MACHINE FOR PROCESSING COMPONENTS MADE OF WOOD OR THE LIKE
[0001] The present invention relates to a machine for processing components made of wood
and the like, in particular elongated components for fixtures.
[0002] Hereinafter, the term "fixture" will be used to identify doors, windows and furniture
doors comprising a closing plate or sheet, e.g. made of glass, mounted within an annular
supporting frame, normally defined by a plurality of components made of wood or the
like and connected to one another.
[0003] In the field of processing components made of wood or the like, it is known to provide
a machine of the type comprising an elongated base provided with two longitudinal
guiding elements parallel to a first, substantially horizontal direction; a plurality
of crosspieces mounted between the longitudinal guiding elements parallel to a second,
substantially horizontal direction which is transversal to the first direction; at
least one clamping vise mounted to each crosspiece to lock at least one component;
and a bridge crane extending over the base in the second direction, provided with
at least one working head, and mobile along the base in the first direction.
[0004] As the two working heads are provided with all the tools and/or equipments used for
processing the components and therefore are relatively large, complex and heavy, the
known machines for processing components made of wood and the like of the above-described
type have some drawbacks, mainly deriving from the bridge crane being dimensioned
to support the two working heads and, therefore, being in turn relatively large, complex
and heavy.
[0005] It is an object of the present invention to provide a machine for processing components
made of wood or the like which is free from the above-described drawbacks and which
is simple and cost-effective to be implemented.
[0006] According to the present invention, there is provided a machine for processing components
made of wood or the like as claimed in the appended claims.
[0007] The present invention will now be described with reference to the accompanying drawings,
which illustrate a non-limitative embodiment thereof, in which:
figure 1 is a diagrammatic perspective view of a preferred embodiment of the machine
of the present invention;
figures 2 and 3 are diagrammatic side views of the machine in figure 1 shown in two
different working positions; and
figure 4 diagrammatically shows a plan view of a working mode of the machine in figure
1.
[0008] With reference to figures 1, 2 and 3, numeral 1 indicates as a whole a machine for
processing components 2 made of wood or the like having an elongated shape, in particular
components 2 for fixtures.
[0009] Machine 1 comprises an elongated base 3, which extends in a horizontal direction
4, is substantially U-shaped, is delimited by a substantially horizontal upper surface
5, and has two longitudinal members 6, which extend in direction 4 and are separated
from each other by an elongated cavity 7, which is obtained through the base 3 in
direction 4, opens outwards at the surface 5, and is longitudinally open at its ends
in the direction 4 itself.
[0010] Base 3 supports a bridge crane 8 comprising a vertical upright 9, which is coupled
to the base 3 in a known manner to perform rectilinear movements along the base 3
itself in direction 4 under the bias of a known actuating device (not shown), and
carries a crosspiece 8 connected to a free end thereof, which extends over the base
3 in a horizontal direction 11 transversal to direction 4.
[0011] The bridge crane 8 supports a working head 12 of known type, which is coupled to
the crosspiece 10 in a known manner to perform rectilinear movements in direction
11 along the crosspiece 10 itself, and comprises at least one electrospindle 13 fitted
on the head 12 in a known manner to move in a vertical direction 14 orthogonal to
directions 4 and 11. The electrospindle 13 is adapted to receive and hold a tool or
machining aggregate, which is shaped to perform, for example, milling and/or drilling
operations on the components 2, and is adapted to be transferred between the electrospindle
13 and a closed-loop tool magazine 15 extending through the upright 9.
[0012] Machine 1 is further provided with two clamping groups 16a, 16b, each of which is
mounted to a corresponding longitudinal member 6, and comprises a supporting plate
17 of elongated rectangular shape, which extends in direction 4, is coupled to the
corresponding longitudinal member 6 in a known manner to perform rectilinear movements
in direction 11 with respect to the corresponding longitudinal member 6 itself, and
supports a rectilinear guide 18 parallel to direction 4 and facing the guide 18 of
the other clamping group 16a, 16b.
[0013] A plurality of clamping vises 19 are mounted to the guide 18, each of which comprises
a lower jaw 20 slidingly coupled to the guide 18 to perform rectilinear movements
in direction 4 with respect to the plate 17, and an upper jaw 21 mobile in direction
14 between a clamping position and a releasing position of at least one component
2.
[0014] The vises 19 of each clamping group 16a, 16b define a substantially horizontal supporting
surface coplanar to the supporting surface defined by the vises 19 of the other clamping
group 16a, 16b, and are arranged along the corresponding guide 18 substantially according
to the dimensions of the components 2 to be processed and/or of the operations to
be carried out on the components 2 themselves.
[0015] Machine 1 further comprises a feeding device 22 adapted, in this case, to transfer
the components 2 to be processed into the vises 19 and to withdraw the processed components
2 from the vises 19.
[0016] Device 22 comprises a guide 23, which extends over a bottom wall of the cavity 7
in direction 4, protrudes outwards the two ends of cavity 7 in the direction 4 itself,
and supports a plurality of grip and transport units 24 (three units 24 in this case).
[0017] Each unit 24 comprises a horizontal slide 25 slidingly coupled to the guide 23 to
perform rectilinear movements in direction 4 with respect to the base 3, and a vertical
slide 26 coupled to the slide 25 in a known manner to perform rectilinear movements
in direction 14 with respect to the slide 25.
[0018] The slide 26 supports a pair of grip and transport members 27a, 27b opposite to each
other, each of which faces the vises 19 of a corresponding clamping group 16a, 16b,
and comprises a lower jaw 28 fixed to the slide 26 and an upper jaw 29 mobile in direction
14 between a clamping position and a releasing position of at least one component
2.
[0019] The members 27a, 27b of the units 24 define respective substantially horizontal supporting
surfaces parallel to the supporting surfaces defined by the vises 19, and are moved
by the corresponding slides 26 between a raised position, in which the supporting
surfaces of the members 27a, 27b are substantially coplanar with the supporting surfaces
of the vises 19, and a lowered position in which the supporting surfaces of the members
27a, 27b extend under the supporting surfaces of the vises 19.
[0020] The guide 23 further supports a milling unit 30 comprising a horizontal slide 31
slidingly coupled to the guide 23 to perform rectilinear movements in direction 4
with respect to the base 3, a vertical slide 32 coupled to the slide 31 in a known
manner to perform rectilinear movements in direction 14 with respect to the slide
31, and a milling tool 33 mounted to the slide 32.
[0021] The guide 23 further supports a drilling/milling unit 34 comprising a horizontal
slide 35 slidingly coupled to the guide 23 to perform rectilinear movements in direction
4 with respect to the base 3, a vertical slide 36 coupled to the slide 35 in a known
manner to perform rectilinear movements in direction 14 with respect to the slide
35, and a plurality of drilling/milling tools 37, which are mounted to the slide 36
parallel to direction 11, and are divided into two groups of tools 37 one facing the
clamping group 16a and the other facing the clamping group 16b.
[0022] The operation of machine 1 will now be described with reference to figures 1, 2 and
3 and starting from when at least one component 2 to be processed is loaded, in this
case, into the members 27a of the grip and transport units 24 in a feeding station
38 provided at a portion of guide 23 outside the cavity 7.
[0023] The considered component 2 is firstly fed by the members 27a, arranged in their lowered
positions, along the cavity 7 in direction 4, is then raised from the slides 26 and
released into the vises 19 of the clamping group 16a, is processed by the working
head 12 and/or by the milling unit 30 and/or by the drilling/milling units 34 at a
first longitudinal face thereof orthogonal to direction 11, and is possibly processed
by the working head 12 and/or by the milling unit 30 at its head faces orthogonal
to direction 4.
[0024] Once the mentioned first longitudinal face has been processed, the component 2 is
firstly transferred from the vises 19 of the group 16a into the vises 19 of the group
16b, is then processed by the working head 12 and/or by the milling unit 30 and/or
by the drilling/milling unit 34 at a second longitudinal face thereof opposite to
the first longitudinal face, and is finally transferred from the vises 19 of group
16b to the members 27b.
[0025] The newly processed component 2 is thus transferred from the units 24 into the feeding
station 38 and downloaded from the members 27b.
[0026] As shown in figure 3, the drilling/milling unit 34 may drill/mill two components
held in the vises 19 of the two clamping groups 16a, 16b at the same time.
[0027] According to a variant (not shown), the drilling/milling unit 34 comprises a plurality
of drilling/milling tools at variable centre distance.
[0028] As regards the above, it is worth specifying that:
the transfers of the components 2 between the units 24 and the vises 19 of groups
16a, 16b, and between the vises 19 of group 16a and the vises 19 of group 16b are
performed by moving the groups 16a, 16b in direction 11 between corresponding forward
and retracted positions; and
the units 24 are free to withdraw a new component 2 in the feeding station 30 once
the considered component 2 has been transferred to the vises 19 of group 16a, and
to transfer the new component 2 to the vises 19 of group 16a once the considered component
2 has been transferred from the vises 19 of group 16a into the vises 19 of group 16b.
[0029] The variant shown in figure 4 differs from that shown in the previous figures only
in that the milling operation is carried out by combining the action of a milling
tool carried by the working head 12 with the action of a splinter guard 39 of known
type and mobile along the cavity 7, or by combining the action of the milling unit
30 with the action of a splinter guard 39 mounted to the bridge crane 8. In either
case, the splinter guard 39 is mobile in direction 14.
1. Machine for processing components (2) made of wood or the like, the machine comprising
an elongated base (3) which extends in a first direction (4) and has an elongated
cavity (7), which extends in the first direction (4), is longitudinally open in the
first direction (4) in correspondence to at least one of its ends, and opens outwards
in correspondence to an upper surface (5) of the base (3); a bridge crane (8) which
extends above the base (3) in a second direction (11) substantially transversal to
the first direction (4), is provided with at least a first working head (12), and
is mobile along the base (3) in the first direction (4); a plurality of locking devices
(19) mounted on the upper surface (5) to keep at least a component (2) to be processed;
and a second working head (30, 34) and/or a splinter guard (39); and being characterized in that the cavity (7) is provided with a guide (23), which extends along the cavity (7)
in the first direction (4), and is slidingly engaged by the second working head (30,
34) and/or to the splinter guard (39).
2. Machine according to Claim 1, wherein the guide (23) protrudes outside the base (3)
in the first direction (4).
3. Machine according to Claim 1 or 2, wherein the splinter guard (39) is mounted on the
bridge crane (8).
4. Machine according to any one of the preceding Claims, wherein the second working head
(30, 34) comprises a milling unit (30) and/or a drilling/milling unit (34).
5. Machine according to Claim 4, wherein the milling/drilling unit (34) comprises a plurality
of drilling/milling tools (37) with a variable centre distance.
6. Machine according to any one of the preceding Claims, and further comprising a feeding
device (22) to take each component (2) from the relative locking devices (19) and/or
feed each component (2) to the relative locking devices (19); the feeding device (22)
being mobile along the cavity (7) in the first direction (4).
7. Machine according to Claim 6, wherein the guide (23) is slidingly engaged by the feeding
device (22), and protrudes outside both ends of the cavity (7) in the first direction
(4).
8. Machine according to any one of the preceding Claims, wherein the locking devices
(19) comprise at least two groups (16a, 16b) of clamping vises (19) mounted on the
base (3) on opposite sides of the cavity (7) in the second direction (11).
9. Machine according to Claim 8, wherein the clamping vises (19) are mobile, with regard
to the base (3), in the second direction (11).
10. Machine according to Claim 8 or 9, wherein the second working head (30, 34) comprises
a drilling/milling unit (34) in turn comprising a group of drilling/milling tools
(37) faced to each group (16a, 16b) of clamping vises (19).
11. Machine according to any one of the preceding Claims, wherein the second working head
(30, 34) and/or the splinter guard (39) are mobile in a third direction (14) substantially
orthogonal to said first and second directions (4, 11).