[0001] ART BACKGROUND. Nowadays, sockets are used around the world with different features
depending on the country. Each country has elaborated a model essentially based on
the principle of three poles: positive, negative and ground. Multi-conductor plugs
and sockets have been developed to ensure the possibility of putting two or three
plugs in the same socket. A further evolution has been the construction of a multi-plug
adaptor, made up of a single plug to be put in the socket and, at the other end of
the electrical wire, a multi-conductor plug with the possibility to plug in four,
five or six different devices.
[0002] The development of the domotics industry has created the need to put a greater number
of plugs in a smaller space. This need has suggested the idea to develop a cable tray
in which it is possible to put a greater number of plugs, while maintaining the security
prerogatives, and the telephone and TV cables slide inside of it by the use appropriate
plugs.
[0003] The object of the previous Italian patent application n.
BA 2006 A 000008 filed on 09/02/2006 is just a cable tray intended to be built into a wall, fixed to a wall, put on mobile
walls or applied to a table according to the need.
[0004] In this previous application, two embodiments of a built in wall cable tray are disclosed
ensuring electric conduction by means of an appropriately designed plug.
[0005] From the experimental models the need has emerged to modify these previous embodiments
in order to make the design of the cable tray together with the corresponding plug,
more appropriate. As can be seen, the cable trays are different from the previous
patent application in that they are smaller and more practical. The essential modification
is the reduction of the openings into which a plug is intended to be inserted, the
previous plug being big and cumbersome. The movement mechanism of the previous first
plug is substantially the same. The second solution has not been maintained, as it
was unable to ensure the security operation conditions in case of insertion of metal
objects into the cable tray openings.
[0006] The cable tray contacts - consisting of metal strips arranged parallel to the cable
tray support base - are maintained substantially in the same previous position.
[0007] FIRST SOLUTION: the cable tray (see Fig. 1) with it's back-end caps (Fig. 2) is intended
to be applied to a wall or superimposed on a table; it maintains the previously disclosed
electrical contacts parallel to the cable tray base (see p.1, Fig. 3 in the cross
section), ensuring electrical current conduction (positive pole and negative pole).
This solution is considered to be the best and is able to avoid accidents due to the
insertion of metal objects into the cable tray.
[0008] The earthing is ensured by a contact laterally arranged to the cable tray (Fig. 4),
in order to simplify the plug design.
[0009] With respect to the previous solution, the present cable tray has only one opening
for plug insertion, as to reduce the cable tray and opening dimensions, as well as
to increase the cable tray security operation conditions. Such an opening is normally
intended to be closed by an appropriately shaped rubber tape positioned where the
plug is to be put (Fig. 5).
[0010] The cable tray has another external tray for building in walls or for application
to mobile walls and has a rectangular cross section (such an external tray was disclosed
in the previous application as well). The cable tray is intended to be fixed to the
external tray by means of screws.
[0011] The cable tray (see cross section) has collateral canals (Fig. 6) for cable insertion
(such as telephone and TV cables and so on), which are intended to be used together
with corresponding pieces (see Fig. 21 for TV cables and Fig. 21 for telephone cables).
[0012] There are also connection pieces between two cable tray sections and pieces intended
to be put at the end of the cable tray (disclosed in the previous application). The
latter can be connected to the electrical network by means of traditional conductors
intended to slide along wrinkled tubes: the function of such pieces, disclosed in
the previous patent application, can be easily understood.
The cable tray, intended to be applied to a wall or superimposed on a table, has a
reduced height and back-end caps (Fig. 2) designed for ensuring the connection to
the network of the output conductors (Fig. 2a).
[0013] The plug is intended to be used as an interposition plug, just as a shuko plug would,
and has a flat shape (Fig. 7). On the top portion, it has the traditional conformation
of a socket with five holes, including the ground hole in the center and two aligned
holes for the positive and negative poles to allow the insertion of a traditional
socket. The plug is made up of two identical portions: a top portion (Fig. 8) and
a bottom portion ( Fig. 8 a), intended to be contrapositioned after the assembly of
the corresponding metal contacts. The section of the plug (Fig. 8) shows, on the upper
portion, the housing for the mechanism intended to avoid the insertion of metal objects.
[0014] There are three contact housings beneath (Fig. 10), corresponding to the plug of
the electrical device to be used. At the center there is the ground contact (Fig.
11). The plug contact systems (positive and negative poles) are arranged in the bottom
portion of the plug (Fig. 8 a) by means of a peg (Fig. 12) operating as a fulcrum
for the movement of a shaped metal piece (Fig. 13). The latter is intended to be pushed
outwards so as to reach the brass strips (see Fig. 3) arranged parallel to the cable
tray support base.
[0015] This plug can replace the original one of domestic appliances, but in this case it
usually has terminals for the insertion of the electric device conductors in the upper
portion, where normally there are the pieces intended to receive the domestic appliance
plug.
[0016] The shaped metal pieces movement (Fig. 13) is due to the downward push of the plug's
upper portion caused by its complete insertion (Fig. 14). The plug's upper portion
and thus the shaped metal pieces are maintained in a contact position by means of
a small projection which is shaped like a half sphere on the plug's external upper
face (Fig. 15), intended to be lodged into an appropriate cable tray housing (Fig.
16). The previously disclosed shuko plug may be modified in such a way that its upper
portion may receive a plug of any international type (German plug, English plug, etc.).
[0017] The cable tray with its corresponding plug is intended to be used at home, in an
office, in a craftsman workshop or in factories, where the greatest number of plugs
are required.
[0018] THE SECOND SOLUTION has a cable tray (Fig. 17) whose contacts (Fig. 18) are maintained
parallel to the cable tray support base, as in the first solution. The ground pole
is positioned parallel to the cable tray support base (Fig. 19).
[0019] This solution also includes collateral canals (Fig. 6) intended to allow sliding
for telephone and TV cables, whose plugs are placed outside the cable tray (see Fig.
21 for TV cables and Fig. 21 for telephone cables).
[0020] The plug of the second solution, as with the previous one, has the housing for a
normally used security system in its upper portion (Fig. 22) and beneath, the housing
for the contact systems of the poles (positive and negative ones) (Fig. 23) and of
the ground pole (Fig. 24). The above mentioned systems are intended to be fixed to
a C-shaped strip (Fig. 25) for the positive and negative poles. The ground pole contact
system (Fig. 26) is intended to be fixed by means of a screw and the corresponding
nut to a piece of the strip placed at the bottom of the plug beneath the C-shaped
electric contacts. As for the conductor contacts the ground strip is intended to come
into contact with the ground strips placed at the bottom of the cable tray (Fig. 19).
[0021] The plug as a whole is cylinder shaped at the top portion having a shaped stem made
of plastic in it's center and is intended to contain the metal portions of the two
poles and the ground. Such a stem has the same circumference as the cable tray opening
into which it is intended to be inserted and then rotated over 45 ° so as to cause
the contact of the metal portions of the poles and the ground with the cable tray
strips. (See cross section in Fig. 25 and Fig. 26).
[0022] At the base of the plug cylinder a spring is inserted (Fig. 27) which is maintained
in position by means of an appropriately shaped piece (Fig. 28) arranged inside the
cylinder body. When inserting the plug into the cable tray, a spring compression will
occur. When the plug is positioned and rotated over 45 °, the spring will push the
cylinder upwards causing a stable contact between the conduction strips and the plug
strips. The appropriately shaped piece (Fig. 28) is intended to be inserted into the
plug cylinder groove (Fig. 29) and it's position maintained by means of 4 plastic
pieces (Fig. 30) which are in turn intended to be inserted into holes arranged in
the cylinder (Fig. 31): two of them also have the function to lock the two half portions
of the plug (Fig. 32), after the metal contacts assembly.
[0023] The plug has a triangular projection on the stem body (Fig. 33) and is intended to
lock it when it is rotated over 45 °, thus avoiding a further rotation beyond 45°.
[0024] When the cable tray is intended to be built in a wall, an additional external cable
tray will be used for fixation to the wall. In this additional cable tray, the cable
tray having a rectangular cross section will be inserted and fixed by means of screws,
as in the previously disclosed solution.
[0025] When more sections of cable trays are employed, connection pieces will be inserted
between two consecutive sections, as previously disclosed, and back-end caps will
be used to which the wrinkled tubes containing the electric conductors can be connected.
When external cable trays are used, smart shaped caps are included in order to close
the terminal portions (Fig. 34).
[0026] The cable tray external portion has an appropriately shaped cover that's intended
to be inserted into the cable tray opening (Fig. 35), as to avoid the insertion of
metal objects.
[0027] Rubber tapes (Fig. 36) are intended to cover the cable tray projection (Fig. 37)
aimed at fixing it by means of screws, when using a superimposed cable tray.
ADVANTAGES OF THIS INVENTION
[0028]
- 1) It is undeniable that this invention offers the advantage to provide an electrical
supply as well as the possibility of providing it by means of appropriately shaped
plugs.
- 2) A second advantage is the possibility to insert into the cable tray, as many plugs
as required in the function of the electrical current supported by its strips.
- 3) A third advantage is the possibility to put the plugs into the desired position,
especially in the framework of domestic applications, without the necessity to use
furniture placed before a unique socket.
- 4) A further advantage is the possibility to use the built in wall cable tray either
on a table as a multi-plug adapter, applied externally to a wall, or even inserted
into mobile walls.
- 5) The shuko plugs can be adapted in the external portion by shaping them for the
insertion of any kind of plug existing in the world.
- 6) The cable trays can also be used for the insertion of telephone and TV cables,
which include the use of appropriate terminals on the cable tray itself, piercing
it in the desired position and extracting the corresponding conductors.
1. The design of two thermoresistant plastic cable trays with an original profile (Fig.
1 and Fig. 34) for the conduction of electricity together with the possibility of
taking electricity in any position by the use of metal strips (made of copper, brass
and aluminium) of different thickness in function of the electrical current as well
as earthing.
2. The design of cable trays with collateral canals for cable sliding (telephone and
TV cables, etc.) (Fig. 6), intended to be used in the desired position, by piercing
the cable tray and applying the disclosed sockets (Fig. 21).
3. The design of a plug (Fig. 7) (first solution), which - when inserted into the cable
tray split - causes the metal contacts exposition (Fig. 13) which has two half spheres
on it's body (Fig. 15) that lock it in the cable tray (Fig. 16) when it is inserted
therein.
4. The design of a cylindrical plug (second solution), with a central stem in which two
C-shaped metal extensions slide (Fig. 25) for electrical supply and with a screw for
ground connection.
5. The insertion of a holder (Fig. 28) at the base of the cylinder and of a spring (Fig.
27) pushing the cylindrical plug upwards. The holder is inserted in a cylinder groove
(Fig. 29), which is maintained in position by means of four plastic cylinders (Fig.
30).
6. The creation, on the plug stem, of a plastic triangular projection (Fig. 33), which
allows the lock over 45° in the clockwise rotation movement of the cylinder plug.
7. The design of a cover intended to be applied on the cable trays having an aesthetic
function (Fig. 35) and of back-end caps for superimposed cable trays (Fig. 2 and Fig.
34).
8. The use of an interposition plug for domestic appliances, thus avoiding the substitution
of their original plug. Such an interposition plug can be modified if necessary (with
terminals for the conductors and for the adaptation to the plugs used in other countries).