FIELD
[0001] The invention refers to plastic bags for stacked soft hygienic products, e.g. diapers
or feminine care products such as sanitary napkins, panty liners or the like.
BACKGROUND
[0002] In the field of packing techniques, it is known from prior use that for an inline
production of plastic bags made of an endless film and containing stacked soft hygienic
products, a stack forming unit for bundling product items to a stack is provided.
By means of a stack transport unit the formed stack is supplied to a wrapping station.
The latter comprises a supply tunnel through which the formed stacks are delivered
to the wrapping station in a row. To pack the incoming stacks a polymer film is used
which is supplied by means of a film feed unit from the film stock, like a film roll.
[0003] To wrap the film web around the stacks, a funnel-shaped forming shoulder arranged
around the supply tunnel is provided, which has a substantially rectangular cross
section design. The fed film is drawn over this forming shoulder and guided onto the
supply tunnel forming a tube-like film envelope around the stacks leaving the supply
tunnel. Usually, the funnel-shaped forming shoulder shows a symmetric design so that
the longitudinally running edges of the tube-like film envelope around the stacks
are located in the centerline of one of the side faces of the bag. Accordingly, a
machine direction (abbreviated "MD" in the following) sealing unit seals these longitudinally
running edges thus leading to a plastic weld seam on the associated side face of the
bag.
[0004] Finally, to complete the plastic bag around one stack of hygienic products a cross
direction (abbreviated "CD" in the following) sealing unit is used for forming and
sealing the crosswise running edges of the tube-like film envelope for each bag, simultaneously
separating the sequenced bags.
[0005] Due to the side face centered weld seam applied by the MD sealing unit, this side
face is lost for any imprint fully covering this side face without being disturbed
by the weld seam.
[0006] WO97/20737 discloses method and apparatus for feeding resiliently compressed articles to a form/fill/seal
machine.
[0007] Plastic bags for feminine hygiene articles having one single MD seal along one corner
of the bag have been sold in Asia. However it is believed that these bags have been
produced using a process wherein the plastic film used has been pre-sealed in the
MD direction and folded at least once before being fed into the packing line. A folding
line in the center of a side panel is therefore visible in these finished plastic
bags.
[0008] It is an object of the invention to provide plastic bags which can be made on-line
from a roll of stock material and having a machine (MD) seal along one of the corner
of the bag. The plastic bags of the invention comprise four completely printable side
faces in the MD direction. This and other aspects of the invention will be described
in more details below.
SUMMARY
[0009] The present invention provides a plastic bag containing stacked soft hygienic products,
wherein the bag comprises one MD seal along one closure corner and the bag does not
present a folding line in the center of any of the panels.
[0010] The plastic bag may comprise an artwork which is continuous in the area of the MD
seal. In this embodiment, the MD seal is not comprised within a white or transparent
band.
[0011] Furthermore, the stack of products contained in the closed plastic bag is advantageously
compressed in CD direction, that is in a direction perpendicular to MD, e.g. horizontal
CD as represented in the Figures, but this may be also vertical CD. The compression
degree (IBC) may be of at least 15 %, or more, such as at least 20% or 25%. A range
of from 20 % to 30% may be most suitable. However, tests have shown that the in-bag
degree of compression might reach 50 %, i.e. the in-process degree of compression
might even reach 70 %.
[0012] The plastic bags claimed may be produced according to a process and on a packing
device as is described in details below. In particular, the bagging machine may comprise
these new features compared to the known bagging machines described in the background
section:
- the funnel-shaped forming shoulder has an asymmetric shape to guide the longitudinally
running edges of the film to align with one longitudinal corner of the supply tunnel
and the stacks, respectively, and
- the MD sealing unit is located in the vicinity of said longitudinal corner to produce
an MD seal at the plastic bag running along a longitudinal closure corner of each
plastic bag.
[0013] Due to the asymmetrically funnel-shaped forming shoulder it is possible to guide
the film for forming the tube-like envelope in such a way that the longitudinally
running edges of the film align with one longitudinal corner of the respective stack.
The MD sealing unit is accordingly displaced to a side so that the produced MD seal
at the plastic bag is running along the according longitudinal closure corner of each
plastic bag. Apparently, all four MD side faces of the bag are thus free from any
weld seam thus giving the possibility to print texts and images on all four side faces
in a high quality.
[0014] The funnel edges of the forming shoulder may terminate at the MD corners of the supply
tunnel. Furtheron, it is possible to design the top surface of the forming shoulder
as an oblique chute which might be completed by an idle roller for the film supplied
from the stock role which idle roller is located in front of the oblique chute.
[0015] All the aforesaid design features serve to optimize the guiding of the film and the
forming of the tube-like envelope around the stacks delivered via the supply tunnel.
[0016] The MD sealing unit may comprise a pair of cooperating sealing rollers which form
a sealing gap in front of the longitudinal closure corner for the longitudinally running
edges of the tube-like film envelope of the plastic bag. The parallel axis of rotation
of these sealing rollers take an acute angle versa the adjacent side walls of the
plastic bag. Due to this construction the longitudinally running edges are gripped
in a reliable manner as they extend from the longitudinal closure corner in a least
possible deflection.
[0017] By means of the integrated circular cutting blade the steps of sealing the film edges
and of trimming the produced weld seam are integrated in one sealing and trimming
tool.
[0018] At least one pulling unit may be arranged lengthwise of the tube-like film envelope
to transport same in synchronism with the stacks leaving the supply tunnel. This design
helps to neatly guide the tube-like film envelope with the same speed as the stacks
delivered from the supply tunnel. Advantageously, the pulling unit may be realized
by endless belt conveyors engaging the side portions of the tube-like film envelope.
This leads to a high contact surface between the film envelope and the belt conveyors
with a high friction due to the fact that belt conveyors are regularly made of rubber
material.
[0019] The stack compressing unit described herein is a component of the packaging device
which is advantageous for the packaging device with the wrapping station described.
However, it can also be used together with conventional bagging devices which do not
lead to plastic bags with MD weld seams along the closure corner of the bag. In any
case, compressing the stack of products before being fed into the plastic bag leads
to product packaging with a reduced volume when packing a given number of product
items. This means that shipping containers and storing room are decreased with increased
cost efficiency. Furtheron, due to the compressed state of the stack, the plastic
bag becomes more rigid and gets a well-defined cuboid shape.
[0020] Advantageously, the stack compressing unit comprises an elevator stage and a telescopic
compartment thereon. The telescopic compartment is contractable by the elevating motion
of the stage such that an uncompressed stack of product items produced by a stacker
and loaded into the compartment is compressed and located in an elevated position
to be supplied to the stack transport unit which may push the stack into the wrapping
station of the packaging device.
[0021] For this purpose it is advantageous to position the compressed stacks in an upload
position in front of the supply tunnel of the wrapping station.
[0022] A push rod unit may be advantageously provided which includes a push rod reciprocably
driven to push the compressed stack through the supply tunnel into the tube-like film
envelope formed by the wrapping station. The reciprocating drive of the push rod may
be a servo motor connected to the push rod via an endless drive belt. This leads to
a fast and perfectly controllable motion of the compressed stacks into and through
the supply tunnel.
[0023] As concerns the elevator stage, it is advantageous to suspend same on an elevator
bridge which is lifting and lowering the elevator stage and thus generating the compression
function of the compartment accommodating the stack of products during its upward
motion. Thus elevating and compressing the stack is achieved by a single machine stroke
of the elevator stage.
[0024] The plastic bags of the invention may be produced on a packaging device as described
above and comprise one single MD seal along one closure corner of the tube-like envelope
surrounding the stack of products. The artwork may advantageously be not interrupted
in the area of the MD seal.
[0025] Summing up, new plastic bags produced on line from a roll of stock material are provided
where the MD seal is located along one side corner of the bag. The artwork may not
be interrupted in the area of the MD seal. High in-bag compression may also be achieved.
The bags may be exemplarily produced using the packaging device described herein.
BRIEF DESCRIPTION OF THE DRAWING
[0026] Further features, details and advantages of the invention become apparent from the
following description of advantageous embodiments, with the accompanying drawings
in which:
- Fig. 1 and 2
- show perspective views of a packaging device that may be used to make the bags of
the invention,
- Fig. 3
- shows a side elevation of the packaging device,
- Fig. 4
- shows a view of the stack compressing unit in MD direction,
- Fig. 5
- shows a top plan view of the push rod unit, stack compressing unit and supply tunnel
of the packaging device,
- Fig. 6
- shows a view of the wrapping station and sealing unit opposite to MD direction,
- Fig. 7
- shows a partial side elevation of the push rod unit, stack compressing unit, forming
shoulder with supply tunnel and MD sealing unit, and.
- Fig. 8
- shows a perspective view of a plastic bag which may be produced with the packaging
device of Fig. 1 - 7.
- Fig. 9 to 15
- show other embodiments of the plastic bags according to the invention.
DETAILED DESCRIPTION
[0027] Fig 1 and 2 give a general overlook over an exemplary packaging device that can be
used to make the plastic bags of the invention. The main components are a stack forming
unit 1 followed by a stack compressing unit 2. A stack transport unit 3 serves for
supplying the formed and compressed stack FCS to a wrapping station 4 which cooperates
with a machine direction - MD - sealing unit 5 and a cross direction - CD - sealing
unit 6. The finished wrapped bags WB are finally removed from the packaging device
by a schematically depicted removal unit 7.
[0028] The stack forming unit 1 is likewise only depicted as a schematic block as it may
be any conventional stacker which piles soft hygienic products, like feminine care
products (sanitary napkins, panty liners) particularly in a folded stage. The formed
stack FS of these products has a stacking direction SD which is oriented horizontally
and transversal to the MD direction (see Fig. 1 and 4).
[0029] The stacks FS formed by this stack forming unit 1 are serially delivered one by one
to the stack compressing unit 2 which is explained in detail as follows. As can be
seen from Fig. 2, 3 and especially Fig. 4, the stack compressing unit 2 comprises
an elevator stage 8 which is suspended on an elevator bridge 9 with its both ends.
As becomes clear from Fig. 4 the elevator stage 8 can be lifted up from a lowered
position to an elevated position. Attention is drawn to the fact that the stack compressing
unit 2 comprises only one single elevator stage 8 which is depicted in its lowered
and elevated position in Fig. 4.
[0030] On the elevator stage 8 a telescopic compartment 10 is provided in which the formed
stack FS is pushed in its uncompressed state when the elevator stage is at its lowered
position. By moving up the elevator bridge 9 and due to the inclination of the columns
11 of the elevator bridge 9 the compartment 10 is pushed together thus vigorously
compressing the stacked products to form a compressed stack FCS in the lifted position
of the elevator stage 8.
[0031] In this position the compressed stack FCS is arranged in alignment with a supply
tunnel 12. The cross section of this supply tunnel 12 is adapted to the contour of
the compressed stack FCS so that same can be transferred through the supply tunnel
without changing the compression state appreciably. To move the stacks FCS through
the supply tunnel 12 in a row the stack transport unit 3 is implemented by a push
rod system comprising a push rod 13 reciprocally driven by a servo motor 14 which
is connected to the push rod 13 via an endless drive belt 15 (see Fig. 1 and 5). By
rotating the drive gear 16 of the servo motor 14 in clockwise direction the push rod
13 is moved into the supply tunnel 12, by a countermovement of the drive gear 16 it
is retracted again. A neat guidance of the drive belt 15 is achieved by the deflection
pulleys 17. Of course, the push rod 13 is linearly guided by slide rails not depicted
in the drawing figures.
[0032] While the stack is pushed into the tunnel and subsequently into the closed film sleeve,
the air pressure increases and inflates the sleeve. Air evacuation channels are advantageously
installed to minimize the sleeve's inflation. Those channels may be located inside
the supply tunnel covering the complete supply channel length starting from the tunnel
entry point to the end. The cross section of those evacuation channels may be constant.
For bag widths lower than 80mm, the air pressure inside the supply tunnel is usually
marginal as air can evacuate through the evacuation channel in time. For higher bag
widths, it may be advantageous to install vacuum pipes connected to a vacuum system
to reduce air pressure because the air may otherwise not evacuate fast enough through
the evacuation channel. Those vacuum pipes may be connected to a vacuum system located
near the supply tunnel.
[0033] The wrapping station 4 serves to feed and guide a packaging film 18 (indicated in
hatching in Fig. 1, 2, 3 and 7) from a stock roll 19 to form a tube-like film envelope
20 around the compressed stacks FCS delivered by the push rod stack transport unit
3 through the supply tunnel 12. To this end the wrapping station 4 includes a funnel-shaped
forming shoulder 21 arranged around the supply tunnel 12 with a substantially tapering
rectangular cross section design which is shown in detail in Fig. 4 and especially
Fig. 6. The forming shoulder 21 tapers against the MD direction and has an inclined
top surface 22 and two side faces 23 and 24. The bottom face of the funnel-shaped
forming shoulder is more or less left away. The top surface 22 and side faces 23,
24 terminate with a small gap in the vicinity of the supply tunnel 12. Their edges
are rounded to prevent the packaging film 18 from damage. Moreover, the funnel edges
25 of the forming shoulder 21 are directed to the MD corners 26 of the supply tunnel
12 which run parallel to the MD direction. As can be seen especially from Fig. 4 and
6, the top surface 22 of the forming shoulder 21 is an oblique chute, likewise the
side faces 23, 24 are skewed and slanted giving an overall asymmetric shape of the
funnel-shaped forming shoulder, the purpose of which will be explained in the following
on the basis of the run of the packaging film 18. The latter is drawn off from the
stock roll 19 and led over an idle roller 27 which is positioned in front of the oblique
chute of the top surface 22 of the forming shoulder 21. Accordingly, the film 18 smoothly
runs onto the top surface 22 and is folded around the side faces 23, 24 and thus wrapped
around the supply tunnel 12. At the inner ends of the forming shoulder 21 the film
18 is sharply bended to change its gross moving direction from against MD direction
to MD direction. Thus the tube-like film envelope 20 is formed around the supply tunnel
12. As can be seen from Fig. 6 due to the asymmetric shape of the forming shoulder
21 the longitudinally running edges 29 of the film envelope 20 run along that lower
MD corner 26 of the supply tunnel 12 which lies opposite to the largely projecting
side of the top surface 22 and side face 23. The packaging film may be made of any
suitable and conventional plastic material.
[0034] Leaving the forming shoulder 21 the overlapping longitudinally running edges 29 of
the film envelope 20 are fed into the MD sealing unit 5 which is depicted in Fig.
1 and 6. The MD sealing unit 5 comprises a pair of cooperating sealing rollers 30,
31 which form a sealing gap 32 in between and are driven by a sealing roller drive
unit 28 (Fig. 6). The longitudinally running edges 29 of the film envelope 20 are
fed through this sealing gap 32 and are thus heat sealed together to form a longitudinally
closed film tube with an MD seal 35 at the closure corner 46 of the plastic bag to
be produced. The parallel axes of rotation 33 of the sealing rollers 30, 31 take acute
angles A
1 and A
2 versa the adjacent side walls of the plastic bag to be produced. As can be seen from
Fig. 6 the sealing roller 31 lying below the film envelope 20 comprises a circular
cutting blade 34 by which the MD seal 35 of the plastic wrapped bag WB is trimmed
to provide for a neat appearance of the bag WB. In Fig. 2 and 3 the debris D of the
trimming action is shown. The longitudinally running edges of the film may be provided
with an ink printed on their external surface, so that the sealed bag has a continuous,
uninterrupted artwork across a complete periphery of the bag. In conventional plastic
bags, the artwork is normally interrupted along the MD seal line by a band of unprinted
material which appears white or transparent. In the present invention, the longitudinally
running edges of the film are sealed with their internal faces facing each other,
so that the ink printed on the external surface of the film will not interfere with
the sealing of the longitudinally running edges.
[0035] To assist the motion of the film envelope 20 in synchronism with the incoming compressed
stacks FCS a pulling unit 36 is arranged lengthwise of the tube-like film envelope
20. This pulling unit 36 comprises two endless belt conveyors 37 arranged along each
side face of the film envelope 20 and engaging same frictionally.
[0036] Summing up, with the help of the wrapping station 4 and the MD sealing unit 5 a closed
film envelope 20 is formed around the row of compressed stacks FCS being delivered
through the supply tunnel 12.
[0037] Now to separate and fully close the single wrapped bags WB the CD sealing unit 6
follows the wrapping station 4. The CD sealing unit 6 per se may be conventional and
comprises vertically moving sealing bars 38, 39 which not only create a CD seal 41
closing the wrapped bag WB at both opposite ends, but also separates the film envelope
20 between two successive wrapped bags WB. Furtheron, it is to be noted that the CD
sealing unit 6 comprises side gusset blades 40 which engage the film envelope 20 to
form neat gussets 47 (Fig. 8) at the film envelope 20.
[0038] The CD sealing unit 6 may apply the CD seal 41 at the film envelope 20 before the
compressed stack FCS of products is pushed through the supply tunnel 12 into the film
tube. For this sake, the CD sealing unit 6 is reciprocally moveable in the machine
direction so that it can travel together with the film envelope 20 in machine direction
during the sealing process. Thus, when sealing the trailing CD seal 41 of a bag, e.
g. bag WB left of the sealing unit 6 in Fig. 3 - a sack-like tube is presented in
front of the supply tunnel 12. Into this sack a highly compressed stack FCS can be
pushed in by the push rod 13 through the supply tunnel 12 hitting the bottom of the
sack-like tube formed by the CD seal 41. Pushing the stack FCS on the right side of
the CD sealing unit 6 further allows the CD sealing unit 6 to apply the second CD
seal 41 behind this stack simultaneously forming the sack-like tube ready for pushing
in the next stack FCS. Thus, the second CD seal 41 of the wrapped bag WB leaving the
CD sealing unit 6 simultaneously provides for the first CD seal 41 to form the transversally
closed leading end of the tube for the following wrapped bag WB.
[0039] The packing of a stack FS of feminine care products or the like is shortly summarized
as follows: the uncompressed stack FS is formed by a conventional stack forming unit
1. The stack FS is pushed into the telescopic compartment 10 of the elevator stage
8 and then moved upwards. Accordingly, the stack FS is compressed. After that the
push rod 13 pushes the compressed stack FCS through the supply tunnel 12 and delivers
it into the tube-like film envelope 20. The stack FCS is positioned a short distance
behind the preceding stack in the film envelope 20. During the feed motion of the
film envelope 20 the longitudinally running edges 29 are provided with a MD seal 35
and the CD seal 41 at the leading edge of a respective bag WB, before the stacks FCS
are pushed in. Finally, the second CD seal 41 at the trailing edge is created by the
CD sealing unit 6 thus finalizing the bag WB.
[0040] Fig. 8 shows a completed wrapped bag WB with four integral side faces 42 through
45 and the MD seal 35 at the so-called closure edge which is the lower one of the
longitudinal edges or so-called MD corners 26. Furtheron, there are two CD seals 41
with side gussets 47 applied at the small faces of the wrapped bag WB. The CD seals
may be without trim, i.e. the trim extending outwardly may have a width less than
2 mm, or 1 mm, along the length of the trim.
[0041] Opening means may advantageously be present, on one or more side faces 42 to 45,
for example a continuous perforated line 48 in the MD on the top face 42 as represented
on Fig. 8. The stock roll 19 may comprise such a continuous perforated line along
its whole length, so that it is not necessary to perforate the film on the bagging
line, or the perforation may be done on the same bagging line as the roll of film
is unrolled. The opening means 48 may be orientated parallel to the plane defined
by the products 49. This was found to be especially advantageous when the stack of
product is in a compressed state, as in such configuration the compressed products
were found to be easier to take out of the bag with the opening means orientated in
the same plane. In Fig. 8, the perforated line is shown as passing through the middle
of the top panel 42, but it could of course also be located asymmetrically on either
side of the middle of the top panel, or in any place of any of the side panels 43
to 45 is wished.
[0042] Fig. 9 shows a bag with a perforated line segment for opening and dispensing enclosed
products that is applied in machine direction (MD). The perforation position can be
anywhere across the longitudinal axis of the bag, located in either the side panels
42-45 or in the front or back panel. Having a discontinuous perforation may be advantageous
to allow consumers to only partially open the bag without it losing its structural
integrity.
[0043] Fig. 10 shows a bag with a perforation for opening and dispensing enclosed products
that is applied in cross machine direction (CD) and is continuous across the entire
circumference of the bag. The perforation position can be anywhere within the circumference
axis of the bag (front, middle or back of the bag). The perforation may be applied
on the stock roll of material 19 before installing the roll on the line, or may be
applied on the roll of material on the bagging line.
[0044] Fig. 11 shows a bag with a perforated line segment for opening and dispensing enclosed
products that is applied in cross machine direction (CD). The perforations can be
placed anywhere within the circumference axis of the pack (top, middle or bottom of
the pack). Having a discontinuous perforation may be advantageous to allow consumers
to only partially open the bag without losing its structural integrity.
[0045] Fig. 12 shows a bag that contains perforations for opening and dispensing enclosed
products that define a two dimensional area on the surface of the bag. The user can
open the bag along the perforations to form a dispensing flap. The shape and CD/MD
position of the perforation can be designed against product dimensions and consumer
needs for convenient removal and can be anywhere on the pack. Having a two dimensional
area defined by the perforations can allow consumers to partially open the bag without
it losing its structural integrity.
[0046] Fig. 13 shows a bag similar to the bag of Fig. 12, where in addition the perforated
flap is provided with an resealable tape 50 that enables easy opening as well as reclosing
of the dispensing flap by the consumer, for example using a multi-use glue component.
Material, shape and positioning of the tape can be defined against the consumer handling
and bag design needs. The tape 50 may be applied on-line or off-line.
[0047] Fig. 14 shows a bag that contains an extended cross seal trim area 51 on one of the
CD seal (but it could also be on both CD seals). The trim width may be for example
between 5 and 100 mm wide, and consisting of the same material as the rest of the
bag. The extended trim can be printed or unprinted and have various kinds of shapes
(rectangular, triangular, oval shaped, as needed for design and functionality intend).
The extending space may be used to place a hanging means 52 by introducing at least
one hole. Of course it can also be used for adding a printed decoration, or as advertisement
space. Technically the extension can be made on-line by the use of a redesigned cross
seal station introducing a cross-seal adapted for forming the desired trim.
[0048] Instead or in addition to hanging means, the extended trim area may be provided with
added functionality using added components which may be applied on-line. The added
functionality components can be of various kinds serving different purposes, for example:
ribbon or drawstring-like materials for decorative and/or reclosability function as
shown on Fig. 15, zip-lock base components for reclosability function, "hook and loop"
fastener base components for reclosability function etc... if such opening and closing
means are provided on the extended trim area, a perforated line may not be necessary.
[0049] The on-line production of the described packs may allow the economic and efficient
production of bags appealing to consumers while at the same time delivering functionality
during daily use.
[0050] As indicated above, the plastic bag can comprise an artwork which is continuous in
the area of the MD seal. By continuous, it is meant that the artwork is not interrupted
in the area of the MD seal, e.g. by a non-printed band (usually white or transparent)
as is usual for prior products. The artwork may be obtained by conventional technique,
for example by printing the external surface of the film with a suitable ink.
In-bag compression measurement protocol
[0051] This protocol defines the required actions and measurements in order to measure the
In-Bag Compression (IBC). The method described is applicable for any kind of bag making
technology.
[0052] The IBC quantifies the amount of compression between the "free&fresh" products at
a defined point during production and the products packed in the primary bag after
the bagging process.
[0053] The number is given as a delta (in %) between free&fresh height and bagged stack
height. The IBC definition does not assume/describe any compression other than in
stack height.
[0054] For the free&fresh products caliper measurements, a sample of 5 products are collected
during production at the stacker chain, and measured within 5 minutes after production.
- Products cannot be taken from any other reject in the converter because pressurized
air significantly changes product calipers
- Products cannot be measured after more than 5 minutes after production as product
caliper may change with increased time
- Products cannot be sampled out of bags or any other in-between storage condition as
this will not allow proper IBC definition.
[0055] The bags have to be sampled during the same production run as the pads, they cannot
be stored in between in cases but need to be sampled after the bagger and measured
directly after (within 60 minutes after production).
[0056] The measurement of the stack height of the 5 free&fresh products and filled bags
can be made with any standard motorized test stand normally used for this purpose.
The motorized test stand comprises a product holder and a compression plate which
is slidable vertically. The equipment assesses the distance between the base plate
and the contact point between the test piece and compression plate. This device measures
Force and Length at the same time. This type of measuring device is common in the
field of absorbent articles to make caliper and height measurements. A suitable device
may be bought for example at Alluris Gmbh & co. Kg, of Baslerstrasse 65, 79100, Freiburg,
Germany.
[0057] For the purpose of this protocol, all thickness measurements are made at a load of
1 N using a circular compression plate with a diameter of 150 mm. The sliding stage
is set up to go down at a rate of 180 mm/mn until the start position which is chosen
to be close to the height of the test piece. The speed then decreases to 12 mm/mn
and once the compression plate gets in contact with test pieces, the resistance applied
by the test piece to the sliding stage is permanently measured by the load cell connected
to the compression plate. Such a low speed as 12 mm/mn is needed in order to be able
to detect the precise moment when the reaction force of 1N is reached.
[0058] Of course, the bags have to be placed properly in the measuring device (stack height
in bag always vertical). Temperature and relative humidity level should be the same
for the measurement of the height of the stack of fresh&free articles and the height
of the bag, for example 21°C and 30% relative humidity.
[0059] The IBC is defined as the delta (in %) between the Stack Height of the Fresh&Free
products and the Stack Height of the products in the primary bag, as calculated with
the below equation:
- SHB =
- Stack Height in Bag
- SHF&F =
- Stack Height Fresh&Free Products (measured with 5 articles)
- countB=
- Count in bag
[0060] The Stack Height in Bag can be directly measured as the height of the bag using a
test stand as indicated above. The thickness of the wrapping material is in general
negligible, but can be subtracted when this is not the case.
[0061] The Stack Height Fresh&Free Products is measured using a stack of 5 products using
a test stand, as indicated above.
[0062] For example, if the measured SH
F&F (5 articles) is 50mm and the Stack Height in Bag SH
B is 80 mm (bag containing 10 articles), the IBC is 20% (=100*(1-80*5/(50*10))).
1. A plastic bag (WB) containing stacked soft hygienic products (FCS), e.g. sanitary
napkins, panty liners, diapers, or the like, wherein the plastic bag comprises one
MD seal (35) along one closure corner (46), and wherein the plastic bag does not present
a folding line in the center of a side panel (42-45).
2. A plastic bag according to claim 1, characterized in that the stack (FCS) of products is contained in the closed plastic bag (WB) in a CD compressed
state, preferably with an in-bag compression (IBC) of at least 15 % as measured according
to the in-bag compression measurement protocol described herein.
3. A plastic bag according to claim 2, characterized in that the in-bag compression (IBC) is of at least 20 % as measured according to the in-bag
compression measurement protocol described herein.
4. A plastic bag according to claim 3, characterized in that the in-bag compression (IBC) is of from 20 % to 30% as measured according to the
in-bag compression measurement protocol described herein.
5. A plastic bag according to any of the preceding claims characterized in that the bag comprises an artwork which is continuous in the area of the MD seal (35).
6. A plastic bag according to any of the preceding claims, characterized in that the plastic bag comprises opening means (48).
7. A plastic bag according to claim 6, wherein the opening means comprises a perforated
line or segment line (48) orientated in machine direction (MD).
8. A plastic bag according to claim 6 wherein the perforated line (48) extend continuously
along the whole length of the plastic bag.
9. A plastic bag according to claim 6, wherein the opening means comprises a perforated
line (48) orientated in cross direction (CD).
10. A plastic bag according to claim 6, wherein the opening means comprises perforation
(48) that defines a two dimensional surface area on the surface of the bag that can
be used as a flap for opening the bag and dispensing enclosed products.
11. A plastic bag according to claim 10 wherein a tape (50) is placed on the flap to allow
closing and re-opening of the flap.
12. A plastic bag according to any of the preceding claims wherein the trim in at least
one of the CD seal (41) is less than 2 mm large along the length of the trim.
13. A plastic bag according to any of the preceding claims comprising an extended cross
seal trim area (51) on at least one of the CD seal (41).
14. A plastic bag according to claim 13 wherein the extended cross seal trim area (51)
comprises hanging means (52).
15. A plastic bag according to claim 13 wherein the extended cross seal trim area (51)
comprises opening and closing means such as a zip-lock components, "hook and loop"
fastener components or drawstring material components (53).