Technical Field
[0001] The present invention relates to apparatuses for transportation of panels of such
display devices as television, monitor (LCD, plasma, LED type).
Prior Art
[0002] In the state-of-the art, to ensure a reliable transport of panel-type display devices
and many electronic appliances, the said devices are generally packed in cardboard
boxes and styrofoam materials, and then they are placed on wooden or plastic pallets
so as to be ready for transport. In this technique, there are problems such as the
materials used for the packaging and transport being for single use only, use of too
many materials during packaging, high costs of packaging manpower, and occupation
of too much space by these materials and partial recycling character of these materials.
[0003] Furthermore, failure during procurement process of the materials such as Styrofoam,
wooden pallets and cardboard boxes used in the prior art, quality problems, stock
errors and damages occurring during logistics cause the halt of production during
the manufacturing process of panels, ineffectiveness and delay in production. For
instance, in the prior art each time the materials such as cardboard box, Styrofoam,
wooden or plastic pallet, banding stripe and band fixing metal are purchased and stock
control management is required and the missing items needs to be made up by monitoring
deficiencies. Since according to the existing system the item number in packaging
is 10-24, stock control gets difficult and a lack of an item, a delay in procurement
and/or a sudden deficiency may hinder the panel production.
[0004] In the published patent application nos.
JP2006290384,
US5423422A,
US2005155904 according to the state of the art, some examples of the materials used for packaging
and transport are disclosed. In these examples, large materials which are difficult
to recycle are disclosed for packaging and transport process.
[0005] In addition to those mentioned above, stacking of materials described in these samples
on each other is also limited.
Brief Description of the Invention
[0006] The present invention relates to a packaging technique and manpower as well as technical
fields of product logistics. The invention provides reusable apparatuses for transportation/carriage
instead of single-use packaging materials (pallet, cardboard box, styrofoam etc.)
used in transportation and carriage of panels of such display devices as LCD, plasma,
LED type television or monitor. In this manner, packaging system of the said panel
can be turned into a recyclable system. Moreover, the costs of packaging workmanship
and the materials used in production of panel substantially decrease. In addition,
a great deal of savings are achieved in internal and external logistics costs.
[0007] As the apparatus according to the present invention is recyclable, it is possible
to use it many times. When compared to the materials used in the state-of-the art,
it enables savings in storage, logistics and workmanship costs because of the fact
that it occupies less space and has an integral character in contrast to old method.
(In this invention, the item number of packaging material in a pallet, for example,
can be reduced from 10-24 to 1. In this way, it can be possible to reduce the purchasing,
procurement and storage workmanship costs concerning packaging material to minimum.
Furthermore, the need for packaging workmanship in the panel production process substantially
decreases owing to ease of the work.
[0008] The apparatus for transportation according to the present invention is provided for
the carriage of the panels of display devices. The said apparatus comprises one vertical
foot on each corner thereof; foot connection profiles connecting the said feet; support
profiles connecting the foot connection profiles to each other.
[0009] The said apparatus also comprises a pair of side frames that can be folded inwardly
towards each other; at least one lower slot which is located on the two corresponding
side frames and in which panels are placed; upper slots in a corresponding number
with each lower slot, which can be turned on the frame and on which the upper parts
of the panels rest in such a manner that it is located on the other corresponding
two side frames so as to be on the upper part of lower slots.
Objects of the Invention
[0010] The object of the present invention is to provide an apparatus for transportation
leading to an increase in the number of television or monitor panels that may be stocked
and carried per unit of volume.
[0011] Another object of the invention is to prevent any damage or fall of panels and packages
during transportation, for example during the carriage by vehicle and container.
[0012] A further object of the invention is to reduce the gaps observed in the enclosed
volume such as container to a minimum level during carriage of panels by the apparatus
for transportation.
[0013] A still further object of the invention is to ensure a decline in the consumption
of forestry and petroleum products by reducing the use of cardboard box, wooden or
plastic pallet.
[0014] A still further object of the invention is to develop a recyclable carriage/transportation
system that can be used more than once instead of disposable packaging and carriage
materials.
Brief Description of the Figures
[0015] An exemplary apparatus for transportation according to the present invention is given
in the annexed figures, wherein;
Figure 1 is a perspective top view of the apparatus for transportation.
Figure 2 is a perspective bottom view of the apparatus for transportation.
Figure 3 is a perspective view of the apparatus for transportation in a folding position.
Figure 4 is a perspective view of the apparatus for transportation as folded.
Figure 5 is a perspective view of the apparatus for transportation as superimposed.
Figure 6 is a perspective view of the upper slots in an open position.
Figure 7 is a perspective view of the panels as arranged in the apparatus for transportation.
[0016] The parts in the figures are numbered one by one and the corresponding terms of these
numbers are given below.
Apparatus for transportation (A)
Vertical foot (1)
Foot base (2)
Foot connection profile (3)
Support profile (4)
Housing profile (5)
Lower slot (6)
Upper profile (7)
Upper slot (8)
Vertical side profiles (9)
Side frame (10)
Side frame (11)
Hinge (12)
Extension (13)
Upper cover (14)
Disclosure of Invention
[0017] The apparatus for transportation (A) illustrated in Figures 1-5 is provided for carriage
of panels of such display devices as LCD, plasma, LED television or monitor. The said
apparatus (A) comprises one vertical foot (1) on each corner thereof and foot connection
profiles (3) connecting the said feet (1). In order to increase the strength of the
apparatus (A), vertical feet (1) are connected to each other with foot connection
profiles (3). Likewise, there is provided support profiles (4) which connect the foot
connection profiles (3) to each other so as to increase the strength.
[0018] In Figures 3-4, perspective views of the apparatus for transportation (A) in a foldable
position are given. The said apparatus (A) has foldable side frames (10, 11) on the
upper part of the feet (1), the foot connection profiles (3) and the support profiles
thereof. For example, two opposing side frames (10) can fold towards each other as
illustrated in Figure 3. The side frames (10) comprises a housing profile (5), a lower
slot (6), an upper profile (7), an upper slot (8) and vertical side profiles (9) as
shown in Figures 1-3. Each side frame (10) has two side profiles (9), and these profiles
(9) are connected to the said housing profile (5) from their bottom parts and connected
to upper profile (7) from their upper parts so as to form a frame. Furthermore, each
of the said side frames (10) is connected to vertical feet (1) and/or foot connection
profiles (3) by at least one hinge (12) (Figure 3). Both frames (10) can fold inwardly
towards each other within the apparatus (A) through the hinges (12).
[0019] In the open position of the side frames (10) ( unfolded position or vertical position),
two opposing frames (10) have at least one lower slot (6) thereon so as to arrange
the panels within the apparatus (A). (Figure 7). The said lower slots (6) are provided
on the housing profiles (5), and the panels are placed therein such that they are
inserted from top to down. The placement of panels into the slots (6) prevents lateral
and downward movement thereof.
[0020] Besides the insertion of bottom parts of panels into lower slots (6), upper slots
(8) above the lower slots (6), which are in a corresponding amount to the lower slots,
are also provided in order to support the panels from top. The upper slots (8) are
also connected to the upper profiles (7) (or side frames (10)) by at least one hinge
(12), and can be turned on the said upper profiles (7). In this manner, upper slots
(8) can be turned during the placement of panels so as to allow the insertion of the
panels from the top (Figure 6), and after the insertion of the said panels they can
be turned again so as to support the upper parts of the panels by being inserted on
and between the panels. In order to prevent the upward movement of upper slots (8)
after covering the top of panels by turning the upper slots (8) thereon, at least
one cover (14) can be fixed between both vertical side profiles(9) (or on the side
frame (10)) so as to avoid the movements of these slots (8).
[0021] As shown in Figure 4, the other two opposing side frames (11) are connected to vertical
foots (1) and/or foot connection profiles (3) by at least one hinge (12). These side
frames (11) can also fold inwardly towards each other by means of hinges (12) within
the apparatus (A).
[0022] Following the transport of the panels, less space is occupied by folding the side
frames (10,11) of the apparatus (A) from the hinged (12) parts. By this means, they
can be easily stocked or carried for the next transport.
[0023] When the frames (10, 11) are brought to the vertical position, they rest on the extensions
(13) on the upper part of the feet (1), and reverse movement thereof is prevented.
In other words, the said frames (10, 11) can only fold inwardly towards each other
(into the apparatus (1)) and their vertical positions are maintained through resting
on the said extensions (13).
[0024] There are provided foot bases (2) under the each vertical foot (1) to enable the
apparatus (A) to settle smoothly on the ground in larger contact with the bottom surface.
As the feet (2) are broad, the apparatuses (A) can be superimposed on one another
in alignment (shown in Figure 5) and hence sliding of the apparatus on the top sideways
is prevented.
[0025] Each apparatus (A), after being loaded with panels, can be packaged either individually
or in a superimposed position. Furthermore, the existence of a certain space between
the foot bases (2) of the apparatus (A) and the undermost foot connection profile
(3) allows the entrance of various lifting/transport members (e.g. forks of forklift
or pallet truck) under the said apparatus (A).
[0026] In order to enhance the strength of such load-bearing parts as feet (1), bases(2)
and profiles(3,4,5,7) of apparatus (A) according to the weight of the panels, a great
variety of materials such as metal, polymer or wood may be used in the production
of the apparatus. The slots (6,8) contacting the panels can be produced from different
materials (e.g. Styrofoam) which are to protect them against any impact.
1. An apparatus (A) for transportation of panels of display devices,
characterized by comprising:
one vertical foot (1) on each corner thereof (A);
foot connection profiles (3) connecting the said feet (1) to each other;
support profiles (4) connecting the foot connection profiles (3) to each other;
a pair of side frames (10,11) above the feet (1), the foot connection profiles (3)
and support profile, which can be folded inwardly towards each other;
at least one lower slot (6) which is located on the two opposing side frames (10)
and in which panels are placed;
upper slots (8) in a corresponding number with each lower slot, which can be turned
on the frame (10)and on which the upper parts of the panels rest in such a manner
that it is located on the other opposing two side frames (10) so as to be on the upper
part of lower slots (6).
2. An apparatus (A) for transportation according to Claim 1, characterized in that each of the side frames (10) is connected to vertical feet (1) by at least one hinge
(12).
3. An apparatus (A) for transportation according to Claim 1, characterized in that each of the side frames (10) is connected to foot connection profiles(3) by at least
one hinge (12).
4. An apparatus (A) for transportation according to Claim 1, characterized in that the upper slots (6) are connected to the side frames (10) by at least one hinge (12).
5. An apparatus (A) for transportation according to Claim 1, characterized in that there is provided a broad foot base (2) under the each vertical foot (1).
6. An apparatus (A) for transportation according to Claim 1, characterized in that it comprises the extensions (13), on which the frames (10, 11) rest in the vertical
position, on the upper part of the feet (1).
7. An apparatus (A) for transportation according to Claim 1, characterized in that it comprises upper covers (14), which prevent the upward movement of upper slots
(8) when the panels are arranged in the apparatus (A), on the side frames (10).