connected to a compressed air, pneumatic device (known
and not shown), and carries a sucking gripping element 40 connected, which is fixed
to a lower free end of the piston 38 protruding outwards from the piston 37, extends
transversally to direction 12, and is adapted to be connected to a pneumatic sucking
device (known and not shown) according to modes which will be disclosed in greater
detail below.
[0023] The piston 38 moves between a raised resting position, in which the element 40 is
arranged at a given distance from the panel 2 taken each time by the unit 29, and
a lower operative position, in which the element 40 is arranged in contact with the
panel 2 and is connected to the mentioned pneumatic sucking device (not shown) by
means of a pneumatic circuit 41 comprising a first segment 42 obtained through the
plate 35 and a second segment 43 obtained through the piston 38 and connected to segment
42.
[0024] The edging machine 5 is further provided with a plurality of working assemblies 44,
which are distributed about one end of the base 28 opposite to the end of base 28
facing the unloading station 25 of the working centre 3, and in this case are defined
by an edging assembly 44a adapted to apply an edging strip (not shown) along a side
contour of each panel 2, by a plurality of edge finishing assemblies 44b (not shown)
aligned with one another in direction 7 and mounted to the opposite side of the base
28 with respect to the assembly 44a, by a vertical drilling assembly 44c mounted to
the end of base 28 and provided with a sucking locking plane 45, by a labeling assembly
44d adjacent to the edging assembly 44a, and by a horizontal drilling assembly 44e
adjacent to the finishing assemblies 44b and provided with a sucking locking plane
46.
[0025] According to a variant (not shown), the panels 2 are supported at the working assemblies
44 by an auxiliary supporting plane coated with a low-friction material, for example,
and/or provided with a pneumatic, air cushion device, for example, adapted to facilitate
the sliding of the panels 2 themselves.
[0026] With regards to the above, it is worth noting that the distance D1 from the ground
of the gripping elements 40 arranged each time in their raised resting positions is
at least greater than the maximum height D2 from the ground of the finishing assemblies
44b, so as to allow the elements 40 to move over the finishing assemblies 44b themselves
(figure 3). The distance D1 is preferably greater than the distance D2 of each working
assembly 44.
[0027] In use, each panel 2 is firstly separated from the sheet 4 by means of the working
head 16 of the bridge crane 10, is then taken from the plane P1 by the grip and transfer
elements 22 of the bridge crane 18, and accurately released onto the plane P2 of the
unloading station 25, and is finally taken from the station 25 by the grip and transfer
unit 29 of the edging machine 5.
[0028] At this point, by combining the movements of the slide 30 in direction 7 with the
movements of the slide 31 in direction 12, of the supporting arm 32 about the axis
33, and of the gripping head 34 about the axis 36, the panel 2 is edged by the edging
assembly 44a, is finished by the finishing assemblies 44b, is vertically drilled,
in this case from the bottom, by the vertical drilling assembly 44c, is horizontally
drilled by the horizontal drilling assembly 44e, and is labeled, in this case from
the bottom, by the labeling assembly 44d.
[0029] During the processing carried out on the edging machine 5, in particular those performed
by the finishing assemblies 44b, the gripping elements 40 are selectively moved to
their raised resting positions to allow the elements 40 arranged each time in their
raised working positions to not knock against the assemblies 44b themselves during
the rotations of the supporting arm 32 about the axis 33 and of the gripping head
34 about the axis 36 (figure 3).
[0030] According to a variant (not shown), the edging machine 5 is anchored to the ceiling
upturned by 180° with respect to the figures from 1 to 4. In this case:
the panel 2 directly rests on the gripping elements 40 by means of the grip and transfer
elements 22 of the bridge crane 18;
the gripping elements 40 are selectively moved between corresponding lowered resting
positions and raised operative positions, and
the distance D1 from the ceiling of the gripping elements 40 arranged each time in
their lowered resting positions is greater than the maximum height D2 from the ceiling
of the finishing assemblies 44b, preferably of each working assembly 44.
1. Plant for processing panels (2) made of wood or the like, the plant comprising an
edging machine (5), comprising on its turn an edging station (44a) to apply an edging
strip on at least a part of a panel (2); and a grip and transfer unit (29) comprising
a supporting plate (35) provided with a plurality of sucking gripping elements (40)
to keep the panel (2) in the edging station (44a); and being characterized in that at least a first said gripping element (40) is mobile with respect to the supporting
plate (35) between a working position, locking the panel (2), and a resting position,
releasing the panel (2).
2. Plant according to Claim 1, wherein the edging machine (5) further comprises a loading
station (25) of the panel (2) and a finishing station (44b) provided with at least
a finishing assembly (44b) of said edging strip; the grip and transfer unit (29) being
mobile between said loading, edging and finishing stations (25, 44a, 44b).
3. Plant according to Claim 2, wherein, when it is in its resting position, each said
first gripping element (40) is mobile above or below each said finishing assembly
(44b).
4. Plant according to Claim 2 or 3, wherein, when it is in its resting position, each
said first gripping element (40) is placed at a certain distance (D1) from a determined
reference plane bigger than a maximum height (D2) of each finishing assembly (44b)
from the reference plane.
5. Plant according to any one of the preceding Claims, wherein the supporting plate (35)
is provided with a plurality of pneumatic cylinders (37) whose number corresponds
to the one of said first gripping elements (40); each first gripping element (40)
being slidingly coupled to the relative pneumatic cylinder (37) in order to move between
its working and its resting position.
6. Plant according to Claim 5, wherein the grip and transfer unit (29) further comprises
a sucking pneumatic circuit (41) at least partially supported by said supporting plate
(35); each first gripping element (40) being connected to the sucking pneumatic circuit
(41) when it is in its working position.
7. Plant according to any one of the preceding Claims, wherein the edging machine (5)
further comprises at least a drilling station (44c, 44e) and/or a labelling station
(44d); the grip and transfer unit (29) being mobile between said drilling station
(44c, 44e) and/or labelling station (44d).
8. Plant according to Claim 7 when it depends on Claim 2, wherein the edging machine
(5) comprises a first elongated base (28) which extends in a first determined direction
(7) and is slidingly engaged by the grip and transfer unit (29); said loading, edging,
finishing, drilling and/or labelling stations (25, 44a, 44b, 44c, 44e, 44d) being
arranged around the first base (28).
9. Plant according to Claim 8, wherein the finishing station (44b) comprises a plurality
of finishing assemblies (44b) mutually aligned around the first base (28).
10. Plant according to Claim 8 or 9, wherein the grip and transfer unit (29) comprises
a first slide (30) mobile along the first base (28) in the first direction (7), a
second slide (31) mobile in a second direction (12) substantially transversal to the
first direction (7), a supporting arm (32) mounted to rotate around a first axis (33)
parallel to the second direction (12), and a gripping head (34) which is mounted to
rotate around a second axis (36) parallel to the first axis (33) and supports said
gripping elements (40).
11. Plant according to Claim 7 when it depends on Claim 2 or according any one of Claims
8-10, wherein said loading, edging, finishing, drilling and/or labelling stations
(25, 44a, 44b, 44c, 44e, 44d) comprise each at least a respective operating assembly
(44); each said first gripping element (40), when it is in its resting position, being
placed at a certain distance (D1) from a determined reference plane bigger than a
maximum height (D2) of each operating assembly (44) from the reference plane.
12. Plant according to any one of the preceding Claims, and further comprising a working
centre (3) comprising, on its turn, a second base (6) defining a supporting plane
(P1) for at least a sheet (4) of wood or the like; a working head (16) to separate
each panel (2) from the sheet (4); and a grip and transfer assembly (22) to take each
panel (2) from the supporting plane (P1) and unload it in said loading station (25).
13. Plant according to Claim 12, wherein the working centre (3) comprises a first bridge
crane (10), which is slidingly coupled to the second base (6), and supports said working
head (16).
14. Plant according to Claim 12 or 13, wherein the working centre (3) comprises a second
bridge crane (18) which is slidingly coupled to the second base (6), and supports
said grip and transfer assembly (22).
15. Plant according to any one of Claims 12-14, wherein the edging machine (5) comprises
a first base (28) parallel to the second base (6).
16. Plant according to any one of Claims 12-15, wherein the grip and transfer assembly
(22) comprises at least a further sucking gripping element.
17. Plant according to any one of the preceding Claims, wherein each said first gripping
element (40) is mobile between said working position and said resting position in
a direction (12) substantially orthogonal to the panel (2).