Technical Field
[0001] The present invention relates to the field of photoelectric conversion devices, in
particular photovoltaic cells. More particularly, the present invention relates to
conversion devices comprising sensitising compounds, in particular sensitising dyes.
Prior Art and the Problem Underlying the Invention
[0002] The use of conventional fossil fuels as energy resource poses well-known environmental
problems, as well as problems of shortage in the medium to long term. In order to
solve the approaching energy crisis, a variety of attempts have been performed. Among
the available alternatives, the solar energy, used in photovoltaic cells, is almost
unlimited and environment-friendly compared to other forms of energy. The silicon
solar cell dominates the photovoltaic business due to the high light-to-electricity
conversion efficiency and due to the fact that the technology developed for many decades,
is mature. However, silicon solar cells suffer from the disadvantages of a high cost
of the production process, expensive raw materials and the difficulty of further increasing
the efficiency of the cells.
[0003] Dye sensitised solar cells (DSCs) make use of photosensitive dye molecules (sensitizers)
and transition metal oxides, which perform the functions of absorbing visible light,
producing electron - hole couples, and transporting the electron produced by light
absorption, respectively. DSCs have many advantages, such as high efficiency, low
production cost, low energy consumption during manufacturing, and environmental friendly
production. These properties have given these cells high prospects in the photovoltaic
business. In 1991, Prof. Michael Grätzel at the École Polytechnique Fédérale de Lausanne
developed a technological breakthrough in these cells. Since then, DSCs have gradually
become a research topic of high interest in the field of solar cells (
Nature 1991, 353, 737). So far, DSCs with high efficiency usually use sensitizers containing a noble metal,
as is the case in bipyridine ruthenium complexes, for example (
J. Am. Chem. Soc. 2005,127, 16835-16847). However, the practical application of such complexes is limited by the high price
of noble metals and their limited resource. Compared to bipyridine ruthenium complex,
organic dyes show some advantages, such as low cost, high extinction coefficient and
the possibility of modifying the structure easily. Recently, in the field of DSCCs,
efforts have been made for replacing ruthenium dyes with organic dyes (
J. Am. Chem.Soc.2006, 128, 16701-16707). In
EP 1628356 A1, organic dyes being methine dyes are disclosed. They comprise substituents selected
from non-fused thiophene moieties. Photoelectric conversion devices using such organic
dyes show conversion efficiencies from about 4% to 7%. In
WO 2007/100033 A1, methine dyes comprising substituents selected from non-fused thiophene moieties
are also disclosed. Photoelectric conversion device comprising such a dye show efficiencies
similar to the devices of
EP 1628356 A1. Further
WO 2007/100033 A1 teaches that the conversion efficiency of the photoelectric conversion devices may
be further enhanced when multiple methine dyes are mixed and used.
[0004] In particular, the present invention addresses the objectives of providing new dyes
with low production cost, and high stability, resulting in photovoltaic conversion
devices having improved characteristics, such as a high energy conversion efficiency.
[0005] Furthermore, flexible solar cells have been proposed, which are generally light in
weight and thus enjoy the advantage of easy transportation in practical application
as electricity sources, for example for lap-top computers, mobile phones, and watches.
Furthermore, replacing a rigid substrate by a flexible material allows a low-cost
fabrication by roll-to-roll mass production. Therefore, applying flexible-device technologies
to dye-sensitized solar cells, a prospective cost effective photovoltaic-generating
system, is very significant, as is proposed by Seigo Ito et al., "High-efficiency
(7.2%) flexible dye-sensitized solar cells with Ti-metal substrate for nanocrystalline-TiO2
photoanode" (
Chem. Commun. 2006, 4004-4006). However, these devices suffer from poor stability. The present inventors determined
that part of the poor stability could be explained by the evaporation of solvents
used in electrolytes of such devices through the flexible plastic substrates. Unfortunately,
this problem is also found when solvents with high boiling points, such as 100°C or
higher, or even 150°C or higher are used. It is thus an objective of the present invention
to produce more stable flexible solar cells. It is another objective to produce a
device being prepared to an increasing extent from plastic and/or organic materials.
In particular, it is an objective to produce a flexible solar cell avoiding the problem
of electrolyte degradation due to solvent evaporation and at the same time reducing
and/or completely avoiding the use of noble metals such as ruthenium in sensitizer
compounds.
[0006] The present invention addresses the problems depicted above.
Summary of Invention
[0007] The present invention provides organic compounds, which can be used as sensitizer
dyes in dye-sensitized photoelectric conversion devices. Dye sensitized solar cells
comprising the organic dyes shows more than 90 % light-to-electricity conversion efficiency
and higher than 10% cell efficiency. With these characteristics, the organic dyes
are the most efficient organic sensitizers in the world so far. The efficiency of
dye-sensitized solar cells with the organic dyes is very close to that of corresponding
cells using noble metal complexes as sensitizers. The said dyes have a promising prospect
in dye sensitised photoelectric conversion devices.
[0008] Furthermore, the present inventors provide a flexible solar cell, which does not
suffer from the stability problems as prior art devices. According to an embodiment,
sensitizer compounds used in these flexible comprise or consist of organic dyes in
combination with solvent free ionic liquid based electrolytes.
[0009] In a first aspect, the present invention relates to an organic dye of formula (1):

wherein:
R1 and R2 are selected independently from substituted aryls, the substituents being selected
from alkyl, alkoxyl, aryl, arylated alkyl, alkylated aryl, and alkoxylated aryl;
R3, R4, R5 and R6 are, independently one from the other, selected from a hydrogen atom (H), alkyl,
alkoxyl, aromatic hydrocarbons, or heterocycles, wherein said alkyl, alkoxyl, aromatic
hydrocarbon or heterocycle are unsubstituted, and wherein one or more of R3, R4, R5 and R6 may also be selected from halogen;
R comprises up to ten different successive moieties, which are selected independently
one from the other from the moieties represented in formulae (2) to (21) below:












wherein:
n is 1;
R49, R50, R53, R54, R57, R58, R59, R60, R65, R66 are carbon atom;
R7 to R66, with the exception of R49, R50, R53, R54, R57, R58, R59, R60, R65, R66, are selected, independently one from the others, from H, hydroxyl, nitryl, amido,
acyl, alkyl, cycloalkyl, alkoxyl, aromatic hydrocarbons and their derivatives, alkylsulfonyl,
alkylthio, ester group, alkyl halide, halogen, sulfonyl, cyano, alkenyl, acyloxyl,
carboxyl and heterocycles;
A in the compound of formula (1) is an acceptor group selected from a cyano group,
an acyl group, an aldehyde group, a carboxyl group, an acylamino group, a sulfonic
acid group, a nitryl group, and a quaternary ammonium group;
B is selected a carboxyl group, a phosphorus acid group, a sulfonic acid group, a
hypophosphorous acid group, a hydroxyl group, a carboxylic acid group, a boric acid
group, and a squaric acid group.
[0010] In a second aspect, the invention provides a dye-sensitised solar cell (DSC) comprising
an organic dye of the invention.
[0011] In a third aspect, the invention relates to a photoelectric conversion device comprising:
at least one substrate layer (1), a conductive layer (2), a light absorption layer
(3), an intermediate layer (6), and a counter electrode (7), wherein said conductive
layer (2), said light absorption layer (3), said intermediate layer (6) and said counter
electrode (7) are connected in series and wherein said light absorption layer (3)
comprises the porous semiconductor layer (4) and a dye-sensitizer layer (5), wherein
said porous semiconductor layer (4) is in contact with and on said electrically conductive
layer (2), wherein the said dye-sensitizer layer (5) is adsorbed on said porous semiconductor
layer (4) on the side facing the intermediate layer (6) and said dye-layer (5) comprises
a compound according to the organic dye of the invention.
[0012] In a further aspect, the present invention relates to a photoelectric conversion
device, in particular to a dye-sensitized conversion device.
[0013] Accordingly, the present invention provides, in an aspect, an organic dye of formula
(1):

wherein:
R1, R2, R3, R4, R5 and R6 are, independently one from the other, selected from a hydrogen atom (H), alkyl,
alkoxyl, aromatic hydrocarbons, or heterocycles and derivatives these, wherein said
alkyl, alkoxyl, aromatic hydrocarbon or heterocycle may be substituted or unsubstituted
and may contain one or more heteroatoms, and wherein one or more of R3, R4, R5 and R6 may also be selected from halogen;
R comprises or preferably consists of one or up to ten identical or different successive
moieties, which is/are selected independently one from the other from the moieties
represented in formulae (2) to (21) below:











wherein:
n is an integer selected from 1-10, and is preferably 1, 2, or 3;
R49, R50, R53, R54, R57, R58, R59, R60, R65, R66 are generally carbon (the hydrogen attached to the carbon is not shown);
R7 to R66, with the exception of R49, R50, R53, R54, R57, R58, R59, R60, R65, R66, are selected, independently one from the others, from H, hydroxyl, nitryl, amido,
acyl, alkyl, cycloalkyl, alkoxyl, aromatic hydrocarbons and their derivatives, alkylsulfonyl,
alkylthio, ester group, alkyl halide, halogen, sulfonyl, cyano, alkenyl, acyloxyl,
carboxyl and heterocycles;
A in the compound of formula (1) is an acceptor group selected cyano, acyl, aldehyde
group, carboxyl, acylamino, sulfonic, nitryl, haloform and quaternary ammonium;
B is selected carboxyl, phosphorus acid, sulfonic acid, hypophosphorous acid, hydroxyl,
oxidation carboxylic acid, acylamide, boric acid, and squaric acid, including deprotonated
forms of the aforementioned.
[0014] In another aspect, the present invention provides photovoltaic conversion device,
in particular a dye-sensitised solar cell (DSC) comprising an organic dye according
to the invention, and to the use of compounds as disclosed herein as sensitizers in
dye-sensitizer photovoltaic conversion devices.
[0015] In an aspect, the present invention relates to a flexible, dye-sensitized photoelectric
conversion device comprising, between a dye-layer and a counter electrode, an electrically
conductive, charge transport material and/or electrolyte layer, wherein said charge
transport and/or said electrolyte layer are solvent-free.
[0016] Further aspects and preferred embodiments of the present invention are detailed in
the appended claims.
Brief Description of the Drawings
[0017]
Figure 1 shows the photocurrent action spectrum of a dye-sensitised solar cell sensitized
with dye represented by formula (1) according to the invention.
Figure 2 shows the current density-voltage characteristics of a DSC with the dye represented
by formula (1) under illumination of the AM 1.5G full sunlight (100mW cm-2) and in dark according to the invention.
Figure 3 is a schematic representation of a DSC according to the invention.
Figure 4 is a schematic representation of the said light adsorption layer 3, in which 4 indicates
a semiconductor nanoparticle layer and 5 indicates a dye layer.
Figure 5 is a schematic representation of an embodiment of a flexible conversion device of
the present invention, which is irradiated through the counter electrode (back illumination).
Detailed Description of the Preferred Embodiments
[0018] The present invention relates to photoelectric conversion devices. The photoelectric
conversion device is preferably a photovoltaic cell, in particular a solar cell, capable
of converting electromagnetic radiation, in particular visible, infrared and/or UV
light, in particular sunlight, into electrical current. According to a preferred embodiment,
the photoelectric conversion device is a dye-sensitized conversion device, in particular
a dye-sensitized solar cell (DSC). The terms "dye", "sensitizer", "sensitising dye"
and "dye sensitizer" all encompass the respective other terms and are considered as
synonyms.
[0019] The present invention relates in particular to compounds that are useful as sensitizers
in photoelectric conversion devices. In an embodiment, R
1 and R
2 of formula (1) above are selected from substituted and unsubstituted aryls, wherein
said aryl and/or one or more of said optional substituents may comprise one or more
heteroatoms.
[0020] According to an embodiment, said aryl is a substituted or unsubstituted phenyl, biphenyl,
or an aromatic system of condensed cycles, which may be substituted or unsubstituted.
[0021] If said R
1 and R
2 are substituted aryls, said substituents of said aryl may be selected, for example,
from alkyl, alkoxyl, aryl, arylated alkyl, arylated alkoxyl, alkylated aryl, and alkoxylated
aryl, polyether, all of which may comprise one or more heteroatoms, in addition to
the one or more heteroatom present by definition in some of the named substituents.
[0022] For example, the aryl of R
1 and R
2 may be a condensed ring system, such as for example the condensed system fluoren,
this condensed ring system may comprise one or more alkyl substituents, as is the
case in 9,9-dimethlyfluoren-2-yl, which are a preferred embodiment of R
1 and R
2. Said alkyl substituent may comprise one or more heteroatoms. Other preferred embodiments
encompass substituted and unsubstituted phenyls, for example alkyl, alkoxyl-substituted
and/or polyether-substituted phenyls.
[0023] According to an embodiment, each substituent R
1 and R
2 of formula (1) may have 6-40, preferably 10-25 carbons, and 0-20, preferably 0-10
heteroatoms.
[0024] Preferably, R
1 and R
2 are selected from substituted and unsubstituted aryls. Preferably, the aryl has 10-25
carbons and 0-5 heteroatoms, and each substituent, if present, has 1-15 carbons and
0-5 heteroatoms.
[0025] Preferred heteroatoms optionally comprises in R
1 and/or R
2 are one or more selected from halogen, N, O, P, S.
[0026] In R of the compounds of formula (1), n is an integer selected from 1-10, but is
preferably selected from 1, 2 or 3, meaning that up to three identical moieties may
succeed each other.
[0027] Alternatively, any moiety of R selected from the moieties (2)-(21), may succeed a
different moiety, as is illustrated, for example, with compound (X) further below,
where there are three different moieties, namely moiety (17) (with R
55 and R
56 being H), followed by moieties (2) and (4). It is also possible that a specific moiety
selected from the moieties (2)-(21) recurs twice or even more times, such as with
compound (IX) below, where moieties 1 and 3, when starting from the triphenylamine,
are the same.
[0028] In general, in the compound of formula (1), R represents from 1-10, preferably 1-3
moieties, said moieties being independently selected from the moieties of formulae
(1)-(21). In other words, any combination of the moieties (2)-(21) may be used.
[0029] In the moieties of formulae (17)-(21), R
49, R
50, R
53, R
54, R
57, R
58, R
59, R
60, R
65, R
66 represent in general carbon. The hydrogen for making up the complete valence of the
carbon was not shown. A halogen can be present in the place of hydrogen at this carbon.
Other atoms could be used at the position of R
49, R
50, R
53, R
54, R
57, R
58, R
59, R
60, R
65, R
66, but, as the skilled person will understand, this then depends of the nature of the
further substituents (for example, in moiety (21), of substituents R
63 and R
64), and also of the connection between these moieties (for example, it is clear that
R
65 and R
66 could not both be oxygen).
[0030] The amido, acyl, alkyl, cycloalkyl, alkoxyl, aromatic hydrocarbons and their derivatives,
alkylsulfonyl, alkylthio, ester group, alkyl halide, halogen, sulfonyl, alkenyl, acyloxyl,
carboxyl and heterocyclic substituents, which may be used in the position of R
7 to R
66 (with the exception of R
49, R
50, R
53, R
54, R
57, R
58, R
59, R
60, R
65, R
66) as mentioned above, preferably comprise 1-50, more preferably 1-20 and most preferably
1-10 carbons, and heteroatoms are provided at least as necessary to form the respective
substituent (for example, acyl requires, of course, an oxo group, and thus an oxygen
heteroatom).
[0032] The present invention also relates to photoelectric conversion devices, in particular
solar cells. For the purpose of illustration, the present invention is explained at
the embodiments of such devices shown in Figures 3-5. The device shown in Figure 3
can also be considered as a flexible device.
[0033] The device of the present invention comprises at least one substrate 1. Contrary
to the device shown in Figure 3, the present invention also encompasses devices having
only one substrate 1, for example only a top or only a bottom substrate 1, as is shown
more specifically in Figure 5. Preferably, there is a substrate facing the side of
the device intended to be exposed to electromagnetic radiation for production of electrical
current. The substrate facing radiation is preferably transparent. Transparency, for
the purpose of the present invention, generally means that the respective structure
(for example substrate, counter electrode, conductive layer, porous semiconductor)
is transparent to at least some visible light, infrared light or UV light, in order
to convert this light to electrical energy in the device of the invention. Preferably,
transparent means transparent to all visible light, more preferably also to some of
the near infra-red and/or also to at least part of the ultraviolet light spectrum.
[0034] The substrate 1 may be made from plastic or from glass. In flexible devices, the
substrate 1 is preferably made from plastic. In an embodiment, the substrate comprises
a plastic selected from the groups of polyethylene terephthalate, polyethylene naphthalate,
polycarbonate, polypropylene, polyimide, 3-acetyl cellulose, and polyethersulfone,
for example.
[0035] The conversion devices of the present invention generally have two conductive layers
2 and 7, wherein a first conductive layer 2 is required for removing the electrons
generated from the device, and a second conductive layer 7 for supplying new electrons,
or, in other words, removing holes. This is illustrated in Figure 5 by the signs +
and -. The conductive layers 2 and 7 may be provided in many different forms and may
be made from various materials, depending on the purpose or nature of the device.
[0036] The second conductive layer 7 is generally part of the counter electrode 7 and is
already part of the substrate, as is the case, for example with ITO (indium tin oxide)-coated
plastic or glass, where the transparent ITO is coated on the plastic or glass and
makes the later electrically conductive.
[0037] Accordingly, one or both conductive layers 2 and 7 may comprise a transparent metal
oxide, such as indium doped tin oxide (ITO), fluorine doped tinoxide (FTO), ZnO-Ga
2O
3, ZnO-Al
2O
3, tin-oxide, antimony doped tin oxide (ATO) and zinc oxide.
[0038] According to embodiments of the invention, only the first conductive layer 2 or only
the second conductive layer 7 comprises a transparent metal oxide layer as defined
above. It is also possible to provide one or both of the two opposed conductive layers
2 and 7 in the form of a conductive foil, for example a metal foil, in particular
a titanium foil or zinc foil. This is preferred, for example, in some flexible devices,
as detailed below. Preferably, the first conductive layer 2, is made from a conductive
metal foil, for example, as is shown in Figure 5. Such a foil may not be transparent.
[0039] The device of the present invention generally comprises a counter electrode 7, which
faces an intermediate layer 6 towards the inside of the cell, and the substrate 1
on the outside of the cell, if such substrate is present. The counter electrode generally
comprises a catalytically active material, suitable to provide electrons and/or fill
holes towards the inside of the device. The counter electrode may thus comprises materials
selected from material selected from Pt, Au, Ni, Cu, Ag, In, Ru, Pd, Rh, Ir, Os, C,
conductive polymer and a combination of two or more of the aforementioned, for example.
Conductive polymers may be selected from polymers comprising polyaniline, polypyrrole,
polythiophene, polybenzene and acetylene, for example.
[0040] In Figure 3, the second conductive layer can be considered as part of the counter
electrode 7 or as part of the substrate 1 on the top of the device, and is thus not
separately shown. If the second conductive layer is considered to be part of the substrate
1, such substrate could be plastic or glass coated with ITO or other materials, as
mentioned above, for example.
[0041] In Figure 3, layer 3 is a light absorption layer, which comprises actually at least
two separate layers, namely a porous semiconductor layer 4 and, absorbed thereon,
a layer of sensitising dyes 5. The porous semiconductor layer may be produced by processes
described in the art (
B. O'Reagan and M. Grätzel, Nature, 1991, 353, 373) from semiconductor nanoparticles, in particular nanocrystalline particles. Such
particles generally have a mean diameter of about 0-50nm, for example 5-50 nm. Such
nanoparticles may be made from a material selected from the group of Si, TiO
2, SnO
2, ZnO, WO
3, Nb
2O
5 and TiSrO
3, for example. The constitution of the porous layers from nanocrystalline particles
is clearly visible in the schematic Figure 5, showing an embodiment of a flexible
cell according to the invention.
[0042] The dye layer 5 comprises, besides optional co-adsorbed compounds, such as those
disclosed in
WO2004/097871A1, for example, at least one dye or sensitizer, or a combination of two or more different
sensitizers. For example, the dye may be an organo-metallic compound. Examples for
organometallic compounds encompass ruthenium dyes, as they are currently used in such
devices. Suitable ruthenium dyes are disclosed, for example, in
WO2006/010290.
[0043] The dye layer may comprise organic sensitizers. For example, the device may be free
of any sensitizer using ruthenium or another noble metal. According to a preferred
embodiment of the present invention, the photoelectric conversion device comprises
the organic sensitizers of the present invention, in particular an organic compound
of formula (1), for example a compound of any one of formula (I)-(X).
[0044] The device of the present invention has a layer 6 having the general purpose of mediating
the regeneration of electrons in the dye, which were removed due to radiation. These
electrons are provided by the counter electrode 7, and layer 6 thus mediates the transport
of electrons from the counter electrode to the dye, or of holes from the dye to the
counter electrode. The transport of electrons and/or holes may be mediated by electrically
conductive materials as such and/or by diffusion of charged molecules having a suitable
redox potential. Accordingly, the layer 6 may be an electrolyte layer and/or an electrically
conductive charge transport layer.
[0045] According to a preferred embodiment of the invention, this intermediate layer 6 is
substantially free of a solvent. This embodiment is particularly relevant with respect
to flexible devices. Substantially free means, for the purpose of the present invention,
that the layer comprises less than 10% by weight, more preferably less than 5wt.%,
even more preferably less than 1% and most none added solvent at all. In contrary
to many prior art devices and in particular to flexible devices made from polymers,
the fact that the intermediate layer is solvent free provides the important advantage
that there is no degradation due to solvent evaporation through the one or two substrate
layer(s) 1.
[0046] According to an embodiment, the solvent-free layer is an electrolyte layer comprising
one or more ionic liquids and, optionally additives designed to improve stability
and/or the performance characteristics of the device, such as N-alkyl-benzimidazole,
wherein the alkyl is a C1-C10 alkyl, which may be halogenated, for example.
[0047] Electrolytes comprising as a major component ionic liquids (ionic-liquid based electrolytes)
are, disclosed, for example, in
WO2007/093961, where, in Example 1 a binary electrolyte A is prepared of 0.2 M I
2, 0.5 M NMBI (N-Methylbenzimidazole) and 0.1 M guanidinium thiocyanate (GuNCS) in
a mixture of PMII (1-methyl-3-propylimidazolium) iodide and EMITCB (1-ethyl-3-methylimidazolium
tetracyanoborate), volume ratio: 13:7).
[0049] Furthermore, similar ionic liquid-based electrolyte systems as claimed and disclosed
in the international patent application
PCT/IB2008/055507, filed on December 23, 2008, are also encompassed by the present invention.
[0050] The layer 6 may also be an electrically conductive charge transport layer, in which
electrons and/or holes move by electronic motion, instead of diffusion of charged
molecules. Such electrically conductive layers are preferably based on organic compounds,
including polymers. Accordingly, layer 6 may be an electron and/or hole conducting
material.
U. Bach et al. "Solid-state dye-sensitized mesoporous TiO2 solar cells with high photon-to-electron
conversion efficiencies", Nature, Vol. 395, October 8, 1998, 583-585, disclose the amorphous organic hole transport material 2,2',7,7'-tetrakis(N,N-di-p-methoxyphenyl-amine)9,9'-spirofluorene
(OMeTAD) in dye-sensitised solar cells. In
WO2007/107961, charge transporting materials, which are liquid at room temperature and their application
in dye-sensitized solar cells are disclosed. These materials may be used, for example,
for the purpose of the present invention.
[0051] Both, said electrolyte layer or charge transport layer may comprise additives for
improving the performance of the device, such as dopants in the case of organic charge
transporters, and the like.
[0052] Some further, preferred embodiments of photoelectric conversion devices are disclosed
below.
[0053] According to an embodiment, the device of the present invention comprises at least
one substrate layer 1, a conductive layer 2, a light absorption layer 3, an intermediate
layer 6, and a counter electrode 7, wherein said conductive layer 2, said light absorption
layer 3, said intermediate layer 6 and said counter electrode 7 are connected in series.
Preferably, the device comprises two transparent substrates 1, on the top and the
bottom of the device, respectively. The top of the device corresponds to the top of
the drawing in Figure 3. The top corresponds to the side where the major part of light
enters the device. The intermediate layer 6 is an electrolyte layer, provided between
the dye layer 5 and the counter electrode 7.
[0054] According to another embodiment, the device of the present invention is a flexible
device. Preferably, according to this embodiment, the device comprises a flexible
substrate 1, a counter electrode 7, a solvent-free electrolyte or charge transport
layer 6, a dye layer 5, which may comprise organometallic dyes, organic dyes, or both,
a porous semiconductor layer 4, and a conductive layer 2. Preferably, said layers
are connected in series, for example in that order from the top to bottom.
[0055] Preferably, in the flexible device, the said conductive layer 2 is provided by a
conductive metal foil, such as a titanium or zinc foil, as shown by reference numeral
2 in Figure 5, for example, and said flexible substrate 1 is a polymer or plastic
foil. A second conductive layer, which is transparent, is part of the counter electrode
7 and is in contact with the plastic foil as described above (for example in the form
of ITO-PET or ITO-PEN). Conductive titanium foils and conductive plastic substrates
are disclosed by
Seigo Ito et al. Chem. Comm. 2006, 4004-4006, and in
EP1095387, for example.
[0056] According to an embodiment, the flexible device of the present invention is an inversed
solar cell, with electromagnetic radiation entering the cell mainly from the side
of the counter electrode (back illumination), as shown in Figure 5, where the arrow
hv refers to the side of illumination.
[0057] According to an embodiment, the flexible cell of the present invention is an inversed
solar cell, in which, a transparent plastic substrate 1 comprises a counter electrode
assembly 7, which, in this order from top to the bottom, comprises a transparent conductive
oxide, for example ITO (tin-doped indium oxide) deposited on the flexible plastic
foil 1, and a catalyst, such as carbon or Pt (platinum), for example.
[0058] On the bottom end, a conductive foil 2, preferably a metal foil, such as a Ti or
zinc foil, for example, is provided, which may but need not be provided on a flexible
support, such as a plastic material.
[0059] The present invention provides a method for synthesising the organic dyes of the
invention. The synthesis route is generally illustrated by Scheme 1 provided below:

Synthesis of compound a
[0060] R
1I, R
2I, substituted-4-bromoaniline, and toluene are mixed, preferably with a mol ratio
of 1:1:1:1. The reaction mixture is heated, for example to 120°C and refluxed, for
example for about 24 hours under protected atmosphere, such as under Ar. Then water
can be added and the mixture may be cooled down to room temperature and extracted
with chloroform, for example. The organic phase is preferably washed, for example
with water, for example three times, and dried, for example over anhydrous sodium
sulfate. After removing the solvent, the residue is purified, for example by column
chromatography to give compound
a.
[0061] The referred R
1 and R
2 may be selected, independently one from the other, from hydrogen atom (H), alkyl,
alkoxyl, aromatic hydrocarbons, or heterocycles and derivatives these, wherein said
alkyl, alkoxyl, aromatic hydrocarbon or heterocycle may be substituted or unsubstituted
and may contain one or more heteroatoms. According to a preferred embodiment, R
1 and R
2 are identical. According to a preferred embodiment, R
1 and R
2 are one of the groups of H, alkyl, aromatic hydrocarbon, alkyoxy or heterocycles
and their derivatives.
Synthesis of compound b
[0062] The obtained compound
a, for example as depicted above, tetrakis (triphenylphosphine) palladium, potassium
carbonate aqueous solution and RB(OH)
2 or RSnBu
3 may be mixed with molar ratio 1: 1: 0.8: 0.1, for example, and dissolved in THF (
a : THF, 1:500 mole ratio, for example). The reaction mixture is preferably heated, for
example to 70°C and the reaction is preferably performed for about 24 hours under
protective conditions, for example under Ar. Then the mixture is preferably cooled
down, preferably to room temperature (25°C) and extracted. The organic phase may be
washed with sodium carbonate aqueous solution and water three times, for example,
and dried over anhydrous sodium sulfate. After removing solvent, the residue was purified
by column chromatography, for example, to give compound
b shown of Scheme 1.
Synthesis of compound c
[0063] The obtained compound
b, anhydrous DMF and 1, 2-dichloroethane may be mixed, for example with a molar ratio
of about 1: 10: 400. After cooling the mixture, preferably to about 0°C, phosphorus
oxychloride is preferably added dropwise into the mixture (compound
b: phosphorus oxychloride, 1:1.2 mol ratio, for example) under inert gases, for example.
Then the reaction mixture is preferably heated to about 84°C and refluxed for 4 hours,
for example. Water is preferably added into the mixture, followed by neutralizing,
for example with sodium acetate. The mixture is preferably extracted, for example
with chloroform. Then the organic phase may be dried. After removing the solvent,
the residue may be purified, for example by column chromatography, to yield compound
c.
Synthesis of the organic dyes represented by formula (1):
[0064] Compound
c obtained according to the general procedure above, ACH
2B, piperidine, and acetonitrile are preferably mixed, for example with a molar ratio
of about 1: 1.1: 10: 600. The reaction mixture is preferably heated to 82°C, refluxed,
for example for 6 hours under protective atmosphere, such as Ar, for example, and
is then preferably cooled down to about room temperature (25°C). Then, acetonitrile
is preferably evaporated was evaporated, and water is preferably added into the mixture.
The solution is preferably acidified with HCl to pH 1-2 and may then be extracted,
for example with dichloromethane. Then the organic phase is preferably dried. After
removing the solvent, the residue may be purified, for example by column chromatography
to give the organic dye represented by formula (1).
[0066] The prepared TiO
2 electrodes are preferably immersed into a solution containing a sensitizer dye, for
example the one represented by formula (1) and, for example, a co-adsorbent, for several
hours. The surface coverage of the sensitizer on TiO
2 particles is preferably more than 80%, preferably more than 90 %.
[0069] The invention is illustrated by the Examples below, which are not intended to limit
the scope of the invention.
Examples
Example 1: The synthesis of organic dye I
Synthesis of compound a (in the scheme below):
[0070] 2-[N, N-bis(9,9-dimethylfluoren-2yl)-4-bromoaniline (0.256 g, 0.46 mmol), (thieno[3,2-b]thiophen-2-yl)boronic
acid (0.1 g, 0.51 mmol), and tetrakis(triphenylphosphine)palladium (0.058 g, 0.051
mmol) were dissolved in the mixture of THF (17 ml) and 2 mol/L potassium carbonate
aqueous solution (1.7 ml) in a flask (volume, 50 mL). The mixture was heated to 70°C
and the reaction was performed for 24 hours under Ar. Then the mixture was cooled
down to room temperature and extracted with chloroform. The organic phase was washed
with sodium carbonate aqueous solution and H
2O three times, and subsequently dried over anhydrous sodium sulfate. After removing
solvent, the residue was purified by column chromatography with toluene/hexane (1/5,
v/v) as eluent to give a yellow solid a. Yield: 86%.

Synthesis of b:
[0071] Compound a obtained above (0.286 g, 0.465 mmol) was dissolved in dichloromethane
(1.2 ml), followed by adding anhydrous DMF (0.36 ml). After cooling the mixture to
0°C, phosphorus oxychloride (51.1 µL, 0.558 mmol) was added by dropwise under Ar.
The reaction mixture was heated to 84°C and refluxed for 4 hours. Water was added
into the reaction mixture, followed by neutralizing with sodium acetate. The mixture
was extracted with chloroform, and the organic phase was dried. After removing the
solvent, the residue was purified by column chromatography with toluene/hexane (3:1,
v/v) as eluent to give an orange solid b. Yield: 92%.
Synthesis of organic dye I:
[0072] Compound b obtained above (0.33 g, 0.573 mmol), cyanoacetic acid (0.053 g, 0.624
mmol), acetonitrile (20 ml), and piperidine (0.026 ml, 0.624 mmol) were added in a
flask (volume, 50 ml). The reaction mixture was heated to 82°C and refluxed for 6
hours under Ar. After cooling the mixture to room temperature, acetonitrile was evaporated
and water was added. The solution was acidified with HCl to pH 1-2 and extracted with
dichloromethane. The organic phase was dried. After removing the solvent, the residue
was purified by column chromatography with chloroform as eluent to give the organic
dye I. Yield: 93%.
Example 2: DSC fabricated with Organic Dye I
[0074] The prepared TiO
2 electrodes were immersed into a solution containing 300 µM dye represented by formula
(I) and 10 mM Chenodeoxycholic acid (3,7-dihyroxy-5-cholic acid) in chlorobenzene
for 12 hours. The surface coverage of the sensitizer on TiO
2 particles is more than 90%. The double layer nanocrystalline TiO
2 film electrode was assembled with thermally platinized conducting glass electrode.
The two electrodes were separated by a 35µm thick hot-melt ring and sealed up by heating.
The internal space was filled with an electrolyte consisting of: 1.0 M 1,3-dimethylimidazolium
iodide, 0.05 M LiI, 0.1 M guanidinium thiocyanate, 30 mM I
2, 0.5 M
tert-butylpyridine in the mixture of the solvents acetonitrile and valeronitrile (85/15,
v/v). After that, the electrolyte-injection hole was sealed. For the fabrication details
see the reference of
Wang P. et al., "A Solvent-Free, SeCN-/(SeCN)3-Based Ionic Liquid Electrolyte for
High-Efficiency Dye-Sensitized Nanocrystalline Solar Cell", J. Am. Chem. Soc., 126,
2004, 7164.
[0075] Device characteristics were determined under AM 1.5 full sunlight (100 mw/cm
2). The short circuit photocurrent density (
Jsc), open circuit photovoltage (
Voc), and fill factor (
ff) are 13.35 mA/cm
2, 776.6 mV, and 0.749, respectively, yielding an overall conversion efficiency 7.8%.
Example 3: Synthesis of Organic Dye II and DSC Containing the Dye
[0076] The synthesis of organic dye II was performed according to the procedure and condition
for organic dye I in Example 1, except that thieno[3,2-
b]thiophene was replaced with dithieno[3,2-
b;2',3' -
d]thiophene. DSC was fabricated according to the method of Example 2, except that dye
I was replaced with dye II. The obtained cell parameters are shown in the Table 1.
Example 4: Synthesis of Organic Dye III and DSC Containing the Dye
[0077] The synthesis of organic dye III was performed according to the same procedure and
under the same conditions as disclosed for organic dye I in Example 1, except that
thieno[3,2-
b]thiophene was replaced with thiophenefluorene. The DSC was fabricated according to
the method of Example 2, except that organic dye I was replaced with organic dye III.
The obtained cell parameters are shown in the Table 1.
Example 5: Synthesis of Organic Dye IV and DSC Containing the Dye
[0078]

Synthesis of c:
[0079] Tributyltin ethylene dioxythiophene (0.7 g, 1.62 mmol) and 2-[N, N-bis(9,9-dimethylfluoren-2yl)-4-bromoaniline
(0.6 g, 1.08 mmol) were dissolved in 45 ml toluene, followed by adding bis(triphenyl
phosphate) palladium dichloride (0.084 g, 0.119 mmol) and tetrakis(triphenylphosphine)palladium
(0.14 g, 0.119 mmol). The reaction mixture was heated to 115°C and refluxed under
Ar. Water was added to the mixture. After cooling to room temperature, the mixture
was extracted with toluene. The organic phase was dried. After removing the solvent,
the residue was purified by column chromatography to give c.
Synthesis of d:
[0080] The obtained c (0.25 g, 0.405 mmol) was dissolved in 20 ml 1,2 - dichloroethane,
followed by adding DMF (0.32 ml, 4.05 mmol). After cooling the mixture to 0°C, phosphoryl
chloride (0.045 ml, 0.486 mmol) was added and the reaction was performed for 1 hour.
After heating the mixture to room temperature, the reaction was further performed
for 5 hours. Then 20 ml sodium acetate was added. The mixture was stirred for 30 min
at room temperature, followed by being extracted with dichloromethane. The organic
phase was dried. After removing the solvent, d was obtained.
Synthesis of organic dye IV:
[0081] The obtained d (0.28 g, 0.43 mmol) was dissolved in 60 ml acetonitrile, followed
by adding piperidine (0.02 ml, 0.22mmol) and cyanoacetic acid (0.044 g, 0.52mmol).
The reaction mixture was heated to 82°C and refluxed for 24 hours under Ar. Water
was added. The solution was acidified with HCl to pH 1-2 and extracted with dichloromethane.
The organic phase was dried. After removing the solvent, the residue was loaded onto
silica gel with chloroform as eluent to give organic dye IV.
[0082] According the method of Example 2, a DSC was fabricated except that organic dye I
was replaced with organic dye IV. The obtained cell parameters are shown in the Table
1.
Example 6: Synthesis of Organic Dye V and DSC Containing the Dye
[0083] The synthesis of organic dye V was performed according to the procedure and under
the conditions described for organic dye IV in Example 5, except that ethylenedioxythiophene
was replaced with thieno[3,2-
b]thiophene- thieno[3,2-
b]thiophene. A DSC was fabricated according to the method of Example 2, except that
organic dye I was replaced with organic dye V. The obtained cell parameters are shown
in Table 1.
Example 7: Synthesis of Organic Dye VI and DSC Containing the Dye
[0084] The synthesis of organic dye VI was performed according to the procedure and under
the conditions described for organic dye IV in Example 5 except that ethylenedioxythiophene
was replaced with thieno[3,2-
b]thiophene- dithieno[3,2-
b;2' ,3' -
d]thiophene. The DSC was fabricated according to the method of Example 2, except that
organic dye I was replaced with organic dye VI. The obtained cell parameters are shown
in the Table 1 below.
Example 8: Synthesis of Organic Dye VII and DSC with the Dye
[0085] The synthesis of organic dye VII was performed according to the procedure and under
the conditions described for organic dye IV in Example 5, except that ethylenedioxythiophene
was replaced with ethylenedioxythiophene- ethylenedioxythieno[3,2-
b]thiophene. A DSC was fabricated according to the method of Example 2, except that
organic dye I was replaced with organic dye VII. The obtained cell parameters are
shown in Table 1.
Example 9: Synthesis of Organic dye VIII and DSC Comprising the Dye
[0086] The synthesis of organic dye VIII was performed according to the procedure and under
the conditions described for organic dye IV in Example 5, except that ethylenedioxythiophene
was replaced with ethylenedioxythiophene- thiophenefluorene. A DSC was fabricated
according to the method of Example 2 except that organic dye I was replaced with organic
dye VIII. The obtained cell parameters are shown in Table 1.
Example 10: Synthesis of Organic Dye IX and DSC Comprising the Dye
[0087] The synthesis of organic dye IX was performed according to the procedure and under
the conditions described for organic dye IV in Example 5, except that ethylenedioxythiophene
was replaced with ethylenedioxythiophene-thieno[3,2-
b]thiophene-ethylenedioxythiophene. A DSC was fabricated according to the method of
Example 2, except that organic dye I was replaced with organic dye IX. The obtained
cell parameters are shown in Table 1.
Example 11: Synthesis of Organic Dye X and DSC Comprising the Dye
[0088] The synthesis of organic dye X shown above was performed according to the procedure
and condition for organic dye IV in Example 5, except that ethylenedioxythiophene
was replaced with ethylenedioxythiophene- thieno[3,2-
b]thiophene-dithieno[3,2-
b;2' ,3' -
d]thiophene. A DSC was fabricated according to the method of Example 2, except that
organic dye I was replaced with organic dye X. The obtained cell parameters are shown
in Table 1 below.
Table 1: Photovoltaic parameters of DSCs with organic dyes of the invention
| Dye formula |
Open circuit voltage (mV) |
Short circuit current density (mA/cm2) |
Fill factor ff |
Efficiency (%) |
| I |
776.6 |
13.35 |
0.749 |
7.8 |
| II |
778.2 |
13.98 |
0.726 |
8.4 |
| III |
773.6 |
12.66 |
0.784 |
8.0 |
| IV |
780.3 |
14.65 |
0.731 |
8.5 |
| V |
772.1 |
15.93 |
0.719 |
9.6 |
| VI |
782.9 |
14.84 |
0.734 |
8.7 |
| VII |
777.9 |
14.55 |
0.744 |
8.8 |
| VIII |
774.7 |
16.70 |
0.711 |
9.9 |
| IX |
765.2 |
16.54 |
0.738 |
9.7 |
| X |
779.8 |
16.78 |
0.712 |
10.2 |
Example 12: Preparation of a Flexible Solar Cell with Solvent-free Electrolyte Layer
[0089] A flexible dye-sensitized solar cell with a Ti-metal substrate is prepared according
to the procedure disclosed by
Seigo Ito et al., Chem. Commun. 2006, 4004-4006, using the N-719 sensitizer dye, and a Pt catalyst coated on ITO/PEN (polyethylene
naphthalate) as counter electrode on a plastic substrate as described in this publication.
[0090] A drop of a solvent free electrolyte consisting of 0.2 M I
2, 0.5 M NMBI (N-Methylbenzimidazole) and 0.1 M guanidinium thiocyanate (GuNCS) in
a mixture of PMII (1-methyl-3-propylimidazolium) iodide and EMIB(CN)
4 (volume ratio: 13:7), is put on a hole in the back of the working electrode, and
introduced in the cell via vacuum backfilling, followed by sealing with a Surlyn layer.
[0091] In this way, a functioning flexible solar cell with power conversion efficiency in
the range of 4-7% is obtained.
Example 13: Preparation of a Flexible Solar Cell with Solvent-free Electrolyte Based
on Ionic Liquids
[0092] The same procedure as in Example 12 is followed, but the electrolyte was replaced
by an electrolyte with the following components:
- 1,3-dimethylimidazolium iodide (DMII);
- 1-ethyl-3-methylimidazolium iodide (EMII);
- 1-ethyl-3-methylimidazolium tetracyanoborate (EMITCB);
- iodine (I2);
- N-butylbenzoimidazole (NBB, base);
- guanidinium thiocyanate (additive).
[0093] These components were added in a mol ratio of in the mol ratio 12:12:16:1.67:3.33:0.67.
[0094] Again, a functioning flexible solar cell with power conversion efficiency in the
range of 4-7% is obtained.
Example 14: Preparation of a Flexible Solar Cell with Solvent-free Hole Conductor
[0095] The hole conducting material tris(
p-methoxyethoxyphenyl)amine (TMEPA) was synthesized as disclosed in Example 1 of
WO2007/107961. For use in the solar cells, TMEPA was doped with 0.07 M N(PhBr)
3 SbCl
6 as electrochemical dopant, had the addition of 12 µl of tertbutylpyridine to every
100 µl of TMEPA and 0.1 M of Li[(CF
3SO
2)
2N]. These additives were pre-dissolved in acetonitrile before incorporation with the
liquid hole-transporter. The prepared "solutions" were pumped down to 10
-1 mbar overnight, in order to remove all residual solvent before device fabrication.
The doped organic hole conducting material is liquid at room temperature and is introduced
in the same manner through a hole into pre-prepared devices as disclosed in Example
12 and 13. In this way, a flexible device based on a electrically conductive hole
transporting material with a conversion efficiency of about 1-2% is obtained.
Examples 15-17 Flexible Solar Cells with Organic Dyes
[0096] Examples 12-14 were repeated, but dye X disclosed in Example 11 was used instead
of the ruthenium dye N-719 used by Seigo Ito et al.. In this way, flexible solar cells
with organic dyes are obtained, having power conversion efficiencies well above about
1%, and in some even above about 5%.
[0097] In the flexible cells of Examples 12-17, the stability problem of electrolyte degradation
due to solvent evaporation is not observed.