LAYERED CONSTRUCTION WITH TUBE SYSTEM

Description

[0001] The present invention relates to a device for collecting and utilizing energy generated by the sun in an efficient, environmentally-friendly and sustainable manner, comprising a layered construction provided with a thermally insulating substrate layer and a cover layer comprising a curable mortar, according to the preamble of claim 1. The invention further relates to a method for manufacturing a layered construction for a device for collecting and utilizing energy generated by the sun, according to the preamble of claim 12.

[0002] GB 2 054 824 discloses an arrangement for thermally insulating a building and simultaneously acquiring thermal energy for the building from the environment, wherein the external walls of the building (and possibly also the roof) are covered with thermally insulating material (e.g. moulded polystyrene) clad with a facard material (e.g. plastic sheets, or mortar reinforced by a wire mesh), the arrangement being characterized by pipe loops laid on the material and connected to the primary circuit of a heat pump. The arrangement may be in the form of panels which are stuck on to the building by a mortar adhesive the fixing being supplemented by screws.

[0003] EP 0 590 625 describes an insulating panel for application against the wall of a building, for instance a brick wall, wherein the insulating panel is provided with grooves for receiving tubes that can carry a heat transport medium. The tubes are affixed to the insulating panel and partly embedded in a layer of mortar which is then covered by a reinforcing mesh and a protective cladding.

[0004] The use of layered constructions with a view to thermal insulation of a space is generally known, for instance in the construction of flats roofs. The Belgian patent application no. 50599 thus describes an insulating roof covering with ventilation. In addition, panels are also known which serve as collectors for solar heat comprising channels containing a liquid heat-transporting medium. In these panels the solar heat is collected and transferred to the liquid medium. Such panels cannot however be used as substitute for a sufficiently strong and reliably insulated roof covering. A further problem with the known panels is that they substantially do not comprise any material that can retain the heat generated by the sun for a longer period of time, for instance overnight.

[0005] The present invention has for its object to provide a device according to the preamble, which device can moreover be integrated in simple manner into a building structure such as for instance a roof covering.

[0006] The device of the present invention is distinguished by the features of the characterizing portion of claim 1. There is arranged on the substrate layer a tube system through which a fluid can be transported in order to regulate the temperature in the tube system, this tube system being at least partially embedded in the mortar. Owing to the use of the mortar-embedded tube system the temperature can be regulated in simple manner while retaining the insulating function of the construction.

[0007] The term "mortar" must here preferably be understood to mean a preferably curable material suitable for embedding of the tube system, preferably comprising at least cement and water. The person with ordinary skill in the art will appreciate that other materials may also be suitable instead of such a mortar for the purpose of embedding the tube system.

[0008] The substrate layer comprises thermally insulating elements, these elements being embedded at least partially in a suitable mortar. These elements are preferably beam or panel-like and preferably have protruding parts in order to facilitate incorporation thereof in the substrate layer. These insulating elements improve the insulating properties of the substrate layer.

[0009] According to preferred embodiments of the present invention, the substrate layer comprises a substantially flat upper surface. This can simplify or enable the arranging of tubes, tube system and cover layer. The tube system is arranged on the upper surface of the substrate layer without sinking into this substrate layer or without sinking into predefined recesses in the substrate layer. Nor is it necessary to comprise or arrange a layer with high reflectivity, such as for instance an aluminium foil or similar foil, between the substrate layer and the mortar. Embodiments of the present invention further also comprise the advantages that they can withstand frost damage and condensation damage. A good adhesion between the cover layer and the substrate layer is also obtained in embodiments of the present invention.

[0010] According to a further aspect, a grid is arranged on the substrate layer in the layered construction, which grid preferably runs parallel to the substrate layer. The function of the grid consists substantially of simplifying placing of the tube system by securing the tube system in a suitable manner to the grid and of increasing the strength of the layered construction.

[0011] The tube system preferably comprises a continuous flexible tube in order to limit the chance of leakage of the fluid to a minimum. The tube system can further also be formed from a plurality of tubes joined together, preferably in watertight manner. The tube system preferably forms part of a closed liquid circuit and is watertight. In addition, the tube system is preferably connected to the grid. The tube system can further also increase the strength of the layered construction.

[0012] According to yet another further aspect of the present invention, at least one heat exchanger is connected to the tube system by means of suitable feed and/or discharge conduits in order to enable heat to be extracted from and supplied to the fluid in the tube system for the purpose of enabling regulation of the temperature in the tube system. At least one heat pump can also be connected in suitable manner to the tube system in order to recuperate the heat collected in the fluid.

[0013] According to yet another aspect of the invention, one or more storage vessels suitable for storing the fluid can be connected to the tube system by means of suitable feed and/or discharge conduits.

[0014] In another aspect of the invention means are connected to the tube system for the purpose of transporting the fluid. The fluid can be transported by means of for instance a suitable pump through the tube system and devices connected thereto.

[0015] According to a further aspect of the present invention, the layered construction can be part of a building structure, in particular an outside wall, a roof covering or a paving, wherein a finishing layer is applied to the cover layer. This finishing layer has the purpose of protecting the building structure in its normal function from external influences (such as for instance rain and wind) and/or providing an aesthetic finish. The finishing layer is preferably thin and preferably has a relatively limited heat resistance. Depending on the finishing layer, an air layer or a number of air channels can be provided between the cover layer and the finishing layer.

[0016] It is also an object of the present invention to provide a method for manufacturing a layered construction for a device for collecting and utilizing energy generated by the sun. The method of the invention is distinguished by the features of the characterizing portion of claim 12.

[0017] The layered construction is preferably placed at a location readily accessible to direct sunlight, oriented as far as possible toward the sun. The device can herein form part of a building structure in the form of a roof covering, an outside wall or a paving, such as for instance a driveway. The temperature in the layered construction, in particular of the mortar, can then be increased by solar radiation.

[0018] The temperature of the fluid can here then be increased substantially by thermal conduction from the heat-accumulating mortar which encloses the tube system to the fluid present therein. The advantage of using the mortar is that the heat can be retained therein for a long time, and can consequently also be generated to the fluid in the tube system for a long time. Even when there is no longer any direct sunlight shining on the device, heat can nevertheless still be generated to the fluid for a long period of time, for instance after sunset, due to the heat storage in the layered construction.

[0019] The device can be placed substantially vertically or substantially horizontally, or can be arranged at an incline. It is an advantage of embodiments of the present invention that the device is water-impermeable, this being particularly important when the device is placed horizontally during use.

[0020] The device according to embodiments of the present invention further also comprises the advantage that it can bear a substantial load without being damaged. Adult persons can thus walk on the upper surface of the device and move about thereon without damaging this device.

[0021] The invention will be further described with reference to the accompanying figures, which are not in any way intended to limit the scope of protection of the claims and in which:

• Figure 1 shows a partly perspective section of a preferred embodiment of a layered construction according to the present invention on a ground surface, bounded on one side by an upright wall;
• Figure 2 shows a schematic outline of a preferred embodiment of the tube system as preferably closed liquid circuit according to the present invention;
• Figure 3 shows a further preferred embodiment.

[0022] In the preferred embodiments shown in Fig. 1 a layered construction 1 is placed on a ground surface 2, consisting of for instance concrete, and flanked by an upright wall 3 formed by for instance a wall of bricks. The layered construction comprises a substrate layer made up of a suitable substrate material 4, in the form of a curable mortar, and a plurality of thermally insulating elements 5.

[0023] The curable mortar comprises insulating granules, cement, water and additives. The composition of the mortar is a further preferably chosen such that the mortar has at least thixotropic properties. The mortar preferably also has a high heat capacity combined with a coefficient of heat conductivity of preferably between about 0.05 and about 0.30 W/mK, more preferably between about 0.10 and about 0.25 W/mK, still more preferably between about 0.15 and about 0.20 W/mK, in order to have a balance between insulation and conductivity. The insulating granules are preferably chosen from expanded polystyrene granules, polyurethane granules, expanded polyurethane granules, preferably expanded vermiculite, preferably expanded perlite and combinations thereof.

[0024] In the preferred embodiment shown in Fig. 1 the substrate layer is further provided with thermally insulating elements 5 preferably formed from beam or panel-like blocks of insulation material having thermally insulating properties. Suitable materials for these thermally insulating elements comprise for instance expanded polystyrene, extruded polystyrene, polyurethane, expanded polyurethane and combinations thereof. Various other suitable thermally insulating materials are known to the person with ordinary skill in the art in this field. These thermally insulating elements optionally form part of the substrate layer.

[0025] Further arranged on top of the substrate layer in the embodiment of Fig. 1 is a grid 6 to which a tube system 7 is secured by means of metal or plastic strips or wires 8. According to a preferred embodiment, the grid is formed from suitable metal and/or suitable plastic. Examples of suitable metals are iron, aluminium, stainless steel and so forth. Examples of suitable plastics are polyethylene, polypropylene, polyvinyl chloride (PVC), glass fibre reinforcement or a composite of two or more of such materials, optionally combined with metal and so forth. Various other suitable materials are known to the person with ordinary skill in the art in this field. The grid can possibly consist of a plurality of parts or part-grids. Tube system 7 can be secured to grid 6 in various other suitable ways known to the person with ordinary skill in the art.

[0026] Various suitable materials from which the tube or tubes forming part of tube system 7 can be formed are known to the person with ordinary skill in the art in this field. Examples of suitable materials comprise polyethylene, medium-density polyethylene, high-density polyethylene, polypropylene, PVC, cross-linked polyethylene (PEX), metals such as copper and aluminium and so on. The tube or tubes can possibly also be formed from combinations of such materials. The tube or tubes can optionally be formed from multiple layers of various such materials.

[0027] In the embodiment shown in Fig. 1 the tube system 7 forming part of the layered construction is completely embedded in a cover layer 9 preferably formed from a curable mortar. The mortar forming part of cover layer 9 more preferably has a composition similar to the mortar forming part of the substrate layer. In the shown embodiment a finishing layer 10 is further applied over cover layer 9. This finishing layer 10 can lie at a distance relative to cover layer 9 in order to form an air layer or air channels.

[0028] According to a more preferred embodiment (shown in Fig. 3), tube system 7 lies substantially flush with the outward facing surface of cover layer 9 and thus lies closer to finishing layer 10. This can be achieved for instance by levelling off the cover layer, after applying the cover layer material, on the tubes of the tube system so that the upper surface of the cover layer forms as it were a tangent plane on the top side of (the tubes of) the tube system. The heat can hereby be collected more efficiently by the fluid in tube system 7. When the finishing layer does not run parallel to the substrate layer, the tube system preferably runs substantially parallel to the finishing layer in order to obtain the highest possible efficiency in heat absorption by the fluid. The one or more tubes forming the tube system can have a diameter of for instance about 1, 2 or 3 cm. Higher and lower values for the diameter are also possible. The thickness of the finishing layer can for instance amount to about 2,3,4,5 or 6 cm. Higher and lower values for the thickness of the cover layer are also possible.

[0029] The fluid must be suitable for absorbing, generating and transporting heat. The fluid is preferably non-toxic. A suitable fluid is for instance composed of water and one or more preferably non-toxic additives. These additives can for instance serve to prevent freezing of the fluid and/or to prevent corrosion. An example of a suitable non-toxic antifreeze agent is for instance polypropylene glycol.

[0030] The material of which finishing layer 10 consists is chosen substantially subject to the purpose of the device. The device can thus be placed for instance on flat roofs as well as sloping roofs. When the layered construction is arranged as part of a substantially flat roof (this is a roof with a maximum slope of about 5%) the finishing layer consists for instance of a prefabricated strip-like or tarpaulin-like waterproofing made up of one or more layers, such as for instance EPDM (Ethylene Propylene Diene Monomer) PVC, APP (Atactic Polypropylene)-modified bitumen, SBS (Styrene Butadiene Styrene)-modified bitumen and combinations thereof. When the device is placed as part of a sloping roof, the finishing layer can for instance consist of tiles, slates, metal panels, zinc strips and so forth. It will be apparent that various other materials are possible as finishing layer which are known to the person with ordinary skill in the art. The finishing layer is preferably thin and preferably has a relatively limited heat resistance of preferably < 0.5 m²K/W, more preferably < 0.25 m²K/W, still more preferably < 0.1 m²K/W, and most preferably < 0.05 m²K/W.

[0031] Fig. 2 shows a schematic outline of a preferred embodiment of the tube system substantially of the device of Fig. 1, wherein numeral 11 refers to one or more heat exchanger(s), heat pump(s) and/or storage vessel(s) and other possible devices which can be connected by means of suitable feed and/or discharge conduits to the tube system. Means (12), such as for instance a pump, are also connected to the tube system in order to transport the fluid through the tube system and devices connected thereto.

[0032] Heat-generating devices can optionally also be connected to the tube system for the purpose of heating the fluid before it is transported through the tube system. In addition, the tube system can optionally also be connected in suitable manner to one or more classic panel-like solar collectors, with the object of preheating the fluid before it is carried through the solar collector.

[0033] The present invention also provides a method for manufacturing a layered construction for a device for collecting and utilizing energy generated by the sun, comprising of arranging a substrate layer on a suitable ground surface, such as for instance concrete or fibre cement sheets, arranging a tube system and arranging a cover layer.The substrate layer is manufactured by arranging a layer of a curable mortar preferably comprising insulating material, subsequently placing thereon at a mutual distance elements of insulation material preformed into blocks, and then filling the space between the blocks by means of a curable mortar preferably comprising insulating material.

[0034] According to a preferred method, after arranging of the substrate layer, the grid is placed on this layer, preferably parallel thereto. The tube system is then preferably arranged on the grid. The tube system is here preferably secured to the grid so that the tube system is displaced to only minimal extent during arranging of the cover layer. The cover layer is preferably then arranged by pouring or casting a curable mortar, whereby the tube system is further connected to the substrate layer and/or the grid. The tube system preferably lies substantially flush with the surface of the cover layer. A finishing layer can subsequently be further arranged on the cover layer.

[0035] The layered construction is preferably manufactured on a construction site. The advantage hereof is that it is then not necessary to work with separate panels, thereby reducing the chance of leakage or insufficient waterproofing of the device. Alternatively, the layered construction can be fabricated in the form of panels, optionally with the tube system or a part thereof integrated. The tube system or a part thereof and the grid or a part thereof can optionally be manufactured integrally in the factory and thus employed in the manufacture of a preferred embodiment of the device according to the present invention.

[0036] Since according to a preferred embodiment the part of the tube system intended for arrangement in the layered construction is at least partially embedded in the mortar, heat can still be generated to the fluid even for instance after solar radiation no longer impinges on the layered construction, since the heat can be held in the mortar for a long time.

[0037] An advantage of a preferred embodiment of the device according to the present invention is that the heat generated by the sun can be usefully employed in an efficient and economic manner, for instance to increase the temperature of a building structure, of a space or of a mass. This heat can for instance be utilized for a central heating system, to heat floors, to heat swimming pool water, to heat determined rooms in a building and so on.

[0038] A further advantage of a preferred embodiment of the device according to the present invention is that it can be used to control the temperature in a building structure of which the layered construction forms part. In advantageous manner the temperature in the layered construction in the building structure, and consequently also in spaces adjacent thereto, can thus be reduced if this is desirable by supplying fluid at a lower temperature to the layered construction and discharging fluid at a higher temperature therefrom. In this way heat can be discharged from for instance a roof covering in order to reduce the temperature of the roof construction, whereby the underlying space will be heated less quickly.

[0039] A further advantage of preferred embodiment of the device according to the present invention can consist of bringing the layered construction to a higher temperature during a colder period using the heat stored in the meantime. This results in a smaller difference in temperature between the outside of the building structure (so-called "heat loss area") and the indoor climate. This smaller temperature difference also results in a reduced energy loss from the indoor climate.

Claims

1. Device for collecting and utilizing energy generated by the sun, suitable for a roof-covering, comprising a layered construction provided with a substrate layer (4,5) and a cover layer (9) comprising a curable mortar, wherein there is arranged on the substrate layer a tube system (7) through which a fluid can be transported in order to regulate the temperature in the tube system, this tube system being at least partially embedded in the mortar; wherein the mortar of the cover layer (9) comprises cement, water and additives; wherein the substrate layer comprises thermally insulating elements (5) which are embedded at least partially in a mortar (4); characterized in that the mortar of the cover layer (9) further comprises insulating granules; in that the tube system (7) is arranged on a surface of the substrate layer (4,5) without sinking into this substrate layer or without sinking in predefined recesses in the substrate layer; and in that the thermally insulating elements are placed at a mutual distance from each other, and the space between the thermally insulating elements is filled by means of the mortar.

2. Device as claimed in claim 1, characterized in that the insulating granules comprise expanded vermiculite and expanded perlite.

3. Device as claimed in claim 1 or 2, characterized in that the tube system is largely or completely embedded in the mortar.

4. Device as claimed in claim 3, wherein the tube system lies substantially flush with the outward facing surface of the cover layer.

5. Device as claimed in any of the claims 1-4, characterized in that the substrate layer is a thermally insulating substrate layer.

6. Device as claimed in any of the claims 1-5, characterized in that the mortar has a coefficient of heat conductivity of preferably between about 0.05 and about 0.30 W/mK, more preferably between about 0.10 and about 0.25 W/mK, still more preferably between about 0.15 and about 0.20 W/mK.

7. Device as claimed in claim 2, characterized in that the insulating granules further comprise expanded polystyrene granules and/or polyurethane granules.

8. Device as claimed in claim 1, characterized in that the thermally insulating elements are formed from expanded polystyrene, extruded polystyrene, polyurethane and combinations thereof.

9. Device as claimed in any of the claims 1-8, characterized in that the tube system comprises a continuous flexible tube.

10. Device as claimed in any of the claims 1-9, characterized in that a grid running substantially parallel to the substrate layer is provided on the substrate; wherein the tube system is connected to the grid.

11. Device as claimed in any of the claims 1-10, wherein the device is a part of a roof covering, characterized in that a finishing layer is applied to the cover layer; wherein the finishing layer has a heat resistance of preferably < 0.5 m²K/W, more preferably < 0.25 m²K/W, still more preferably < 0.1 m²K/W, and most preferably < 0.05 m²K/W; and wherein an air layer or a number of air channels is provided between the cover layer and the finishing layer.

12. Method for manufacturing a layered construction for a device for collecting and utilizing energy generated by the sun, suitable for a roof-covering, comprising of arranging a cover layer (9) on a substrate layer (4,5), the cover layer (9) comprising a curable mortar, wherein a tube system (7) through which a fluid can be transported is arranged on the substrate layer, this tube system (7) being at least partially embedded in the mortar; wherein the mortar of the cover layer (9) comprises cement, water and additives; wherein the substrate layer is formed by arranging liquid curable mortar (4) and placing thereon elements (5) of insulation material preformed into blocks, characterized in that the mortar of the cover layer (9) further comprises insulating granules; in that the tube system (7) is arranged on a surface of the substrate layer (4,5) without sinking into this substrate layer or without sinking in predefined recesses in the substrate layer; and in that the blocks are placed at a mutual distance , and the space between the blocks is filled by means of the mortar.

13. Method as claimed in claim 12, characterized in that the insulating granules comprise expanded vermiculite and expanded perlite.

Ansprüche

1. Vorrichtung zum Sammeln und Nutzen von durch die Sonne erzeugter Energie, welche für eine Dachabdeckung geeignet ist, aufweisend eine geschichtete Struktur, welche mit einer Untergrundschicht (4,5) und einer Deckschicht (9), welche einen aushärtbaren Mörtel aufweist, bereitgestellt ist, wobei an der Untergrundschicht ein Rohrsystem (7), durch welches ein Fluid transportiert werden kann, um die Temperatur in dem Rohrsystem zu regulieren, angeordnet ist, wobei dieses Rohrsystem wenigstens teilweise in dem Mörtel eingebettet ist, wobei der Mörtel der Deckschicht (9) Zement, Wasser und Additive aufweist, wobei die Untergrundschicht thermisch isolierende Elemente (5) aufweist, welche wenigstens teilweise in einem Mörtel (4) eingebettet sind, dadurch gekennzeichnet, dass der Mörtel der Deckschicht (9) ferner Isolationsgranulat aufweist, dass das Rohrsystem (7) an einer Fläche der Untergrundschicht (4,5) angeordnet ist, ohne in diese Untergrundschicht einzusinken oder ohne in vordefinierte Vertiefungen in der Untergrundschicht einzusinken, und dass die thermisch isolierenden Elemente in einem gegenseitigen Abstand voneinander angeordnet sind und der Abstand zwischen den thermisch isolierenden Elementen mittels des Mörtels gefüllt ist.

2. Vorrichtung wie in Anspruch 1 beansprucht, dadurch gekennzeichnet, dass das Isolationsgranulat expandiertes Vermiculit und expandiertes Perlit aufweist.

3. Vorrichtung wie in Anspruch 1 oder 2 beansprucht, dadurch gekennzeichnet, dass das Rohrsystem weitestgehend oder vollständig in dem Mörtel eingebettet ist.

4. Vorrichtung wie in Anspruch 3 beansprucht, wobei das Rohrsystem im Wesentlichen bündig mit der nach außen zeigenden Fläche der Deckfläche liegt.

5. Vorrichtung wie in irgendeinem der Ansprüche 1 bis 4 beansprucht, dadurch gekennzeichnet, dass die Untergrundschicht eine thermisch isolierende Untergrundschicht ist.

6. Vorrichtung wie in irgendeinem der Ansprüche 1 bis 5 beansprucht, dadurch gekennzeichnet, dass der Mörtel einen Wärmeleitungskoeffizienten von bevorzugt zwischen ungefähr 0,05 und ungefähr 0,30 W/mK, bevorzugter zwischen ungefähr 0,10 und ungefähr 0,25 W/mK, noch bevorzugter zwischen ungefähr 0,15 und ungefähr 0,20 W/mK aufweist.

7. Vorrichtung wie in Anspruch 2 beansprucht, dadurch gekennzeichnet, dass das Isolationsgranulat ferner Expandiertes-Polystyrol-Granulat und/oder Polyurethangranulat aufweist.

8. Vorrichtung wie in Anspruch 1 beansprucht, dadurch gekennzeichnet, dass die thermisch isolierenden Elemente aus expandiertem Polystyrol, extrudiertem Polystyrol, Polyurethan und Kombinationen daraus gebildet sind.

9. Vorrichtung wie in irgendeinem der Ansprüche 1 bis 8 beansprucht, dadurch gekennzeichnet, dass das Rohrsystem ein kontinuierliches flexibles Rohr aufweist.

10. Vorrichtung wie in irgendeinem der Ansprüche 1 bis 9 beansprucht, dadurch gekennzeichnet, dass ein Gitter, welches im Wesentlichen parallel zur Untergrundschicht verläuft, an der Untergrundschicht bereitgestellt ist, wobei das Rohrsystem mit dem Gitter verbunden ist.

11. Vorrichtung wie in irgendeinem der Ansprüche 1 bis 10 beansprucht, wobei die Vorrichtung ein Teil einer Dachabdeckung ist, dadurch gekennzeichnet, dass eine Endschicht auf die Deckschicht aufgebracht ist, wobei die Endschicht einen Wärmewiderstand von bevorzugt < 0,5 m²K/W, bevorzugter < 0,25 m²K/W, noch bevorzugter < 0,1 m²K/W und am bevorzugtesten < 0,05 m²K/W aufweist, und wobei eine Luftschicht oder eine Anzahl von Luftkanälen zwischen der Deckschicht und der Endschicht bereitgestellt ist.

12. Verfahren zum Herstellen einer geschichteten Konstruktion für eine Vorrichtung zum Sammeln und Nutzen von durch die Sonne erzeugter Energie, welche für eine Dachabdeckung geeignet ist, aufweisend ein Anordnen einer Deckschicht (9) an einer Untergrundschicht (4,5), wobei die Deckschicht (9) einen aushärtbaren Mörtel aufweist, wobei ein Rohrsystem (7), durch welches ein Fluid transportiert werden kann, an der Untergrundschicht angeordnet wird, wobei dieses Rohrsystem (7) wenigstens teilweise in dem Mörtel eingebettet wird, wobei der Mörtel der Deckschicht (9) Zement, Wasser und Additive aufweist, wobei die Untergrundschicht gebildet wird durch Anordnen eines flüssigen aushärtbaren Mörtels (4) und durch Platzieren von Elementen (5) aus Isolationsmaterial, welche in Blöcken ausgeführt sind, darauf, dadurch gekennzeichnet, dass der Mörtel der Deckschicht (9) ferner Isolationsgranulat aufweist, dass das Rohrsystem (7) an einer Fläche der Untergrundschicht (4,5) angeordnet wird, ohne in diese Untergrundschicht einzusinken oder ohne in vordefinierte Vertiefungen in der Untergrundschicht einzusinken, und dass die Blöcke in einem gegenseitigen Abstand angeordnet werden und der Raum zwischen den Blöcken mittels des Mörtels gefüllt wird.

13. Verfahren wie in Anspruch 12 beansprucht, dadurch gekennzeichnet, dass das Isolationsgranulat expandiertes Vermiculit und expandiertes Perlit aufweist.

Revendications

1. Dispositif de collecte et d'utilisation d'énergie générée par le soleil, adapté pour une couverture de toiture, comprenant une construction en couches dotée d'une couche de substrat (4, 5) et d'une couche de couverture (9) comprenant un mortier durcissable, dans lequel sur la couche de substrat est agencé un système de tube (7) à travers lequel un fluide peut être transporté afin de réguler la température dans le système de tube, ce système de tube étant au moins partiellement incorporé dans le mortier ; dans lequel le mortier de la couche de couverture (9) comprend du ciment, de l'eau et des additifs ; dans lequel la couche de substrat comprend des éléments thermiquement isolants (5) qui sont incorporés au moins partiellement dans un mortier (4) ; caractérisé en ce que le mortier de la couche de couverture (9) comprend en outre des granules isolants ; en ce que le système de tube (7) est agencé sur une surface de la couche de substrat (4, 5) sans s'enfoncer dans cette couche de substrat ou sans s'enfoncer dans des creux prédéfinis dans la couche de substrat ; et en ce que les éléments thermiquement isolants sont placés à une distance mutuelle les uns des autres, et l'espace entre les éléments thermiquement isolants est rempli au moyen du mortier.

2. Dispositif selon la revendication 1, caractérisé en ce que les granules isolants comprennent de la vermiculite expansée et de la perlite expansée.

3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que le système de tube est largement ou complètement incorporé dans le mortier.

4. Dispositif selon la revendication 3, dans lequel le système de tube se trouve sensiblement en affleurement avec la surface orientée vers l'extérieur de la couche de couverture.

5. Dispositif selon l'une quelconque des revendications 1 à 4, caractérisé en ce que la couche de substrat est une couche de substrat thermiquement isolante.

6. Dispositif selon l'une quelconque des revendications 1 à 5, caractérisé en ce que le mortier a un coefficient de conductivité thermique compris de préférence entre environ 0,05 et environ 0,30 W/mK, plus préférablement entre environ 0,10 et environ 0,25 W/mK, encore plus préférablement entre environ 0,15 et environ 0,20 W/mK.

7. Dispositif selon la revendication 2, caractérisé en ce que les granules isolants comprennent en outre des granules de polystyrène expansé et/ou des granules de polyuréthane.

8. Dispositif selon la revendication 1, caractérisé en ce que les éléments thermiquement isolants sont formés à partir de polystyrène expansé, de polystyrène extrudé, de polyuréthane et de combinaisons de ceux-ci.

9. Dispositif selon l'une quelconque des revendications 1 à 8, caractérisé en ce que le système de tube comprend un tube flexible continu.

10. Dispositif selon l'une quelconque des revendications 1 à 9, caractérisé en ce qu'une grille s'étendant sensiblement parallèlement à la couche de substrat est prévue sur le substrat ; dans lequel le système de tube est relié à la grille.

11. Dispositif selon l'une quelconque des revendications 1 à 10, dans lequel le dispositif fait partie d'une couverture de toiture, caractérisé en ce qu'une couche de finition est appliquée sur la couche de couverture ; dans lequel la couche de finition a une résistance thermique de préférence < 0,5 m²K/W, plus préférablement < 0,25 m²K/W, encore plus préférablement < 0,1 m²K/W, et de manière préférée entre toutes < 0,05 m²K/W ; et dans lequel une couche d'air ou un nombre de canaux d'air est prévu(e) entre la couche de couverture et la couche de finition.

12. Procédé de fabrication d'une construction en couches destinée à un dispositif de collecte et d'utilisation d'énergie générée par le soleil, adapté à une couverture de toiture, comprenant l'agencement d'une couche de couverture (9) sur une couche de substrat (4, 5), la couche de couverture (9) comprenant un mortier durcissable, dans lequel un système de tube (7) à travers lequel un fluide peut être transporté est agencé sur la couche de substrat, ce système de tube (7) étant au moins partiellement incorporé dans le mortier ; dans lequel le mortier de la couche de couverture (9) comprend du ciment, de l'eau et des additifs ; dans lequel la couche de substrat est formée en agençant le mortier durcissable liquide (4) et en plaçant sur celui-ci des éléments (5) de matériau d'isolation préformés en blocs, caractérisé en ce que le mortier de la couche de couverture (9) comprend en outre des granules isolants ; en ce que le système de tube (7) est agencé sur une surface de la couche de substrat (4, 5) sans s'enfoncer dans cette couche de substrat ou sans s'enfoncer dans des creux prédéfinis dans la couche de substrat ; et en ce que les blocs sont placés à une distance mutuelle, et l'espace entre les blocs est rempli au moyen du mortier.

13. Procédé selon la revendication 12, caractérisé en ce que les granules isolants comprennent de la vermiculite expansée et de la perlite expansée.

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