DESCRIPTION
[0001] The present invention refers to the field of plants for painting and drying vehicle
bodies, and in particular its object is a drying group in plants for drying paints
and/or other materials.
[0002] As known, the drying plants for paint applied to vehicle bodies generally comprise
a tunnel-shaped room in which a structure with a mobile scaffolding is arranged, such
structure being formed by vertical uprights up against the walls of the room and side
guides supported by such vertical uprights, on which slides for moving a central beam
are arranged. Slides are arranged on the side guides for moving a central beam. The
latter constitutes the support of a drying device consisting of three flat groups
of drying panels (in each group the panels are adjacent to one another and side by
side). Such a device is fixed to a carriage which translates along the central beam.
[0003] . In particular, there are two groups of panels which are parallel with one another
and orthogonal to the floor of the cabin and a central group of panels arranged between
the first two, oriented parallel with the floor of the cabin; the three groups of
panels together have an upside down U configuration which is adapted to surround the
vehicle from above. Each panel can actually consist of a set of distinct single panel
elements.
[0004] As far as, in particular, the central panel is concerned, it can be moved together
with the entire central beam of the scaffolding in the direction (defined here as
direction X) of longitudinal development of the cabin; moreover, it can translate
along the direction of development of the central beam itself (defined here as direction
Y). In addition to these motion a vertical translation must then be added(direction
Z) which allows for the panel to be brought closer to the top portion of the vehicle,
and possibly a rotation of a part of the panel (or of some of the elements that form
it) around an axis (parallel to the direction Y) transversal to the cabin, allowing
said part to be tilted so as to follow the profile of the vehicle or even to be arranged
vertically so as to approach the front or rear side of the vehicle.
[0005] The object of the present invention is to provide a drying group which, thanks to
a new configuration of the support/actuation means of the panel, is able to achieve
unexpected advantages in terms of constructive simplicity and flexibility of use.
[0006] Such an object is achieved with the drying group in plants for drying paints and/or
other materials according to the invention, to be associated with a beam of a support
scaffolding, the group comprising:
- drying means that comprise one or more side by side drying panels (6) defining a drying
surface, and
- positioning and support means of said one or more panels, comprising at least sliding
means for making the panel or panels slide the along a horizontal direction corresponding
to the beam development direction, and lifting and lowering means for lifting and
lowering the panel or panels along a vertical direction;
characterised in that the lifting and lowering means are rotatable as a whole, with respect to the sliding
means, around an axis parallel to the vertical direction.
[0007] The invention shall now be illustrated in greater detail in the following description
of one of its embodiments, given as an example and not for limiting purposes with
reference to the attached drawings in which:
- figure 1 represents a perspective view of the group according to the invention, without
the drying panel;
- figure 2 is a front view of the group of figure 1, provided with the drying panel;
- figure 3 is a perspective view of the group from beneath, devoid of the panel and
of a support/drive pantograph of the panel itself;
- figures 4 and 5 are a plan view from beneath and a lateral view of the group like
in figure 3, respectively;
- figure 6 is a plan view from above of the group like in figure 3, but without a translating
upper carriage; and
- figure 7 is a plan view from above of the support/drive pantograph of the panel, with
the relative gear trains.
[0008] With reference to said figures, the invention can be used in a plant for drying paints
and/or other materials, not shown, housed inside a cabin and comprising a support
frame of the type with a mobile scaffolding along a longitudinal development direction
of the cabin, hereafter indicated as front direction X. An upper beam of the scaffolding
slidingly supports, along a direction Y, a carriage 1, comprising a plate 1a from
two opposite sides of which brackets 1b project downwards, said brackets being provided
with rollers 2 for rotational engagement with a guide, not represented.
[0009] A table 3 adapted to rotate with respect to the carriage 1 around a swinging axis
Z is connected on the lower face of the plate 1a. The rotary table 3 supports, through
an articulated parallelogram mechanism or pantograph 4, a profile 5 for the suspension
of a drying panel 6, for example and typically of the infrared radiation emitting
type (figure 2). Both the profile 5 and the panel 6 (or group of panels), extend along
the direction Y, and the pantograph mechanism 4, with its closing/opening movement,
is suitable for causing the panel 6 to be lifted and lowered along the axis Z. The
panel 6 is also mobile with respect to the profile 5, and more precisely it is able
to rotate around an axis Y' parallel to the direction Y and passing through two brackets
5a projecting downwards from respective ends of the profile 5. A motor 7, mounted
on one of the brackets 5a, is intended for the actuation of such a rotation of the
panel 6, which according to the invention is carried out, thanks to a suitable support
system, by covering an angle of up to 240°, between -120° and +120° with respect to
a zero position corresponding to a horizontal configuration, facing downwards, of
the drying surface 6a (again see figure 2).
[0010] Going back to the swinging connection between the table 3 and the carriage 1, it
should be noted in figure 6 how between such two elements a pair of gear wheels is
arranged, engaged with one another, and more precisely: a wheel 8, coaxial with respect
to the axis Z and fixedly attached to the carriage 1, and a driving wheel 9 mounted
on the table and driven by a geared motor 10 fixedly attached to the lower face 3a
of the table itself. The wheel 8 is cinematically driven by the driving wheel 9, but
it is indeed fixed and locked, so that the propulsive engagement of the driving wheel
causes the rotation of the entire table 3 around the axis Z as a reaction.
[0011] As mentioned, the pantograph mechanism 4 extends, as mentioned, from said lower face
3a, said mechanism preferably comprising, like in the example, four upper arms 41,
diverging and opposite one another two by two, rotatably connected to projections
12 extending downwards from the table 3, and four lower arms 42, also in this case
in pairs, articulated at the lower ends of the upper arms 41 inside them, converging
downwards and hinged to a central area 5b of the profile 5.
[0012] The actuation of lowering and lifting the assembly of the profile 5 and the panel
6 and, contextually, of opening and closing the mechanism 4, respectively, is controlled
by a second geared motor 13 fixedly attached to the lower face 3a of the table 3 with
the drive shaft perpendicular to that of the first geared motor. In particular, the
second geared motor cooperates with a winch 14 for winding/unwinding a cable, not
represented. Such a cable engages with a transmission system comprising two pulleys
15 partially represented and visible only in figure 6 and thus vertically reaches
the central area 5b of the profile 5, winding around a further pulley 16 that is supported
in a rotatable manner by the same profile (figure 7). From the pulley 16 the cable
thus vertically rises back towards the table 3 hooking to it with an end opposite
the winding end, at a fixing point which is not visible.
[0013] Lower 17 gear means 17 operatively connect the profile 5, lifted by the aforementioned
winch-pulley-cable system, to the lower arms 42 of the pantograph 4, while upper gear
means connect the upper arms 41 to the table 3. More in detail, the lower engagement
means 17 comprise two trains of toothed pinions 171, 172, rotatably supported by the
profile 5 on respective sides of the pulley 16. Each train comprises two end pinions
171a, 172a fixedly attached to respective ends of the lower arms 42 and that can engage
with two idle pinions 171b, 172b, arranged centrally.
[0014] In an analogous way the upper engagement means 18 comprise two trains of pinions
181, 182, in this case spaced correspondingly to the mutual distance between two parallel
and side by side upper arms 41. The toothed pinions 181, 182 are indeed rotatably
supported by the aforementioned projections 12 and comprise end pinions 181a, 182a
fixedly attached to respective ends of the upper arms 41, and central idle pinions
181b, 182b acting as idle wheels.
[0015] Therefore, in use, the actuation of the winch 14 in the direction that causes the
cable to wind around it, corresponds to a shortening of the cable itself that causes
the profile 5 and panel 6 assembly to be lifted. The opposite happens for the unwinding
movement. The engagement means ensure that the pantograph follows the translation
from top to bottom, keeping the necessary support action with a balanced configuration.
Moreover, the gear trains according to the depicted embodiment, offer the advantage
of reducing the bulk in height, making a more compact group, exploiting, moreover,
the large space available in the longitudinal development direction of the panel 6.
The swinging movement, i.e. the rotation around the axis Z, that involves the entire
group starting from the table 3, obtains a substantial structural and operational
simplification, offering suitable performance at the same time.
[0016] According to the invention it is thus possible to obtain a drying device having a
single panel or group of drying panels side by side, which can change their orientation
and perform all the drying functions that in plants are carried out by three groups
of panels oriented in an upside-down U configuration with respect to each other.
[0017] In practice, the panel of the invention can be arranged horizontally to dry the horizontal
parts of the body (hood, roof), or vertically and diagonally upwards (thanks to the
mentioned rotation around the axis Y'), in various orientations controlled by the
swinging, to dry for example the rear part of the vehicle, or a side, or even surfaces
and elements beneath the lower door protector belt of the vehicle, all with high-pass
speed, also considering that the greater length of the group of panels is consistent
with the length of the vehicle, with all of the useful drying surface transiting in
front of the area to be dried, and therefore, less exposure time is necessary per
unit of drying area.
[0018] The fact of having a single group of drying panels makes it possible for it to be
arranged perpendicular with respect to the back wall of the cabin inside a protective
box. This makes it possible to obtain a double advantage: firstly, it allows the workers
to move around the cabin without any type of obstacle, secondly, it allows the group
of panels to be protected from the unavoidable quantity, even if minimal, of aerosol
present in the room during the painting step and that is not eliminated by the suction
system.
[0019] In case of a group of drying panels, according to a variant embodiment that is not
shown, the outermost ones can also be articulated with respect to the others by a
desired angle, so that it is possible to obtain configurations of the group of panels
so that angle parts of vehicle bodies or even more extended parts equipped with a
double opposing angle, like for example the entire mud guard of the vehicle including
the lateral end fittings, can be dried.
[0020] The power (supply) and control system, not described in detail, can be
per se traced back, or obviously worked out, from what is already known in the field.
[0021] The invention is not limited to the embodiment described and illustrated above, and
comprises any variant thereof within the scope of annexed claim 1. In particular,
the systems for actuating the swinging and the raising movement can be constructively
different, in an equivalent functionality.
1. A plant for drying paints and/or other materials comprising a support scaffolding
with a beam and a drying group to be associated with said beam, said group comprising:
- drying means that comprise one or more side by side drying panels (6) to define
a drying surface, and
positioning and support means of said one or more panels (6), comprising at least
sliding means (1) for making the panel or panels slide the along a horizontal direction
(Y) corresponding to the beam development direction, and lifting and lowering means
(4) for lifting and lowering (4) the panel or panels along a vertical direction (Z);
characterised in that the lifting and lowering means (4) are rotatable as a whole, with respect to the
sliding means (1), around an axis parallel to the vertical direction (Z).
2. The plant according to claim 1, wherein said lifting and lowering means (4) comprise
a rotary table (3) rotatably connected to said sliding means (1), and a pantograph
mechanism (4) extending from a lower face (3a) of said table (3) and connected to
a support profile (5) of said one or more drying panels (6), on such a face (3a) there
being also arranged first and second motor means (10, 13) for driving, respectively,
the rotation around said vertical axis (Z), and the lifting and lowering of said profile
(5) linked with said pantograph.
3. The plant according to claim 2, wherein said first motor means (10) engage with a
drive gear wheel (9) arranged between said table (3) and said sliding means (1), said
drive gear wheel (9) engaging with a driven gear wheel (8) fixedly attached to said
sliding means (1) and centred on said axis (Z).
4. The plant according to claim 2 or 3, wherein said second motorized means actuate a
winch (14) for winding/unwinding a cable extending between said rotary table (3) and
a pulley (16) associated with said profile (5).
5. The plant according to claim 4, comprising also transmission means (15) connected
to said table (3), adapted to direct said cable towards said pulley (16) in a vertical
direction.
6. The plant according to any of the claims 2 to 5, wherein said pantograph mechanism
comprises four upper arms (41), diverging and opposite one another two by two, and
four lower arms (42), also in this case in pairs, articulated at the lower ends of
the upper arms (41), converging downwards and hinged at a central area (5b) of said
profile (5), lower (17) and upper (18) engagement means being provided to operatively
connect said profile (5) to said lower arms (42), and said upper arms (41) to said
table (3), respectively.
7. The plant according to claim 6, wherein said lower (17) and upper (18) engagement
means comprise respective pairs of trains of toothed pinions, each of which comprises
two end pinions fixedly attached to respective ends of the corresponding lower or
upper arms, and two idle pinions arranged centrally.
8. The plant according to any one of claims 2 to 6, wherein said one or more drying panels
(6) are adapted to rotate with respect to said profile around an axis (Y') parallel
to said direction (Y)
9. The plant according to claim (8), wherein said axis (Y') passes through two brackets
(5a) projecting downwards from respective ends of the profile (5), a third motor (7)
being mounted on one of the brackets (5a) for driving said rotation of the one or
more panels (6).
10. The plant according to claim 8 or 9, wherein said rotation of said one or more panels
(6) with respect to said profile (5) is obtained by covering an angle of up to 240°,
between -120° and +120° with respect to a zero position corresponding to a horizontal
configuration, facing downwards, of the drying surface.