Background of the Invention and Prior Art
Field of the Invention:
[0001] Guardrails for aerial work platforms are mandatory for safety and safety standards
typically require that the guardrails must resist a 300 1b outward force such that
when leaned on, the guardrail prevents a worker from falling and likely serious injury
or death. Typically, the guardrails are between 42" and 45" above the deck and comprise
a number of separate individual sections.
[0002] Aerial work platforms are moved to and from work positions by extensible booms or
scissor lifts which may extend to significant elevations and, when lowered for transport
or storage, the work platform may still be high off the ground. Accordingly, there
is need to lower the guardrails particularly when the work platform apparatus is loaded
on a truck or trailer during transport to minimize the height of the apparatus to
safely clear bridges and other obstacles. There is also occasional need to lower the
guardrails to gain access into buildings through low doorways.
Description of the Related Art:
[0003] Hinged guardrail sections are well known but require the use of removable pins to
retain the guardrail sections in both a vertically extending work position and in
a horizontally extending storage position. The retainer pins are frequently dropped
or lost during transport or work conditions and, for this reason, lanyards or other
pin retainers are ordinarily used. Time consuming and tedious removal of the pins
is required when raising or lowering the guardrail sections and worker frustration
is compounded by having to hold the guardrail section with one arm while installing
or removing pins with the other, a particularly difficult task when the machine is
positioned on a slope.
Summary
[0004] The system disclosed herein comprises: a work platform having a deck; vertically
extending guardrail supports affixed to the deck; and guardrail sections at the periphery
of the deck. The guardrail sections have legs receivable in the guardrail supports
which may comprise channels having open sides facing the deck. Spaced upper and lower
guides not unlike hockey pucks are affixed to the guardrail legs, and the guides are
receivable in the guardrail supports and are spaced from each other a length less
than the length of the guardrail supports. The guides have contact surfaces engageable
with inner surfaces of the guardrail supports. Retainers retain the lower guides in
the guardrail supports whereby the guardrail sections may be lifted from operative
position to an upper pivot position at which the guardrail sections are retained in
the supports by engagement of the lower guides with the retainers. The guardrail sections
may be pivoted about the lower guides to a horizontal position for storage.
Brief Description of the Drawings
[0005]
Figure 1 is a perspective view of a rectangular aerial work platform having guardrail
sections at its sides and ends showing one section horizontally positioned for storage.
Figure 2 is an enlarged partial perspective view of one side of the work platform
showing guardrail supports.
Figure 3 is an enlarged horizontal cross section taken at line 3-3 in Fig. 2 showing
guardrails in the operative position engaged with the guardrail supports.
Figure 4 is a partial perspective view showing guardrail legs positioned in the guardrail
supports.
Figure 5 is a partial perspective view showing guardrails legs lifted partially out
of the supports for later folding to a horizontal storage position.
Figure 6 is a partial perspective view showing the guardrail legs folded to a horizontal
storage position.
Description of the Preferred Embodiments
[0006] As used herein, the terms horizontal and vertical are general expressions not strictly
limited to 0° and 90° orientations and relate to the positions occupied when the apparatus
is on a generally horizontal surface with the guardrail sections in operative (vertical)
position.
[0007] Figure 1 is a perspective view of an aerial work platform and guardrail system suitable
for use with a scissors or boom type lift, not shown. The work platform 10 includes
a deck 12. The deck 12 may be supported on a generally rectangular deck frame 14 comprising
structural members which, as seen in Fig. 2, have spaced upper and lower inwardly
extending horizontal flanges 16, 18 which face the work platform. In the embodiment
shown in Figure 1, two elongated guardrail sections 20, 22 are used at either long
side of the deck 12. One short side of the deck is provided with a single guardrail
section 24 and the other short side of the deck of the platform is provided with three
separate guardrail sections 26 - 28, the center one 27 of which is an entry section
or vertically liftable gate.
[0008] Each guardrail section has at least two legs 30, 32 and a pair of generally horizontally
extending guardrail members 34, 36 extending between the legs. Tubular metal stock
is generally used for construction .of the guardrail sections and guardrail supports
more fully described below. The lower ends of each leg are receivable in generally
vertically extending guardrail supports 40 affixed to the deck or deck frame. The
supports 40 preferably comprise channel sections having open sides facing the deck
12 of the work platform. The guardrail supports 40 may also be formed of rectangular
or square cross-section stock so long as the supports each have a vertically extending
opening above and facing the deck.
[0009] Spaced upper and lower guides 50, 52 are affixed to laterally opposite sides of each
of the legs of the guardrail sections and are closely receivable in the guardrail
supports 40. The guides have a width or diameter approximately the same as the width
of the legs 30, 32 with the lower guides 52 positioned at the lower ends of the legs
30, 32. The guides are vertically spaced from each other a length which is preferably
only slightly less than the vertical extent of the guardrail supports 40 so as to
provide the greatest stability for the guardrail sections when the sections are positioned
in vertically extending operative position. The guides 50, 52 have contact surfaces
which are engageable with inner vertically extending surfaces of the guardrail supports
40. The guides are sized such that the peripheral surface of the guides will operatively
engage facing inner surfaces (41 in Fig. 3) of the guardrail supports 40 which are
generally parallel to the long direction of the deck and the exposed outer side surfaces
of the guides may engage inner surfaces of the supports 40 which extend generally
parallel to the short direction of the deck. The guides 50 and 52 are preferably hexagonal
as seen in Fig. 5 or they may be cylindrical about the size and shape of a hockey
puck and are preferably made of a lubricious material such as Nylon.
[0010] Guide retainers 54, 56, preferably in the form of elongated threaded bolts and fastener
nuts, retain the lower ones 52 of the guides in the guardrail supports 40. The retainers
are positioned as shown in Figures 3 above the lower ones of the guides whereby the
guardrail sections may be lifted from the operative generally vertically extending
position to an upper pivot position at which the sections are retained in the supports
by contact of the lower guides 52 with the retainers 54, 56 and such that the guardrail
sections may then be pivoted about the lower guides 52 to a horizontal position for
storage. See the arrows in Fig. 1 and 2 indicating the lifting and pivoting of the
guardrail sections to storage position. As seen in Figure 1, one guardrail section
is pivoted to the horizontal position. The upper and lower retainers 50, 52 are preferably
rotatably attached by support axles to the legs of the guardrail sections.
[0011] As described above with reference to Figure 2, a typical deck frame 14 will include
side and end frame members in the form of channel sections each having upper and lower
horizontally extending flanges 16, 18 whereby the guardrail supports 40 have their
lower ends in contact with and supported on the lower horizontally extending flanges
of the deck frame. The upper flanges of the deck frame may be provided with apertures
or cutouts to receive the vertically extending guardrail supports 40.
[0012] The guardrail system disclosed above eliminates the necessity for retention pins
and associated lanyards or other retainers to prevent loss of pins for securing the
guardrail sections in either vertically extending work or horizontally extending storage
positions. Guardrail systems comprised of multiple guardrail sections and supports
as disclosed herein can readily be retrofitted to existing work platforms.
[0013] Those skilled in the art will understand that various modifications .of the preferred
embodiments shown and described herein can be made without departing from the scope
of the invention which is defined by the appended claims.
1. An aerial work platform and guardrail system comprising: a work platform having a
deck; vertically extending guardrail supports affixed to said deck; and guardrail
sections at the periphery of said deck, said sections having legs receivable in said
guardrail supports, said guardrail supports each having a vertically extending opening
above and facing said deck, spaced upper and lower guides affixed to at least some
of said legs, said guides being receivable in said guardrail supports, said guides
being spaced a length less than the vertically extending length of said guardrail
supports, said guides having contact surfaces engageable with inner surfaces of said
guardrail supports, and retainers for retaining the lower ones of said guides in said
guardrail supports whereby said guardrail sections may be lifted from operative position
to an upper pivot position at which said sections are retained in said supports by
engagement of lower ones of said guides with said retainers and may be pivoted about
said lower ones of said guides through said openings in said supports to a horizontal
position for storage.
2. The system of claim 1, wherein said contact surfaces of said guides comprise flat
or arcuate surfaces engageable with said guardrail supports.
3. The system of claim 1, wherein said retainers comprise elongated members affixed to
and extending between spaced sides of said guardrail supports.
4. The system of claim 2, wherein said elongated members comprise removable threaded
members.
5. The system of claim 4, wherein said lower ones of said guides are rotatably affixed
to said legs of said guardrail sections.
6. The system of claim 1, wherein said deck includes side and end frame members having
upper and lower horizontally extending flanges, said guardrail supports having lower
ends supported on said lower horizontally extending flanges and said supports being
received in apertures or cutouts in said upper horizontally extending flanges.
7. The system of claim 6, wherein said guides are made of lubricious material.
8. A guardrail system for an aerial work platform comprising: a plurality of guardrail
supports for attachment in vertical orientation to a deck frame of a work platform;
at least one guardrail section having legs receivable in said guardrail supports,
said guardrail supports comprising channels each having a vertically extending opening
facing said platform, spaced upper and lower guides affixed to opposite sides of each
of said legs, said guides being receivable in said guardrail supports and being spaced
along said legs a length less than the length of said guardrail supports, said guides
having contact areas engageable with inner surfaces of said guardrail supports, and
retainers for retaining the lower ones of said guides in said guardrail supports whereby
said guardrail section may be lifted from operative position to an upper pivot position
at which said section may be retained in said supports by engagement of lower ones
of said guides with said retainers and may be pivoted about said lower ones of said
guides to a horizontal position for storage.
9. The system of claim 8, wherein said contact surfaces of said guides comprise flat
surfaces engageable with said guardrail support.
10. The system of claim 8, wherein said retainers comprise elongated members affixed to
and extending between spaced sides of said guardrail supports.
11. The system of claim 10, wherein said elongated members comprise removable threaded
members.
12. The system of claim 9, wherein said lower ones of said guides are rotatably affixed
to said legs of said guardrail section.
13. The system of claim 8, wherein said guides are made of lubricious material.